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POWER INTERFACE UNIT (PIU)

PIU : INTRODUCTION
The system features:  Static Mains Regulator.  Built- in isolation transformer.  Micro-controller based AMF Panel.  Security & Safety Alarm System.  Lightning & Surge Protection.  AC Distribution.  SMPS Battery Charger for DG battery.  High/Low Voltage Disconnection.  Modular Arrangement.  Integrated System for easy installation & operation.  User Friendly Interface NMS.

A Sample Specs Sheet


S.NO 1 2 3 PARAMETERS
Lightning Protection Surge Protection High Voltage / Low Voltage Protection (True RMS)

SPECIFIED
10/350_s, 100kA @let through voltage <700V 8/20_s , 15 Ka Input > 240V < 485 V (Extended 265 470V) Output < 240V > 200V Response time < 10ms Over voltage with complete true isolation Imported Machine Interlock accessories Micro controller based true RMS equipment, GEN ON-OFF Control & Alarms Static Line Conditioner with Isolation Input two phase - 240 485V (Extended 265 470V) Isolation Output single phase - 200 240V As per customer requirement 1800mm x 600mm x 400mm 300Kg.

4 5 6 7

N Earth Protection Manual Error Protection AMF Panel Line Conditioner

8 9 10

Distribution for external load Dimension Weight

Block Diagram of PIU


Input MCB Lightening Protection

L3 N

L1 L2

Auto Phase Selector

P1 P2

Line Conditioning Unit

P N

Surge Protection AC Distribution Panel To SMPS To Aviation Lamp To Lights, Fans, etc

To Power Points To Air Conditioner

Lighting and surge protector

PIU of acme telepower is incorporated with lightning protection of 10/ 350 micro sec, 100 KA @ let through voltage < 700 ; where as for surge protection of about 8/20 micro sec ,15 KA .

Auto phase selector

It will select another two healthy phase out of three phases. Healthy phase - Voltage across phases between 240V to 480V

Central processing unit


Brain of PIU, responsible for performing various functions like measuring, display, adjustment and interface, alarm, automation and rectification and coordination between various internal as well external parameters.

Line Conditioner Unit


Equipment operates with microprocessor-based controller to provide correction of mains even in micro seconds. System supports to operate on phase-to-phase basis to get rid of neutral problem, as it is very common. Mains utilization even at extreme low voltage 140V for aircondition operation

Alarm Interface
Extension of alarms from cpu card.

ALARM S AND MEASURES TO BE TAKEN

AC Distribution Panel
AC Distribution panel is provided for load termination. SMPS, Air conditioners, Power Point and Tube Light for Aviation Lamp etc are being connected to various points. Surge arresters for class I protection are provided on the input interface panel before the output gets divided to MCBs

Automation Layout ( New)

Alarm Extension from PIU, Color Codes for each

Alarm From PIU

SN 1 2 3 4

Type of Alarm Mains fail Door open (FROM SENSOR) Smoke & fire Room Temperature high

Safety Alarm Alarm Safety+Alarm Alarm

Status in existing PIU Available Available Available Available

Alarm Cable Pair Details Brown(Com),Red(NO) Brown(Com),Brown(NO) Black(com),Blue(NO) Brown(NC), Grey(NO),White(com)

Low fuel level (at 50% fuel)

Alarm

Available

Black(com),Orange(NO)

6 7 8 9

Load on DG DG on DG fail to start DG fail to Stop

Alarm Alarm Alarm Alarm Alarm+ Safery( incase of Alternator fault and HCT/LLOP) Safety+Alarm LED indication + Alarm as DG Common fault LED indication + Alarm as DG Common fault

Available Available Available Available

Grey(com),Red(NO) Red(NO),orange(NC),Green(Com) Green(NC),Red(NO),White(Com) Blue(NC),ORANGE(NO) ,White(COM)

10 10.a

DG Common fault a. LLOP

Available Available

Blue(Com),White(NO),Red(NC) Availble in common fault pair

10.b

c. Alt.fault

Available

Availble in common fault pair

10.c

d. HCT/HWT

Available

Availble in common fault pair

10.d

e. V belt

Safety+ Alarm as DG Common fault( can be connected as HCT Port)

Available

Availble in common fault pair

10.e

f. LWL

Safety+ Alarm as DG Common fault( can be connected as HCT Port)

