AV300i

Adjustable Frequency Flux Vector Drive AV300i

The AV300i is an exceptional drive. A quick glance shows the sleek, ergonomic design that makes it stand out from the crowd. Taking a closer look at the AV300i shows the impressive performance and flexibility in a compact package that suits your application. With innovative modes of operation like sensorless flux vector control and scalar V/Hz, the AV300i is the perfect solution for any control system.

AC Speed Drive

Features and Benefits

- GE Control system Toolbox Software Combined configuration, trend recording, and operator interface. - Start-up Wizards and Self-Tune Screen Quickens and simplifies start-up. - Removable LCD back lit keypad - Virtual keypad Allows operators to control drive from PC screen as if using keypad on drive itself. Provides easy viewing and access. - Graphic Monitoring of Drive Variables Expedites start-up and displays drives parameters and functions - Open Architecture Allows connection to communication protocols. Integrates with PLCs and operator interfaces. - Optional DGF Programmable Application Card Develop customized control functions and execution blocks

Performance features
- Wide range of I/O and communication bus interfaces. Easely link the drive to a pushbutton operator station with a speed pot or an automated solution with PLCs and HMIs. - Advanced control. Configurable function blocks coordinate your process line. - High performance regulators. Provide tension sectional control. - Connectibility to the RS-300. Regenerative source for applications requiring common dc bus, like a slitting line. - Win+Drive configuration software and DGF card. Allow easy programming for advance applications and sophisticated processes like a turret winder or flying shear control. - Universal agency approvals. UL, cUL and CE cover applications around the globe.

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GE Power Controls

80 82 83 85

OK Relay Contact

Relay 2 Contact

Analog Output 1

0V

Analog Output 2

External braking unit (optional)

BU Comm. Output

AV300i

21 22 23 26 27 28 29 36 37 38 39 41 42 46 78 79

BU1 2

0V24

Reserved Reserved Digital Input 1 Digital Input 2

Digital Input 3 Digital Input 4

Digital Output 1

Digital Output 2 Supply DO

R1K

Motor PTC

Analog Input 1
3 4 5 6 7 8 9 12 13 14 15 16 18 19

Analog Input 2 Analog Input 3 +10V -10V 0V Enable drive Start Fast stop External Fault COMD I/O 0V24 +24V OUT

2 line x 16 character display with back lighting

Adjustable keypad tilts for easy viewing and access. Locate the removable keypad where you need it with the remote cable option

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AV300i
GE Controls System Toolbox
With its PC-Based Configuration and Control, the AV300i is easy to set up, easy to run and easy to monitor. The AV300i is configured by the GE Control System Toolbox(1), an intuitive control system that utilizes configuration wizards, animated block diagrams and an integrated trend window to save valuable time in commissioning. Toolbox provides customizable controls for real-time monitoring and operation right from the PC screen. And the AV300i drive works with a wide variety of popular communication buses, PLCs and HMIs. The benefits of GE Toolbox - Startup wizards - Combination of configuration, trend recording and operator interface - Real time picture of signal flow. Sequencing and regulator control provided by animated block diagrams - Standard drag and drop techniques. Allow any block diagram value to be copied to the trend recorder for real-time monitoring and historical trending. - Online drive parameter controls. Drive can be checked and modified online directly from the Toolbox. - Various drive configurations. Can be stored for future downloads. - Virtual reality keypad. Allows operators to control the drive directly from the PC screen programming tool, also works with GE products (like DV300, RS300 and others). - Online help. Puts answers at operators fingertips and are available at any time and any point during the setup, start-up, or operation of the drive.

AC Speed Drive

(1) - A RS485/232 converter (6KCV300CTI) and communication cable is required for communication between AV300i and the PC. - A CD-Rom containing the GE Toolbox software is delivered with each drive.

