Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
SAIC-D-2012
WBS / BI / JO NUMBER
1-Dec-06
MECH-
CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL
EQPT CODE
SYSTEM ID.
PLANT NO.
ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL
Instructions on use of this checklist: 1. Any Item marked as "Fail" requires to be identified with the specific description and location of the descripancy/violation and shall be listed in the Contractor's Re-Instatement Punchlist Form, SATR-A-2011. 2. Column "Y/N" is used to pre-determine each respective item as required for start-up ( Y), or not required for start-up (N). Final designation of "Y/N" items will be at the Mechanical Completion Punchlisting by Saudi Aramco Inspection. 3. This Checklist along with the Re-Instatement Punchlist, with or with out cleared items, shall be submitted to Saudi Aramco on or before the requested time for Mechanical Completion Punchlisting. ITEM No. A A1
ACCEPTANCE CRITERIA Equipment Documentation Safety Instruction Sheet (Form SA 2694-ENG) for the vessel is complete. The EIS (Equipment Inspection Schedule) is complete and included in the Inspection Record Book as part of the Project Record Book. (NOTE: The EIS shall be submitted for approval 60 days prior to mechanical completion .)
REFERENCE
PASS
FAIL
N/A
Y/N
RE-INSP DATE
A2
A3
NMR-7919-1, Nonmaterial Requirements are complete. (Refer to SAIC-D- 32-SAMSS-004, 2022) Para. 20.1 Test and Inspection Plan (SATIPs) and Inspection Checklists for field installation as detailed in SATIP-D-001-01were verified to be complete and accepted. All non-conformance reports and worksheets have been resolved to the satisfaction of Inspection Department. All log book entries have been resolved to the satisfaction of Inspection Department. All equipment fabrication documents, inspection record books and Equipment Instrument Schedules (EIS) are available for review. P&ID Check / Walkthrough All vessel components are installed in their respective locations as shown in the P&ID. (i.e: piping, removable pipe spools, valves, vents, drains, spectacle plates, blinds, flange spacers, etc) All in-line equipment & Instruments are installed in their respective locations as shown in the P&ID. (i.e: Strainer, meter tube, straightening vanes, flow meter, orifice fitting, Pressure Indicators, Temperature, temperature indicators, sample probes, etc) Installed Relief Valves were verified and the corresponding Form 3099A signed. Pressure gages installed are of the same range as shown in the P&ID. GI-2.710 Para. 4.1.1.2 GI-2.710 Para. 4.1.1.4 GI-2.710 Para. 4.1.1.4 GI-2.710 Para. 4.1.1.6
A4
A5
A6
Y/N
A7
B1
P&ID # ____________
B2
B3
B4
Page 1 of 4
SAIC-D-2012
WBS / BI / JO NUMBER
1-Dec-06
MECH-
CONTRACTOR / SUBCONTRACTOR
ITEM No. B5
ACCEPTANCE CRITERIA Pressure gages are installed with block and bleed valves. (The bleed valve shall be plugged.) Temperature Gages installed are of the same range as shown in the P&ID. Thermowells are provided with chained plug and plug installed where temperature indicators are not provided. (SASD AB-36019) Curing and dry-out of castable liningsare complete. All tower, reactor and drum internals are installed and leak tested. Internal cleanliness and vessel closure has been performed. Form SATR-D-2003 has been completed. A detailed inspection performed on vessel internals includes holiday detection of internal coating & installation of mechanical internals. Properly close up all vessel internal manways and openings per the proper torquing procedures, after final inspection or after charging of chemicals, catalysts, etc., is completed. Install all relief valves after Aramco or approved Agency, sets and test them. Paint and/or tag all relief valves, car sealed valves and safety equipment per Aramco Standards. All new fire protection equipment, systems and facilities are commissioned. Structural Items: All access areas including platforms, walkways, stairs, ladders are free of debris, tools and extraneous materials which would impede operation or cause an unsafe condition. All lifting equipment are tested and witnessed by the Inspection Department's Crane Inspection Representative and are provided with a current inspection sticker of the successful tests. Access platforms, ladders, stairs, walkways and handrails are complete. (Inspect using SAIC-M-2011). Access gratings are firmly anchored with a minimum of 2 fasteners at each support with a minimum of 4 fasteners per panel. (Note: Non-compliance shall be identified as "YES" item in the Facility Exception Item List for the MCC.) Associated Piping/Trim Pipe bolted to nozzles are resting fully on pipe supports. Shims are installed and seal welded to pipe supports to maintain contact where required. Pipe clamps are tightened and in full contact with the pipe. Jack screw bolts installed in flanges with spectacle plates. (NOTE: With concurrence from the proponent, jack screw bolts may be deleted if flange spreader is available. )
