Filters and Separators for Oil & Gas Applications

Products and Services

Filtration Pressure Vessels
ASME / CRN / API / British and Australian codes

Quick Opening Closures

ASME / CRN / British and Australian codes

Filter/Separation/Coalescing Elements and Internals

Depth / Pleated / PEACH / Teflon / Meltblown / Centered

Lab Services
Internal / 3rd Party

Field Testing and Performance Verification Services

Liquids / Gaseous / Solids

Real-time Contaminant Monitors

Fuel / Aviation Fuel / Natural Gas

Gas Vessels
1. 2. 3. 4. Dry Gas Filter (Series 30, 30F, 70V, 70H) Gas Scrubber (95V, 95SV, 95H) Filter Separator (75V, 75H, 85) Filter Coalescer (77V, 77V-VKO, 89, PGCPH)

Gas Gas Vessel Vessel

What contaminants need to be removed

Bulk liquids

Liquids and Solid

What efficiency, micron and how critical is service? 1 micron 0.3 micron 0.3 micron, Horizontal

Solids only

Separator/Scrubber

Filter Separator

Gas Coalescer

Gas Dual-Coalescer

Dry Gas Filter

1) Dry Gas Filters Product:- Series 30, 30F, 70V & 70H Function:- to remove solid particles from gas stream Internal:- use filter elements / cartridges

Solid Particles Removal from Gas Stream

1) Dry Gas Filter Series 30

Configuration: Inline Material: Cast Steel Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150, 300, 600 ANSI Class Sizes: 2, 3, 4 flanged connection Access: Two Blind Closures Efficiency: 99.98% of all solid particles 2 microns & larger Elements Model: PEPP (cellulose) PEPS (polyester) Element Grade (m): 2, 5, 10, 20 Element Flow: Outside-In **This is a stock item in MWLS, USA.

1) Dry Gas Filter Series 30F

Configuration: Inline Material: Welded carbon steel Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 1480 psig Sizes: 2 thru 12 flanged connection Access: Blind or QOC Efficiency: 99.98% of all solid particles 2 microns & larger Turndown: 100% Elements Model: PS (polyester) Element Grade (m): 2, 5, 10, 20 Element Flow: Inside-Out

1) Dry Gas Filter Series 70V & 70H

Configuration: Vertical or Horizontal Material: CS, SS304, 316 & others Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 1480 psig & higher Sizes: All Sizes of flanged connection Access: Blind or QOC Efficiency: 99.98% of all solid particles 1 microns & larger Turndown: 100% Elements Model: PSFG (polyester) Element Grade (m): 0.5, 1, 5, 10 Element Flow: Outside-In

1) Dry Gas Filter Series 70V & 70H

Element Support Plate Inlet Outlet Outlet

Elements

Risers

Inlet

Drain Drain QOC

70H

70V
10

1) Dry Gas Filter

Basic Instruments Required

PSV PSV

DPI INLET OUTLET

DPI

70V

30F

11

2) Gas Scrubber Product: Series 95V, 95SV Function: to remove bulk liquids from gas stream Internal: use mechanical separator Wire-mesh (WM), Vane Pack (WP / HV), Cyclotube (CT), Mini-cyclone (MC)

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2) Gas Scrubber
Wire-Mesh (WM)

13

2) Gas Scrubber
Vane Pack (WP / HV)

2) Gas Scrubber
Cyclotube (CT)

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2) Gas Scrubber
Mini-Cyclone (MC)

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2) Gas Scrubber Series 95V, 95SV, 95H

Configuration: Vertical (V), Slug Design (SV), Horizontal (H) Material: CS, SS304, 316 & others Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 1480 psig & higher Sizes: All Sizes of flanged connection Access: Side Man-way or Top Man-way if needed Efficiency: 98% of all liquid droplets ** microns & larger Internal: Wiremesh (WM) 10 microns Vane Pack (WP/HV) 8 microns Cyclotube (CT) 3 microns Mini-Cyclone (MC) 5 microns Turndown: ~ 25%
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2) Gas Scrubber
95V-WP 95SV-WP

