SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Pre-Test Inspection of API Tanks
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-A-2026
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A

ACCEPTANCE CRITERIA QC Documentation, Test Package & Tank Weld Map Verification: Test Diagram is submitted showing the following: A) Limits of equipment to be tested incl. test manifold & equipment included in the test. B) Test pressure of the system C) Relief valve setting D) Safety Instruction Sheet Procedure has been approved & meets the detailed requirements of SAIC-A-2001 (Review Procedure - Pressure Testing)

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

A1

SAES-A-004, Para. 5.6.1

A2

SAES-A-004, Para. 7.1.1

A3

Verify drawing conformance of tank construction. Check all nozzles, supports, attachments (orientation & dimemsion) Systematically complete, verify & accept all drawings incl. details

Contract drawings

A4

Verify complete code construction incl. support attachments. Repairs, Weld Pick-up (ID/OD), (welding) is 100% accepted.

SAES-W-017, Section 16, 17

A5

Weld Summary Record (SAEP-1160 Welding Database) was verified to indicate completion/acceptance of all weld joints, repairs, modifications & any applicable weld inspection reqmts (visual, NDE). All required inspection & testing (RT, MT, PT, PWHT, PMI) has been completed & inspection control sheet has been signed by SA. As applicable, an SAEP-1160 Welding Database is reviewed SEE SAIC-W-2087, SAIC-W-2088 are completed & accepted Post Weld Heat Treatment (PWHT) & Production Weld Hardness Testing is complete & accepted. SAIC-W-2089 & SAIC-W-2014.

SAEP-1160 & SAES-W-017, Para 16.1.2

A6

Applicable code Welding & NDT Appendix & checklist

A7

SAEP-1160, Section 6

A8

32-SAMSS-005 is checklist for API Atmospheric Tanks. 32-SAMSS-006 is checklist for API Low Pressure Tanks. Testing has been completed in accordance with SA Inspection Requirements Form 175-324900 & following additional requirements of 32-SAMSS-005, Section 5 (Utilize SAMSS as a checklist here). Testing has been completed in accordance with SA Inspection Requirements Form 175-324901 & following additional requirements of 32-SAMSS-006, Section 7 (Utilize SAMSS as a checklist here). The tank shall be completely drained and thoroughly dried immediately after completion of the hydrostatic test. The Tank Manufacturer has a plan for disposal of hydrotest water that has been evaluated against SAEP-327 by the engineering contractor.

As Referenced

A9

32-SAMSS-005, Para. 5.3.1.9

A10

32-SAMSS-006, Para. 7.18.1.1

A11

Planning 32-SAMSS-005, 32-SAMSS-006, Para. 7.18.1.5

Page 1 of 5

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Pre-Test Inspection of API Tanks
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-A-2026
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. A12

ACCEPTANCE CRITERIA Ensure all 32-SAMSS-006 Test Preliminaries of Section 7.18.2 have been completed. USE SAMSS AS A CHECKLIST. Safety Instruction Sheet (SIS) for vessesl/equipment is complete & approved. Verify correct test pressure for system/equipment.

REFERENCE 32-SAMSS-006, Para. 7.18.2 SAES-A-005, Para. 4.2

PASS

FAIL

N/A

RE-INSP DATE

A13 B

Field Verification/Pre-Test Inspection of API Tanks (32-SAMSS-005 & 32-SAMSS-006) Vents are provided at all high points in the position in which it is to be tested to purge all possible air during water filling.

B1

SAES-A-004

B2

Prior to final inspection & pressure testing, the inside & outside of tank shall be thoroughly cleaned of all slag, scale, dirt, grit, weld spatter, paint, oil, etc. (If internally coated special weld prep req'd)

32-SAMSS-005, Para. 5.3.1.7

B3

Strength of existing foundation/supports shall be confirmed to be adequate for additional weight of hydrotest fluid. STEP 1.

SAES-A-004, Para. 6.3.1

B4

Tank Settlement Measurements or Elev. Survey (STEP 2) Base elevation shall be established & recorded at several equidistant locations around the tank circumference in multiples of four, but not to exceed 10 m (32.8 foot) between each reference point and no less than eight (8) locations. Measurement points shall be at well marked locations on the bottom projection outside tanks or on clips welded to shell. Elevation readings are taken: 1) Before hydrostatic testing has started. 2) At filled point. PLAN RESPONSIBILITY & NOTIFICATION 3) At filled point. PLAN RESPONSIBILITY & NOTIFICATION 4) After 24* hours from filling tank at maximum fill height. *HOLD TIME. PLAN RESPONSIBILITY & NOTIFICATION 5) After tank has been emptied of test water. FINAL SURVEY PREPARE DOCUMENTATION & PLAN FOR THESE EVENTS . SURVEY RESULTS ARE FORWARDED TO SA FOR REVIEW. RESULTS ARE A PERMANENT PART OF TANK RECORDS. HOLD POINT FOR SA! USE ESTABLISHED BENCHMARKS!

