PDF Rexroth

HF02-LG series
Valve systems Valve systems
Brochure
Rexroth Pneumatics
HF02-LG series
Valve systems
Valve system, Series HF02-LG QnMax.=1400 l/min Multipole Electr. connection: D-Sub plug, 25-pin, on the side / D-Sub plug, 44-pin, on the side
Valve system, Series HF02-LG QnMax.=1400 l/min Direct field bus connection (BDC) B-design
Valve system, Series HF02-LG QnMax.=1400 l/min Optional field bus connection with I/O function (CMS) B-design
11
Valve system, Series HF02-LG QnMax.=1400 l/min Connection with diagnosis, optionally with I/O function (DDL) B-design
13
Valve system, Series HF02-LG QnMax.=1400 l/min Connection with diagnosis (DDL) B-design
15
Valve system, Series HF02-LG QnMax.=1400 l/min Field bus connection with ASi B-design
18
Valves
2x3/2-way valve, Series HF02-LG Qn=1400 l/min plate connection Manual override: with detent 2x3/2-way valve, Series HF02-LG Qn=1400 l/min plate connection Manual override: without detent 5/2-way valve, Series HF02-LG, CL03-XL Qn=1400 l/min plate connection Can be assembled into blocks Manual override: with detent single solenoid, double solenoid 5/2-way valve, Series HF02-LG, CL03-XL Qn=1400 l/min plate connection Manual override: without detent single solenoid, double solenoid 5/3-way valve, Series HF02-LG, CL03-XL Qn=1400 l/min closed center plate connection Manual override: with detent 5/3-way valve, Series HF02-LG, CL03-XL Qn=1400 l/min closed center plate connection Manual override: without detent
23
25
27
29
31
33
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, Bosch Rexroth Pneumatics GmbH, subject to change
Rexroth Pneumatics
HF02-LG series
Accessories Field Bus Modules

Direct field bus connection (BDC), B-design Bus module with driver Field bus protocol: PROFIBUS DP / CANopen / CANopen sb / DeviceNet / sercos III Optional field bus connection with I/O function (CMS), B-design Bus module with driver Field bus protocol: PROFIBUS DP / DeviceNet / CANopen / Interbus S / EtherNET/IP
35
36
Field bus connection with I/O functionality (CMS), B-design Bus module with driver Field bus protocol: PROFINETIO
42
Connection with diagnosis (DDL), B-design Driver
44
Connection with diagnosis, optionally with I/O function (DDL), B-design Driver
46
Field bus connection with ASi, B-design Bus module with driver Field bus protocol: AS-i
48
Field bus connection with ASi, B-design Bus module with driver Field bus protocol: ASi with inputs
50
Other accessories
Multipole plug D-Sub (25-pin) Socket, D-Sub, 25-pin
52
Multipole plug (44-pin) Socket, D-Sub, 44-pin high density
53
Multipole plug (44-pin) Socket, D-Sub, 44-pin
55
Rexroth Pneumatics
HF02-LG series
CKD kit, For series HF02-LG compressed air connection output: 10 Can be assembled into blocks Single base plate principle With collective pilot air exhaust Blanking plate, Series HF02-LG, CL03-XL
57
58
Accessories, HF02-LG
59
Series QR1-S standard Blanking plug pin bushing 10 QR1-S-RBS
59
Rexroth Pneumatics Valve systems Valve systems
Valve system, Series HF02-LG
QnMax.=1400 l/min Multipole Electr. connection: D-Sub plug, 25-pin, on the side / D-Sub plug, 44-pin, on the side
00136914
Blocking principle Working pressure min./max. Control pressure min./max. Ambient temperature min./max. Medium temperature min./max. Medium Max. particle size Oil content of compressed air Protection class with electrical connector/plug Number of valve positions max. Number of solenoid coils max. DC operating voltage Voltage tolerance DC Materials: End plate Plug box Base plate
Single base plate principle -0.9 bar / 10 bar 2.5 bar / 10 bar +0C / +50C +0C / +50C Compressed air 5 m 0 mg/m - 5 mg/m IP 65 12 / 16 16 / 32 24 V -15% / +20%
Aluminum Polyamide Polyamide
An example configuration is illustrated. The delivered product may thus deviate from the illustration.
Technical Remarks The pressure dew point must be at least 15 C under ambient and medium temperature and may not exceed 3 C. The oil content of compressed air must remain constant during the life cycle. Use only the approved oils from Bosch Rexroth, see chapter Technical information. See the following pages on the series for technical data on individual components. For technical data for electronics (link structures), see the Chapter Field bus connections. For push-in fittings, only use plug accessories made of plastic (polyamide) from our catalog. It is necessary to maintain the electrical current in the coil of double solenoid valves to avoid unexpected auto-switching.
Configurable product This product is configurable. Please use our Internet configurator at www.boschrexroth.com/ pneumatics or contact the nearest Bosch Rexroth sales office.
Rexroth Pneumatics
Dimensions
G1/2 G1/8 G1/2
15
5
27 28 29 30 25 26 39 40 41 42
66,5
56,5
10
11 12
X
10 10 10 10 10 10 10 10
43 44
13 14
22 23
30,5
28,75
20 21
35 36 37
38
2
H
2
H
R
EX
2
H
R
EX
2
H
R
EX
2
H
R
EX
2
H
R
EX
2
H
R
EX
2
H
R
EX
2
R
EX
24
34
19
16 17 18
31 32 33
D-SUB 25/44 23,5
15,1
G1/2
48,5
28,5
A B 9
50
91,2
122
7 132,6
41,5
139
13,8 9,8 28,8 160,4

