HAYWARD

HAYWARD
SYSTEMS

FlowControl

Electric Actuator Accessories

Extended Descriptions
Timer Board - Suffix A
115 VAC input (For EVR, EVS & EVT actuators) General Description The timer board is a solid state device that allows you to program actuators to automatically control valves in repetitive on/off functions. The switches for programming the "on" time provide 255 options for setting the length of time the valve remains open. This can range from 6 seconds to 25 minutes. The other set of switches, for programming the "off" time, provide 255 more options to set the length of time the valve remains closed. This range is from 5.5 minutes to almost 24 hours.
ELECTRIC ACTUATION & OPTIONS Suffix A Timer board installs within actuator enclosure. Board shown is for EVR, EVS and EVT actuators

Cycle Time Rate Regulator - Suffix B

115 VAC input (For EVS & EVT actuators)

on the actuator selected. Available times are: EVS & EVT - - - 3 - 300 times cycle time

Positioners Suffix C2E

(For EJM, EVS & EVT actuators) General Description
Suffix B Cycle time rate regulator installs within actuator enclosure. Board shown is for EVS and EVT actua-

General Description The cycle time rate regulator board allows control of open and close times by pulsing the motor in either the "open" or "close" cycle, or both. Setting the two potentiometers on the board extends the open or close time of the actuator depending

The positioner is used for flow-throttling applications in response to an external control signal, (current,-milliamps-mA), potential-volts (VDC) or resistive (ohms). The actuator will cycle and stop at any desired position between full open and full closed. The positoner circuit board is located inside the actuator enclosure. The operation of the positioner is based on the comparison of two currents, one derived from the liquid signal and the other from the feedback potentiometer driven by the actuator.

Positioner board shown is for EVS and EVT actuators.

6-9

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SYSTEMS

FlowControl

180 Center-Off - Suffix D

(For EVR, EVS & EVT actuators) General Description 180 degree center off is used with threeway, (3-way) valves with available three way ball, (TW - 2-hole), installed in the valve to provide an OFF position. The actuator moves the ball 180 degrees in 90 degree increments.

FLOW AT 0

TW BALL
AVAILABLE HCTW PREFIX

Port A

Port B

90
CENTER-OFF

Port A

Port B

180

Port A

Port B

The direction of the ball movement can be either CW or CCW. This feature also is useful when used with true union blocked end valves for two stage shut-off or dribble control. Consult factory if this feature is used on actuators with auxiliary limit switches, Suffix S to S3.

Extended Duty Motors 75 to 100% - Suffix E

(For EVT actuators. Standard with all EVS and EVT actuators and the positioner option.) General Description Actuators for on/off service have motors that typically are rated for a duty cycle of 25% or less. Actuators used for modulating valves must have motors that are rated at 75 to 100%. Modulating valves are often required to cycle frequently which increases the heat generation of the motor and increases the temperature within the housing. Extended duty motors are used which allows extended periods of operation without overheating.
Electric actuator with positioner and extended duty motor option shown installed on a ProFile2 ball valve for precise proportional flow control. Inset photo shows the unique, patented ProFile2 ball.

the actuator/valve angular output drive movement or position. The module has an accuracy of 0.5% within its rated voltage/temperature bands. This module includes its own power supply. Note: Use a dual potentiometer when using the re-transmit module if a remote resistance signal is required for EWC or EWB actuators.

valve pressures or turbulence. Mechanical brake is standard on butterfly valves to prevent the fluid force on the valve disc from rotating the output shaft. Mechanical brakes, Suffix K, are included in all actuators used on butterfly valves from Hayward.

Re-Transmitter - 115 VAC Input/ 4-20 mA Output - Suffix G

(For EVS & EVT actuators) General Description The re-transmit module provides a 4-20 mA output signal directly proportional to

Mechanical Brake - 115 VAC Standard, Suffix K

(For EVR, EVS & EVT actuators) General Description Used when the actuator must be stopped instantaneously and securely. It eliminates actuator drift or hunting due to internal
MC-6-EAXDC1 Rev. 6 Printed in U.S.A.