95SV-CT

95V-CT

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2) Gas Scrubber
Basic Instruments Required
Outlet

PSV

Inlet

LLC

LG

LV

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3) Filter Separator Product: Series 75V, 75H, 85 Function: to remove solids & liquids from gas stream Internal: Filter Element + Mechanical Separator Vane Pack (WP) Cyclotube (CT)

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3) Filter Separator Series 75V & 75H

Configuration: Vertical (V) or Horizontal (H) Material: CS, SS304, 316 & others Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 1480 psig & higher Sizes: All Sizes of flanged connection Access: Side Man-way or Top Man-way with QOC or Blind Efficiency: 99.98% of all liquid droplets & solid particles 1 microns & larger Turndown: 10:1 Internal: Element + Separator (Vane, Cyclotube) Element Model: PCHG (polyester) Element Flow: Outside-In
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3) Filter Separator

Coalescing Elements

Inlet

Risers
Tubesheet

Vane Pack Closure Outlet

Down-comer
Drain Drain

Down-comer Liquids sump deviated into two compartmens

Series 75H-WP
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3) Filter Separator
3. Entrained solids filtered while entrained liquids are coalesced by coalescing elements 4. Gas flow Outside-In elements 1. Feed gas with free liquids 2. Bulk liquids and solids impinge on risers and fall out 6. Coalesced liquid droplets removed by Vane

8. Outlet gas with ppm level of free liquids 9. Manway with QOC for easy element changeout 7. Liquids removed by vane drain to sump via downcomer

5. Liquids drain to sump via downcomer

3) Filter Separator
Gas Filtration Products

PCHG Element
Polyester media Element Grade (m): 0.3, 1, 5, 10 4 dia. x 24, 36, 72 Length Flow direction: Outside-In

PEACH Media Magnified 150X

24

3) Filter Separator
Basic Instruments Required
DPI PSV

LG

LLC LLV LLV

LLC

LG

25

3) Filter Separator
Basic Instruments Required
PSV

LG

LLC LLV

DPI

LLC

LG

LLV

26

3) Filter Separator Series 85

Configuration: Vertical (V) Material: CS Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 ANSI Class Sizes: 2 & 3 Flanged Access: Top Man-way with Swingbolts Closure Efficiency: 99.98% of all liquid droplets & solid particles 1 microns & larger Turndown: 10:1 Internal: Element + Vane Separator Element Model: PCHG-12, PCHG-24, PCHG-36 Element Flow: Outside-In **This is a stock item in MWLS, USA.

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4) Filter Coalescer Product: Series 77V, 77V-VKO, 89 -- Vertical Series PGCPH -- Horizontal Function: to remove solids & liquids from gas stream Internal: 77V: Element 77V-VKO: Cyclone + Element PGCPH: Element (2 stages)
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4) Filter Coalescer Series 77V, 77V-VKO

Configuration: Vertical (V) Material: CS, SS304, 316 & others Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 1480 psig & higher Sizes: All Sizes of flanged connection Access: Top Man-way with QOC or Blind Efficiency: 99.99% of all liquid droplets & solid particles 0.3 microns & larger Free liquid carryover: 1 ppm(w) ~ 2 ppb(w) Turndown: 100% Internal: Coalescing Element Element Model: NGGC-336 PL01 / PL20 Element Flow: Inside-Out

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4) Filter Coalescer

Top Manway Outlet Buffer Coalescing elements Inlet Outlet Risers Tubesheet Stilling Screen

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4) Filter Coalescer Series 77V

9. Top Manway with QOC for easy element changeout 7. Outlet buffer to prevent liquids carryover 8. Outlet gas with ppb level of free liquids 5. Coalesced liquids drop off by gravity 1. Feed gas with free liquids 2. Entrained liquids droplets separate by gravity 3. Stilling screen prevents liquids Re-entrainment from bottom sump 31