00136553
6,5
20
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
65
87,3
60 69 77,5 105,85 133,8
n A B
1 126.5 109.5
2 146.5 129.5
3 166.5 149.5
4 186.5 169.5
11
5 206.5 189.5
20
23
Made in Germany
36
6 226.5 209.5
42,3
7291 IP 65 FD XXX 24V R XXX XXX XXX Pe max = 8bar
7 246.5 229.5
67
EX
10
RO T
EX
10
RO T
EX
10
RO T
EX
10
RO T
EX
10
RO T
EX
10
RO T
EX
10
RO T
EX
10
4
R
4
R
4
R
4
R
4
R
4
R
4
R
4
R
G1/4
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
G1/4
8 266.5 249.5
9 286.5 269.5
10 306.5 289.5
11 326.5 309.5
12 346.5 329.5
RO T
RO T
RO T
RO T
RO T
RO T
RO T
RO T RO T
14
12
14
12
14
12
14
12
14
14
12
14
12
14
1 0
14
1 0
14
1 0
12
1 0
14
1 0
12
1 0
14
14
12
14
1 0
12
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
14
24 V 0.35 W
14 5
24 V 0.35 W
14 4 5 12
24 V 0.35 W
14 4 5
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
14 4 12
14
14
14
14
14 5 1 3 5 1 4
14
14 4 5 1
14 4
14
5 1
5 1
4 12
5 1 3
4 2
5 1
12
12
5 1 3
5 1
4 2
12
12
12
12
12
0 820 056 502
0 820 056 502
0 820 056 502
0 820 056 302
0 820 056 602
0 820 056 002
0 820 056 002
0 820 056 052
0 820 056 102
0 820 056 052
0 820 056 102
0 820 056 202
0 820 056 202
13 366.5 349.5
14 386.5 369.5
n A B
15 406.5 389.5
16 426.5 409.5
n = number of base plates
Multipole plug (25-pin),cable identification as per DIN 47100
13
13
25
Socket (female) Pin Color Pin Color 1 white 14 brown/ green 2 brown 15 white/ yellow 3 green 16 yellow/ brown
14
00136701
14
Plug (male)
25
00137724
4 yellow 17 white/ gray
5 gray 18 gray/ brown
6 pink 19 white/ pink
7 blue 20 pink/ brown
8 red
9 black 21 white/ blue
10 violet
11 12 gray/ red/blue pink 24 brown/ red
13 white/ green 25 white/ black
22 23 brown/ white/red blue
Multipole plug (44-pin),cable identification as per DIN 47100
15
15 14 13 30 29 44 43 28 42 12 11 10 24 9 23 38 8 22 37 36 7 21 35 6 20 34 5 19 4 3 18 17 33 32 2 27 26 25 41
1
1 16 31
1
1 16 31 2 17 3 4 18 19 5 6 20 21 7 8 9 10 11 12 27 41 42 22 23 24 38 25 26 39 40 28
15
13 14 15 29 30
40 39
32 33
34 35
36 37
43 44
44
Socket (female) Pin Color Pin Color Pin Color Pin Color 1 white 14 brown/ green 26 brown/ black 2 brown 15 white/ yellow 27 gray/ green 38 pink/blue 3 green 16 yellow/ brown 28 yellow/ gray
31
00137727
31
Plug (male)
44
00137727_a
4 yellow 17 white/ gray 29 pink/ green 39 gray/red
5 gray 18 gray/ brown 30 yellow/ pink
6 pink 19 white/ pink 31 green/ blue
7 blue 20 pink/ brown 32 yellow/ blue
8 red
9 black 21 white/ blue 33 green/ red
10 violet
11 12 gray/ red/blue pink 24 brown/ red 36 yellow/ black
13 white/ green 25 white/ black 37 gray/ blue 44 red/black
22 23 brown/ white/red blue 34 yellow/ red 35 green/ black
40 pink/red
41 gray/black
42 pink/black
43 blue/black
Rexroth Pneumatics
QnMax.=1400 l/min Direct field bus connection (BDC) B-design
00136915
Version Blocking principle Working pressure min./max. Control pressure min./max. Ambient temperature min./max. Medium temperature min./max. Medium Max. particle size Oil content of compressed air Protection class,with plug Number of valve positions Number of solenoid coils Operational voltage electronics Electronics voltage tolerance Materials: End plate Subbase
Field bus Single base plate principle -0.9 bar / 10 bar 2.5 bar / 10 bar +0C / +50C +0C / +50C Compressed air 5 m 0 mg/m - 5 mg/m IP 65 16 32 24VDC -15% / +20%
Aluminum Polyamide
Dimensions
G1/2 G1/8 G1/2
X71
5 X
10
H
66,5
56,5
X72
30,5
28,75
X10
M12 23,5
15,1
G1/2 Push-In D10 ( 10)
48,5
33
A B 9
13,8 7 132,6 9,8 28,8 160,4
00136552
6,5
20
50
135
A
BDC-B-DP 32
139
166,4
UL/DIA UQ1 UQ2 RUN/BF

BTN
7291 Made in Germany
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
65
87,3
60 69 77,5 105,85 133,8
n A B
1 126.5 109.5
2 146.5 129.5
3 166.5 149.5
4 186.5 169.5
11
5 206.5 189.5
20
23
Made in Germany
6 226.5 209.5
36
42,3
7 246.5 229.5
8 266.5 249.5
72,9
EX
10
ROT
EX
10
ROT
EX
10
ROT
EX
10
ROT
EX
10
ROT
EX
10
ROT
EX
10
ROT
EX
10
4
R
4
R
4
R
4
R
4
R
4
R
4
R
4
R
G1/4
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
G1/4
41,5
9 286.5 269.5
10 306.5 289.5
11 326.5 309.5
12 346.5 329.5
EX
ROT
EX
ROT
10
R
EX
ROT
10
R
EX
ROT
10
R
EX
ROT
10
R
EX
ROT
10
R
EX
ROT
10
R
EX
ROT
10
R
2
R
ROT
14
12
14
12
14
12
14
12
14
14
12
14
12
14
1 0
14
1 0
14
1 0
12
1 0
14
1 0
12
1 0
14
14
12
14
1 0
12
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
14
24 V 0.35 W
14 5
24 V 0.35 W
14 4 5 12
24 V 0.35 W
14 4 5
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
14 4 12
14
14
14
14 5 1 3 5 1 4
14
14
14
14 4 5 1
14
4 5
5 1
5 1
4 12
5 1 3
4 2
5 1
12
12
5 1 3
5 1
4 2
12
12
12
12
12
0 820 056 502
0 820 056 502
0 820 056 502
0 820 056 502
0 820 056 302
0 820 056 602
0 820 056 002
0 820 056 002
0 820 056 052
0 820 056 102
0 820 056 052
0 820 056 102
0 820 056 202
0 820 056 202
13 366.5 349.5
14 386.5 369.5
10
Rexroth Pneumatics
n A B
15 406.5 389.5
16 426.5 409.5
11
QnMax.=1400 l/min Optional field bus connection with I/O function (CMS) B-design
00136916
Field bus Single base plate principle -0.9 bar / 10 bar 2.5 bar / 10 bar +0C / +50C +0C / +50C Compressed air 5 m 0 mg/m - 5 mg/m IP 65 16 32 24VDC -15% / +20%
Aluminum Polyamide
12
Rexroth Pneumatics
QnMax.=1400 l/min Optional field bus connection with I/O function (CMS) B-design
Dimensions
G1/2 M8 14,5
O0 O4
G1/8 G1/2
X71
I0
I4
7,25
56,5
5 X
66,5
43,5
O1
O5
I1
I5 A
28,75
29
30,5
O2 X10 O6
I2
I6
U Q 1
11,5
M8
15,1 23,5 48,5
G1/2
A 18 9 60 60 60 9 13,8 9,8
00136551
6,5
20
50
UL/DIA UQ1 UQ2 BF
8 D0
8 DI
139
135
115
RMV04-DP
BTN
14 14 14 14 14 14 14 14 14 14 14 14 14 14
166,4
O1 O2 O3
O5 O6 O7
I1 I2 I3
I5 I6 I7
Made in Germany
7291
Made in Germany
7291
Made in Germany
7291
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
65
G1/4
41,5
42,3
20
69 77,5 105,85 133,8
n A B n A B
1 126.5 109.5 15 406.5 389.5
2 146.5 129.5 16 426.5 409.5
3 166.5 149.5
4 186.5 169.5
5 206.5 189.5
6 226.5 209.5
11
60
7 246.5 229.5
8 266.5 249.5
9 286.5 269.5
10 306.5 289.5
11 326.5 309.5
12 346.5 329.5
13 366.5 349.5
28,8
Made in Germany
23
36
67
87,3
132,6
O0
O4
I0
I4
5 1 4 5 1 4 3 2 3 2
14 386.5 369.5
n = number of base plates Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, Bosch Rexroth Pneumatics GmbH, subject to change
160,4
EX
RO T
EX
RO T
EX
RO T
EX
RO T
EX
RO T
EX
RO T
EX
RO T
EX
O3
O7
U Q 2
I3
I7
X10
10
10
10
10
10
10
10
10
4
R
4
R
4
R
4
R
4
R
4
R
4
R
4
R
G1/4
X72
EX
RO T
10
EX
RO T
10
EX
RO T
10
EX
RO T
10
EX
RO T
10
EX
RO T
10
EX
RO T
10
EX
RO T
10
2
R
2
R
2
R
2
R
2
R
2
R
2
R
2
R
RO T
14
12
14
12
14
12
14
12
14
14
12
14
12
14
1 0
14
1 0
14
1 0
12
1 0
14
1 0
12
1 0
14
14
12
14
1 0
12
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
0 820 056 002
24 V 0.35 W
5 1 3
24 V 0.35 W
4 5 12 2 3 1
24 V 0.35 W
4 5 12 2 3 1
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
4 12 2
4 5
5 1 3
5 1
5 1
5 1 3
5 1
4 2 12
4 12
5 1
12
5 1
2 12
2 2 12 3
2
3 12 12
0 820 056 502
0 820 056 502
0 820 056 502
0 820 056 502
0 820 056 302
0 820 056 602
0 820 056 002
0 820 056 052
0 820 056 102
0 820 056 052
0 820 056 102
0 820 056 202
0 820 056 202
13
QnMax.=1400 l/min Connection with diagnosis, optionally with I/O function (DDL) B-design
00136918
Link structureDDL Single base plate principle -0.9 bar / 10 bar 2.5 bar / 10 bar +0C / +50C +0C / +50C Compressed air 5 m 0 mg/m - 5 mg/m IP 65 12 24 24VDC -15% / +20%
Aluminum Polyamide
14
Rexroth Pneumatics
QnMax.=1400 l/min Connection with diagnosis, optionally with I/O function (DDL) B-design
Dimensions
G1/2 8xM8 8xM8
I0 I4 I1 I5 A
O2 X10 O6
G1/8 G1/2
X71
14,5
O0
O4
7,25
56,5
5 X
66,5
43,5
O1
O5
28,75
29
30,5
I2
I6
U Q 1
11,5
M12 34
3xM12
15,1 23,5 48,5
G1/2 Push-In D10 ( 10)
A 18 9 60 60 60 9 B
50
UL/DIA UQ1 UQ2 BF
8 D0
8 DI
139
135
115
RMV04-DP
BTN
14 14 14 14 14 14 14 14 14 14 14 14 14 14
13,8 9,8
00136586
6,5
20
166,4
O1 O2 O3
O5 O6 O7
I1 I2 I3
I5 I6 I7
Made in Germany
7291
Made in Germany
7291
Made in Germany
7291
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
65
G1/4
41,5
42,3
1 5 X
11
60 69 77,5 105,85 133,8
n A B
1 126.5 109.5
2 146.5 129.5
3 166.5 149.5
4 186.5 169.5
5 206.5 189.5
6 226.5 209.5
20
7 246.5 229.5
23
Made in Germany
8 266.5 249.5
9 286.5 269.5
10 306.5 289.5
11 326.5 309.5
12 346.5 329.5
28,8
36
67
87,3
132,6
O0
O4
I0
I4
5 1 4 5 1 4 3 2 3 2
160,4
EX
RO T
EX
RO T
EX
RO T
EX
RO T
EX
RO T
EX
RO T
EX
RO T
EX
O3
O7
U Q 2
I3
I7
X10
10
10
10
10
10
10
10
10
4
R
4
R
4
R
4
R
4
R
4
R
4
R
4
R
G1/4
X72
EX
RO T
10
EX
RO T
10
EX
RO T
10
EX
RO T
10
EX
RO T
10
EX
RO T
10
EX
RO T
10
EX
RO T
10
2
R
2
R
2
R
2
R
2
R
2
R
2
R
2
R
RO T
14
12
14
12
14
12
14
12
14
14
12
14
12
14
1 0
14
1 0
14
1 0
12
1 0
14
1 0
12
1 0
14
14
12
14
1 0
12
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
0 820 056 002
24 V 0.35 W
5 1 3
24 V 0.35 W
4 5 12 2 3 1
24 V 0.35 W
4 5 12 2 3 1
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
4 12 2
4 5
5 1 3
5 1
5 1
5 1 3
5 1
4 2 12
4 12
5 1
12
5 1
2 12
2 2 12 3
2
3 12 12
0 820 056 502
0 820 056 502
0 820 056 502
0 820 056 502
0 820 056 302
0 820 056 602
0 820 056 002
0 820 056 052
0 820 056 102
0 820 056 052
0 820 056 102
0 820 056 202
0 820 056 202
15
QnMax.=1400 l/min Connection with diagnosis (DDL) B-design
00136917
Link structureDDL Single base plate principle -0.9 bar / 10 bar 2.5 bar / 10 bar +0C / +50C +0C / +50C Compressed air 5 m 0 mg/m - 5 mg/m IP 65 16 32 24VDC -15% / +20%
Aluminum Polyamide
16
Rexroth Pneumatics
Dimensions
G1/2 G1/8 G1/2
X71
5 X
10 10 10 10 10 10 10 10
66,5
56,5
X72
2
H
2
H
2
H
2
H
2
H
2
H
2
H
2
H
2
R
EX
30,5
28,75
X10
M12 23,5
15,1
G1/2 Push-In D10 ( 10)
48,5
33
A B 9
13,8 7 132,6 9,8
6,5
20
50
135
A
BDC-B-DP 32
139
166,4
DDL SENSOR Ubyte 1 Ubyte 2 Ubyte 3 Ubyte 4 DDL