6 - 10

HAYWARD

HAYWARD
SYSTEMS

FlowControl

Electric Failsafe (Battery) Suffix L2

(For EVS & EVT actuators) General Description The electric failsafe board allows you to shut down your process system in the event of an AC power loss. Engineered to supply dependable valve actuation to fail-open or fail-closed. It can provide up to 15 complete cycles under its own power. The electric actuators are driven by a powerful DC motor that runs on either AC or DC input voltage. The electric failsafe feature incorporates a rechargeable battery pack on a plug-in modular PC board under the actuator cover. Upon power loss or a signal from an external sensor, the battery pack is automatically activated as the motor power supply. During normal operation, the unit monitors the battery pack to keep it fully charged. After a failure, and once power is restored, the recharging cycle is re-activated. LED indicator shows charge condition. It is recommended that a heater and thermostat be specified if the operational temperature falls below 50F. Remote Fail Option
Electric Failsafe Suffix L2 shown for EVS and EVT actuators

The actuator has the ability to fail on an external condition other than power loss, by wiring in a thermostat, fusible link or relay. This allows the actuator to fail on temperature, tank level, external alarm, etc. Battery Replacement EVS2, EVS3, EVS6, EVS3K, EVS6K & EVS10K should be replaced every 18 to 24 months. EVT20k & EVT30k should be replaced every 18 to 24 months.

Feedback potentiometer

Feedback Potentiometer Suffix P to P3

(For EJM, EVS & EVT actuators) General Description A potentiometer provides continuous, remote status indication of the position of the valve at a control panel or other monitoring equipment. The standard is 0 to 1000 ohms, but other resistive values can be supplied. Use 90, 0 to 1000 ohms for 2-way valves Suffix P Use no-stop, 0 to 1000 ohms for 3-way valves - Suffix P2 Use dual, 0 to 1000 ohms for applications requiring two distinct feedback signals Suffix P3

Feedback potentiometer Suffix P to P3 shown for EVS and EVT actuators.

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ELECTRIC ACTUATION & OPTIONS

HAYWARD

HAYWARD
SYSTEMS

FlowControl

Auxiliary Limit Switches Suffix S to S3

(For EVR, EVS & EVT actuators) General Description Additional limit switches may be installed. Quantity is dependent on actuator selected and other accessories or options added. Normally, up to three (3) additional switches and operating cams will fit within the actuator and wired to the terminal strip. Switches as standard are SPDT, (single pole double throw) used to operate remote electrical devices. They can be used to operate lights, indicate valve position or to start and stop pumps, compressors, or other equipment. It is possible to mount more than 3 auxiliary switches in the actuators, but limitations in the number of connection points on the terminal strip may cause the wires from the switches to be free within the actuator. If more auxiliary switches are required, contact factory.

Suffix S shown Auxiliary limit switches, Suffix S to S3.

Heater & Thermostat Suffix T

Heater Thermostat

ronments where the ambient temperature is as low as -40F and in locations of high humidity to prevent condensation. The thermostat energizes the heater and prevents condensation. The heater operates when the internal actuator temperature drops below the set-point. (Approximately +40F.)

causing an external hazard, meeting NEMA 7. They are designed to be dust ignition proof, meeting NEMA 9.

Second Conduit Entry Suffix Y

(For EVS & EVT actuators) General Description Some applications and electrical codes require that control wires be run in a separate conduit from the power supply wires. A second 1/2" NPT conduit connection can be provided for this purpose.

Surge Protector - Suffix W

(For EVS & EVT actuators) General Description The surge protector, (also known as voltage transient suppression board) is designed for installation in 120/240 VAC actuators, and used to protect against voltage surges that could damage the actuator. This module will also protect the capacitors used within each actuator.
Heater and thermostat Suffix T shown for EVU, EVS and EVT actuators.

Optional Voltages Suffix 24A, 220A, 12D, 24D

(For all actuators) Standard voltage is 115/120 VAC.

(For EVR, EVS & EVT actuators) General Description A heater and thermostat is designed to provide a controlled means of heating the inside of the actuator enclosure, motor, gear train and electronic components in order to allow use of the actuator in envi-

Enclosure NEMA 4, 4X, 7 & 9 - Suffix X2

(For EVS & EVT actuators) These actuator enclosures are designed to be watertight, dust-tight and corrosion resistant, meeting NEMA 4 & 4X, and to contain an internal explosion without

HAYWARD
FlowControl
SYSTEMS

Hayward Industrial Products, Inc.

