Sei sulla pagina 1di 23

Page : 1 of 45

Page : 1 of 45 www.klmtechgroup.com KLM Technology Group Project Engineering Standard Rev: 01 April 2011

www.klmtechgroup.com

KLM Technology Group

Project Engineering

Standard

Rev: 01

April 2011

KLM Technology Group #03-12 Block Aronia, Jalan Sri Perkasa 2 Taman Tampoi Utama 81200 Johor Bahru Malaysia

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

TABLE OF CONTENT

SCOPE

2

REFERENCES

2

DEFINITIONS AND TERMINOLOGY

2

SYMBOLS AND ABBREVIATIONS

3

UNITS

3

ASSIGNMENT AND APPLICATION OF EQUIPMENT AND MATERIAL NUMBER

3

EQUIPMENT NUMBERING SYSTEM

4

INSTRUMENT AND CONTROL EQUIPMENT NUMBERING SYSTEM

6

ELECTRICAL EQUIPMENT NUMBERING SYSTEM

9

COMMUNICATION EQUIPMENT NUMBERING SYSTEM

10

PIPING LINE NUMBERING SYSTEM

11

BUILDING AND STRUCTURE NUMBERING SYSTEM

12

NUMBERING OF PROJECT SPECIFICATIONS AND DATA SHEETS

14

DRAWINGS NUMBERING SYSTEM

15

INQUIRY REQUISITIONS, PURCHASE ORDERS AND SUBCONTRACTS UMBERING SYSTEM

19

VENDOR DATA NUMBERING SYSTEM

21

ENGINEERING DISCIPLINES AND PROJECT SECTIONS CODING

22

APPENDIX A

24

APPENDIX B

26

APPENDIX C

31

APPENDIX D

35

APPENDIX E

36

APPENDIX F

37

APPENDIX G

38

APPENDIX H

39

APPENDIX I

44

APPENDIX J

45

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 2 of 45

Rev: 01

April 2011

SCOPE

This Project Standards and Specifications prescribes equipment and material numbering system including numbering for instrument and electrical equipment, piping line and engineering documents such as specifications, purchase orders, and other facilities.

REFERENCES

Throughout this Standard the following dated and undated standards/codes are referred to. These referenced documents shall, to the extent specified herein, form a part of this standard. For dated references, the edition cited applies. The applicability of changes in dated references that occur after the cited date shall be mutually agreed upon by the Company and the Vendor. For undated references, the latest edition of the referenced documents (including any supplements and amendments) applies.

1. ISA (INSTRUMENT SOCIETY OF AMERICA)

S 5.1-1984. “Instrumentations Symbol and Identification Formerly”, Ed. 1989

2. ISO ( International Organization for Standardization)

6708-1980 (E) "Pipe Component Definition of Nominal Size", 1st. Ed., 1980

DEFINITIONS AND TERMINOLOGY

Contractor - The persons, firm or company whose tender has been accepted by the "Employer", and includes the contractor’s personnel representative, successor and permitted assigns.

Project - The equipment, machinery and materials to be procured by the "Contractor" and/or “company” and the works and/or all activities to be performed and rendered by the "Contractor" in accordance with the terms and conditions of the contract documents.

Unit or Units - One or all process, offsite and/or utility Units and facilities as applicable to form a complete operable refinery/ and or plant.

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 3 of 45

Rev: 01

April 2011

SYMBOLS AND ABBREVIATIONS

SYMBOL/ABBREVIATION BD CRD DN HVAC LG PDB PFD P & IDs PO PS PSV SI TEL

UNITS

DESCRIPTION

Building Crude Diameter Nominal, in (mm) Heating Ventilation and Cooling Level Gage Distribution Panel Board Process Flow Diagram Piping and Instrument Diagrams Purchase Order Pipe Support Pressure Safety Valve System International Tetra Ethyl Lead

This Standard is based on International System of Units (SI) except where otherwise specified.