7291 Made in Germany
BTN
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
Made in France 9180
65
G1/4
41,5
87,3
60 69 77,5 105,85 133,8
11
20
23
Made in Germany
n A B
1 126.5 109.5
2 146.5 129.5
3 166.5 149.5
4 186.5 169.5
5 206.5 189.5
6 226.5 209.5
7 246.5 229.5
8 266.5 249.5
9 286.5 269.5
10 306.5 289.5
11 326.5 309.5
12 346.5 329.5
13 366.5 349.5
28,8
00136587
36
42,3
72,9
160,4
EX
10
ROT
EX
10
ROT
EX
10
ROT
EX
10
ROT
EX
10
ROT
EX
10
ROT
EX
10
ROT
EX
10
4
R
4
R
4
R
4
R
4
R
4
R
4
R
4
R
G1/4
ROT
EX
14 4 2 12
ROT
EX
14 4 2 12
ROT
EX
14 12
ROT
EX
14 12
ROT
EX
14 12
ROT
EX
14
ROT
EX
14
ROT ROT
14
12
14
12
14
12
14
12
14
14
12
14
12
14
1 0
14
1 0
14
1 0
12
1 0
14
1 0
12
1 0
14
14
12
14
1 0
12
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
1 0
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
5 1 3 4 2
24 V 0.35 W
5 1
24 V 0.35 W
4 5 1
24 V 0.35 W
4 5 1
24 V 0.35 W
24 V 0.35 W
24 V 0.35 W
4
14
14
14
14 5
14
14 4
14
5 1 3
5 1
5 1
5 1
5 1
4 12
5 1
12
5 1 3
5 1
4 2
12
12
12
0 820 056 502
0 820 056 502
0 820 056 502
0 820 056 502
0 820 056 302
0 820 056 602
0 820 056 002
0 820 056 002
0 820 056 052
0 820 056 102
0 820 056 052
0 820 056 102
0 820 056 202
0 820 056 202
14 386.5 369.5
17
n A B
15 406.5 389.5
16 426.5 409.5
18
Rexroth Pneumatics
QnMax.=1400 l/min Field bus connection with ASi B-design
00136922
Version Blocking principle Working pressure min./max. Control pressure min./max. Ambient temperature min./max. Medium temperature min./max. Medium Max. particle size Oil content of compressed air Protection class,with plug Number of valve positions Number of solenoid coils Operational voltage electronics Electronics voltage tolerance Power supply connection Communication port Materials: End plate Subbase
field bus AS-i Single base plate principle -0.9 bar / 10 bar 2.5 bar / 10 bar +0C / +50C +0C / +50C Compressed air 5 m 0 mg/m - 5 mg/m IP 65 4/8 4/8 24VDC -15% / +20% Black AS-i flat cable Yellow AS-i flat cable
Aluminum Polyamide
19
Dimensions,8DI/8DO-AUX
G1/2 M8
14,5
G1/8 G1/2
66,5
56,5
43,5
28,75
29
30,5
11,5
27 23,5
15,1
G1/2
G1/4
48,5
18
60
A B
9
13,8 7 132,6 160,4
6,5
50
166,4
139
122
115
65
41,5
87,3
42,3
67
11
20
60 69 77,5 105,85 133,8
9,8
28,8
23
36
00136549
n A B
1 126.5 109.5
2 146.5 129.5
3 166.5 149.5
4 186.5 169.5
5 206.5 189.5
6 226.5 209.5
7 246.5 229.5
8 266.5 249.5
20
Rexroth Pneumatics
Dimensions,4DI/4DO-AUX
G1/2 M8
14,5
G1/8 G1/2
66,5
56,5
43,5
28,75
29
30,5
11,5
15,1 23,5 48,5
G1/2
G1/4
Push-In D10 ( 10)
A 60 18 9
13,8 132,6 160
6,5
20
50
122
166,4
139
115
65
86,7
42,3
67
41,5
11
20
60 69 77,5 105,85 133,8
9,8
00136548
n A B
1 126.5 109.5
2 146.5 129.5
3 166.5 149.5
4 186.5 169.5
28,8
23
36
21
8DO-AUX
G1/2 G1/8 G1/2
66,5
56,5
28,75
30,5
9,3 23,5
15,1
G1/2 Push-In D10 ( 10)
G1/4
48,5 21 A B 9
13,8 7 2 132,6 160,4
6,5
20
166,4
139
115
50
65
41,5
87,3
42,3
67
11
20
60 69 77,5 105,85 133,8
9,8
28,8
23
36
00136550
n A B
1 126.5 109.5
2 146.5 129.5
3 166.5 149.5
4 186.5 169.5
5 206.5 189.5
6 226.5 209.5
7 246.5 229.5
8 266.5 249.5
22
Rexroth Pneumatics
4DO-AUX
G1/2 G1/8 G1/2
66,5
56,5
28,75
30,5
15,1 23,5 48,5
G1/2
G1/4
Push-In D10 ( 10)
A B 9
13,8 132,6 160
6,5
20
50
166,4
139
115
65 21 25,8 30,3
86,7
42,3
67
41,5
11
20
60 69 77,5 105,85 133,8
9,8
28,8
23
36
00136585
n A B
1 126.5 109.5
2 146.5 129.5
3 166.5 149.5
4 186.5 169.5
23
2x3/2-way valve, Series HF02-LG
Qn=1400 l/min plate connection Manual override: with detent
00006435
Certificates Version Pilot Sealing principle Blocking principle Working pressure min./max. Control pressure min./max. Ambient temperature min./max. Medium temperature min./max. Medium Max. particle size Oil content of compressed air Degree of protectionwith electrical connector/plug Protective circuit Status displayLED Duty cycle Switch-on time Switch-off time Generic emission standard in accordance with Generic immunity standard in accordance with Mounting screw mounting screw tightening torque Weight Materials: Housing Seals
UR (Underwriters Laboratories) Spool valve, zero overlap external, internal soft sealing Single base plate principle -0.9 bar / 10 bar -- / 10 bar +0C / +50C +0C / +50C Compressed air 5 m 0 mg/m - 5 mg/m IP 65 Z-diode Protected against polarity reversal Yellow 100 % 20 ms 33 ms EN 50081-1 EN 50082-2 cross recessed DIN EN ISO 4757-Z2 1.3 Nm 0.144 kg
Polyamide Acrylonitrile Butadiene Rubber; Hydrogenated acrylonitrile butadiene rubber
Technical Remarks The pressure dew point must be at least 15 C under ambient and medium temperature and may not exceed 3 C. The oil content of compressed air must remain constant during the life cycle. Use only the approved oils from Bosch Rexroth, see chapter Technical information. The pilot type (external/internal) is not implemented in the valve, but in the end plate of the valve system. The UL certification refers to the pilot valve.
Operating voltage DC 24 V
Voltage tolerance DC -15% / +20%
Power consumption DC
W 0.35
24
Rexroth Pneumatics
Qn=1400 l/min plate connection Manual override: with detent
MO
Operating voltage DC
Flow conductance b C [l/(s*bar)] 0.4 5.87
Flow rate value Qn [l/min] 1400
Part No.
NC/NC
24 V
0820056101
NO/NO
24 V
0.4
5.87
1400
0820056201
NC/NO MO = Manual override With collective pilot air exhaust Nominal flow Qn at 6 bar and p = 1 bar
24 V
0.4
5.87
1400
0820056301
Dimensions
53,2 25,7 19,3 51,5 12,4
1)
35
00108826_a
1) Mounting screw: X-slot DIN EN ISO 4757-Z2 tightening torque for mounting screw [Nm]: 1.3
166,3
25
Qn=1400 l/min plate connection Manual override: without detent
00006435
Certificates Version Pilot Sealing principle Blocking principle Working pressure min./max. Control pressure min./max. Ambient temperature min./max. Medium temperature min./max. Medium Max. particle size Oil content of compressed air Degree of protectionwith electrical connector/plug Protective circuit Status displayLED Duty cycle Switch-on time Switch-off time Generic emission standard in accordance with Generic immunity standard in accordance with Mounting screw mounting screw tightening torque Weight Materials: Housing Seals
UR (Underwriters Laboratories) Spool valve, zero overlap external, internal soft sealing Single base plate principle -0.9 bar / 10 bar -- / 10 bar +0C / +50C +0C / +50C Compressed air 5 m 0 mg/m - 5 mg/m IP 65 Z-diode Protected against polarity reversal Yellow 100 % 20 ms 33 ms EN 50081-1 EN 50082-2 cross recessed DIN EN ISO 4757-Z2 1.3 Nm 0.144 kg
W 0.35
26
Rexroth Pneumatics
Qn=1400 l/min plate connection Manual override: without detent
MO
Flow conductance b C [l/(s*bar)]
Flow rate value Qn [l/min]
Part No.
NC/NC
24 V
0.4
5.87
1400
0820056102
NO/NO
24 V
0.4
5.87
1400
0820056202
NC/NO MO = Manual override With collective pilot air exhaust Nominal flow Qn at 6 bar and p = 1 bar
24 V
0.4
5.87
1400
0820056302
Dimensions
53,2 25,7 19,3 51,5 12,4
1)
35
00108826_a
166,3
27
5/2-way valve, Series HF02-LG, CL03-XL
Qn=1400 l/min plate connection Can be assembled into blocks Manual override: with detent single solenoid, double solenoid
00006435
Certificates Version Pilot Sealing principle Blocking principle Working pressure min./max. Control pressure min./max. Ambient temperature min./max. Medium temperature min./max. Medium Max. particle size Oil content of compressed air Degree of protectionwith electrical connector/plug Protective circuit Status displayLED Duty cycle Generic emission standard in accordance with Generic immunity standard in accordance with Mounting screw mounting screw tightening torque Weight Materials: Housing Seals
UR (Underwriters Laboratories) Spool valve, zero overlap external, internal soft sealing Single base plate principle -0.9 bar / 10 bar 2.5 bar / 10 bar +0C / +50C +0C / +50C Compressed air 5 m 0 mg/m - 5 mg/m IP 65 Z-diode Protected against polarity reversal Yellow 100 % EN 50081-1 EN 50082-2 cross recessed DIN EN ISO 4757-Z2 1.3 Nm 0.144 kg
W 0.35
28
Rexroth Pneumatics
Qn=1400 l/min plate connection Can be assembled into blocks Manual override: with detent single solenoid, double solenoid
MO
Flow conductance b
Flow rate Switch-on time value C Qn [l/(s*bar)] [l/min] [ms] 6.13 6.13 6.13 1400 1400 1400 13 13 19
Switch-off time [ms] 40 15 30
Part No.
24 V 24 V 24 V MO = Manual override With collective pilot air exhaust Nominal flow Qn at 6 bar and p = 1 bar
0.38 0.38 0.38
0820056051 0820056501 0820056001
Dimensions
53,2 25,7 19,3 12,4 51,5
35
00108827
160,3
29
Qn=1400 l/min plate connection Manual override: without detent single solenoid, double solenoid
00006435
