Department of M3 MM1DM1 Design and Manufacture 1 Lecture

Module Introduction
Dr Chan Kuan Yoong
BB76 Kuanyoong.chan@nottingham.edu.my
Associate Dean of Engineering Associate Professor

Acknowledgement: Dr Michael Johnston Associate Professor, University of Nottingham, UK.

Department of M3 MM1DM1 Design and Manufacture 1

Aims
To provide the skills and knowledge to undertake engineering design by Undertaking design projects Design Office Making engineering drawings Drawing Session Producing solid models (Pro|Engineer/Creo 2.0) CAE Session Developing skills as a machinist Workshop

Learning about machine elements Lecture

Learning about manufacturing processes and metrology Lecture, Workshop, Laboratory The emphasis is on learning through doing

Department of M3 MM1DM1 Design and Manufacture 1

Content
This is a year long module worth 20 credits Expect to spend at least 75 hours per semester on this module. Autumn Semester

Manual engineering drawings

Orthographic & Isometric Projections Sections and Dimensions General Assembly

Auxiliary Projection

Department of M3 MM1DM1 Design and Manufacture 1

Content
Autumn Semester Creo 2.0 for solid modelling
Creo 2.0 Lessons Ordered for Learning (check the full list on Moodle) Chapter 1 Preface Chapter 2 First Steps 2.1 L001-The Screen 2.2 L002-Model a Washer 2.3 L003-Trim Constrain and Relate 2.4 L011-Sketcher Problems 2.5 L004-Multi-Feature Part 2.6 L201-Detail Drawing 2.7 L006-Revolves 2.8 L008-Datum Planes in Plunger Chapter 3 Simple Assemblies 3.1 L401-Assembling Plunger and Ball Chapter 4 Assembly Drawings 4.1 L202-GA Drawing of Plunger Chapter 6 More Complex Assemblies and Motion 6.1 L402-More On Assembly

http://webct.nottingham.ac.uk/webct/entryPageIns.dowebct Contact Ms Sabirah (Sabirah.Nor@nottingham.edu.my) for manual enrolment

Department of M3 MM1DM1 Design and Manufacture 1

Content
Autumn Semester Training in the machine shop
Turning Milling Drilling

Design Office / Design Audit

Float Valves Car Jack

None of these topics are easy! But you will use each one of them throughout your course, so it is well worth the time.

Department of M3 MM1DM1 Design and Manufacture 1

Content
Spring Semester Design, make and test project Detail design project with analysis

You will be putting the skills that you learn in the Autumn semester to use in the Spring semester

Department of M3 MM1DM1 Design and Manufacture 1 Engineering Sciences: -Thermo/Fluids -Solid Mechanics -etc 1st and 2nd Semesters Workshop Activities: -Machining -Metrology -Design & Make Project 1st and 2nd Semesters Machine Elements: -Bearings -Shafts -Couplings -Belt & chain drives etc 2nd Semester

Content
Engineering Drawing & CAE: -Technical drawing -Pro|Engineer 1st Semester

Design Methodology:

Design Office: -Forensic design -Detailed design project -Design and make project

-Design process -Embodiment design -Kinematic & force trans. 1st and 2nd Semester

Machining:
-Machining processes -Cutting force, Power, Fluids, Temperature 2nd Semester

Metrology:
-Limits & Fits, Tolerances -Surface Topology -Error Analysis etc 2nd Semester

Department of M3 MM1DM1 Design and Manufacture 1

Overview Timetable for Autumn 2011/12 Semester

CAE Sessions (Creo 2.0):
Tuesday, 15:00 am 18:00 pm (TISCRA 1 & 2) Personal Tutor: Dr Chan, Dr Wong, Mr Chen, RA

Design Audits & Drawing Sessions:

Monday, 11:00 am 13:00 pm (F1A02) Personal Tutor: Dr Chan, Mr Nigel, Dr Enamul, Dr Samer, Dr Lee

Lectures:
Tuesday, 14:00 am 15:00 am (F1A02) Lecturer: Dr Chan Kuan Yoong

Workshop / Laboratory: Engineering Technicians, Mr Aziz Baharuddin

Department of M3 MM1DM1 Design and Manufacture 1

Assessment

Autumn Semester
CAE Assignment (3 Off) Drawing Exercises (4 Off) Design Audit Project Spring Semester CAE Assignment (2 Off) Design and Make Project Detailed Design Project Examination 6% (total) 15% 10% 9% (total) 16% (total) 4%

29%

31%

40% TOTAL: 100%

Department of M3 MM1DM1 Design and Manufacture 1

Teaching Staff
Module Convener: Dr Chan Kuan Yoong BB76 Kuanyoong.chan@nottingham.edu.my

Teaching Staff:

Dr Chan Kuan Yoong Dr Enamul Hoque Dr Lim Chin Keong Dr Yap Eng Hwa Dr Wong Kok Cheong Dr Samer Yahya Hadi Dr Lee Chan Wai Mr Abdul Aziz Baharuddin Mr Nigel P.B. Mr Chen Khin Fai
Design Tutors Pro|Engineer / Drawing Tutor Technicians

Supporting Staff:

Department of M3 MM1DM1 Design and Manufacture 1

FAQs
What if I miss a lecture? Pick up lecture slides and/or handout from Moodle

What if I miss a drawing session? Students are required to submit their drawing by the end of the 2nd drawing session. You will lose the 4% marks contribution for every drawing session you missed!

What if I miss a CAE session? Pick up the tutorial handout from Moodle . There is a good chance you will be able to make the session up on your own time.

Department of M3 MM1DM1 Design and Manufacture 1

FAQs
What if I miss a workshop session? These are difficult to make up. Make sure you attend all scheduled workshop.

Rule 1 - DONT MISS SESSIONS.

Rule 2 - Keep consulting Moodle for latest info.

Department of M3 MM1DM1 Design and Manufacture 1

Essential Reference Books

Childs, Peter R. N. Mechanical design Library code: TJ230 CHI

Simmons, Colin H., Maguire, Dennis E. Manual of engineering drawing Library code: Oversize T353 SIM

Kalpakjian, Serope. Manufacturing engineering and technology Library code: TS205 KAL

Department of M3 MM1DM1 Design and Manufacture 1

2D Visual Representation of 3D Objects

Hand Drawing Tools and Materials

Department of M3 MM1DM1 Design and Manufacture 1

Multiview Projection / Orthographic

Department of M3 MM1DM1 Design and Manufacture 1

Height

Axonometric Projection Isometric method

Width

Depth

30

30

Department of M3 MM1DM1 Design and Manufacture 1

Section

BS 8888:2008, pg.30

Department of M3 MM1DM1 Design and Manufacture 1

Dimension

Department of M3 MM1DM1 Design and Manufacture 1

General Assembly

Department of M3 MM1DM1 Design and Manufacture 1

Auxiliary Projection An auxiliary view is an angle at which one can view an object that is not one of the primary views for an Orthographic projection An auxiliary view is a view at an angle used to give deeper insight into the actual shape of the object.

Department of M3 MM1DM1 Design and Manufacture 1 Workshop activities: -Machining -Metrology -Design & Make Project 1st and 2nd Semesters

Training in the machine shop

Pillar Drill 2 Session for each 1 Metrology Session MANDATORY Lathe

Milling Machine

Department of M3 MM1DM1 Design and Manufacture 1 Machine Elements: -Bearings -Shafts -Couplings -etc 2nd Semester
www.novak-adapt.com

Shafts

Bearings

Belt Drives Shaft Couplings

Fasteners