Regulator block diagrams show signal flow

Real time values are displayed

Current status of I/O is displayed

Point and click to get more detailed views

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GE Power Controls

Open Architecture
Our open architecture offers the ability to connect to popular communications protocols like DeviceNet, Genius, Profibus, IS Bus and Interbus-S. This drive easily integrates with popular PLCs and Operator Interfaces. With the addition of a DGF programmable application card, you can develop customized control functions and execution blocks that can be directly incorporated into the AV300is configuration. With our WIN+DRIVE graphical program editor, you have pre-designed code and library of building blocks so you can drag-and-drop and point-and-click to make the DGF card your application solution. Predeveloped programs such as winder control and electric line shaft are also available. And, the AV300is architecture knows no boundaries. The drives comes UL, cUL and CE labeled so it has the agency approvals needed around the globe. The AV300i opens up your architecture. The compact design fits into packed control cabinets. Up to 15kW/20hp, the drive can mount bookshelf style so space is not wasted due to clearance requirements for heating.
Genius and GE ISBus (not shown) Profibus-DP

AV300i

Interbus-S

DeviceNet

DGF Card

Analog and Digital expansion Digital Input/ Output Expansion

Encoder Expansion

Analog and Digital expansion with Encoder

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AV300i
AV300i
Rated current Recommended Motor output Class 2 Class 1 Class 1 Class 2 150% overload no overload no overload 150% overload ULN = 400V ULN = 460V ULN = 400V ULN = 460V ULN = 230V ULN = 400V ULN = 460V ULN = 230V ULN = 400V ULN = 460V (A) (A) (A) (A) (kW) (kW) (HP) (kW) (kW) (HP) 2.4 4 5.6 7.5 9.6 12.6 17.7 24.8 33 47 47 63 63 79 79 93 93 114 114 142 185 210 250 324 2.1 3.5 4.9 6.5 8.3 12 15.4 23.1 29.7 40 40 54 54 68 68 81 81 99 99 124 160 183 217 282 2.2 3.6 5.1 6.8 8.7 11.5 16.1 22.5 30 43 43 58 58 72 72 85 85 104 104 129 169 191 227 295 1.9 3.2 4.4 5.9 7.6 11 14 21 27 36 36 50 50 62 62 74 74 90 90 112 146 166 198 256 11 11 18.5 18.5 22 22 22 22 30 30 37 55 55 75 90 0.75 1.5 2.2 3 4 5.5 7.5 11 15 22 22 30 30 37 37 45 45 55 55 75 90 110 132 160 1 2 3 3 5 7.5 10 15 20 30 30 40 40 50 50 60 60 75 75 100 125 150 150 200 11 11 15 15 18.5 18.5 22 22 30 30 37 45 55 55 90 0.75 1.5 2.2 3 4 5.5 7.5 11 15 22 22 30 30 37 37 45 45 55 55 55 90 90 110 160 0.75 1.5 2 3 5 7.5 10 15 20 25 25 30 30 40 40 50 50 60 60 75 100 125 150 200 Tipo N cdigo

6KAVI43F75Y1 _ _ 6KAVI43001Y1 _ _ 6KAVI43002Y1 _ _ 6KAVI43003Y1 _ _ 6KAVI43005Y1 _ _ 6KAVI43007Y1 _ _ 6KAVI43010Y1 _ _ 6KAVI43015Y1 _ _ 6KAVI43020Y1 _ _ 6KAVI43025X1 _ _ 6KAVI43025Y1 _ _ 6KAVI43030X1 _ _ 6KAVI43030Y1 _ _ 6KAVI43040X1 _ _ 6KAVI43040Y1 _ _ 6KAVI43050X1 _ _ 6KAVI43050Y1 _ _ 6KAVI43060X1 _ _ 6KAVI43060Y1 _ _ 6KAVI43075X1 _ _ 6KAVI43100X1 _ _ 6KAVI43125X1 _ _ 6KAVI43150X1 _ _ 6KAVI43200X1 _ _

414250 414251 414252 414253 414254 414255 414256 414257 414258 414264 414259 414265 414260 414266 414261 414267 414262 414268 414263 414269 414270 414271 414272 414273

AC Speed Drive

NOTES: - AV300i with full function keypad is the standard configuration of the drive. - Drives up to 6KAVI43020 always include Dynamic braking.

Type designation
AV300i Drive rating Enclosure (1 = IP20) Revision code

6KAVI

3
3 ph for Input voltage

003

_ _

Main drive option X Y M N = = = = Full keypad without Dynamic braking Full keypad with Dynamic braking No keypad (Led module) without Dynamic braking No keypad (Led module) with Dynamic braking

Options Digital I/O-Expansion 8DI (24VDC), 4DO (Relays)

I/O expansion 8DI, 6DO, 2AI, 2AO, 1 ENC +5V, 15-24V I/O expansion 12DI, 8DO, 2AI, 2AO-V, 2AO-I Encoder input and repeater 5V, 15-24V Programmable Application controller Communication Option Profibus DP Communication option DeviceNet Communication option Genius Interbus-S Bus Communication option card Keypad mounting kit RS232/RS485 converter Cable for RS232/RS485 converter External Brake unit (20A) External Brake unit (50A) External Brake unit (85A)