4. Liquid aerosols will be coalesced when flow Inside-Out through Coalescing Elements

6. Separated liquids accumulate at top & bottom sumps

4) Filter Coalescer

PEACH
32

4) Filter Coalescer

PEACH
33

4) Filter Coalescer

PEACH
34

4) Filter Coalescer

PEACH
35

4) Filter Coalescer

PEACH
36

4) Filter Coalescer

PEACH
37

4) Filter Coalescer

Coalesced liquids drain down within inner layers of media

PEACH
Saturated Coalescing
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4) Filter Coalescer Series 77V-VKO

VKO will force feed gas to spin and create centrifugal force to separate bulk liquids before gas enters coalescing elements Separated liquids accumulate at bottom sumps

4) Filter Coalescer
Gas Filtration Products

NGGC-336 Element
Polymeric media Element Grade (m): 0.3 4 dia. x 36 Length Flow direction: Inside-Out

40

4) Filter Coalescer
Basic Instruments Required

DPI LG LLC LLV LLC LG PSV

LLV

41

4) Filter Coalescer Series 89

Configuration: Vertical Material: CS Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 ANSI Class Sizes: 2 & 3 Flanged Access: Top Man-way with Swingbolts Closure Efficiency: 99.99% of all liquid droplets & solid particles 0.3 microns & larger Turndown: 100% Internal: Element Element Model: NGGC Element Flow: Inside-Out **This is a stock item in MWLS, USA.

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4) Filter Coalescer Series PGCPH Gemini PuraSep

Configuration: Horizontal Material: CS, SS304, 316 & others Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 1480 psig & higher Sizes: All Sizes of flanged connection Access: Side Man-way with QOC or Blind Efficiency: 99.99% of all liquid droplets & solid particles 0.3 microns & larger Free liquid carryover: 0.1 ppm(w) ~ 2 ppb(w) Turndown: 100% Internal: Coalescing Element Element Model: PGC-XXX- PL01 / PL20 Element Flow: Outside-In then Inside-Out (two stages)

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4) Filter Coalescer Series PGCPH

Outlet Pipe risers Coalescing elements Inlet Support Screen

QOC

Louvered Impingement Baffle Liquid Sump

downcomers
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4) Filter Coalescer Series PGCPH

3. Entrained solids filtered while entrained liquids are coalesced by coalescing elements 1. Feed gas with free liquids 4. Gas flow 2. Bulk liquids and Outside-In solids impinge elements on risers and fall out 8. Outlet gas with ppb level of free liquids

9. Manway with QOC for easy element changeout

5. Liquids drain to sump via downcomer

6. Liquids will be coalesced second when gas flow Inside-Out through elements

7. Liquids removed by vane drain to sump via downcomer

4) Filter Coalescer

PGC Element
Polymeric media Element Grade (m): 0.3 4 dia. x 73, 82, 94 Length Flow direction: Outside-In then Inside-Out

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4) Filter Coalescer

PGC Element

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4) Filter Coalescer

Used PGC Element

4) Filter Coalescer
Basic Instruments Required

PSV

DPI

LG LLC LG LLC LLV

49

LLV

Gas Gas Vessels Vessels

- No Maintenance - No Element

- Mechanical Devices - Element Technology

Liquids
Equipment Type Model
Efficiency

Liquids and Solids

Filter Separator Gas Coalescer Gas Dual-Coalescer Gemini
- 99.99% solids And 99.5% liquids - 0.3 micron Flow : 1st : Out to in 2nd : In to out

Solids only
Dry Gas Filter

Separator / Scrubber 95V / 95SV

- 98% liquid and entrained/associated - 8 micron and larger (3 for h.e. CT) 1.Vanes a. Wave Plate b. Hook Vane

75H/V
- 99.98% solids and liquids - 1 micron and larger Flow : Out to in

77V / 77V-VKO
- 99.99% solid And 99.5% liquids - 0.3 micron Flow : In to out

70H/V
- 99.98% solids - Various microns (0.5 micron min) Flow : Out to in

Design

2.Cyclonic devices a. Cyclotubes b. Mini-cyclones

Flow: In to Out

3.Wire Mesh

Liquid Vessels
1. 2. 3. Liquid Filter (Series 55, PST) Liquid-Liquid Coalescer (110V, 110H) Activated Carbon Filter (10, 10FB, 14)