One Hayward Industrial Drive, Clemmons, NC 27012 Tel: 1-888-429-4635 (1-888-HAYINDL) Fax: 1-888-778-8410 E-mail: hflow@haywardnet.com Web Site: http://www.haywardindustrial.com
MC-6-EAXDC2 Rev. 6 Printed in U.S.A.

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HAYWARD

HAYWARD
SYSTEMS

FlowControl

Electric Actuator Accessories

Accessories/ Options
Timer Board 115 VAC Input Cycle Time Rate Regulator 115 VAC Input Positioners
(Include Extended Duty Motor Option E) 115 VAC Input/4 to 20 mA Signal Input C2E D E G K K2 L2 STD STD STD

Actuator Model Number

Check Marks Indicate Available Accessories

Suffix
A B

EAU

EVR

EVS

EVT

EJM

180 Degree Center-Off Extended Duty 75/100% Duty Cycle Motor Re-Transmit, 115 VAC Input/4 to 20 mA Output Mechanical Brake 115 VAC Std. w/Options Dynamic Brake (DC Only) Battery Electric Failsafe Feedback Potentiometer
90 Degree, 0 to 1000 Ohms No-Stop, 0 to 1000 Ohms Dual, 0 to 1000 Ohms

P P2 P3

Auxiliary Limit Switches

Auxiliary Limit Switch w/Cam (1) Auxiliary Limit Switch w/Cam (2) Auxiliary Limit Switch w/Cam (3) S S2 S3 T W X X2 Y YSS2

STD

Heater & Thermostat Surge Protector Enclosure NEMA 7 Enclosure 4, 4X, 7, 9 Second Conduit Entry 316 SS Tags w/Stamped Valve Numbers Optional Motor Voltages
12 VAC 24 VAC 220 VAC 12 VDC 24 VDC

STD

12A 24A 220A 12D 24D

Notes: 1. K Option, Mechanical Brake, is included with Actuators for butterfly valves. 2. E Option, Extended Duty, is included with Positioners.

3. EVS, EVT and EWC Actuators can be UL Recognized or CSA certified. Price on application. 4. Positioners with 1224 VDC Input are available. Consult factory.

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ELECTRIC ACTUATION & OPTIONS

HAYWARD

HAYWARD
SYSTEMS

FlowControl

Electric Actuator Specifications

Features/ Accessories/Voltages
Standard Actuator Features
Motor Drive Rotation NEMA Rating (Available) Enclosure Material (Top/Bottom) Manual Override (De-Clutching) Position Indicator Position Indication w/ LED Standard Voltage (VAC) Motor Switches (SPDT) Prewired to Terminal Strip Motor Thermal Protector Automatic Reset Auxiliary Limit Switches (SPDT) Auxiliary Limit Switch (Amp Rating) Low Ambient Limit without "T" (F) High Ambient Limit (F) Motor Brake Conduit Entry Size, NPT Permanent Lubrication Mounting Position Min/Max Wire Size Standard POA 120 1 Standard Standard Standard 1 11 30F 160F Standard 1/2" Standard Any 18/16

Electric Actuator General Specifications

Actuator Series

EAU
Uni 4, 4X PPL/PPL

EVR
Rev 4, 4X PVC/ZA Standard Standard POA 115 2 Standard Standard Standard Optional 15 30F 160F Optional 1/2" Standard Any 18/14

EVS/EVT
Rev 4, 7, 9 Al/Al Standard Standard POA 115 2 Standard Standard Standard Optional 15 39F 160F Oprional 1/2" Standard Any 18/14

EJM
Rev 4, 4X Al/Al Standard Standard POA 115 2 Standard Standard Standard 2 STD 15 N/A 150F Self-Locking Gearing 1/2" Standard Any 20/12

Optional Actuator Accessories

Timer Board Cycle Time Rate Regulator Positioners Positioner, Electric, Failsafe 180 Degree Center-Off Extended Duty Re-Transmitter Mechanical Brake Dynamic Brake (DC Only) Electric Failsafe Feedback Potentiometer Auxiliary Limit Switches Available Heater & Thermostat Extended Terminal Board Surge Protector Enclosure, NEMA 7 Second Conduit Entry