Certificates Version Pilot Sealing principle Blocking principle Working pressure min./max. Control pressure min./max. Ambient temperature min./max. Medium temperature min./max. Medium Degree of protectionwith electrical connector/plug Protective circuit Status displayLED Duty cycle Generic emission standard in accordance with Generic immunity standard in accordance with Mounting screw mounting screw tightening torque Weight Materials: Housing Seals
UR (Underwriters Laboratories) Spool valve, zero overlap external, internal soft sealing Single base plate principle -0.9 bar / 10 bar 2.5 bar / 10 bar +0C / +50C +0C / +50C Compressed air IP 65 Z-diode Protected against polarity reversal Yellow 100 % EN 50081-1 EN 50082-2 cross recessed DIN EN ISO 4757-Z2 1.3 Nm 0.144 kg
W 0.35
30
Rexroth Pneumatics
Qn=1400 l/min plate connection Manual override: without detent single solenoid, double solenoid
MO
Flow conductance b
Flow rate Switch-on time value C Qn [l/(s*bar)] [l/min] [ms] 6.13 6.13 1400 1400 13 13
Switch-off time [ms] 40 15
Part No.
24 V 24 V
0.38 0.38
0820056052 0820056502
24 V MO = Manual override With collective pilot air exhaust Nominal flow Qn at 6 bar and p = 1 bar
0.38
6.13
1400
19
30
0820056002
Dimensions
53,2 25,7 19,3 12,4 51,5
35
00108827
160,3
31
Qn=1400 l/min closed center plate connection Manual override: with detent
00006435
Certificates Version Pilot Sealing principle Blocking principle Working pressure min./max. Control pressure min./max. Ambient temperature min./max. Medium temperature min./max. Medium Max. particle size Oil content of compressed air Degree of protectionwith electrical connector/plug Protective circuit Status displayLED Duty cycle Generic emission standard in accordance with Generic immunity standard in accordance with Mounting screw mounting screw tightening torque Weight Materials: Housing Seals
UR (Underwriters Laboratories) Spool valve, zero overlap external, internal soft sealing Single base plate principle -0.9 bar / 10 bar 2.5 bar / 10 bar +0C / +50C +0C / +50C Compressed air 5 m 0 mg/m - 5 mg/m IP 65 Z-diode Protected against polarity reversal Yellow 100 % EN 50081-1 EN 50082-2 cross recessed DIN EN ISO 4757-Z2 1.3 Nm 0.144 kg
W 0.35
32
Rexroth Pneumatics
Qn=1400 l/min closed center plate connection Manual override: with detent
MO
Flow conductance b 0.4
Flow rate Switch-on time value C Qn [l/(s*bar)] [l/min] [ms] 5.87 1400 14
Switch-off time [ms] 15
Part No.
0820056601
MO = Manual override With collective pilot air exhaust Nominal flow Qn at 6 bar and p = 1 bar
Dimensions
53,2 25,7 19,3 12,4 51,5
35
00108827
160,3
33
Qn=1400 l/min closed center plate connection Manual override: without detent
00006435
Certificates Version Pilot Sealing principle Blocking principle Working pressure min./max. Control pressure min./max. Ambient temperature min./max. Medium temperature min./max. Medium Degree of protectionwith electrical connector/plug Protective circuit Status displayLED Duty cycle Generic emission standard in accordance with Generic immunity standard in accordance with Mounting screw mounting screw tightening torque Weight Materials: Housing Seals
UR (Underwriters Laboratories) Spool valve, zero overlap external, internal soft sealing Single base plate principle -0.9 bar / 10 bar 2.5 bar / 10 bar +0C / +50C +0C / +50C Compressed air IP 65 Z-diode Protected against polarity reversal Yellow 100 % EN 50081-1 EN 50082-2 cross recessed DIN EN ISO 4757-Z2 1.3 Nm 0.144 kg
W 0.35
34
Rexroth Pneumatics
Qn=1400 l/min closed center plate connection Manual override: without detent
MO
Flow conductance b 0.4
Flow rate Switch-on time value C Qn [l/(s*bar)] [l/min] [ms] 5.87 1400 14
Switch-off time [ms] 15
Part No.
0820056602
MO = Manual override With collective pilot air exhaust Nominal flow Qn at 6 bar and p = 1 bar
Dimensions
53,2 25,7 19,3 12,4 51,5
35
00108827
160,3
35
Series HF02-LG
Accessories
Direct field bus connection (BDC), B-design
Bus module with driver Field bus protocol: PROFIBUS DP / CANopen / CANopen sb / DeviceNet / sercos III
Ambient temperature min./max. Protection class,with plug Operational voltage electronics Electronics voltage tolerance Power consumption electronics Operational voltage valves Number of solenoid coils Total output for valves Max. power consumption per coil VS connection Generic emission standard in accordance with norm Generic immunity standard in accordance with norm Materials: Housing Die-cast aluminum +0C / +50C IP 65 24VDC -15% / +20% 0.05 A 24VDC 32 3A 0.1 A Socket 2.0 mm strip 3x13-pin EN 61000-6-4 IEC 61000-6-2
00130356
Technical Remarks Max. number of valves: 16 double solenoid or 32 single solenoid You will find assignment schemes for the product in the operating instructions, or contact the nearest Bosch Rexroth sales office.
Field bus protocol
Communication portBus INX71
Communication portBus OUTX72
power supply port for second power supply Plug (male), M12, 4-pin, A-coded Plug (male), M12, 4-pin, A-coded Plug (male), M12, 4-pin, A-coded Plug (male), M12, 4-pin, A-coded Plug (male), M12, 4-pin, A-coded
Operating Weight Instructions [kg] R412009414 R412009415 R412009415 R412009416 R412012610 0.29 0.29 0.29 0.29 0.29
Part No.
PROFIBUS DP CANopen CANopen sb DeviceNet sercos III
Plug (male), M12x1, 5-pin, B-coded Plug (male), M12x1, 5-pin, A-coded Plug (male), M12x1, 5-pin, A-coded Plug (male), M12x1, 5-pin, A-coded Socket (female), M12x1, 5-pin, D-coded
Socket (female), M12x1, 5-pin, B-coded Socket (female), M12x1, 5-pin, A-coded Socket (female), M12x1, 5-pin, A-coded Socket (female), M12x1, 5-pin, A-coded Socket (female), M12x1, 5-pin, D-coded
R412008537 R412008538 R412008990 R412008539 R412009516
Scope of delivery incl. 2 screws and seal
36
Rexroth Pneumatics
Series HF02-LG
Accessories
Dimensions
X71 X72 X10
33
73
135
115
00130357_a
Optional field bus connection with I/O function (CMS), B-design
Bus module with driver Field bus protocol: PROFIBUS DP / DeviceNet / CANopen / Interbus S / EtherNET/IP
Ambient temperature min./max. Protection class,with plug Operational voltage electronics Electronics voltage tolerance Power consumption electronics Operational voltage valves Max. power consumption per coil I/O extension possible,Max. Generic emission standard in accordance with norm
00119265
+0C / +50C IP 65 24VDC -15% / +20% 0.12 A 24VDC 0.063 A 6 EN 61000-6-4
Materials: Housing
Die-cast aluminum
The delivered product may vary from that in the illustration.
Technical Remarks You will find assignment schemes for the product in the operating instructions, or contact the nearest Bosch Rexroth sales office.
37
Series HF02-LG
Accessories
Field bus protocol
Communication power supply portBus OUTX72 port for second power supply
VS connection
Number of outputs for valve coils
Part No.
PROFIBUS DP
Plug (male), M12, 5-pin, B-coded
Socket (female), M12, 5-pin, B-coded
Plug (male), M12, 4-pin, A-coded
DeviceNet
Socket (female), M12, 5-pin, A-coded
CANopen
Socket (female), M12, 5-pin, A-coded
Interbus S
Plug (male), M12, 5-pin, B-coded
Socket (female), M12, 5-pin, B-coded
EtherNET/IP Part No. R412003484 R412008516 R412004346 R412008517 R412005747 R412008518 R412005748 R412008515 R412012755
Socket (female), M12, 5-pin, D-coded
Plug (male), M12, 4-pin, A-coded Weight [kg] 0.84 1 1 0.91 1
Socket 2.0 mm strip 2x13-pin Socket 2.0 mm strip 3x13-pin Socket 2.0 mm strip 2x13-pin Socket 2.0 mm strip 3x13-pin Socket 2.0 mm strip 2x13-pin Socket 2.0 mm strip 3x13-pin Socket 2.0 mm strip 2x13-pin Socket 2.0 mm strip 3x13-pin Socket 2.0 mm strip 3x13-pin Fig. Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5
24
R412003484
32
R412008516
24
R412004346
32
R412008517
24
R412005747
32
R412008518
24
R412005748
32
R412008515
32
R412012755 Note 1)
Operating Instructions R499050016 R499050019 R412005742 R412005743 R412012728
1) Only star topology Scope of delivery incl. 2 tie rod extensions and seal
38
Rexroth Pneumatics
Series HF02-LG
Accessories
Fig. 1
33
X71 X72 X10
60
67
135
11,5 33,3 55
00116534_b
39
Series HF02-LG
Accessories
Fig. 2
33
X71 X72 X10
60
67
135
11,5 33,3 55
00118666_b
40
Rexroth Pneumatics
Series HF02-LG
Accessories
Fig. 3
33
X71 X72 X10
60
67
135
11,5 33,3 55
00122511_b
41
Series HF02-LG
Accessories
Fig. 4
33
X71 X72 X10
60
67
135
11,5 33,3 55
00122512_b
42
Rexroth Pneumatics
Series HF02-LG
Accessories
Fig. 5
X71 X72
67
X10
67 60
115
135
M12x1
00135275
X71 = optional interface X72 = Bus X10 = Power
Field bus connection with I/O functionality (CMS), B-design