Available

Availble in common fault pair

MAINS VOLTAGE

+yes
BHARTI T:0000000.5 TEMP:25.0OC OP1:230V MAINS OK 12 JAN,2004 11:30:35 VGEN:000V VDC:27.0V OP2:000V
- NO

888
O/P CURRENT

menu LOG

888
FREQUENCY

CENTRAL SUPERVISIORY UNIT

Scroll

888
L1-L2 I DG FAIL TO START DG FAIL TO STOP ALTERNATOR FAULT LLOP DG FUEL LOW ENGINE TEMP HIGH NA DG BATTERY LOW

RESET( +) (-) MENU NOT USED SCROLL

DISPLAY

POWER ON CPU MAINS OK MAINS FAIL ROOM TEMP HIGH SMOKE / FIRE EMERGENCY OVER LOAD LCU FAIL

DG MAINS

MAINS VOLTAGE

L1-L2

+yes
B HARTI 09:30:30 Emergency ON/OFF DEFAULT LOW OVER TEMP P.P PP/ FIRST SECOND THIRD DG DATE/ HIGH B B HIGH LOW LOCK LONG STOP ATT ATT VOLT VOLT ROOM Engine LIMIT START LOAD TIME START TIMER VOL MIN START PULSE NOR. VOL FACTORY LOCK OFF CUT CUT SET Temp FOR TEMP. PULSE VOLTAGE CUT PULSE CUT Disable VOLTAGE PULSE OFF IN OFF B Disable OFF ATT OFF Cut off CUT IN HIGH VOLT CUT IN O T:0000000.5 ON 32 485V 240V 265V 250V 195V 70A 5 10 23.5V 25.0V 35 2 3 4 40 11:30:30 34 MIN SEC MIN SEC C TIME 18:30 VGEN:000V 470V TEMP:25.0 C VDC:27.0V OFF TIME O 11.07.2004 06:30 MAINS OK
CENTRAL SUPERVISIORY UNIT - NO

888
O/P CURRENT I

menu LOG

888
FREQUENCY

Scroll

888

DG MAINS

POWER ON CPU MAINS OK MAINS FAIL ROOM TEMP HIGH SMOKE / FIRE EMERGENCY OVER LOAD LCU FAIL

DG FAIL TO START DG FAIL TO STOP ALTER. FAULT LLOP DG FUEL LOW ENGINE TEMP HIGH OVER SPPED DG BATTERY LOW

START
YES MAINS 240-480 IN BEST OF 2 PHASE

NO

BHARTI T:0000000.5 TEMP:25.0OC START NO


DG IS RUNNING

09:30:30 VGEN:000V 1 VDC:27.0V


MAINS OK

YES

DG STOP

NOT OK

LCU FAIL

BHARTI LCU OP1 T:0000000.5 180-250 TEMP:25.0OC MAINS OK

OK 09:30:30 VGEN:000V VDC:27.0V

C H E C K

OK

NOT OK VDC =23.5V TEMP 340C

BATT ON

BHARTI BHARTI 09:30:30 09:30:30 T:0000000.5 T:0000000.5 VGEN:000V VGEN:000V DG SENSE O OC TEMP:25.0 CTEMP:25.0 VDC:27.0V VDC:27.0V BATT ON DG SENSE

DG SENSE
NOT OK LLOP NO( PIU) LLOP NC(BC) HCT NC(PIU) OK

DG IS RUNNING VOLTAGE

BHARTI T:0000000.5 TEMP:25.0OC NO DG FAULT SENSE

09:30:30 VGEN:000V VDC:27.0V


DG START

DG FAULT ALARM

YES

DG CHECK
3 TIMES

BHARTI T:0000000.5 TEMP:25.0OC OK DG FAULT


DG LOCK FOR 5/10 MIN.

RETRY BHARTI 09:30:30 OK NOT OK 09:30:30 T:0000000.5 VGEN:000V DG VOLTAGE OC VGEN:000V TEMP:25.0 VDC:27.0V 195-250 VDC:27.0V DG CHECK START NOTOK AFTER 3 RETRY

LLOP NC(PIU) LLOP NO (BC)

DG STOP

AFTER 5/10 MIN DG ON

BHARTI 09:30:30 T:0000000.5 DG VGEN:000V FAULT LLOP AL. BHARTI TEMP:25.0OCWITH VDC:27.0V T:0000000.5 DG ON LOCK TEMP:25.0OC DG STOP

DG FAULT DG FAIL TO START

09:30:30 VGEN:000V VDC:27.0V

DG ON
LLOP NC ( PIU) DG VOLTAGE MAINS VOLTAGE 5 Hrs TIME

BHARTI T:0000000.5 TEMP:25.0OC DG DISC ON STOP FAULT

09:30:30 VGEN:000V VDC:27.0V

SITE ON DG
DG FAULT LLOP ALARM DG FAULT ALTER.FAIL WAIT MAINS & GOTO 1 WAIT MAINS & GOTO 1

LLOP NC

DG DISC.

DG STOP

DG VOLTAGE BEYOND 195-250 MAINS OK 240-480 5 Hrs DG DG CONT. RUN

DG DISC.

DG STOP

DG DISC No load 5 min . DG DISC.

DG STOP

GOTO 1

1 2

DG STOP

GOTO 2

IF NOT DG VOLT=0 LLOP NO(PIU)

DG FAIL TO STOP ALM

Trouble Shooting

Trouble Shooting Contines

Dos and Donts

Thank You
ACME Tele Power Ltd

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