32-SAMSS-005, Para. 5.6.1 & 32-SAMSS-006, Para. 7.18.11.1 Applies to Both SAMSS

B5

SURVEY STEPS & DIRECTION FOR FILLING (CRITICAL): Any differential settlement greater than 1.5 mm (60 mils) per meter of circumference, or a uniform settlement in excess of 50 mm (2"), shall be reviewed by the Saudi Aramco Engineer. Filling shall be stopped until clearance to continue has been received from the Saudi Aramco Engineer. INSPECTOR VERIFIES AND ENFORCES. SURVEY STEPS BEFORE & AFTER TESTING (CRITICAL): For tanks 15.24 m (50 foot) diameter and larger, internal bottom elevation measurements shall be made before & after hydrostatic test. These measurements shall be made at 3 meter intervals along diametric lines across the bottom. Diametric lines shall be spaced approximately 10 meters (32.8 foot) apart at the tank shell. Tanks tested by filling with Quality water per SAES-A-007 to: A) The maximum design liquid level, H specified in API STD 650. B) For a fixed roof tank, to 50 mm (2 in.) above the weld connecting the roof plate or compression bar to the top angle or shell; or C) To a level lower than that specified in items (a) or (b) when

32-SAMSS-005, Para. 5.6.2 & 32-SAMSS-006, Para. 7.18.11.2 Applies to Both SAMSS 32-SAMSS-005, Para. 5.6.3 & 32-SAMSS-006, Para. 7.18.11.3 Applies to Both SAMSS 32-SAMSS-005, Para. 5.3.5.1 API 650 Tanks ONLY

B6

B7

Page 2 of 5

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Pre-Test Inspection of API Tanks
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-A-2026
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA Rate of Water Filling and Water Temperature (Per API 620): (Exception) Water filling rate for non-refrigerated cylindrical tanks shall not exceed those shown in the following Table.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

B8

32-SAMSS-006, Para. 7.18.7 API 620 Tanks ONLY

REMARKS: REFERENCE DOCUMENTS: 1. SAES-A-004, General Requirements for Pressure Testing, (30 March, 2005) 2. SAES-A-005, Safety Instruction Sheet, (28 February 2005) 3. SAES-D-100, Design Criteria of Atmospheric & Low Pressure Tanks, (31 December, 2003) 5 SAES-W-017, Welding Requirements for API Tanks, (7 December 2005) 6. 32-SAMSS-005, Manufacture of Atmospheric Tanks, (31 December 2003) 7. 32-SAMSS-006, Manufacture of Low Pressure Tanks, (31 December 2003)

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 3 of 5

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Pre-Test Inspection of API Tanks
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-A-2026
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA Tank Settlement Measurements or Elev. Survey (STEP 2) Base elevation shall be established & recorded at several equidistant locations around the tank circumference in multiples of four, but not to exceed 10 m (32.8 foot) between each reference point and no less than eight (8) locations. Measurement points shall be at well marked locations on the bottom projection outside tanks or on clips welded to shell. Elevation readings are taken: 1) Before hydrostatic testing has started. 2) At filled point. PLAN RESPONSIBILITY & NOTIFICATION 3) At filled point. PLAN RESPONSIBILITY & NOTIFICATION 4) After 24* hours from filling tank at maximum fill height. *HOLD TIME. PLAN RESPONSIBILITY & NOTIFICATION 5) After tank has been emptied of test water. FINAL SURVEY PREPARE DOCUMENTATION & PLAN FOR THESE EVENTS . SURVEY RESULTS ARE FORWARDED TO SA FOR REVIEW. RESULTS ARE A PERMANENT PART OF TANK RECORDS. HOLD POINT FOR SA! USE ESTABLISHED BENCHMARKS! SURVEY STEPS & DIRECTION FOR FILLING (CRITICAL): Any differential settlement greater than 1.5 mm (60 mils) per meter of circumference, or a uniform settlement in excess of 50 mm (2"), shall be reviewed by the Saudi Aramco Engineer. Filling shall be stopped until clearance to continue has been received from the Saudi Aramco Engineer. INSPECTOR VERIFIES AND ENFORCES. SURVEY STEPS BEFORE & AFTER TESTING (CRITICAL): For tanks 15.24 m (50 foot) diameter and larger, internal bottom elevation measurements shall be made before & after hydrostatic test. These measurements shall be made at 3 meter intervals along diametric lines across the bottom. Diametric lines shall be spaced approximately 10 meters (32.8 foot) apart at the tank shell. Tanks tested by filling with Quality water per SAES-A-007 to: A) The maximum design liquid level, H specified in API STD 650. B) For a fixed roof tank, to 50 mm (2 in.) above the weld connecting the roof plate or compression bar to the top angle or shell; or C) To a level lower than that specified in items (a) or (b) when restricted by overflow, an internal floating roof, or other freeboard. EXACT FILL HEIGHT SHALL BE DETERMINED & MEASURED BY INSPECTOR PRIOR TO FILLING & CHECKED AGAINST DOCS. Rate of Water Filling and Water Temperature (Per API 620): (Exception) Water filling rate for non-refrigerated cylindrical tanks shall not exceed those shown in the following Table.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

B4

32-SAMSS-005, Para. 5.6.1 & 32-SAMSS-006, Para. 7.18.11.1 Applies to Both SAMSS

B5

B6

32-SAMSS-005, Para. 5.6.2 & 32-SAMSS-006, Para. 7.18.11.2 Applies to Both SAMSS 32-SAMSS-005, Para. 5.6.3 & 32-SAMSS-006, Para. 7.18.11.3 Applies to Both SAMSS

B7

32-SAMSS-005, Para. 5.3.5.1 API 650 Tanks ONLY

B8

32-SAMSS-006, Para. 7.18.7 API 620 Tanks ONLY

REMARKS: REFERENCE DOCUMENTS: 1. SAES-A-004, General Requirements for Pressure Testing, (30 March, 2005) 2. SAES-A-005, Safety Instruction Sheet, (28 February 2005) 3. SAES-D-100, Design Criteria of Atmospheric & Low Pressure Tanks, (31 December, 2003) 5 SAES-W-017, Welding Requirements for API Tanks, (7 December 2005) 6. 32-SAMSS-005, Manufacture of Atmospheric Tanks, (31 December 2003) 7. 32-SAMSS-006, Manufacture of Low Pressure Tanks, (31 December 2003)

Page 4 of 5

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Pre-Test Inspection of API Tanks
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-A-2026
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 5 of 5