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Mechanical bar screening Biological treatment Dissolved air flotation High-rate clarification Reuse/recycle Biosolids Membrane filtration Ultraviolet disinfection Package equipment
Contents
HEADWORKS
Climber Screen Mechanical Bar Screen 6
SEPARATIONS
ABW Automatic Backwash Filter Accelator Solids Contact Clarifier Greenleaf Gravity Filter Monoflor HD Monolithic Underdrain AquaDAF High-rate Dissolved Air Flotation
7 8 8 9 9 10 11 11 12 12
MEMBRANE FILTRATION
Aquasource Ultrafiltration Membrane Ultrasource Package Ultrafiltration System
13 13
BIOLOGICAL SYSTEMS
BIOFOR Biological Filtration System 14 15 15
DISINFECTION
Aquaray Ultraviolet Disinfection Systems 16-17
BIOSOLIDS
Cannon Mixer Digester Mixing System
18 19 20
ODI 2PAD Two-phase Anaerobic Digestion System HTFB High-temperature Fluid Bed Incineration System
REUSE/RECYCLE
Zero Liquid Discharge System Spare Parts and Standard Products 21 22
H E A D W O R K S
S E P A R A T I O N S
Climber Screen
Maximize screenings capture; minimize problems Engineered to last with virtually no maintenance, Climber Screen reduces costs and complications in severe-duty applications. A precision, gear-driven cleaning rake carries solids from the bar rack to a discharge chute for removal without the need for chains, sprockets, or cables that can break. A hinged wiper assembly engages at the discharge point to ensure that the screenings reach the chute instead of returning into the channel. Large obstructions arent a problem for Climber Screen. The rake will disengage from the bar rack until it clears the object, or activate an alarm to reverse the unit before damage occurs. Since all moving parts are kept above the water level, maintenance and repairs are minimal. Invest in Climber Screen for years of return.
ABW
Applications CSO or stormwater treatment Excessive grit or large debris removal Deep water and/or low headroom installations Raw water intakes Sanitary applications Exclusive traveling bridge filter performs without downtime The ABW Filter operates at low head losses of just six to 12 inches for effective media cleaning with reduced construction, maintenance, and operating costs. Regular, short-duration backwash cleans each cell in the compartmentalized filter bed sequentially, so the system uses less water and can remain on line at all times. Our exclusive, seven-stage process introduces backwash water gradually to maintain a consistent media bed for optimum effluent quality. ABW Filter Underdrain Weve improved the ABW Filter Underdrain with a unique, two-piece cell divider that converts to various media depths. The unit provides additional support of the porous plate and a positive seal that virtually eliminates media leaks. Easy to install and maintain, it directly replaces our current underdrain configurations for simple retrofits.
Washwater Hood Assembly Drive Motor Control Panel Traveling Backwash Mechanism Backwash Support Arm
1. Cogwheels move the rake arm down the pin rack upon activation.
2. The rake arm enters the channel upstream from the screen.
Influent
Influent Ports
Influent Channel
Effluent Channel
Effluent
3. At the bottom of the pin rack, the rake engages the screen.
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4. Cogwheels walk the rake arm up the pin rack, transporting screenings for removal.
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S E P A R A T I O N S
S E P A R A T I O N S
Accelator
A long-standing treatment plant in a single basin The Accelator Clarifier employs the principle of internal slurry recirculation to accelerate physical and chemical treatment processes. Mixing and reaction, clarification, and sludge wasting functions are performed in a single basin that requires less than half the volume of conventional multi-tank systems making Accelator an excellent choice when space is an issue. Accelators unique rotorimpeller combination provides directed flow and dynamic solids separation at independent rates to handle rapid changes in water characteristics. Both NS model and IS model Accelators are available with steel or concrete basins. The IS model, designed for larger plants, includes sludge scrapers and bottom sumps to accommodate excessive amounts of sludge.