Bus module with driver Field bus protocol: PROFINETIO
00119265
Ambient temperature min./max. Protection class,with plug Run-up time Operational voltage electronics Electronics voltage tolerance Power consumption electronics Operational voltage valves Number of solenoid coils Max. power consumption per coil I/O extension possible,Max. Generic emission standard in accordance with norm Generic immunity standard in accordance with norm
+0C / +50C IP 65 1.2 s 24VDC -15% / +20% 0.1 A 24VDC 32 0.1 A 6 EN 61000-6-4 EN 61000-6-2
28
43
Series HF02-LG
Accessories
Field bus protocol
Port
Port
power supply
Fig.
Note
Part No.
PROFINETIO
Socket (female), M12x1, Socket (female), M12x1, 4-pin, D-coded 4-pin, D-coded
Plug (male), M12x1, 4-pin, A-coded Plug (male), 7/8, 5-pin
Fig. 1 Fig. 2
1) -
R412014581 R412014583
1) Connection with two valve voltage circuits. Scope of delivery incl. 2 tie rod extensions and seal
Fig. 1
1)
2)
3)
17179
1) Bus IN 2) Bus OUT 3) Power supply 3) Connection with two valve voltage circuits.
44
Rexroth Pneumatics
Series HF02-LG
Accessories
Fig. 2
1)
2) 3)
17180
1) Bus IN 2) Bus OUT 3) Power supply
Connection with diagnosis (DDL), B-design