6KCV301D8R4 6KCV301D14A4 6KCV301D20A6 6KCV301ENC 6KCV301DGF 6KCV301PDP33 6KCV301DNET HE300GEN250 6KCV301INT 6KCV301KPDMK 6KCV300CTI 6KCV8S8F59 6KBU-300-20 6KBU-300-50 6KBU-300-85

414333 414334 414335 414158 414343 414066 414352 414353 414354 414332 414038 414371 414460 414141 414095

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GE Power Controls

AV300i - Filters
Drive (1) Losses (400V AC) W 6KAVI43F75 6KAVI43001 6KAVI43002 6KAVI43003 6KAVI43005 6KAVI43007 6KAVI43010 6KAVI43015 6KAVI43020 6KAVI43025 6KAVI43030 6KAVI43040 6KAVI43050 6KAVI43060 6KAVI43075 6KAVI43100 6KAVI43125 6KAVI43150 6KAVI43200 48,2 77,5 104 138,3 179,5 233,6 327,4 373 512 658 864 1100 1250 1580 1950 2440 2850 3400 4400 EMC Filter Source up to 440V EMI-FFP 480-9 EMI-FFP 480-9 EMI-FFP 480-9 EMI-FFP 480-9 EMI-FFP 480-24 EMI-FFP 480-24 EMI-FFP 480-24 EMI-FFP 480-30 EMI-FFP 480-40 COMP 480-42 COMP 480-55 COMP 480-75 COMP 480-100 COMP 480-100 COMP 480-130 COMP 480-180 RANGER 520-280 RANGER 520-280 RANGER 520-450 Source up to 440-480V COMP 520-7 COMP 520-7 COMP 520-7 COMP 520-7 COMP 520-16 COMP 520-16 COMP 520-30 COMP 520-30 COMP 520-30 COMP 520-30 COMP 520-42 COMP 520-55 COMP 520-75 COMP 520-100 COMP 520-100 COMP 520-130 COMP 520-180 RANGER 520-280 RANGER 520-280 External dynamic braking Module 6KBU300-50 6KBU300-50 6KBU300-50 6KBU300-50 6KBU300-85 6KBU300-85 2x 6KBU300-50 2x 6KBU300-85 2x 6KBU300-85 2x 6KBU300-85

(2) (2) (2) (2) (2) (3) (3) (3) (3) (3)

AV300i

(1) Drive types 6KAVI43_ _ _ Y1_ _, from size 43F75 to 43060, include Dynamic braking unit into the drive (2) These external braking units should be used to have Dynamic braking performance in drives which are not fitted with internal braking unit, types 6KAVI43_ _ _X1_ _, from size 43025 to 43060. (3) Drives above size 43060, always use external braking module when this funtion is required. NOTE: External braking modules or drives Y option, do not include Dynamic braking resistor. Ask your dealer for this