Greenleaf
GRAVITY FILTER
Easy to operate only routine checks of chemical treatment, slurry concentration, and blowdown rate are required Applications Potable water treatment Wastewater treatment Industrial process and waste Water reuse Compact command center for multiple gravity filters The Greenleaf Filter uses low-maintenance siphon technology to replace bulky piping, valves, pneumatic flow controls, and complex instrumentation for efficient rapid gravity filter control. Multiple cells form a compact arrangement around a central core that controls the filtering and backwash cycles through individual siphon valves. The prefabricated central unit houses all control functions above the water level for easy operation and maintenance. The filter is always under a positive head for excellent stability. All flow rates increase and decrease gradually from above the filter media, making the unit impossible to shock or surge. Greenleaf keeps your system simple, flexible, and accessible Operates at the same rate as a conventional filter in only two-thirds of the space Fewer moving parts require less maintenance Common wall construction with Superpulsator results in a compact, cost-effective water treatment plant The clearwell does not require deep excavations or support structures, greatly reducing initial capital cost
Pretreated Water Flume
Simple design provides easy access to all controls in one central location you spend less time traveling the plant Applications Conventional filtration applications Poor subsurface conditions such as rock or groundwater Complex space configurations
Vacuum Tank
Impeller Drive
Filter Cell
Draft Tubes
Sludge Drawoff
Underdrain
Drain
Accelapak
Customize a compact treatment system to your needs Accelapak combines all the necessary components for clarification or softening and filtration in a single, compact system. This constant-rate treatment system incorporates a raw water controller, highrate solids contact softener-clarification unit, filters, and chemical feeders. Accelapaks modular design is based on a system of interchangeable components. This practical and economical approach allows a variety of combinations to meet a range of treatment and operational requirements. Capacities range from 30 to 350 gpm.
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Monoflor HD
MONOLITHIC UNDERDRAIN
Applications Small communities, subdivisions Resorts, parks Construction camps Industrial plants Air scour cleaning power with superior structural strength The Monoflor HD Underdrain incorporates the proven efficiency of continual air/ water backwash in a single, poured-inplace concrete unit. By eliminating precast concrete components, Monoflor provides superior structural strength without the need for sealants or the shipping, storage, and handling costs associated with precast systems. A high-impact, molded polystyrene form containing the nozzle adapters becomes a permanent part of the unit once the concrete is poured. Twice as many distribution nozzles provide more even distribution of backwash air and water. Monoflor offers concrete advantages over other underdrain systems Easy installation with a single pour of concrete no time-consuming caulking or adhesives required High-impact polystyrene form installs without deflecting, reducing the chance of leaks Twice the nozzle concentration maintains uniform air and water distribution for better cleaning Six standard pressure loadings ensure structural rigidity Rebar and concrete can come from your local supplier to reduce construction costs
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TREATMENT PLANT
Configure Accelapak to your specifications, your facility, your application Industrial or municipal potable and service water treatment of well, surface, or reuse water supplies Advanced wastewater treatment to reduce suspended solids, phosphorus, and other contaminants Removing heavy metals from industrial wastewater Engineered for ease of installation, economy, dependability
Applications Single or multimedia applications High particulate-level water Potable water treatment Advanced wastewater treatment Industrial filtration Filter retrofits
S E P A R A T I O N S
S E P A R A T I O N S
AquaDAF
HIGH-RATE DISSOLVED AIR FLOTATION
Patented technology for unparalleled flotation rates AquaDAFs patented effluent collection system raises dissolved air flotation technology to the next level. Dissolved air flotation (DAF) flocculates and clarifies raw water that has been pretreated with coagulant only, which keeps the process cost-effective and polymer-free. A pressurized recycle stream produces microbubbles that attach to the floc, pushing solids to the waters surface where they can be mechanically or hydraulically removed. AquaDAFs patented technology creates a unique flow pattern that increases the bubble surface area for increased flotation and loading rates up to ten times greater than conventional DAF systems. The result: A smaller footprint, reduced energy consumption, less capital, and lower operating costs. AquaDAF for clear advantages Patented technology yields unequaled loading rates Expanded plant capacity without additional basins Polymer-free, low effluent turbidities ensure longer filter runs Flexible float removal adapts to plant needs Simple design for easy operation and maintenance Small footprint results in space savings and lower capital costs Hydraulic or mechanical flocculation and float removal Sample Bubble Density Applications Efficient low-density particle removal High-level algae removal Membrane pretreatment Low turbidity (< 30 NTU), high color, high TOC clarification Cold water treatment DensaDeg delivers efficiency with real value DensaDeg is a high-rate solids contact clarifier that achieves unparalleled hydraulic loading rates and treatment efficiencies by combining optimized flocculation, internal and external sludge recirculation, and tube settling in two conjoined vessels. DensaDeg features a blend of energy input and high-volume solids recirculation to reduce waste sludge volume and increase settling rates, optimizing both unit operation and treatment results. Because it clarifies and thickens, DensaDeg is especially effective when waste sludge volumes are a problem or where there are site constraints.