Suffix
A B C CLE D E G K K2 L2 P S T V W X Y

EAU

EVR
Optional

EVS/EVT
Optional Optional Optional Optional

EJM

Optional

Optional Optional Standard Standard

Optional Standard Optional Optional Optional Optional Optional Optional

*2 Optional

*3 Optional Optional Optional Optional Optional

2 STD STD

Optional Voltages
12 VAC 24 VAC 220 VAC 12 VDC 24 VDC

Suffix
12A 24A 220A 12D 24D

EAU
Optional Optional Optional Optional Optional

EVR
Optional Optional Optional Optional

EVS/EVT
Optional Optional Optional Optional

EJM
Optional Optional Optional Optional Optional

*Should additional auxiliary limit switches be required greater than quantity shown, consult factory
Important Note: The valve and actuator combinations shown in this catalog have been tested and approved by Hayward Industrial Products, Inc. when properly installed into compatible process systems. Should actuators, accessories or mounting hardware other than those supplied by Hayward be used for the operation of these valves, the installer assumes all responsibility for the performance of those valves.

HAYWARD
FlowControl
SYSTEMS

Hayward Industrial Products, Inc.

One Hayward Industrial Drive, Clemmons, NC 27012 Tel: 1-888-429-4635 (1-888-HAYINDL) Fax: 1-888-778-8410 E-mail: flow@haywardnet.com Web Site: http://www.haywardindustrial.com

MC/6/EASUM Rev. 6

Printed in U.S.A.

6 - 14

HAYWARD

HAYWARD
SYSTEMS

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Series LS Control Stations

For All Electric Actuators
Easy, No-Hassle Actuator Control
All electric actuators need some type of switching device to control them. But why go to the trouble and expense of fabricating control stations on site? Hayward LS Control Stations can be ordered factorymounted directly to a Hayward actuator making a neat, compact valve/actuator package. Or, if preferred, they can be mounted off the actuator to a nearby or remote wall or control panel. A color-coded wiring harness makes this kind of field installation easy. LS Control Stations also provide highly visible valve position indication. Models are available that will allow both local and remote actuator control for maximum application flexibility.

Easy to Use
Manual selector switches on the Control Stations control the position of the actuator, open, stop or close. Colored indicator lights show the position of the valve and are a standard feature on all LS Control Stations. A green light indicates an open valve, red a closed one.

Single or Dual Station Control

A single LS Control Station can be used for local control of the actuator. Adding a second station permits actuator control from a remote location as well. A selector on each station switches control from one station to the other on demand or both stations can be deactivated simultaneously. The highly visible indicator lights clearly show each stations status.

Features
Corrosion-resistant enclosure Remote and/or local actuator control Mounts to actuator, wall or panel Easily installed in the field Valve position indication lights Rugged, heavy-duty construction Eliminates need for switch fabrication

Adapts to all Applications

Because of their modular design the LS Control Stations can be easily modified to meet the requirements of almost any automated valve operation. Switching, indication and number of stations can be designed to suit each specific application.

Options
Keyed selector switches for added security

6 - 15

ELECTRIC ACTUATION & OPTIONS

Technical Information
Wiring Diagram Where Two Actuator Control Stations Are Used For Both Remote And Local Control
REMOTE STATION
OPEN

Reliable Control Exactly Where You Need It

You can use one Series LS for either local or remote control of a single valveor you can link two Series LS Stations together for both local and remote control of a single valve. Refer to the following typical wiring diagrams.

LOCAL STATION
OPEN

TYPICAL ACTUATOR

OFF

RED LIGHT
CLOSE

GREEN LIGHT
OPEN

STOP

GREEN LIGHT
CLOSE LOCAL

CLOSED

NOTE: LOCAL OR REMOTE STATION MUST BE IN AN "ON" POSITION FOR LIGHT INDICATION

HAYWARD MODEL EIS ELECTRIC ACTUATOR

1 2 3 4 5 6

OPEN

OFF REMOTE

RED LIGHT
CLOSED
6 7 8 9 10 11 12 13 14 15 16

8
1 2 3 4 5

The LS Series Actuator Control Station reliably controls not only Hayward electric actuators, but all other electric actuators as well.

