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WS 2-1
Training Manual
Procedure:
Create an Explicit Dynamics (ANSYS) Analysis System Project Select the units system and define the material properties Import, modify, and mesh the soda can geometry Define analysis settings, boundary conditions, and external loads Initiate the solution (AUTODYN - STR) and review the results
WS 2-2
Training Manual
Start ANSYS Workbench and follow the sequenced steps using the abbreviations shown below:
DC = Double Click with Left Mouse Button SC = Single Click with Left Mouse Button RMB = Right Mouse Button Selection D&D = Drag and Drop = Hold Left Mouse Button down on item while dragging it to new location and then release it (i.e., Copy or Move)
DC
WS 2-3
Training Manual
2.a Select MKS for the Project Units from the Units List provided 2.b Request that Native Applications in Workbench have their values be Displayed in the Project Units 2.c Check those unit systems to Suppress from appearing in the
Units List
Note:
WS 2-4
Training Manual
DC
3.a Edit the Engineering Data cell to add a material to the default library. 3.b Select the last slot under Engineering Data to define a new material model.
Note: An existing material model in the Explicit Materials library could have been selected, but there are restrictions on element types that can be used with certain material models, which will be discussed later.
SC
WS 2-5
February 27, 2009 Inventory #002665
Training Manual
SC
3.e Add the following Physical Properties to the material definition:
DC DC
DC
WS 2-6
Training Manual
Since the material is sufficiently defined, the blue question marks and yellow fields are no longer present in the data table.
Note: The resulting stress-strain curve is elastic perfectly plastic. No strain hardening can develop.
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
WS 2-7
Training Manual
3.h Save the Project by selecting the Save As ... icon and Browse to the directory indicated by your instructor. Use the name empty_soda_can for the Project name.
Note: Saving the Project saves all of the important files. The Project may also be Archived, in which all of the supporting files are compressed and saved in one file.
WS 2-8
Training Manual
4.a Import the geometry by the procedure shown. Do NOT Double Click on the Geometry cell ...
RMB
SC
4.b Browse to the DesignModeler 11.0 SP1 geometry file named: soda_can_filled_110.agdb
4.c Workbench has now identified the geometry file (note green checkmark in Geometry cell). It is now OK to Double Click on Geometry, as the new default action is to Edit the geometry. Default actions are shown in bold type after RMB selects.
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
RMB
SC
WS 2-9
Training Manual
4.e Generate the changes in the geometry. Although additional modifications could be made, but none are needed.
RMB
SC
WS 2-10
Training Manual
Since Edit is the default action, double-clicking on the Model cell is also acceptable here.
RMB
SC
Note: Although the unit system used for data entry and post-processing is the MKS system, the actual unit system used by the AUTODYN solver is the mm-mg-ms system, because it provides higher accuracy. This will be shown later when the Analysis Settings are discussed.
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
WS 2-11
Training Manual
Rigid Steel Punch (moved downwards) Flexible Aluminum Soda Can (crushed) Rigid Steel Die (fixed)
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
WS 2-12
Training Manual
Training Manual
6.d Orient the model to select the 8 edges that define the can circumferences (with the Left Mouse Button). Use the Ctrl key for multiple selections, as needed.
RMB (anywhere) SC
SC
6.e With the 8 edges still highlighted, Insert (RMB anywhere on graphics screen) an Edge Sizing
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February 27, 2009 Inventory #002665
Training Manual
6.g Generate the Mesh (RMB on either Mesh branch or Edge Sizing branch)
RMB SC
Mesh view
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
WS 2-15
Training Manual
SC
End Time = 6.0e-4 seconds Automatic Mass Scaling = Yes Minimum CFL Time Step = 1.0e-7 sec
7.b Set the Solve Units = mm, mg, ms Note: The mm, mg, ms unit system is the most accurate in most simulations, so it is the only one currently available. Although more solver unit systems will be available in the future, any unit system in the drop-down list may be used to enter data and/or display the results.
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
WS 2-16
Training Manual
7.c Keep the remaining defaults Note: There are multiple ways to control the erosion of an element. In this case, the element will only fail when the geometric strain reaches 150%. 7.d Use the default number of data sets to save during the solution. Depending on the analysis, this number may need to be increased, but that requires additional disk space, so be judicious here.