ASSIGNMENT

AND

APPLICATION

OF

EQUIPMENT

AND

MATERIAL

NUMBER

Assignment of Equipment and Material Number

Equipment and material number shall be assigned to process equipment, package Units, tanks, civil constructions, buildings, structures, electrical equipment, instruments, piping, etc., including their auxiliaries as detailed as practical to secure a uniform identification of the equipment throughout the project

Application of Equipment and Material Number

1. Documents and Drawings

a. Equipment and material number shall be fully utilized in engineering documents and drawings such as Process Flow Diagram (PFD), Plot Plan, Piping and Instrument Diagrams (P & IDs), Equipment Data Sheets, Instrument Data Sheets, etc.

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 4 of 45

Rev: 01

April 2011

b. Vendor’s documents including drawings, data sheets, etc., shall bear equipment and material number.

c. Shipping documents shall fully utilize equipment, and material number.

d. Equipment and material number shall be assigned for spare parts.

e. Equipment Name Plate and Tag Number Stamping or equipment and material number in the name plate or the tag number shall be made except for certain minor bulk items such as fire hydrants, etc.

EQUIPMENT NUMBERING SYSTEM

Main Equipment & Package Unit

Main Equipment and Package Unit shall be numbered in the following manner.

and Package Unit shall be numbered in the following manner. Notes: 1) Unit number for the

Notes:

1) Unit number for the equipment shall start from 1 (not from 01). For a typical refinery units see Appendix A.

2) Serial number for equipment including mechanical, machinery, electrical, ancillary facilities, buildings, general items, etc., shall be from 01 to 99 unless otherwise specified. The numbering of instruments and control equipment should be from 001 to 999. For the units with more than one section (e.g., crude and vacuum distillation unit, etc.), equipment serial number to be utilized for each section shall be determined by the Contractor (e.g., from 01 t0 50 and from 50 to 99 to crude distillation and vacuum distillation sections respectively).

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 5 of 45

Rev: 01

April 2011

Drivers for Main Equipment

Drivers for main equipment shall be numbered as follows:

Drivers for main equipment shall be numbered as follows: Note: Type of drivers shall be as

Note:

Type of drivers shall be as follows:

- DE : Diesel Engine

- GE : Gas Engine

- GT : Gas Turbine

- HT : Hydraulic Turbine

- M : Electric Motor

- ST : Steam Turbine

- TEX: Turbo Expander.

Auxiliary Equipment of Package Units

- TEX: Turbo Expander. Auxiliary Equipment of Package Units Note: Serial number for auxiliary equipment in

Note:

Serial number for auxiliary equipment in package unit shall start from 1 (not from

01).

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 6 of 45

Rev: 01

April 2011

INSTRUMENT AND CONTROL EQUIPMENT NUMBERING SYSTEM

Instrument and Control Equipment

Instrument and control equipment including Pressure Safety Valve (PSV) shall be numbered in the following manner:

Valve (PSV) shall be numbered in the following manner: Note: Unit designation for the instrument equipment

Note:

Unit designation for the instrument equipment shall start from 1 (not from 01). For a typical refinery units see Appendix A.

Instrument Accessories and Locations

shall start from 1 (not from 01). For a typical refinery units see Appendix A. Instrument

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 7 of 45

Rev: 01

April 2011

Notes:

1) Equipment code should comply as follows:

a) Equipment located in Control Room PNL : Panels for DCS, FCS Computer and etc. PDB : Distribution Panel Board MRB : Marshaling box ESD : Emergency shut down panel

b) Equipment located at fiel JBE : Junction Box (Electronic) JBT : Junction Box (Thermocouple) JBZ : Junction Box (Shut-Down/Alarm) JBR : Junction Box (Thermoresistance) JBP : Junction box (Power Supply)

c) Multi cable

MCE : Electronic MCT : Thermocouple MCZ : Shut-Down/Alarm/Power Supply MCR : Thermoresistance MCP : Power Supply DHW : Data High Way (Sectional Indication) 2) Unit number for items "b" and "c" above, and control room number for item a above. Unit number shall start from 1 (not from 01). For typical refinery units see Appendix A. 3) For all the equipment located in the control room, the relevant drawings and data sheets shall have proper tagging or marking showing the unit numbers.