DensaDeg
HIGH-RATE CLARIFIER
AND
THICKENER
Applications Lime softening Clarification of surface waters Combined clarification and softening Enhanced primary treatment of wastewater Tertiary treatment of wastewater (phosphorus removal) Wet weather treatment (CSO, SSO, stormwater) Treatment of filter or membrane backwash water
DensaDeg is the clear choice for cost-effective contact clarification Needs about half the space of conventional solids contact clarifiers Automatic startup, shutdown, metering, and draw-off control require minimal operator attention Reduces startup time and accelerates treatment rates through internal and external sludge recirculation and high reactor solids concentration Very dense waste sludge requires less handling and storage Hydraulic loading management serves a broad range of flow rates and raw water characteristics No abrasive material means minimal wear on pumps, mixers, or scrapers
DensaDeg 4D
FOR
Saturator Air Compressor
CSO/SSO
Hydraulic loading management enables operation over a broad range of flow rates Applications Stormwater clarification Combined sewer overflows (CSO) Sanitary sewer overflows (SSO)
Flocculator Mixer
Recycle Pumps
Desludging Trough
Influent
Four wet-weather clarification functions in a single, compact unit DensaDeg efficiently and economically meets the full range of wet-weather treatment needs. Its high-performance design accommodates a wide range of flow rates, including unusually high peak levels, and combines four fundamental clarification functions in a single unit: Grit removal Grease and oil removal Integrated coagulation and flocculation followed by tube settling Sludge densification and thickening DensaDeg 4D achieves high-rate physical/ chemical treatment of wet-weather flows 2 at rise rates as high as 60 gpm/ft in the settling zone. Solids removal is typically greater than 85 percent and effluent quality is excellent, exhibiting low SS, COD, and BOD5.
Combined functions achieve superior efficiency and economy Space-saving and efficient with optimized individual functions integrated into one system Fast buildup to full capacity and low sensitivity to load variations Concentrated sludge production requires no added thickening equipment Low operating cost through automatic reagent metering and automatic control of startup, shutdown, and sludge wasting
Coagulating Agent Raw Water Air
Flocculating Agent
Treated Water
Diffuser Nozzles
Air/Sludge
Clarified Water
10
Grit Drawoff
Sludge Recirculation
11
S E P A R A T I O N S
MEMBRANE FILTRATION
Superpulsator
Space-saving, high-rate, solids contact clarifier Superpulsator combines flocculation and clarification functions in one basin for optimal use of space. Vacuumgenerated flow pulsations create a homogeneous sludge blanket that results in excellent effluent quality at minimal operating costs. Superpulsator has demonstrated superior performance with problem surface waters and waters with low levels of suspended solids. Ideal for removing color, turbidity, and organic material, Superpulsator is fully capable of handling wide variations in influent flow and raw water quality.
Aquasource
Applications Surface water clarification Potable water treatment Low to high turbidity (1-1,000 NTU) Low to high color (1-400 NTU)
Vent Valve Collection Channel Collection Laterals Blowdown Pipes Settling Plates Concentrator Vacuum Pump Vacuum Chamber Clarification/ flocculation Area
ULTRAFILTRATION MEMBRANE
Unequaled purity from a smart, effective system High flux rates and large membrane surface area modules result in a smaller, more cost-effective system Low cleaning frequency minimizes downtime, chemical usage, wasted water, and operator time Self-monitoring equipment requires little operator attention Removable membrane modules allow for easy inspection and repair Prefabricated, piped, and wired at the factory, Aquasource is up and running as soon as its installed at the plant
Colloids Algae Bacteria Pollens
100 pm 10 Organic Compounds
Dissolved Salts
Yeasts
1 Smallest Bacteria 0.1 0.01 Polio Virus Ultrafiltration Microfiltration 0.001 0.0001
Distribution Channel
Distribution Laterals
Sand Filtration
Aquasource
Pulsapak
Complete range of treatment capabilities in a compact package plant Pulsapak produces superior-quality drinking water thanks to two proven technologies: the Pulsator FlocculatorClarifier with tube-settling modules and a dual media gravity filter. This systems innovative use of basic water chemistry principles addresses a wider range of treatment issues than conventional package plants. Pulsapak provides not only flocculation and filtration of solids, but also treats the turbidity and color often found in raw water supplies. Pulsator just 10 feet wide and 12 feet high with length varying according to flow rate requires minimal space, yet its six standard sizes can handle flows ranging from 50 to 700 gpm. With its reliable process stability, Pulsator meets all potable water production guidelines.