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AV300i
Specifications
Item General
Nominal motor 230V, 3 phase 400V, 3 phase 460V, 3 phase Standard Self power External power 0,75 to 15kW 18,5 to 55kW >= 75kW AC voltage AC input frequency Unbalance Power Dip. 11 to 90kW 0.75 to 160kW (ask your dealer for larger sizes) 3/4 to 200HP (ask your dealer for larger sizes) IP20 3/4 Hp to 60 HP / 45 kW From 55kW requires 115/230V AC, 50/60Hz external power supply UL / cUL / CE marking Braking module built-in as standard (needs external resistor) Optional external modules available and units with internal modules available (need external resistor) Optional external braking module available (BV-300) 230V AC / 400V AC / 460V AC (+/-15%, 50/60Hz) 50/60Hz, +/-5% 3% max per EN 61800-3 standard For input voltage greater than Vmin., the drive will operate at rated output continuously For input voltage less than Vmin. the drive will discontinue firing and control power will remain for a time depending upon output current load and inverter size ranging from 0,25 sec. for 3/4 HP to 18 sec. for 200 HP 1000 meters or less. Derate at 1,2% for each 100 meters from 1000 to 3000 meters (above 3000 meters, please consult) -10 to +50C (units less than and equal to 30HP must have ventilation covers removed for 50C). Derate current by 20% -10 to +40C (up to 50C with ventilation cover removed). Over 40C derate current by 2% per 1C -20 to +55C Per Class 1K4 of EN 50178 5 - 85% relative humidity (non-condensing) 3 phase, 200V, 50Hz or 3 phase, 200V, 220V, 230V, 60Hz 3 phase, 380V, 400V, 415V, 440V, 50Hz or 3 phase, 380V, 400V, 440V, 460V, 480V, 60Hz (output voltage can not be higher than input voltage) 50/60Hz nominal 150% of rated current for 1 min.; 200% for 0,5 sec. short term overload 400Hz, 3/4Hp to 40Hp; 200Hz, 50HP and above Up to 30kW - 8kHz standard, 16kHz optional with 30% current derating From 37kW / 50HP and above - 4kHz standard, 8kHz optional with 30% derating V/Hz Sensorless vector, Field oriented vector with digital tachometer, Field oriented vector with sinusoidal encoder Keypad, Digital inputs, Bus communication Increase or decrease speed or enter speed setpoints 1 - 10 KOhm (optional) -10V DC to +10V DC, 0-10V DC, 4-20mA, 0-20mA Inc./Dec. control (increases with UP, decreases with DOWN). 8 preset speed setpoints RS485 standard Optional network cards 0,0 - 65535 seconds independent Acc./Dec., selectable Linear or S-curve (with adjustable S times) Programmable Fast stop, Freeze ramp, Ramp delay, Ramp control High and low values are presettable Programmable. Up to 99 restarts is available Generic process controller for speed regulator with dancer control, pressure, load cells and winders Selectable with or without ramp for keypad, terminals or bus communication Use the encoder input as a speed reference Map the analog inputs for speed, current or PID reference control A scalar multiplier of speed reference after the ramps for co-ordinated lines Slow drive speed as a percentage of load or external signal for load sharing Adjust the speed feedback for high inertia applications Inertia compensation and loss compensation for high performance process applications Two inputs for speed reference before the ramp(s) Two inputs for speed reference after the ramp(s) Adjustable zero speed detection and time delay Calibrate the drive speed reference to units other than RPM Rotates motor on unconstrained load and tunes speed regulator Tunes current regulator without motor rotation; Flux and voltage regulators are selectable with or without rotation Square wave generator with user configurable offset, freq., and amplitude for regulator extra fine tuning Configurable Selection of a 2nd set of motor parameters for using the drive with 2 different motors User configurable sequencing of the drive using enable and start inputs During a power loss, use the motor energy to regenerate the DC bus and bring the motor to an orderly stop Generic scaling blocks for user signal manipulation Virtual I/O for mapping drive I/O to the LAN, DGF or links

Description

Enclosure Cooling method Standards Braking torque

AC Speed Drive

Input

Condition
Altitude Temperature Ambient Storage Vibration Humidity

Output
230V AC, 3 phase 460V AC, 3 phase Frequency Overload Max. frequency Carrier frequency

Control
Control method Operation Reference setting Sinusoidal PWM Methods Keypad Potentiometer Analog Digital Configuration tool Networks Four settings Ramp control

Acceleration setting

Speed limiter Auto-restart PID control Jog Tach follower Analog control Speed ratio Droop Speed up Inertia comp./Loss comp. Ramp 1 & 2 Speed ref 1 & 2 Speed zero logic Dimension factor Motor autotune Speed tuning Vector tuning Other control features Test generator DC braking 2nd motor parameters Stop control Power loss stop control LINKS PAD parameters