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 8 of 45

Rev: 01

April 2011

Gage Glasses Designation

1. Gage glasses numbering system

Gage glasses shall be numbered as mentioned above and the following example:

be numbered as mentioned above and the following example: 2. Special feature of gage glasses Special

2. Special feature of gage glasses

Special feature of the gage glasses shall be presented beside the gage glasses in the drawings according to the following abbreviations:

a.

Type

 

R

= Reflex

T

= Transparent

b.

Material of Cocks

M

= Monel Trim Cocks

SS = Stainless Steel

c.

Steam/Electrical Trace Requirement

ST = Steam Traced

ET = Electrical Trace

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 9 of 45

Rev: 01

April 2011

Example:

AND SPECIFICATIONS) Page 9 of 45 Rev: 01 April 2011 Example: ELECTRICAL EQUIPMENT NUMBERING SYSTEM Numbering

ELECTRICAL EQUIPMENT NUMBERING SYSTEM

Numbering for Main Electrical Equipment

Main Electrical Equipment which compose primary power distribution system, power supply to process equipment, instrument power supply and supervisory system, shall be numbered in the following manner:

system, shall be numbered in the following manner: Numbering for Other Electrical Equipment Panel boards and

Numbering for Other Electrical Equipment

Panel boards and other electrical equipment shall be numbered in the following manner:

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 10 of 45

Rev: 01

April 2011

AND SPECIFICATIONS) Page 10 of 45 Rev: 01 April 2011 Example: BD 701-DP02 Distribution panel board

Example:

BD 701-DP02 Distribution panel board No. 02 located in the building No. BD-701.

COMMUNICATION EQUIPMENT NUMBERING SYSTEM

Communication equipment shall be numbered in the following manner:

No. BD-701. COMMUNICATION EQUIPMENT NUMBERING SYSTEM Communication equipment shall be numbered in the following manner:

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 11 of 45

Rev: 01

April 2011

PIPING LINE NUMBERING SYSTEM

Piping lines shall be numbered in the following manner:

1. Numbering of All Lines Excluding Steam Tracing Spools

1. Numbering of All Lines Excluding Steam Tracing Spools Notes: 1) Piping serial number, in general

Notes:

1) Piping serial number, in general is started from 0001 and Up except for the units which are characterized by more than one section such as crude and vacuum distillation unit. In such cases, split of piping serial numbers to be assigned for each section of the unit shall be determined by the Contractor. Special number 7001 : 9999 shall be used for all drains, relief headers and utility services including fuel oil and fuel gas for all units except for the units which are producing the subject utility services. For assigning the piping serial number, the following items should be taken into consideration:

a) Pipe line numbers shall be prefixed, from source to unit battery limit with the unit number of the unit of origin.

b) The individual line number shall be held up to the point where the line ends at the inlet of equipment such as a vessel, exchanger, pump, etc., an other number is required for the line downstream of the equipment.

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 12 of 45

Rev: 01

April 2011

c) A new line number is required when the pipe design condition can vary (e.g., downstream of the control valve assembly) or when a new piping class is to be specified.

d) Line number shall be held up to the point where the line ends to the header or unit battery limit block valve. All branches to and from header shall have an individual line number.

e) All utility headers (systems) shall be numbered with their respective units. All branches serving a specific unit will be numbered with that unit.

f) All firewater and sewer branches serving a specific unit shall be

numbered in accordance with note above. 2) Piping class code shall be in accordance with the line classes utilized in project piping material specification.

3) Piping components not identified by instrument or mechanical equipment numbers, etc., and not covered by the piping material specification, are identified by a special item number.

4)

Unit number of the plant shall start from 1 (not from 01). For a typical refinery units see Appendix A.

2. Steam Tracing Spools

For steam tracing numbering and material take off, the contractor can use his own system.

BUILDING AND STRUCTURE NUMBERING SYSTEM

Numbering for Buildings and Analyzer Houses

the contractor can use his own system. BUILDING AND STRUCTURE NUMBERING SYSTEM Numbering for Buildings and

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 13 of 45

Rev: 01

April 2011

Notes:

1) Use "BD" for building and ""AH" for analyzer house. 2) Unit number for buildings and analyzer houses shall start from 1 (not from 01), see, Appendix A.