Driver
00130356
Ambient temperature min./max. Protection class,with plug Operational voltage electronics Power consumption electronics Operational voltage valves Number of solenoid coils Total output for valves Max. power consumption per coil Max. cable length (DDL) Max. number of DDL participants VS connection Materials: Housing
+0C / +50C IP 65 24VDC 0.05 A 24VDC 32 3A 0.1 A 40 14 Socket (female) 2.0 mm strip 2x13-pin
Die-cast aluminum
45
Series HF02-LG
Accessories
Technical Remarks Max. current in 0 V line: 4 A You will find assignment schemes for the product in the operating instructions, or contact the nearest Bosch Rexroth sales office.
power supply Operating Instrucport for second power tions supply Plug (male), M12, 4-pin, A-coded R412009417
Weight [kg] 0.29
Part No.
Plug (male), M12, 5-pin, Socket (female), M12, 5-pin, A-coded A-coded Scope of delivery incl. 2 tie rod extensions and seal
R412008541
Dimensions
X71 X72 X10
33
73
135
115
00130357_a
46
Rexroth Pneumatics
Series HF02-LG
Accessories
Connection with diagnosis, optionally with I/O function (DDL), B-design

Driver
00119265
Ambient temperature min./max. Protection class,with plug Operational voltage electronics Power consumption electronics Operational voltage valves Number of solenoid coils Total output for valves Max. power consumption per coil Max. cable length (DDL) Max. number of DDL participants VS connection I/O extension possible,Max. I/O module extensionInputMax. I/O module extensionOutputMax. Materials: Housing
+0C / +50C IP 65 24VDC 0.2 A 24VDC 24 3A 0.1 A 40 14 Socket (female) 2.0 mm strip 3x13-pin 6 3 3
Die-cast aluminum
Technical Remarks Max. current in 0 V line: 4 A You will find assignment schemes for the product in the operating instructions, or contact the nearest Bosch Rexroth sales office.
power supply Operating Instrucport for second power tions supply Plug (male), M12, 4-pin, A-coded R499050020
Weight [kg] 1.041
Part No.
Plug (male), M12, 5-pin, Socket (female), M12, 5-pin, A-coded A-coded Scope of delivery incl. 2 tie rod extensions and seal
R412006880
47
Series HF02-LG
Accessories
Dimensions
00131839
48
Rexroth Pneumatics
Series HF02-LG
Accessories
Field bus connection with ASi, B-design
Bus module with driver Field bus protocol: AS-i

Ambient temperature min./max. Protection class,with plug Operational voltage electronics Operational voltage valves Max. power consumption per coil VS connection ID Code / ID2 Code I/O Code Generic emission standard in accordance with norm Generic immunity standard in accordance with norm Materials: Housing Aluminum, Die-cast aluminum +0C / +50C IP 65 AS-i compatible 24VDC 0.03 A Socket 2.0 mm strip 2x13-pin F/E 8 EN 50295 EN 50295
00117212
Field bus protocol
Communication power supply portBusX71 port for second power supply
AS-i Part No. R412003488 R412006761
Yellow AS-i flat cable
Black AS-i flat cable
Number of Power outputs for consumpvalve coils tion electronics [A] 4 0.05 8 0.08
Operating Instructions [kg] R499050017 0.14
Part No.
R412003488 R412006761 Fig. Fig. 1 Fig. 2
Scope of delivery incl. seal and mounting screws
49
Series HF02-LG
Accessories
Fig. 1
00132061
AS-i, 4DO-AUX
Fig. 2
30,3
70 67 21 22
115
17,7
00125351
AS-i, 8DO-AUX
50
Rexroth Pneumatics
Series HF02-LG
Accessories
Field bus connection with ASi, B-design
Bus module with driver Field bus protocol: ASi with inputs
Ambient temperature min./max. Protection class,with plug Operational voltage electronics Operational voltage valves Max. power consumption per coil VS connection ID Code / ID2 Code I/O Code Generic emission standard in accordance with norm Generic immunity standard in accordance with norm Materials: Housing Aluminum +0C / +50C IP 65 AS-i compatible 24VDC 0.03 A Socket 2.0 mm strip 2x13-pin F/E 7 EN 50295 EN 50295
00132216
Field bus protocol
Communication power supply portBusX71 port for second power supply
Number of Number of out- I/O connection inputs puts for valve coils 8 4 Operating Instructions R499050017 8 4 inputor output, Socket, M8, 8x inputor output, Socket, M8, 4x
Part No.
ASi with inputs Part No. R412003486 R412003487
Yellow AS-i flat cable
Black AS-i flat cable
R412003486 R412003487 Fig. Fig. 2 Fig. 1
Power consumption electronics [A] 0.1 0.05
Scope of delivery incl. 2 tie rod extensions and seal
51
Series HF02-LG
Accessories
Fig. 1
00116531_a
4DI/4DO-AUX
Fig. 2
00132064
8DI/8DO-AUX
52
Rexroth Pneumatics
Series HF02-LG
Accessories
Multipole plug D-Sub (25-pin)