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GE Power Controls

Specifications
Item Regulators
General speed regulation control Speed zero gains Separate zero speed regulator gains Adaptive speed gains Speed regulator gains settable by a profile. The profile can be adjusted based on speed or another analog signal Enable speed regulator Speed regulator can be disabled Torque regulation control Torque control Output torque or load can be controlled by analog input signal, LAN, or appl. card PID PID outer loop for speed with dancer control, load cells and winders Zero torque Command for zero output torque (note: not zero current) Torque limits Torque current limits can be controlled by analog input signal, LAN or appl. card Flux regulation control Constant current For operation up to rated motor speed Voltage control For operation above rated motor speed Output voltage level Manual or automatic adjustment of flux level above rated speed Flux regulator gains User tunable voltage regulator gains Voltage regulator gains User tunable flux regulator gains V/Hz regulator Resolution 0,001Hz @ 50Hz, 0,005Hz @ 300Hz Accuracy 0,3 times nominal motor slip Control range 50:1 Slip compensation For speed compensation dependent upon load Manual voltage boost Adjust boost via a parameter Auto voltage boost Boost is selected automatically from motor parameters V/f shape V/Hz relationship can be set to linear or three other non-linear models Energy save Reduces losses at light loads Catch A spinning Smoothly pick up a rotating motor without stopping and without DB Sensorless vector Resolution ,002*nominal speed (spd ref resolution = ,25 rpm) Accuracy ,3% @ nominal speed (1,3% @ 2% nominal speed) Control range 50:1 to 2,5 * nominal speed Max bandwidth 100 rad/sec. 15,9Hz Torque reg. resolution 1000:1 (rpm) Torque reg. accuracy Typically 5% using rotor resistance adaptation Torque control range 20:1 Torque min. response time ,8ms Torque max. bandwidth 2,4 krad/sec. 380Hz Rotor resistance adaptat. Compensates for changes in rotor resistance due to heating Low speed factor Adjusts drive output to increase torque at low speeds (<2%) Sensorless speed filter Adjusts speed feedback on light load applications Flux correction factor Adjust estimated rotor flux on high inertia or regen loads Distortion load compens. Adjust current regulation for voltage distorsions Field oriented vector Resolution ,5 rpm (spd ref resolution = ,25 rpm) (digital tach) Accuracy Typical 0,02% Control range > 1000:1 Max bandwidth 300 rad/sec, 47Hz Torque reg. resolution 1:1000 Torque reg. accuracy Tipically 5% using rotor resistance adaptation Torque control range 20:1 Torque min. response time ,8mSec Torque max. bandwidth 2,4 krad/sec, 380Hz Lock Zero position Holds the position of the shaft at zerospeed Index storing The C (index or marker) channel of the encoder can be used to accumulate pulses for positioning controls Field oriented vector Resolution ,25 rpm (PPR>1900), >,25 (PPR < 1900) (spd ref resolution = ,25 rpm) (sinusoidal encoder) Accuracy Tipically 0,01% Control range > 10000:1 Max bandwidth 300 rad/sec., 47Hz Torque reg. resolution 1:1000 Torque reg. accuracy Tipically 5% using rotor resistance adaptation Torque control range 20:1 Torque min. response time 0,8 mSec. Torque max bandwidth 2,4 krad/sec, 380Hz Lock zero position Holds the position of the shaft at zerospeed Index storing The C (index or marker) channel of the encoder can be used to accumulate count for positioning controls

Description

AV300i

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AV300i
Specifications
Item Keypad
Adjustable viewing angle for optimal viewing Backlit LCD display Tactile keys for start, stop, increase speed, decrease speed, jog, menu navigation, alarm reset

Description

Indication
Operating mode LCD Speed, Voltage, Current, Encoder, Power output, Torque, Motor flux, Frequency, Ramp references, Speed references, Torque references, PID output, Heatsink temperature, Regulator card temperature, Overload time status, Braking overload status, I/O status Programmable in %, RPM, or user selectable units Parameters fully programmable while drive is not running Tuning and control parameters are adjustable while running Selectable latched or unlatched fault DC link undervoltage Selectable latched or unlatched fault DC link overvoltage Selectable latched or unlatched fault Heatsink temperature greater than preset temperature for over 10 seconds; fault can be latched or unlatched Heatsink temperature greater than preset temperature for over 1 seconds (25 to 200 HP) Regulation card temperature greater than preset temperature for over 10 secs.; fault can be latched or unlatched IGBT module overtemperature (3/4 to 20HP) Motor overtemperature temperature, user selects action: warning, drive disable, quick stop, stop, curr limit stop Braking unit calculated overload, user selects action: warning, drive disable, quick stop, stop, curr limit stop Loss of speed feedback. Fault can be enabled or disabled Short circuit detected in motor output or braking unit, disable drive. Fault can be latched or unlatched DGF card error. User selects action: warning, drive disable, quick stop, stop, current limit stop Option card error. User selects action: warning, drive disable, quick stop, stop, current limit stop Loss of LAN communication. User selects action: warning, drive disable, quick stop, stop, current limit stop External fault input open. User selects action: warning, drive disable, quick stop, stop, current limit stop Drive powered up with enable input on. Fault can be turned off for auto restart. 24VDC power supply failure Loss of internal current feedback Processor failure Trip history - past ten events (Trip and Warning) with relative time stamp Electronic overload automatically reduces current limit Detection of DC link circuit overvoltage (230V series - 400V, 460V series - 800V) Inverter protection from surge voltage input (max. 1,2kV x 50 usec 7kV peak) Detection of DC link circuit undervoltage (230V series - 200V, 460V series - 400V) Inverter overheating protection by temperature detection Short circuit protection for inverter output circuit Electronic thermal overload relay control Calculation of thermal time constant can be preset Internal electronic thermal oveload relay control Overheating detection thermistor input Detection of loss of analog input 1 when used as a 4-20mA input U1/L1, V1/L2, W1/L3 U2/T1, V2/T2, W2/T3 C, D C (+), BR1 (-) PE1 RS 485 Std connector Three phase power source connections Three phase induction motor connections Access to the DC link for common DC bus, or external DB modules Connections for the braking resistor - 3/4 - 20HP, 25 - 60HP when ordered Ground terminal for inverter chassis (housing) RS 485 multi drop communication port for PC tools Connection is through the standard DB9 pin connector