Numbering for Structure

Structure and pipe rack shall be numbered in the following manner:

and pipe rack shall be numbered in the following manner: Notes: 1) Structure Identification AT =

Notes:

1) Structure Identification AT = Antenna Tower BD = Building, Shelter CB = Catch Basin CPS = Concrete Pipe Sleeper MH = Sewer Manhole MP = Miscellaneous Platform PB = Pull Box PBC = Pipe Box Culvert PS = Pipe Support SL = Stiles SS = Steel Structure 2) Structure numbering shall be South to North and West to East.

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 14 of 45

Rev: 01

April 2011

NUMBERING OF PROJECT SPECIFICATIONS AND DATA SHEETS

Numbering of Project Specifications All project specifications shall be assigned a number as per the following example:

shall be assigned a number as per the following example: Note: The number of digits can

Note:

The number of digits can be varied upon project number requirement.

Numbering of Data Sheets

All data sheets shall be assigned a number as per the following example:

shall be assigned a number as per the following example: Note: Unit number shall start from

Note:

Unit number shall start from 1 (not from 01), see Appendix A.

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 15 of 45

Rev: 01

April 2011

Cost Code Numbers

Cost Code No.

Description

00

Excavation and Grading

10

Concrete

20

Structural

30

Buildings

40

Machinery and Equipment

41

Field Fabricated Vessels

42

Shop Fabricated Vessels

43

Compressors and Generators

44

Exchangers

45

Fired Heater and Boilers

46

Pumps

47

Material Processing Equipment

48

Material Handling Equipment

49

Miscellaneous Equipment

50

Piping

60

Electrical

70

Instrumentation

80

Insulation and Protective Coatings

90

Welding and Unclassified.

DRAWINGS NUMBERING SYSTEM

Drawing Sizes Drawing sizes to be used are:

Size Designation

Drawing Dimensions (mm x mm)

Title Block Size (mm x mm)

A4

210

× 297

 

-

A3

297

× 420

75 × 120

AG

297

× 630

 

-

AF

297

× 840

 

-

A2

420

× 594

100

× 155

A1

594

× 841

130

× 175

A0

841 × 1189

180

× 190

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 16 of 45

Rev: 01

April 2011

Note:

The final (As Built) isometric drawings shall include the material take off table and should be in A3 size.

Drawing Scales

Drawings scales shall be any of the following:

1: 10

1 : 20

1: 25

1 : 33-1/3

1 : 50

1 : 100

1 : 250

1 : 500

1 : 1000

1 : 2500 (Overall Plot Plan Only)

Numbering of Drawings

Drawings except drawings for buildings shall be numbered in the following manner.

Plot Plan Only) Numbering of Drawings Drawings except drawings for buildings shall be numbered in the

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 17 of 45

Rev: 01

April 2011

Notes:

1) Two drawings may have the same serial number but different unit number. 2) When drawings have same title and function, they shall have the same serial number and shall be identified by using Sequential No./Total No.

Numbering of Isometric Drawings

Numbering of Isometric Drawings shall be the same as the piping line number which is shown on the Isometric Drawing.

piping line number which is shown on the Isometric Drawing. Numbering of Project Standard Drawings Project

Numbering of Project Standard Drawings

Project standard drawings shall be numbered as follows:

Project standard drawings shall be numbered as follows: Note 1: For requirements more than one for

Note 1:

For requirements more than one for same functions, if needed.

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 18 of 45

Rev: 01

April 2011

Numbering of Drawings for Buildings

Drawings for buildings shall be numbered as follows:

Drawings for buildings shall be numbered as follows: Notes: 1) Two drawings may have the same

Notes:

1) Two drawings may have the same building serial number, and drawing category, but different unit number. 2) Progressive drawing number from 01 to 99 per each unit and/or building serial number and/or drawing category.