Liquid Liquid Vessel Vessel

What contaminants need to be removed
Liquid Filter Solids from Liquid Stream Absorption Filter Liquid-Liquid Coalescer Liquid (discontinuous) from Liquid (continuous) stream - Oil from water - Solvents from Hydrocarbon - Caustics from fuel - Water from oil

No Semi-solids

Semi-solids present

Surface Filtration
(Pleated (Pleated Element) Element)

Depth Filtration
(PEACH/ (PEACH/ other other depth) depth)

Vertical Unit Impurity from Liquid Stream

Horizontal Unit

Cartridge / Canister Fix Bed

1) Liquid Filter Product:- Series 55 Function:- to remove solid particles liquid stream Internal:- use filter elements / cartridges

53

1) Liquid Filter Series 55

Configuration: Vertical or Horizontal Material: CS, SS304, 316 & others Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 1480 psig & higher Sizes: All sizes of flanged connection Access: Manway with QOC or Blind Closures Efficiency: 99.98% of all solid particles ** microns & larger Operating temperature: medium & high Elements Model: PS, OPHD, OP, QP, UG PHD, P90, PPL, PHF, Poromet Element Grade (m): 0.5, 1, 2, 5, 10, 20, 40 Element Flow: Outside-In

54

1) Liquid Filter

PHD PPL, P90

OPHD, OP

Puromet

PS

UG

QP

1) Liquid Filter Series 55

Manway with QOC

Inlet Buffer Filter Elements Inlet Tubesheet Element Support/ Riser

Outlet

1) Liquid Filter Series 55

1 INLET

OUTLET

Surface Filtration
- Filtration happens at a thin layer of mechanical barrier (filter media). - Filter media is pleated into a tube shape to achieve large surface areas.

Solid narrow range

of sizes

use surface filtration

Use Pleated media design, the element have extended surface area for high dirt loading capacity
58

Depth Filtration
- Filtration happens across multiples layers of mechanical barrier (filter media). - Filter media has gradient density and pores sizes to remove wide range of solids particulates

Solid wide range of sizes

use depth filtration

Varying wall densities allow particles to spread out across the section creating a more porous cake
59

1) Liquid Filter
Basic Instruments Required

PSV

DPI

60

1) Liquid Filter Series PST (Basket Strainer)

Configuration: Vertical or Inline Material: CS, SS304, 316 & others Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 1480 psig & higher Sizes: All sizes of flanged connection Access: Manway with Top Blind Closure Efficiency: 98% of all solid particles ** microns & larger Operating temperature: medium & high Elements Model: Metal Screen Basket

Basket Grade (m): > 40 microns Element Flow: Inside-Out

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2) Liquid-Liquid Coalescer Product:- Series 110V, 110H Function:- to separate two immiscible liquids Internal:- use Coalescing elements / Separating elements

62

2) Liquid-Liquid Coalescer Application:

63

2) Liquid-Liquid Coalescer Series 110V

Configuration: Vertical Material: CS, SS304, 316 & others Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 1480 psig & higher Sizes: All sizes of flanged connection Access: Manway with Top Blind Closure or QOC Efficiency: 15ppm free water (discontinuous phase) in effluent liquid stream (continuous phase) Elements Model: Coalescing element (PLPC, C) Separating element (SP6xx) Element Flow: Inside-Out (Coalescing), Outside-In (Separating)
64

2) Liquid-Liquid Coalescer Series 110V

7) Elements can be changed out through top closure 5) HC liquid flow through the separating element from Outside-In. Separating elements stop water from passing through. 3) Coalesced water drop off due to gravity force. 4) Separated water accumulate at bottom sump 6) Outlet HC liquid with ppm level of 65 water

2) HC liquid flows inside-out from coalescing elements. Free water coalesced to bigger droplets.