AC Speed Drive

Selections Configuration mode Trip mode Undervoltage Overvoltage Overcurrent Heatsink sensor Heatsink overtemp. Regulation OT Module OT Motor overtemp. BU overload Speed fdk loss Output stages Opt2 Hw Opt1 failure Bus loss External fault Enable seq err Failure supply Cur fdk loss DSP error History

Faults

Diagnostics

Protection
Overload Overvoltage Incoming surge Undervoltage Overheating Short circuit Motor overload DB resistor overheating Motor overheating Signal loss

Terminal functions. Main circuit

Power input Inverter output DC input/output Braking unit Ground Communication port

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GE Power Controls

Specifications
Item Terminal functions. Inputs and Outputs
Differential analog inputs Three configurable Ratings Selections Resolution Linearity Update rate Adjustments + and - 10V DC power supply, maximum allowable output current 10mA -10V DC to +10V DC, 0-10V DC, 4-20mA, 0-20mA 11 bits + sign ,1% of full scale 2 msec. update Automatically adjust the scalings of the analog inputs Software adjustable gains and offsets Polarity can be selected by parameter or digital input Enable or disable from digital input Input 1 has an adjustable filter and comparator for 4-20mA signal loss detection Jog reference, ramp references, speed references, outer loop inputs, current references, speed gain adjusts, current limit adjusts, droop adjusts, PID adjustments, flux adjust, and speed ratio (draw) 24V DC power (129mA max) and common for user Each input accepts 15-30V DC, Input power = 5mA @ 24V DC per input 8 msec. Separate common for predefined digital inputs Enable, start, fast stop, and external fault inputs Separate power and common inputs for user digital inputs inc/dec speed control, jog, reset, reduce torque, set ramp = 0, freeze ramp, lock speed regulator, lock spd reg integrator, enable catch a spinning motor, analog in polarity, select speed setpoints, select ramps, speed fdk select, virtual I/O, fwd/rev, disable analog ins, enable droop, quick stop 24V DC power and common for user power supply and common terminals same as the for the digital inputs 20mA maximum current output, 15-30V DC out 8msec Speed zero, speed threshold (up to speed), curr limit flag, drive ready, not in overload, ramp+, ramp-, speed in limit, undervoltage, overvoltage, heatsink OT (3), external fault, motor OT, power supply failure, output from virtual I/O, speed fdk loss, bus loss, output stages, opt 1 failure, DGF failure, encoder loss, overload flag, enable seq err, braking unit overload, diameter calc status, motor setup in use, 4-20mA signal OK, overload >200%, power loss stop active, power loss time out regulation OT +/- 10V DC, 5mA 11 bits + sign 2 msec update Software adjustable gains Ramp reference 1&2, Speed references, Torque reference, PID output, Voltage, Current, Active power, Output torque, Motor flux, Frequency NO contact opens on drive fault Rated 250V AC 1A AC11 Programmable NO contact Rated 250V AC, 1A AC11 Defaults is zero speed; see digital outputs a list of other programmable outputs DB 15 pin hi density connector 600 PPR minimum, maximum 9999 PPR maximum 150kHz digital tach, 80kHz for a sinusoidal encoder 5V DC, 200mA maximum with software level adjustment for long lead compensation 5V DC, 2 channel differential sinusoidal encoder 5V DC, differential quadrature encoder with marker channel 5V DC, 2 channel incremental sinusoidal encoder with 2 sin/cos traces

