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Primerless Coating System

# 4000-35 PCS
Systemdescription
The 4000-35 PCS is a cold applied coating system designed for the corrosion protection of field joints, fittings, and specialty
piping .This system does not require a primer or liquid adhesive. 4000-35 can be applied to wire brushed or sandblasted pipe
surface. The high tack butyl rubber adhesive is designed for high initial adhesion even during extreme cold weather applications.
The 4000-35 PCS with a very tacky adhesive has a plastic release liner to enable proper unwinding of the roll. Coupled with the
highly conformable polyethylene backing, the adhesive optimally flows, fills and instantaneously bonds to the substrate. This
versatile coating system can be applied by hand or with a wrapping machine.
Product features/ benefits
No Pr|mer needed
Labor saving application
Env|ronmenta| fr|end|y
Eliminates VOC emissions
Eliminates dangers associated with
a Hazardous product
6ompat|b|||ty w|th gener|c p|ant coat|ng systems
Versatile
heavy duty | h|gh tack adhes|ve
Ensures a strong bond & impervious seal
Heets AwwA 6209 standard
Reliable high performance corrosion protection
6onformab|e to |rregu|ar shapes
Offers a solution for nearly every application
Above and be|ow ground use
Flexible
Product se|ect|on gu|de # 4000-35 P68
Product construction
Product properties
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Operating temperature range 30F( -4C) to 122 F ( 50 C )

Additional mechanical layer 955 or 954
Compatible line coatings PE, FBE, Tape and Coal Tar DS-4000-35-PCS-REV1-1206
Recommended pipe preparation SSPC-SP2, SP3 and SP6 ST 2 - ST3
Performance AWWA C209
4000-35 P68
Total Thickness 35 mils (0.89 mm)
Backing 8.0 mils (0.20 mm)
Adhesive 27.0 mils ( 0.69mm)
Backing color Black, White and Yellow
Test method Typ|ca| va|ue
Tensile strength ASTM D 1000 15 lbs/in ( 26 N/cm)
Elongation ASTM D 1000 150 %
Water Vapor transmission ASTM E 96B .07 perm
Water Vapor Transmission Rate ASTM-F1249 (100F (38C), 100% RH) 0.04 g/100in
2
/24 hr (.6g/m
2
)
Volume Resistivity ASTM E257 2.5 x 10
15
Dielectric Strength ASTM D149 21 kV
Dielectric Breakdown ASTM D1000 650 volts /mil (25.6 kV/mm)
Insulation Resistance ASTM D1000 1.4 x 10
17
MOhm
Peel adhesion to steel ASTM D1000 @70 F (21C) 160 oz/in (17 N/cm)
ASTM D1000 @10 F (-12C) 110 oz/in (12 N/cm)
Cathodic Disbondment ASTM G8 @68--70F (20-21C) 0.87 in (22mm) sand blast surface, 30 days
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Ordering Information
Polyken 4000 PCS Primerless Coating System
Example : 4000-35 BLK 2 X 50 FT 3.0
4000 Product type Standard Ordering options
35 Total tape thickness in mils 35 mils (0.89 mm)
BLK Tape backing color Black (BLK)
2 Tape width in inches 2"(50 mm),4" (101mm), 6"( 152mm)
50FT Tape roll length in feet 50 FT (15M)
3.0 Tape inner core diameter in inch 3" (76 mm)
For other ordering options please contact your Berry Plastics representative.
Equation for Pipe Coating Requirements
(Width of Coating in inches) x (Area of pipe in square feet)*
= Squares** of Coating Required
(Width of Coating in inches Overlap in inches) x100
* Area of pipe in square feet = (Diameter in inches) / 12 x 3.1416 x (Length in ft)
** One Square = One hundred square feet = 9.29 square meters
(Width of Coating in mm) x (Area of pipe in square meter)*
= Square meters of Coating Required
(Width of Coating in mm Overlap in mm)
*Area of pipe in square meter = (Diameter in mm) /1000 x 3.1416 x (Length in meter)
Berry Plastics warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the technical data sheet when used in compliance with Berry Plastics
written instructions. Since many installation factors are beyond the control of Berry Plastics, the user shall determine the suitability of the products for the intended use and assume all risks and liabilities
in connection herewith. Berry Plastics liability is stated in the standard terms and conditions of sale. Berry Plastics makes no other warranty either expressed or implied. All information contained in
this technical data sheet is to be used as a guide and is subject to change without notice. This technical data sheet supersedes all previous data sheets on this product.