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
WS 2-17
Training Manual
RMB SC
SC
WS 2-18
Training Manual
RMB
SC
SC
WS 2-19
Training Manual
8.c Specify the vertical (Y) displacement to be a Tabular load and set both the X and Z displacements to be zero. 8.d Ramp the Y displacement as follows: Time = 0.0 sec Y = 0.0 meters Time = 5e-4 sec Y = -0.060 meters Time = 6e-4 sec Y = -0.030 meters
Note: The punch speed and abrupt change in direction are unrealistic, but sufficient for demonstration purposes. Normally, the movement would be prescribed according to a SINE wave function.
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
WS 2-20
Training Manual
9.a Insert a Total Deformation plot request under the Solution branch.
RMB SC SC
SC
9.b Insert an Equivalent
(von-Mises) Stress
plot request under the Solution branch. The rigid bodies (i.e., the punch and die) will not show stress.
RMB
SC
SC
SC
WS 2-21
Training Manual
RMB SC SC
9.c Insert an Equivalent Plastic Strain plot request under the Solution branch. 9.d Save the Project again.
SC Note: Even though a single time point (at the end of the run) is specified, the complete set of results can be viewed, including animations. Recall that the default output controls (20 equally spaced time points) was retained under the Analysis Settings branch.
WS 2-22
Training Manual
10.a Select Solver Output under Solution Information and Solve the simulation.
The Solver Output shows the run statistics, including the estimated clock time to completion. Any errors or warnings are also noted. Termination due to wrapup time reached is expected here.
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
WS 2-23
Training Manual
TIME = 5.0e-4 seconds occurs around 3200 cycles into run Constant velocity after starting from rest
WS 2-24
Training Manual
11.a Select Total Deformation and Show the Elements under True Scale. The maximum deformation (-0.060 m) exceeds the punch value due to the momentum involved (i.e., an excessive punch speed was used to reduce the required computer run time).
SC
WS 2-25
Training Manual
11.b Animate the results by setting the controls as shown below and then pressing the Animation button. For transient dynamics, the default Distributed mode is inadequate, as it linearly interpolates between saved results. The Result Sets mode is optimal, as it uses the actual saved data. To review a static result, just click on the desired Time or Value from the Tabular Data and use the RMB to pick Retrieve This Result. The given state will then be shown.
Pick these 2 first Pick this to Then pick this save the animation To retrieve a given result ...
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
RMB
February 27, 2009 Inventory #002665
WS 2-26
Training Manual
11.c Repeat the procedure, if desired, for the von-Mises equivalent stress results. Note: No stress can develop in a rigid body. The punch and die are each condensed out to a mass at their respective centers of gravity with six DOFs active.
Contact is based on the exterior surface, so a six DOF body can have a complicated contact surface.
WS 2-27
Training Manual
11.d Repeat the procedure one last time for the equivalent plastic strain results.
SC
11.e. Hide the Punch and Die for a better view of the results. Per the Analysis Settings, erosion does not occur until the geometric strain is 1.50
RMB
SC
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
WS 2-28
Training Manual
12.a Pick Files under the View menu to access the Project files 12.b Select Open Containing Folder via the RMB option for the AUTODYN print file (admodel.prt).
RMB
WS 2-29
Training Manual
12.d As noted earlier, the solver units system was mm-mg-ms in order to maximize the accuracy. After the Simulation is done, the results are converted back into the current Mechanical units system.
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Training Manual
Material Summary
information and run statistics. The Energy and Momentum are shown on both a material basis and a Part basis (shown here).
WS 2-31
Training Manual
12.f The Energy and Momentum Balance, Mass Scaling, and Run Times are also included in the admodel.prt file.
12.g No mass was added to the model, since the time steps were all above the Minimum CFL Time Step of 1.0e-7 sec set in Step 7.a under Analysis Settings
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
WS 2-32
Training Manual
12.h Close the admodel.prt file and review the setup.log file in the same directory (F:\exp_dyn\soda_can\empty_soda_can_files\dp0\SYS\MECH).
12.i The setup.log file contains the information pertaining to the transfer of data from the Explicit Dynamics (ANSYS) Analysis System to the AUTODYN Cycle Zero file, which is then run by the AUTODYN solver. 12.j Close the file and return to the Mechanical window (i.e., view the model itself again).
ANSYS, Inc. Proprietary 2009 ANSYS, Inc. All rights reserved.
WS 2-33
Training Manual
13.a Click on the Solution branch in the Project tree and then click on the Report Preview tab at the bottom of graphics window. ANSYS does the rest! It will now automatically generate a report by going through the entire tree and summarizing the model and the results.
WS 2-34
Training Manual
WS 2-35
Training Manual
13.d Even the energy plots are conveniently assembled into the report.
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Training Manual
WS 2-37