Description

Parameters Digital inputs Four configurable Ratings Update rate Adjustments

AV300i

Parameters

Digital outputs Two configurable

Ratings Update rate Parameters

Differential analog outputs Two configurable

Range Resolution Update rate Adjustments Parameters Drive OK relay Programmable relay

Relay outputs

Encoder input

Connection PPR Frequency Power Types

Options
Networks HE300GEN250 6KCV301PDP33 6KCV301INT 6KCV301DNET 6KCV301D8R4 6KCV301D14A4 6KCV301D20A6 6KCV301ENC 6KCV301DGF 6KBU300 _ _ RS300 GENIUS Profibus DP Interbus-S Devicenet 24V DC - 8 digital ins, 4NO contacts out 24V DC - 8 digital ins, 6 digital outs, 2ea 10V analog in, 2ea 10V analog outs, 1 encoder out 24V DC - 12 digital ins, 8 digital outs, 2ea analog in (V or mA), 2ea 10V analog outs, 2ea mA outs Encoder input & repeater 5V, 15V-30V input setting requires external power supply DGF programmable application card Dynamic braking modules with ratings of 20A, 50A, 85A available Four quadrant operation with ratings of 185A, 280A, 420A, 650A, 1050A for 3ph 400-480V mains supply

Additional I/O

Application Braking module Regenerative source

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AV300i
Plug-in terminal strip assignement
Strip X1
1 2 3 4 5
Analog input 3 +10V -10V 0V Enable drive Start Fast stop External fault COMD I/O 0V24 +24V OUT Analog input 2 Analog input 1

Function
Programmable/configurable analog differential input. Signal: terminal 1 Reference point: teminal 2. Default setting: Ramp ref. 1 Programmable/configurable analog differential input. Signal: terminal 3 Reference point: teminal 4. Default setting: none Programmable/configurable analog differential input. Signal: terminal 5 Reference point: teminal 6. Default setting: none Reference voltage +10V; Reference point: terminal 9 Reference voltage -10V; Reference point: terminal 9 Internal 0V and reference point for +/-10V Drive enable: 0V or open; drive disabled; +15 ... +30V: Drive enabled Drive start command: 0V or open: No start; +15 ... +30V: Start 0V or open: Fast stop. +15 ... +30V; No Fast stop 0V or open: External fault. +15 ... +30V; No External fault Reference point for digital inputs and outputs, term. 12...15, 36...39, 41...42 Reference point for +24V OUT supply, terminal 19 +24V supply output. Reference point: terminal 18 or 27 or 28

max.

+/-10V @ 0,25mA (20ma when current ref input)

AC Speed Drive

6 7 8 9 12 13 14 15 16 18 19

+10V/10mA -10V/10mA +30V 3,2mA@15V 5mA@24V 6,4mA@30V +22...28V 120mA@24V

21 22 23 26 27 28 29 36 37 38 39 41 42 46

Analog output 1 Program. analog output; def. setting: Motor speed. Ref. point: term. 22 0V Internal 0V and reference point for terminals 21 and 23

+/- 10V/5mA +/- 10V/5mA +28V/15mA -

Analog output 2 Program. analog output; def. setting: Motor current. Ref. point: term. 22 BU comm. output VeCon controlled BU-... braking units command. Ref. point: term. 27 0V24 RESERVED RESERVED Digital input 1 Digital input 2 Programmable digital input; default setting: none Digital input 3 Digital input 4 Digital output 1 Programmable digital output; default setting: none Digital output 2 Supply DO Motor PTC Supply input for digital outputs on terminals 41/42. Ref. point: term. 16 Motor PTC sensing for overtemperature (cutoff R1k if used) Reference point for BU-... command, terminal 26

+30V 3,2mA @ 15V 5mA @ 24V 6,4mA @ 30V +30V/40mA +30V/80mA 1,5mA

78 79

Strip X2
80 82 83 85

Function

max. curr.
250V AC 1A, AC11

OK relay contact Potential-relay contact OK RELAY (closed = OK)

Relay 2 contact Potential-relay contact configurable (relay2) Default: open 0 drive stopped