Socket, D-Sub, 25-pin
Ambient temperature min./max. Protection class Operating voltage DC max. Wire cross-section Materials: Housing Housing color Cable color
-20C / +80C IP 65 24 V 0.22 mm
Thermoplastic elastomer Black Black
15845
Technical Remarks The specified protection class is valid only in assembled and tested state. The increased wire cross-section of pin 25 is0.82 mm.
Electrical interface [Port 1] Socket, D-Sub, 25-pin Socket, D-Sub, 25-pin Socket, D-Sub, 25-pin Socket, D-Sub, 25-pin Socket, D-Sub, 25-pin Socket, D-Sub, 25-pin Socket, D-Sub, 25-pin Socket, D-Sub, 25-pin Socket, D-Sub, 25-pin Socket, D-Sub, 25-pin Socket, D-Sub, 25-pin Socket, D-Sub, 25-pin
Cable exit
Cable sheath
Cable- [mm] 8.5 8.5 8.5 10.5 10.5 10.5 8.5 8.5 8.5 10.5 10.5 10.5
straight 180 straight 180 straight 180 straight 180 straight 180 straight 180 angled 90 angled 90 angled 90 angled 90 angled 90 angled 90
Polyvinyl chloride Polyvinyl chloride Polyvinyl chloride Polyurethane Polyurethane Polyurethane Polyvinyl chloride Polyvinyl chloride Polyvinyl chloride Polyurethane Polyurethane Polyurethane
Cable length L [m] 3 5 10 3 -
Weight [kg] 0.464 0.685 1.33 0.502 0.789 1.458 0.448 0.7 1.24 0.487 0.761 1.45
Fig.
Part No.
Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2
R419500454 R419500455 R419500456 R419500457 R419500458 R419500459 R419500460 R419500461 R419500462 R419500463 R419500464 R419500465
suitable for dynamic laying suitable for 5 dynamic laying suitable for 10 dynamic laying 3 5 10 3 -
suitable for dynamic laying suitable for 5 dynamic laying suitable for 10 dynamic laying
53
Series HF02-LG
Accessories
Fig. 1
Fig. 2
15840
15841
PIN assignment and cable colors,cable identification as per DIN 47100
13
25
Socket (female) Pin Color Pin Color 1 white 14 brown/ green 2 brown 15 white/ yellow 3 green 16 yellow/ brown 4 yellow 17 white/ gray 5 gray 18 gray/ brown 6 pink 19 white/ pink 7 blue
14
00136701
8 red 20 pink/ brown
9 black 21 white/ blue
10 violet
11 12 gray/ red/blue pink 24 brown/ red
13 white/ green 25 white/ black
22 23 brown/ white/red blue
Multipole plug (44-pin)
Socket, D-Sub, 44-pin high density

Ambient temperature min./max. Protection class Operational voltage DC, max. Materials: Housing Polyamide -5C / +50C IP 65 24 V
00137718
54
Rexroth Pneumatics
Series HF02-LG
Accessories
Technical Remarks The specified protection class is valid only in assembled and tested state. Note for use with VS LP04: The plug can only be used in the LP04 versions with a side electrical connection.
Cable exit straight 180 angled 90
Housing color Black
Weight [kg] 0.042
Part No. R412011259
Scope of delivery: multipole plug including 1 tube nut and 1 elbow fitting
Dimensions
1) 2)
00133906_1
1) Elbow fitting 2) tube nut
Pin assignment
15
15 14 13 30 29 44 43 28 42 12 11 10 24 9 23 38 8 22 37 36 7 21 35 6 20 34 5 19 4 3 18 17 33 32 2 27 26 25 41
1
1 16 31
40 39
44
Socket (female)
31
00137727
55
Series HF02-LG
Accessories
Multipole plug (44-pin)

Socket, D-Sub, 44-pin
Ambient temperature min./max. Protection class Operating voltage DC max. Wire cross-section Materials: Housing Housing color Cable color
-20C / +80C IP 65 24 V 0.22 cm
Thermoplastic elastomer Black Black
15845
Technical Remarks The specified protection class is valid only in assembled and tested state.
Electrical interface [Port 1] Socket, D-Sub, 44-pin Socket, D-Sub, 44-pin Socket, D-Sub, 44-pin Socket, D-Sub, 44-pin Socket, D-Sub, 44-pin Socket, D-Sub, 44-pin Socket, D-Sub, 44-pin Socket, D-Sub, 44-pin Socket, D-Sub, 44-pin Socket, D-Sub, 44-pin Socket, D-Sub, 44-pin Socket, D-Sub, 44-pin
Cable exit
Cable sheath
Cable- [mm] 10.7 10.7 10.7 13 13 13 10.7 10.7 10.7 13 13 13
straight 180 straight 180 straight 180 straight 180 straight 180 straight 180 angled 90 angled 90 angled 90 angled 90 angled 90 angled 90
Polyvinyl chloride Polyvinyl chloride Polyvinyl chloride Polyurethane Polyurethane Polyurethane Polyvinyl chloride Polyvinyl chloride Polyvinyl chloride Polyurethane Polyurethane Polyurethane
Cable length L [m] 3 5 10 3 -
Weight [kg] 0.619 0.983 1.884 0.722 1.146 2.236 0.608 0.97 1.917 0.709 1.139 2.264
Fig.
Part No.
Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2
R419500466 R419500467 R419500468 R419500469 R419500470 R419500471 R419500472 R419500473 R419500474 R419500475 R419500476 R419500477
suitable for dynamic laying suitable for 5 dynamic laying suitable for 10 dynamic laying 3 5 10 3 -
suitable for dynamic laying suitable for 5 dynamic laying suitable for 10 dynamic laying
56
Rexroth Pneumatics
Series HF02-LG
Accessories
Fig. 1
Fig. 2
15843
15844
Multipole plug (44-pin), PIN assignment and cable colors,cable identification as per DIN 47100
15
15 14 13 30 29 44 43 28 42 12 11 10 24 9 23 38 8 22 37 36 7 21 35 6 20 34 5 19 4 3 18 17 33 32 2 27 26 25 41
1
1 16 31
40 39
44
Socket (female) Pin Color Pin Color Pin Color Pin Color 1 white 14 brown/ green 26 brown/ black 2 brown 15 white/ yellow 27 gray/ green 38 pink/blue 3 green 16 yellow/ brown 28 yellow/ gray 4 yellow 17 white/ gray 29 pink/ green 39 gray/red 5 gray 18 gray/ brown 30 yellow/ pink 6 pink 19 white/ pink 31 green/ blue 7 blue
31
00137727
8 red 20 pink/ brown
9 black 21 white/ blue 33 green/ red
10 violet
11 12 gray/ red/blue pink 24 brown/ red 36 yellow/ black
13 white/ green 25 white/ black 37 gray/ blue 44 red/black
22 23 brown/ white/red blue 34 yellow/ red 35 gray/ black
32 yellow/ blue 41 gray/black
40 pink/red
42 pink/black
43 blue/black
57
Series HF02-LG
Accessories
CKD kit, For series HF02-LG
compressed air connection output: 10 Can be assembled into blocks Single base plate principle With collective pilot air exhaust
Ambient temperature min./max. Medium temperature min./max. Medium Working pressure min./max. Control pressure min./max. Number of valve positions Grid dimension Tightening torque for mounting screws Exhaust (3,5) Materials: Subbase push-in fitting Seals Aluminum Brass, nickel-plated Nitrile rubber +0C / +50C +0C / +50C Compressed air -0.9 bar / 10 bar 2.5 bar / 10 bar 1 19.8 mm 1.1 Nm+0,2 With directional exhaust (3/5) Ports separated
00136941
Technical Remarks The pressure dew point must be at least 15 C under ambient and medium temperature and may not exceed 3 C. The oil content of compressed air must remain constant during the life cycle. Use only the approved oils from Bosch Rexroth, see chapter Technical information. The internal and external pneumatic pilots can be adjusted using the change-over plate on the left end plate. For internal pilot, working pressure is limited to 2.5to10 bar.
Type
Input [1]
2 x end plates with push-in fittings 1, 3, 5, R, X and 1 x base plate with push-in fittings 2, 4, 10 2 x end plates with push-in fittings 1, 3, 5, R, X and 1 x base plate with push-in fittings 2, 4, G1/4
Compressed air connection Output Exhaust Pilot control exhaust [2 / 4] [3/ 5] [12]
Pilot connection [14]
Qn
Part No.
[l/min]
G 1/2
10
G 1/2
G 1/8
G 1/8
1400
R412009658
G 1/2
10
G 1/2
G 1/8
G 1/4
1400
R412009659
1, 3 and 5 = G 1/2, 15 mm deep 2 and 4 = push-in fitting 10 mm or thread connection G 1/4 X and R = G 1/8, 8 mm deep
58
Rexroth Pneumatics
Series HF02-LG
Accessories
Blanking plate, Series HF02-LG, CL03-XL