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Ultrasource
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B I O LO G I C A L SY ST E M S
B I O LO G I C A L SY ST E M S
BIOFOR
Compact, advanced, environmentally friendly wastewater treatment BIOFOR is a submerged biological filter that combines biological water treatment with solids filtration in a high-efficiency, high-rate system. BIOFORs compact footprint and uncomplicated retrofitting make it an excellent solution for new or existing plants where real estate is at a premium. Apply BIOFOR individually or in separate stages for greater flexibility. Multiple treatment cells reduce energy costs and enable easy upgrades. Onduty cells can operate at optimum filtration rates while off-duty cells are in a backwash cycle or idle mode. Simply add more cells to increase capacity and upgrade capability.
Biotim
ANAEROBIC PROCESSES
Applications Carbonaceous BOD reduction, nitrification, denitrification, total suspended solids removal Cold temperature wastewaters Tertiary treatment for nutrient removal Reuse Exclusive license for the worlds leading anaerobic technology The world leader in anaerobic installations, Biotims technologies include Upflow Anaerobic Sludge Blanket (UASB), Hybrid Filter, Contact, and Upflow Contact Reactors. As the exclusive Biotim licensee in the U.S.A. and Canada, Ondeo Degremont will evaluate your plants wastewater characteristics and treatment goals and propose the most cost-effective Biotim solution. The main workhorse of the anaerobic world, Biotim UASBs three-phase settler design uses cross-flow principles to retain biomass within the reactor. Unlike most high-rate reactors, UASB does not depend on the formation of granular sludge. Low-upflow velocities maintain treatment efficiency for excellent performance. Custom solutions for your plant Convenient U.S. source for world-leading anaerobic processes Proven performance in a wide range of full-scale installations Cost-effective options evaluated toward your specific needs Feasibility and treatability testing available for complex applications Applications Breweries Distilleries Dairies Potato processors Yeast plants Corn milling plants Soft drink plants Ethanol plants
Tranquilizer Baffle
Ferazur/Mangazur
BIOLOGICAL IRON
The organic alternative to conventional removal of metals Ferazur/Mangazur employs organic bacteria naturally available in water to accelerate the oxidation rate and removal of iron and manganese. The precipitate is removed using Biolite S, our specially developed inert filter media that requires no periodic replacement. The bacteria remain in the filter media even after backwashing, allowing continual operation for indefinite time periods. Distribution Nozzles This biological process yields filtration 2 rates of up to 22 gpm/ft , depending on raw water quality, compared to 2 4.5 gpm/ft achieved by physical-chemical systems. Compact and easy to operate, the prefabricated unit is ideal for small communities or to retrofit existing plants.