PASS
FAIL
N/A
Y/N
RE-INSP DATE Delete if covered by Instrumentation Delete if covered by Instrumentation Delete if covered by Instrumentation
B6
Y ____________ SAES-J-400, Para. 5.2.5 GI-2.710-06, Item 5.10c GI-2.710-06, Item 5.10d GI-2.710-06, Item 5.10e GI-2.710-06, Item 5.10f GI-2.710-06, Item 5.10h GI-2.710-06, Item 6 e GI-2.710-06, Item 6 g GI-2.710-06, Item 6 k N
B7
B8 B9 B10 B11
Y Y Y Y
B12
Y Y Y
C1
C2
C3
C4
D1
D2
D3
Y/N
Page 2 of 4
SAIC-D-2012
WBS / BI / JO NUMBER
1-Dec-06
MECH-
CONTRACTOR / SUBCONTRACTOR
ITEM No. D4 D5
ACCEPTANCE CRITERIA Standpipe and individual level instruments are connected directly to vessels and not to inlet or outlet piping. Standpipe is not connected to the bottom of vessels especially where settlement of solids are expected. A 2" dia. block valve is installed at the top and bottom connection of the standpipe to the vessel. (Saudi Aramco Library Drawing DC-950045.) Type of block valve installed is in conformance with the project drawing or P&ID. Vent valve with plug installed on the top blind flange and drain valve on the bottom blind flange of the standpipe. (Saudi Aramco Library Drawing DC-950045.) Standpipe is rigidly supported on the vessel. Diagonal bracing in horizontal and/or vertical plane may be required to avoid vibration. (Saudi Aramco Library Drawing DC-950045.) All pressure instrument installations are equipped with vent/drain valves. Atmospheric drain and vent valves shall be provided with a plug or blind on the discharge side. Pressure test of field installed piping and components are complete.
PASS
FAIL
N/A
Y/N Y Y
RE-INSP DATE
D6
D7
SAES-J-300, Par. 4.5.1 SAES-J-300, Par. 4.5.1 SAES-J-200, Par. 6.4 SAES-L-108, Para. 7.7 GI-2.710-6, Item 4a GI-2.710-6, Item 1.j. GI-2.710-6, Item 1.j.
D8
D9
D10
D11
D12
All nuts and bolts of flange connections are fully engaged. Flange joints for piping Class ANSI 600# and above were verified to be tightened using the applicable Torque procedure. Painting Works Identification of all equipment are provided. Identification numbers shall be legible from 50 feet away for process equipment. Painting are complete enough so that an excessive amount of scaffolding is not left still standing in the areas where the operators must work to start up the plant. Coating on structural items is complete and conforms with the project coating requirements. Safety yellow-and-black stripes are painted on obstructions that present bump hazards. (concrete supports at the base of stairways or ladders, passageway pinch points, unguarded edges, tripping hazards). Stripes shall be 100 mm wide. Lifting equipment and devices shall be painted safety yellow and clearly marked with the rated capacity of the equipment in Arabic and English in metric tons. Insulation works/Fire Proofing All fire proofing are complete. Insulation is complete per applicable SATIP-N-001-01 or SATIP-N-00102
D13
E1
Y/N
E2
Y/N
E3
Scope of Work
E4
E5
F F1 F2
Y Y
Page 3 of 4
SAIC-D-2012
WBS / BI / JO NUMBER
1-Dec-06
MECH-
CONTRACTOR / SUBCONTRACTOR
ACCEPTANCE CRITERIA
REFERENCE
PASS
FAIL
N/A
Y/N
RE-INSP DATE
REFERENCE DOCUMENTS: 1. G.I.-2.710 (13 July, 2004) Mechanical Completion and Performance Acceptance of Facilities 2. 3. 4. 5. 6. 7. 8. 8. SAES-D-001 (30 March 2005) Design Criteria for Pressure Vessels SAEP-20, Equipment Inspection Schedule, (29 January, 2003) SAES-M-001(30 June, 2004) Structural Design Criteria for Non-Building Structures SAES-L-350 (30 September, 2003), Construction of Plant Piping SAES-J-200 (31 May, 2003), Pressure SAES-J-600 (30 March, 2005) Pressure Relief Devices SAES-B-054 (15 March, 2006) Access, Egress, and Materials Handling for Plant Facilities SAES-B-067, Safety Identification and Safety Colors, (30 November, 2003)
10. SAES-J-400, Temperature, (31 May, 2004) 11. SAIC-M-2011, Saudi Aramco Inspection Checklist for System Punchlisting of Structural Installation, Rev. 0
Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:
Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified
QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed
PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified
QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test
Y = YES
N = NO F = FAILED
Page 4 of 4