Dimensions
3.43" 3.93"

Wiring Diagram Where Actuator Control Station Is Used For Either Remote Or Local Control
NOTE: MUST BE IN "ON" POSITION FOR LIGHT INDICATION
TYPICAL ACTUATOR

OPEN
GRN

OFF LOCAL REMOTE

COMMON

OPEN

HOT (110 VAC)

5.70" CLOSE
RED
OFF OPEN CLOSE

OFF

RED LIGHT
CLOSE

GREEN LIGHT
OPEN

HAYWARD MODEL EIS ELECTRIC ACTUATOR

1 2 3 4 5 6

CLOSED

OPTIONAL CONDUIT ENTRY FOR ACTUATOR MOUNTING (CENTERED ON BACK)

1
0.84" 4.72"

COMMON

A Better Way to Control Automated Valves

Why bother to custom-fabricate switching controls for your electric actuator? Hayward has a better solution the Series LS Actuator Control Station. Just connect a power source and you're ready to put your automated valve into servicewithout loose wires, hanging switches or confusion about whether the actuator has opened or closed the valve. And the LS Control Station can be mounted directly to the actuator, near it or in a convenient remote location. Not just for new installations, the Actuator Control Station can easily replace existing "make do" control wiring. The color-coded wiring harness makes a field retrofit simple to do.

HAYWARD
FlowControl
SYSTEMS

Hayward Industrial Products, Inc.

One Hayward Industrial Drive, Clemmons, NC 27012 Tel: 1-888-429-4635 (1-888-HAYINDL) Fax: 888 778-8410 E-mail: hflow@haywardnet.com Web Site: http://www.haywardindustrial.com
MC-6-ACS Rev. 6 Printed In U.S.A.

6 - 16

HOT (110 VAC)

3/4" CONDUIT ENTRY FOR WALL MOUNTING (CENTERED ON BOTTOM)

HAYWARD

HAYWARD
SYSTEMS

FlowControl

Bus Control System

For cost effective multiple automated valve installations
Haywards unique Bus Control System for multiple automated valve applications will dramatically reduce installation and maintenance costsas well as provide a level of enhanced flexibility and utility never before possible. Applications
Systems that utilize 8 or more electric or pneumatic actuators can benefit from Haywards Bus Control System Technology. Typically these systems have automated valves controlled by a programmable logic controller (PLC). What Hayward Bus Technology does is to allow all the actuators in the systems to be controlled by the PLC with just a single pair of wires. While all installations can utilize and benefit from Hayward Bus Technology, the greatest potential for cost savings comes when the actuators are located at a distance of 50 feet or more from the PLC. Typical applications include multiple automated valve systems in aquariums, zoos, water parks, water treatment plants and chemical processing plants.

Why Bus Is Better

In conventional installations a bundle of power and signal wires is run from the PLC or control station to each actuator. For example, an electric actuator with just two auxiliary limit switches could have as many as 9 wires run to it. Multiply that by the number of actuated valves in the system and you can see how complex it can get. And the more features the actuator has the more wires that have to be connected to it. In multiple automated valve applications the number of wires can run into the hundreds. Heres where Haywards Bus Control System can make for a better, more cost efficient installation. With Bus Technology a single pair of wires is used to control all of the actuators in the system. All the actuators in the systems are daisy chained on the same pair of wires. Each actuator is assigned a unique address which identifies it to the PLC. Only the designated actuator has the ability to read and act on the control instructions intended for it.

Pneumatic Bus Control System mounted on a butterfly valve

Real Cost Savings

The industry standard cost for discreet wiring (design, conduit, wire, installation, etc.) is $8.00 per foot versus $2.00 per foot with Bus Technology. In a system with 20 actuators installed an average of 200 feet from the PLC, the installation cost savings would be $24,000 for a system using Haywards Bus Technology. And remember that this is just the savings on the installation cost alone. Think of what it will cost to maintain and troubleshoot a maze of hundreds of individual wires.a cost that would not exist with Haywards BUS control system.