Ambient temperature min./max. Medium Working pressure min./max. Mounting screw Tightening torque for mounting screws Materials: Subbase Seals Polyamide Nitrile rubber -5C / +50C Compressed air -0.9 bar / 10 bar cross recessed DIN EN ISO 4757-Z2 1.1 Nm+0,2
1684
Technical Remarks The pressure dew point must be at least 15 C under ambient and medium temperature and may not exceed 3 C. The oil content of compressed air must remain constant during the life cycle. Use only the approved oils from Bosch Rexroth, see chapter Technical information.
Type Blanking plate, incl. sealing kit, 2x mounting screws
Delivery quantity 1
Weight [kg] 0.093
Part No. 1825A00087
Dimensions
18,4
159,5
8,1
96,25
105,5
10,6
15,3
MA = 1,1 +0,2 Nm
12
21302
19,3
25,7
36,8
35
59
Series HF02-LG
Accessories
Accessories, HF02-LG
00120215
Part No. 1827030206 R412013379 1827020289 R412004540 R412008887 1821015841 1827010631 1827010649 1827010650 1827010640 1821A39036
Type Plug box, 25-pin, complete HD multipole plug box, 44-pin, complete Separator subbase gasket, pneumatic part Name plates for intermediate plate valve/subbase seal Base plate for 1 valve, push-in fitting 10 mm, 3 tie rod extensions and 1 sealing kit Base plate for3 valves, push-in fitting 10 mm, 3 tie rod extensions and 1 sealing kit Base plate for5 valves, push-in fitting 10 mm, 3 tie rod extensions and 1 sealing kit Subbase extension, G 1/4 Supply plate, incl. sealing kit, 2x mounting screws
Weight [kg] 0.12 0.12 0.002 0.001 0.005 0.001 0.39 0.644 0.142 0.28
Delivery quantity [Piece] 1 1 1 10 10 10 1 1 5 1 1
Further accessories: For electrical connectors, contact bridges, plugs and cables, etc., see the Chapter Electrical connection technologies. For connectors, plastic tubing, etc., see the Chapter Pneumatic connection technologies. Field bus connections can be found in the correspondent chapter.
Series QR1-S standard
Blanking plug pin bushing 10 QR1-S-RBS

Ambient temperature min./max. Working pressure min./max. Materials: Screw Housing nickel-plated Polybutyleneterephthalate +0C / +60C -0.95 bar / 10 bar
00136364
Technical Remarks The series QR1 (plastic) and QR2 (metal) can not be combined For further information about assembling and tolerances of adaptabletubing, see the section Technical information. Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information Pneumatics catalog, online PDF, as of 2013-06-17, Bosch Rexroth Pneumatics GmbH, subject to change
60
Rexroth Pneumatics
Series HF02-LG
Accessories
Dimensions
A
P2
P1
B
00117291
Part No. 2123210000
Port G 10
A 42
B 21
P1 8
P2 10
Delivery quantity [Piece] 20
Weight [kg] 0.002
Bosch Rexroth Pneumatics GmbH Ulmer Strae 4 D - 30880 Laatzen Telefon +49 511 2136 - 0 Fax +49 511 2136 - 269 info.pneumatics@boschrexroth.de www.rexrothpneumatics.com
Your contact:
Canada Bosch Rexroth Pneumatics Inc. 3426 Mainway Drive Burlington, Ontario L7M 1A8 Tel. +1 905 332-0399 Fax +1 905 332-8596 Australia Bosch Rexroth Pty. Ltd. 3 Valediction Road Kings Park NSW 2148 Sydney Tel. +61 2 9831-7788 Fax +61 2 9831-5553
U.S.A. Bosch Rexroth Pneumatics Corp. 1953 Mercer Road Lexington, KY 40511 US Tel. +1 859 254-8031 Fax +1 859 254-4188 Great Britain Bosch Rexroth Pneumatics Ltd. Broadway Lane Cirencester, GL7 5UH Tel. +44 0845 60-30025 Fax +44 1285 86-3126 further contacts: www.rexrothpneumatics.com/ contact The data specifi ed above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verifi cation. It must be remembered that our products are subject to a natural process of wear and aging. This document, as well as the data, specifi cations and other informations set forth in it, are the exclusive property of Bosch Rexroth Pneumatics GmbH. Without their consent it may not be reproduced or given to third parties. Subject to modifications. Online-PDF
17-06-2013

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HF02-LG series

Valve systems Valve systems

Valve systems Valve systems

Accessories Field Bus Modules

Connection with diagnosis (DDL), B-design Driver

Multipole plug (44-pin) Socket, D-Sub, 44-pin high density

Multipole plug (44-pin) Socket, D-Sub, 44-pin

Valve systems Valve systems

Series QR1-S standard Blanking plug pin bushing 10 QR1-S-RBS

Rexroth Pneumatics Valve systems Valve systems

Valve system, Series HF02-LG

Aluminum Polyamide Polyamide

Valve systems Valve systems

Valve system, Series HF02-LG

D-SUB 25/44 23,5

13,8 9,8 28,8 160,4

Made in France 9180

Made in France 9180

Made in France 9180

Made in France 9180

Made in France 9180

Made in France 9180

Made in France 9180

60 69 77,5 105,85 133,8

7291 IP 65 FD XXX 24V R XXX XXX XXX Pe max = 8bar

Made in France 9180

Made in France 9180

Made in France 9180

Made in France 9180

Made in France 9180

Made in France 9180

0 820 056 502

0 820 056 502

0 820 056 502

0 820 056 302

0 820 056 602

0 820 056 002

0 820 056 002

0 820 056 052

0 820 056 102

0 820 056 052

0 820 056 102

0 820 056 202

0 820 056 202

Rexroth Pneumatics Valve systems Valve systems

Valve system, Series HF02-LG

n = number of base plates

Multipole plug (25-pin),cable identification as per DIN 47100

4 yellow 17 white/ gray

5 gray 18 gray/ brown

6 pink 19 white/ pink

7 blue 20 pink/ brown

9 black 21 white/ blue

11 12 gray/ red/blue pink 24 brown/ red

13 white/ green 25 white/ black

22 23 brown/ white/red blue

Multipole plug (44-pin),cable identification as per DIN 47100

4 yellow 17 white/ gray 29 pink/ green 39 gray/red

5 gray 18 gray/ brown 30 yellow/ pink

6 pink 19 white/ pink 31 green/ blue

7 blue 20 pink/ brown 32 yellow/ blue

9 black 21 white/ blue 33 green/ red

11 12 gray/ red/blue pink 24 brown/ red 36 yellow/ black