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 19 of 45

Rev: 01

April 2011

Numbering of Drawings for Temporary Buildings

Temporary buildings drawings shall be numbered as follows:

Temporary buildings drawings shall be numbered as follows: INQUIRY UMBERING SYSTEM REQUISITIONS, PURCHASE ORDERS AND

INQUIRY

UMBERING SYSTEM

REQUISITIONS,

PURCHASE

ORDERS

AND

SUBCONTRACTS

All inquiry requisitions, purchase orders and subcontracts shall be identified by means of the following system:

shall be identified by means of the following system: Note: The number of digits can be

Note:

The number of digits can be varied upon project number requirement.

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 20 of 45

Rev: 01

April 2011

Identification Letters:

Inquiry Requisitions IR

Purchasing Order PO

Subcontracts SC

Procedure PR

List of Attachment LA

List of Requested Document RD

Commodity Account No.:

- Civil

01

- Instrumentation

02

- Electrical

03

- Machinery

04

- Heaters

05

- Heat Exchangers (including reboilers, coolers, double

- pipe heat exchangers, coils, plate heat exchangers, etc.)

06

- Vessels, Towers or Drums

07

- Tanks and Spheres

08

- Package Units

09

- Miscellaneous Mechanical

10

- Piping

11

- Management

12

- Site Construction

13

- Miscellaneous

14

Serial Number:

Field Issue

0001 - 0999

Home Office Issue

1001 - 8999

Reimbursable Items & Spare Parts

9001 – 9999

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 21 of 45

Rev: 01

April 2011

VENDOR DATA NUMBERING SYSTEM

Vendor data including drawings, spare parts lists, performance curves, operating and instrument books and miscellaneous items shall be numbered as follows:

books and miscellaneous items shall be numbered as follows: Identification Letters SYMBOL DESCRIPTION SP -

Identification Letters

SYMBOL

DESCRIPTION

SP

- Specification

DW

- Drawings

PC

- Performance Curves

FS

- Fabrication Schedule

DS

- Data Sheets

PR

- Procedures

CE

- Certificates

WS

- Welding Specification

IR

- Inspection Record

LS

- Lists (Lubrificating oil, spare parts,

etc.)

CA

- Calculations

SD

- Standard Drawings

MU

- Manuals

OT

- Others

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 22 of 45

Rev: 01

April 2011

ENGINEERING DISCIPLINES AND PROJECT SECTIONS CODING

Engineering Disciplines Coding

Generally, the following engineering disciplines are distinguished in carrying out a typical project, for which a twoletter code shall be used:

AC

Heating,

Ventilation,

Air conditioning & Refrigeration

Engineering

CI

Civil Engineering (General) including Architectural

 

EL

Electrical Engineering

 

GM

General Machineries

GN

General

 

HM

Heat

and

Mass

Transfer

Engineering

(Thermal

Equipment

Engineering)

 

IN

Instrumentation Engineering

 

ME

Fixed

Mechanical

Equipment

Engineering

(Non

Rotating

Equipment Engineering)

 

PI

Piping Engineering (General Mechanical and Interconnection Engineering)

PR

Process and Chemicals Engineering

 

PV

Pressure Vessel Engineering (Generally, Vessels Engineering)

RE and/or (PM) Rotating Equipment and/or (Process Machineries) Engineering

SF

Safety, Fire Fighting & Environmental Control Engineering

ST

Structural Engineering

TC

Telecommunication Engineering

TP

Technical Protection Engineering

Project Sections Coding

Besides to the above mentioned engineering disciplines and specialities, the following most general project sections are defined in two-letter codes and they shall be used in parallel with discipline codes, as required:

AC

Accounting

CC

Cost Control

CN

Construction

DC

Document Center

KLM Technology Group

Project Engineering Standard

NUMBERING SYSTEM

(PROJECT STANDARDS AND SPECIFICATIONS)

Page 23 of 45

Rev: 01

April 2011

FN

Finance

GN

General

PC

Project Coordination

PE

Project Engineering

PN

Planning

PM

Project Management

PQ

Procurement

QA

Quality Assurance

QC

Quality Control

Any other required code not mentioned above, may be added, but in the same rule, i.e., with a two-letter code, noting not to repeat the indicated cases.