250V AC 1A, AC11

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GE Power Controls

Dimensions
a c D1 a D1

D2

D2

E2

E2

AV300i

E1

E1

Mounting with external heatsink

Wall mounting

d E2 E4

E1 E3

a 6KAVI43F75 6KAVI43001 6KAVI43002 6KAVI43003 6KAVI43005 6KAVI43007 6KAVI43010 6KAVI43015 6KAVI43020 105,5 105,5 105,5 105,5 151,5 151,5 151,5 208 208

b 306,5 306,5 306,5 306,5 306,5 306,5 306,5 323 323

c 199,5 199,5 199,5 199,5 199,5 199,5 199,5 240 240

d 62 62 62 62 62 62 62 84 84

D1 69 69 69 69 115 115 115 168 168

Dimensiones D2 E1 296,5 69 296,5 69 296,5 69 296,5 69 296,5 115 296,5 115 296,5 115 310,5 164 310,5 164

E2 299,5 299,5 299,5 299,5 299,5 299,5 299,5 315 315

E3 99,5 99,5 99,5 99,5 145,5 145,5 145,5 199 199

E4 284 284 284 284 284 284 284 299,5 299,5

E5 9 9 9 9 9 9 9 9 9

d M5 M5 M5 M5 M5 M5 M5 M5 M5

Peso Kg 3,5 3,6 3,7 3,7 4,95 4,95 4,95 8,6 8,6

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AV300i
Dimensions

a c D1

AC Speed Drive

D4

D4

D1

D2

D2

D3

D3

D3

D3

b 489 489 489 564 564 741 909 909 909 1174

Dimensiones D1 D2 D3 150 150 100 100 100 100 100

D4 475 475 475 550 550 725 891 891 891 1112

d M6 M6 M6 M6 M6 M6 M6 M6 M6 M6

Peso Kg 18 22 22,2 34 34 59 75,4 80,2 86,5 105

6KAVI43025 6KAVI43030 6KAVI43040 6KAVI43050 6KAVI43060 6KAVI43075 6KAVI43100 6KAVI43125 6KAVI43150 6KAVI43200

309 309 309 376 376 509 509 509 509 509

268 225 308 225 308 225 308 308 297,5 297,5 297,5 297,5 442 -

I . 4 6

GE Power Controls

D4

Dimensions
Foot print type filter

AV300i

D1

a
EMI-FFP-480-9 EMI-FFP-480-24 EMI-FFP-480-30 EMI-FFP-480-40 375 375 390 390

b
104 150 200 200

Dimensiones c D1 E1
45 45 45 45 360 360 375 375 59 105 155 155

P
M5 M5 M5 M5

M
6 6 6 6

LOAD

LINE

E1

Peso Kg
1,1 1,4 1,6 2,3

I . 4 7

AV300i
Dimensions
Book filter

R (wires length)

AC Speed Drive

a E 6,5

Tipo a
COMP480-42 COMP480-55 COMP480-75 COMP480-100 COMP480-130 COMP480-180 COMP520-7 COMP520-16 COMP520-30 COMP520-42 COMP520-55 COMP520-75 COMP520-100 COMP520-130 COMP520-180 330 330 330 379 430 438 255 305 335 329 329 329 379 429 438

b
220 185 220 220 240 240 126 142 150 185 185 220 220 240 240

c
70 80 80 90 110 110 50 55 60 70 80 80 90 110 110

Dimensiones d D1 E1
300 300 300 350 400 400 225 275 305 300 300 300 350 400 400 314 314 314 364 414 414 240 290 320 314 314 314 364 414 414 45 55 55 65 80 50 25 30 35 45 55 55 65 80 50

LOAD

LINE

R
400 500 500 300 300 400 500 500 500

P
M6 M6 M6 M10 M10 M10 M5 M5 M5 M6 M6 M6 M10 M10 M10

Peso Kg
2,8 3,1 4 5,5 7,5 11 1 1,3 1,65 2,25 2,5 3,35 4,5 5,7 6,1

Stand alone filter

700 530 M10 130

Tipo
260 220

Peso Kg
28

RANGER 520-280

I
9 660

700 200 200 200 150

Tipo
280 250 300 9 M16

Peso Kg
45

RANGER 520-450

I . 4 8

GE Power Controls

Dimensions
External brake unit

b1

AV300i

A1

Tipo
6KBU300-20 6KBU300-50 6KBU300-85

Losses W 130 300 400

A
144 144 144

B
320 320 320

Dimensiones C A1 B1
210 210 280 71 71 71 307 307 307

M6 M6 M6

Peso Kg
5,2 5,7 6,8

I . 4 9