Electric Bus Module (highlighted by yellow circle)

6 - 17

ELECTRIC ACTUATION & OPTIONS

Additional Technical Information

Conventional I/O Architecture
Business Systems Operator Workstations

Fieldbus I/O Architecture

Business Systems Operator Workstations

PLC/DCS Controller

PLC/DCS Controller

PLC/DCS Controller

PLC/DCS Controller

PLC/DCS Controller

PLC/DCS Controller

Actuated Valves

Actuated Valves

Actuated Valves

Actuated Valves

Application Flexibility
Applications that are well along in the design stage can still take advantage of Haywards Bus Control System. In both a conventional and BUS system installation, the computer interfaces with a PLC. The PLC simply sequences the operation of valves and is already commonplace in most multiple valve systems. Therefore, there are no significant changes required to the main control station to take advantage of Haywards Bus Technology.

visual indicator clearly displays the percentage that the valve is open or closed. Solid state inductive sensors located inside the enclosure provide reliable and accurate position sensing. This reduces wear on the mechanical switches and helps prolong their service life.

The module features an integral solenoid valve and is available in brass or stainless steel construction. This special solenoid is a high flow, low power consumption unit with the pilot solenoid protected within the module enclosure. Solenoid power is provided directly from the AS-I or DeviceNet twisted pair, Hayward Bus Technology also takes into Fieldbus: A communication simplifying electrical connections. The account the different communications protocols required by PLCs from different network designed to allow module is available with a choice of either 120 VAC or 24 VDC operation manufacturers. In basic on/off applications control of various field devices and a manual override is standard on the Hayward Bus Control System "undervia a single pair of wires. both. Auxiliary power must be provided to stands" all PLCs no matter what the solenoid for Foundation Fieldbus communications protocols the PLC uses: applications. The pneumatic Bus module works with Hayward Model PROFIBUS, Modbus, Field Bus or others. And for modulating appliPH or PK Pneumatic Actuators. cations, Hayward can modify the Bus Control System for the specific communication protocol required by the PLC.

Electrical Bus Module Features

The electrical Bus Module is a plug-in type protocol module that allows for maximum flexibility. It mounts directly into the actuator housing and is completely contained within the housing. This eliminates the need for external additions to the actuator or any additional brackets. Several different protocol modules are available to handle all applications parameter requirements.

Electric or Pneumatic Automation

Hayward Bus Control Systems work with Hayward EVS Series Electric Actuators and Hayward Series PH or PK Pneumatic Actuators. The Bus Control Module for the electric actuator fits inside the actuator housing. The one for the pneumatic actuators is contained in a small housing that mounts directly to the actuator and provides power as well as signal to the actuators.

Pneumatic Bus Module Features

The pneumatic module is housed in a transparent, screw-on Lexan housing that is rated NEMA 4, 4X, and IP67. The large color-coded

HAYWARD
FlowControl
SYSTEMS

Hayward Industrial Products, Inc.

One Hayward Industrial Drive, Clemmons, NC 27012 Tel: 1-888-429-4635 (1-888-HAYINDL) Fax: 1-888-778-8410 E-mail: hflow@haywardnet.com Web Site: http://www.haywardindustrial.com

MC-6-BUS

Rev. 6

Printed In U.S.A.

6 - 18

HAYWARD

HAYWARD
SYSTEMS

FlowControl

Universal Control Panel for Automated Valve Systems

Cost effective control for up to 25 automated valves
Now you can control, sequence and monitor automated valves without the complexity and cost of a programmable controller or the confusing maze of wires associated with hard-wired relays. Haywards Universal Control Panel is used to control the operation of 5 to 25 electrically or pneumatically actuated valves by taking advantage of control relay technology. These electronic relays are very compact devices that serve as multiple timers, counters, clocks and relays and are the heart of the panel. The control relays in the panel can be easily programmed to perform endless combinations of actuated valve control operations designed for your particular application. And this can all be done without the need for expensive programmable controllers or hard-wired relays. This extremely flexible, low cost panel features a base design which can easily be customized to fit the requirements of just about any application.

Application Capabilities
Typical applications are for relatively small, compact systems with 5 to 25 electric or pneumatically-actuated valves. Multiple filter banks with backwash systems, photo processing units, small waste and water treatment plants, HVAC control and sequencing, and PC board manufacturing equipment facilities all are excellent candidates for the Hayward Universal Control Panel.