1) Inlet HC liquid with free water

2) Liquid-Liquid Coalescer
Basic Instruments Required

PSV

LG

LLC

LLV

DPI

66

2) Liquid-Liquid Coalescer Series 110H

Configuration: Horizontal Material: CS, SS304, 316 & others Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 1480 psig & higher Sizes: All sizes of flanged connection Access: Manway with Blind Closure or QOC Efficiency: 15ppm free water (discontinuous phase) in effluent liquid stream (continuous phase) Operating temperature: medium Elements Model: Coalescing element (PLPC, C) Wafer Pack Element Flow: Outside-In
67

2) Liquid-Liquid Coalescer Series 110H

1) Inlet HC liquid with free water 2) HC liquid flows through coalescing media. Free water coalesced to bigger droplets. 5) Outlet HC liquid with ppm level of free water

Settling distance 3) Coalesced water drop off due to gravity force.

4) Separated water accumulate at bottom sump

2) Liquid-Liquid Coalescer
Basic Instruments Required
PSV

DPI LLC LG

LLV

69

3) Absorption Filter Product:- Series 10, 10FB, 14 Function:- to purify liquid stream by absorption process Internal:- use Activated carbon in Canister, Cartridge or Bulk form.

70

3) Absorption Filter Activated Carbons

3) Absorption Filter Series 10

Configuration: Vertical Material: CS, SS304, 316 & others Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 1480 psig & higher Sizes: All sizes of flanged connection Access: Manway with Top Blind Closure or QOC Efficiency: To absorb dissolved hydrocarbon & impurities Operating temperature: medium Elements Model: Canister (1122-C-AC)

Flow Direction: Outside-In (radial flow)

72

3) Absorption Filter Series 10

Canister

73

3) Absorption Filter Series 14

Configuration: Vertical Material: CS, SS304, 316 & others Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 1480 psig & higher Sizes: All sizes of flanged connection Access: Manway with Top Blind Closure or QOC Efficiency: To absorb dissolved hydrocarbon & impurities Operating temperature: medium Elements Model: Fusion

Flow Direction: Outside-In (radial flow)

74

3) Absorption Filter Series 14

75

3) Absorption Filter Series 10FB

Configuration: Vertical Material: CS, SS304, 316 & others Design: ASME Sect. VIII, Div. 1 Pressure Rating: 150 1480 psig & higher Sizes: All sizes of flanged connection Access: Manway with Top Blind Cover Efficiency: To absorb dissolved hydrocarbon & impurities Operating temperature: medium Elements Model: Bulk Activated Carbon

Flow Direction: Top to Down

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3) Absorption Filter Series 10FB

Applications:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Fuel Gas Conditioning Instrument Gas Conditioning Acid Gas Removal Unit (AGRU) / Amines Unit Glycol Dehydration Unit Mercury Removal Unit (MRU) Molecular Sieve CO2 Membrane Protection Compressor & Turbine Protection Metering Station Low NOx Burner Protection Diesel Supply System 78 Water Injection

Dry gas to processing plant Gas Turbine

Oil & Gas Production Plant

Peco Peco Peco

Compressor

Peco

Fuel Gas

Diesel

Lube Oil Stripping Column Reboiler

GLYCOL DEHYDRATION UNIT

Absorber

Water Injection

Rich Glycol
Peco

Surge Tank

Peco

Peco

Chemical Injection
Peco

Wet Gas
Peco

Lean Glycol 3-Phase Separator Crude Oil / Condensate

Peco

Crude oil to export Condensate to export / stabilization plant

Crude Oil / Water Condensate

Peco

Produced Water

Water to overboard discharge or to injection well

79

Well Heads

Gas Processing Plant

ACID GAS REMOVAL UNIT Sweet Gas

GLYCOL DEHYDRATION UNIT

Stripping Column Reboiler

Absorber Rich Glycol Lean Glycol

Surge Tank

Regeneration Column Sour Gas 3-Phase Separator Water

Condensate

Absorber To Water Treatment Plant Fractionation Columns

Sales Gas to Transmission pipeline Gas Metering

CONDENSATE STABILIZATION PLANT

Chiller

LPG / Gasolines to Sales

Condensate to Fractionation Plant

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The End
Thank you for your kind attention