AND
MANGANESE REMOVAL
Applications Surface water treatment Groundwater treatment Gravity or pressure filters
Process advantages make Ferazur/Mangazur the natural choice Lower capital and operating costs through the elimination of chemicals, less frequent backwashing and maintenance, and reduced filter size Higher metals retention on the Biolite S allows longer filter runs Requires less water for backwashing Water quality does not deteriorate over time as in some conventional greensand systems Effective on raw or treated water Environmentally sound process requires no chemical addition
Pipe Gallery
Monoflor HD Underdrain
15
D I S I N F E C T I O N
D I S I N F E C T I O N
Aquaray H2O
Aquaray 40 VLS
Aquaray HLS
Designed to be easy to use, reliable, and highly effective Lightweight lamp modules are easy to lift out of the channel Quartz sleeve with double-lipped seal ensures water-tightness and easy-to-change lamps UL-rated control panels, ballast boxes, and power distribution centers are modular to simplify installation and ensure reliability Electronic rather than magnetic ballasts are more energy efficient, lighter weight, and longer lasting Durable NEMA 4X enclosures can be used indoors and outdoors
Applications Golf courses, public parks, rest stops, public areas Municipal secondary and tertiary effluent Industrial wastewater A closed-chamber package system is available for pressurized applications. High-volume output for larger plants The Aquaray 40 HO VLS extends the performance of our original model for flows greater than five mgd. Low-pressure, high-output ultraviolet lamps provide nearly three times the disinfection capacity of the VLS while requiring less power and lower operating temperatures than medium-pressure systems. The HO VLS is even easier to maintain with the added feature of mechanical wipers that remove accumulations on the quartz sleeves. An optional PLC system controller makes the system completely automatic.
Aquaray 40 HO VLS
Channel Flow
Self-cleaning wipers minimize manhours and reduce the frequency of NEMA 4X S.S chemical cleaning Cable Trough
Automatic Level Controls Drain Valves
Aquaray 40 HO VLS Modules with Integral Air Scrub and Mechanical Wipers
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B I O S O L I D S
B I O S O L I D S
Cannon Mixer
ODI 2PAD
Applications Municipal or industrial waste Deep-tank mixing of high-viscosity liquids Two-phase anaerobic digestion systems Innovative, cost-effective, EPA-certified sludge management The unique ODI 2PAD Two-phase Anaerobic Digestion System produces Class A biosolids, which are EPAapproved for unrestricted land application. This innovative process separates the acid- and methane-forming digestion phases, increasing the efficiency of both, and adds high temperatures that destroy pathogens to below detectable limits. A two-year pilot study confirmed the effectiveness of ODI 2PAD in meeting EPA requirements for Class A biosolids. The system has been granted PRFP National Equivalency by the EPA as recommended by the Pathogen Equivalency Committee.
TM
Mixer Stack
Piston Bubble Digester Liquid Being Mixed Optional Hot Water Lines Cannon Mixer
Feed Pump 37 C 55 C Transfer Pump Thermophilic Digester = 2 Days HRT @ 55 C Sludge/sludge Heat Exchanger Cannon Mixers Class A Biosolids
Transfer Pump
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REUSE/RECYCLE
B I O S O L I D S
HTFB
HIGH-TEMPERATURE FLUID BED INCINERATION SYSTEM
The leading choice for safe, costeffective fluid bed incineration The HTFB system is an economical, environmentally sound alternative to conventional incineration. Our process introduces dewatered sludge directly into a hot fluidized sand bed where it is immediately combusted. Exit gases flow into a freeboard reaction chamber where they are completely combusted. High heat transfer and intensive mixing in the fluid bed layer creates a uniform incineration process. The large sand mass protects the system against rapid temperature fluctuations for safer operation. North Americas top-selling system since its first installation Simple design destroys all combustibles and pathogens while eliminating the environmental hazards of conventional systems Air emissions are reduced with the three Ts: time, turbulence, and temperature Automated controls minimize operating labor and maintenance costs Autogenous operation due to intensive heat recovery Applications Municipal wastewater solids Pharmaceutical waste Chemical and paper waste Petrochemical waste Integrated management of power plant wastewater streams The Zero Liquid Discharge (ZLD) System integrates water, wastewater, and chemical management programs within a power plant. Specialized software coordinates the unique operating conditions and design influences of each facility to provide the most effective process at the lowest cost. All plant wastewater streams are incorporated, essentially closing the loop. ZLD employs a DensaDeg High-rate Clarifier and Thickener at the heart of the system to effectively reduce chemical constituents such as calcium, silica, phosphate, TOC, and suspended solids. This careful control of recirculated water chemistry allows most of the wastewater to return to the cooling tower for recycling.
Compressed Air
Surface Condenser
Quench Sludge Dewatering Sludge Feed Pump Purge Air Blower Fuel Oil Auxiliary Preheat Gas Feed Preheat Fluidizing Air Blower Preheat Burner Combustion Air Venturi Scrubber Salt Solids Tray Scrubber
Sludge Press Plant Wastewater Sump
Auxiliary
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DB010