Standard Features
NEMA 4X Enclosure (UL, CSA & CE Listed) Transparent Hinged Cover Built-In Circuit Breaker Control Relay With Expansion Module Interposing Relays Terminal Wiring Block Control Switches Indicator and Alarm Lights

Application Flexibility
Haywards Universal Control Panel has control relay and expansion modules that provide numerous control functions, including: maximum of 20 digital inputs, maximum of 2 analog inputs, and a maximum of 10 relay outputs rated to 10A resistive (3A Ind). The panel functions include 8 timers, 8 counters, 4 real time clocks with 4 channels/clock, and 8

6 - 19

ELECTRIC ACTUATION & OPTIONS

Technical Information
display messages to accommodate the most complex applications. A standard main power disconnect switch is provided for added safety and a UL 489 circuit breaker allows power to be wired directly to the panel without the need for other circuit breakers or fuses. Clearly marked terminal blocks make wiring connections easy. An easy-to-read LCD display shows circuit diagrams and continuous function updates. It is also easy to program the LCD to display messages. The panel can be readily customized with indicating lights, alarms, interposing relays and selector switches, and is AS-Interface and PROFIBUS compatible.

Easily Programmed
A Hayward Automated Valve Specialist will work with you to configure your Universal Control Panel and to program it for your application. Alternatively, the Panel can be programmed remotely and a new control chip module installed in a Panel already in a system. While designed for use with Hayward Automated Valves, the Panel will work with electric or pneumatic actuators from just about any manufacturer.

A Case History
The following illustrates the capabilities of the Universal Control Panel. In this case, the goal was accurate control of an automated system with a bank of eight backwashable filter vessels. When the differential pressure of any of the filter vessels exceeded 15 psi, the backwash cycle was started by the opening of a pair of 3-way valves on either side of the vessel. The total number of valves involved was 20 (8 filters x 2 valves/filter, plus 2 supply valves and 2 drain valves). Heres What Haywards Universal Control Panel Did in the Above Application Responded to 8 differential pressure switches to automatically start the backwash operations. Controlled the sequence of all valves and the duration of all backwash operations. Verified that the differential pressure had indeed decreased following backwash. If the differential pressure has not returned to acceptable levels, it would have repeated the backwash cycle 3 more times. It would have set off an alarm if the differential pressure was not acceptable after 3 backwashes. Haywards Universal Control Panel did all this without the need for expensive PLCs.

24.0"
1 2 3 4 5 6 7 8 9 10 11 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 120V 120V 120V 120V 120V 120V

WIREWAY

SYSTEM CONTROL

1 I1

2 I2

3 I3

4 I4

5 I5

6 I6

7 I7

8 I8

9 I9

10 11 12 I10 I11 I12

1 I1

2 I2

3 I3

4 I4

5 I5

6 I6

7 I7

8 I8

9 I9

10 11 12 I10 I11 I12

DIGITAL INPUTS
DEL ALT

DIGITAL INPUTS

START ON LT 5 Q4 STOP Q6 Q5
1 2 1 2 1 2 RELAY OUTPUTS

P1
* * * * * * * * * * * * * * * * * * * * * * * * WIREWAY

RAI L

* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

DUCTSINL

* * * * * * * * * * * * * *

L1

L1

WIREWAY

ESC

OK

12.0"

Q1

Q2

Q3

Q4

Q5

Q6 RELAY OUTPUTS

Q1

Q2

Q3

DUCTSINL

* * * * * * * * * * *

CONTROL BOX OVERALL HEIGHT = 9.5"

HAYWARD
FlowControl
SYSTEMS

Hayward Industrial Products, Inc.

One Hayward Industrial Drive, Clemmons, NC 27012 Tel: 1-888-429-4635 (1-888-HAYINDL) Fax: 1-888-778-8410 E-mail: hflowl@haywardnet.com Web Site: http://www.haywardindustrial.com

DUCTSINL

WIREWAY

6 - 20

* * * * * * * * * * *

DUCTSINL
*

GND N N N N N N N N N N L1

GND

MC-6-ACP

Rev. 6

Printed In U.S.A.