Automatic Stacked Disc Microfiltration (MSF)

Patent Pending

for solid/liquid separation for enhanced oil recovery for oilfield waterflood/water injection

ADVANCED AQUEOUS AND NON-AQUEOUS LIQUID FILTRATION

The breakthrough in solid/liquid microfiltration using AUTOMATIC STACKED DISC MICROFILTRATION (MSF) SYSTEM.
Todays conventional filtration system does not meet critical needs for environmentally friendly and efficient system. Cartridge filters, screen filters, sand filters, multimedia filters, belt filter, drum filters..a large array of inefficient systems fail to meet todays needs for high efficiency and cost effective and environmental friendly system in most industries. INTERASIA presents a highly efficient and cost effective microfiltration solution with a combination of reliability, flexibility and modularity on an industrial design platform. Interasias Automatic Stacked Disc Microfiltrations (MSF) Interasias innovation allows microfiltration to take place under similar conditions and with filtration performance not previously attained by conventional filtration systems. INTERASIAs Automatic Cleaning Stack Microfiltration unit allow for high turndown ratio without any impact to the performance unlike conventional filtration, which requires a minimum flow to operate. This high flexibility makes operation of the MSF a highly cost effective solution. InterAsias MSF is able to operate under a wider temperatures range and harsh environments commonly encountered in most industries and are capable to separate solids from fluids at levels down to 5 microns. Accumulated solids are washed away from the MSF through an automated backwash system with the minimum of water compared to conventional system. After backwashing, The rejuvenated MSF is ready to begin the fluid filtration again at peak performance. InterAsias commitment to quality and reliability INTERASIA will provide a cost-effective solution that will comply with the customers needs under the demanding operating environments. The solution will meet or exceeds the customers requirements to ensure optimal performance of the MSF system. INTERASIA is available for any consultation by working closely to create a solution. Pilot and test units are available from INTERASIA to verify results for any fluid separation. -2-

Pilot and test units are available for results verification of any fluid separation

How does INTERASIAs Automatic Stacked Disc Microfiltrations (MSF) work?

INTERASIAs Automatic Stacked Disc Microfiltrations (MSF) uses a process where solid particles larger than the filter element are removed using thermoplastic discs. The discs have special serrations on both sides resulting in a unique fine labyrinth, which filters out the solid particles in the fluid. Fluid filtration is carried out under pressure with the fluid flowing from the outer diameter of the filter element into the unique fine labyrinth, exiting at the inner diameter. The filtered fluid is carried up the stack of discs through holes in the upper holding plate. INTERASIAs MSF system will continue the filtration until a preset differential pressure between the inlet and outlet of the filter vessel, typically in the range of 10 20 psig. An Automated Backwash cycle is then activated at this preset differential pressure and the rejuvenation begins automatically. Backwash is also selectable for timer operation. The unique design of the MSF assembly provides an effective backwashing of the filter elements. The pressure of the backwash media forces the assembly to release and separate the filter elements. In this separated state, the contaminants are easily dislodged and forced out under pressure through the bottom drain of the vessel. In less than 5 minutes*, the filter elements are cleaned and restored to its full flow capacity.
(* actual time varies according to the capacity of the MSF system)

Installed INTERASIAs Automatic Stacked Disc Microfiltrations in operation

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INTERASIAs Automatic Stacked Disc Microfiltration Filtration Cycle

Filter vessel is built to ASME standards, and all internal parts are removable for cleaning and overhaul. There are no internal moving parts. Lifting lugs are standard on all vessels. O-rings are used for cover plate sealing to eliminate critical torque procedure for tight sealing. Backwash drains are located at the bottom to ensure full drainage at the lowest point of the vessel. Vent are provided to allow the vessel to be filled prior to bring it to filtering operation.

Forward filtration cycle Fluid filtration is carried out under pressure of typically 40 500 psig with solids building up on the outer diameter of the filter discs. The filtered effluent flows through the labyrinth and exits through the center of the discs candle.

Backwash cycle When backwash initiates, the filter discs separate and the accumulated solids are dislodged and forced out of the filter discs. The solids exit at the bottom of the vessel. The filter is fully rejuvenated in a backwash cycle of minutes duration.

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INTERASIAs MSF Filter Element

MSF elements are rated nominally that indicates the filters degree of filtration at the first instant of flow unlike conventional filtration system. The rating is based on size of the smallest assumed spherical particle that could pass through the fine filter labyrinth. This rating eliminates the trial and error in filter operation especially during the first instant of flow. Established quality control check points in the manufacturing process assure repeatable and consistent filtration rating, flow performance and dimensional accuracy.

Disc element The thermoplastic round discs are designed with unique micro-paths on the surface to provide absolute fluid flow path when stacked together. This ensures that the fluid flows only through the fine labyrinth assuring of absolute filtration efficiency.

Discs candle assembly The discs are stacked together to form a candle. This candle is a permanent with no disposal requirements.

Cell-pack Multiple candles are assembled together to form a cell-pack which provide for the required fluid filtration flow rates. The cell-pack is easily lifted out of the filter vessel for cleaning and overhaul.

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Advantages of INTERASIAs Automatic Stacked Disc Microfiltration Systems

Immediate filtration efficiency (99%) at the first instant of flow System can operate at wider ranging temperatures and pressures Filter discs are hot-sterilizable and resist chemical attack No media cartridges to dispose..permanent filter media.cost savings No hazardous fluid handling by operators is required MSF systems are fully automatedreduced manpower operation Filter discs are available in polypropylene (standard), ceramic, PTFE, PVDF to fit the application MSF systems occupies minimal space compared to conventional systems MSF systems weighs less compared to conventional systems Virtual free from Microbiological growth on media. Little or no chemical flocculants/coagulants are required

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Comparison Table for a 10000 m3/day Plant INTERASIAs MSF Filtration vs Multimedia filtration
Manufacturer Type of media filter Trade name Rating Conventional System

Microgrooved PP hollow disk pack Granular media MSF Permutit, etc. microns 2 2 Vessel Size & Weight Data Vessel OD mm 1250 2340 Vessel T-T mm 1560 1041 Approximate weight M-Tons 1 17 No of vessel/skid Unit 2 duty and 1 standby Overall Skid Size & Weight Data Skid length mm 6000 15000 Skid width mm 2400 3600 Skid height (Overall) mm 3000 3000 Skid footprint area sq. metres 14.4 54 Total weight (dry) M-Tons 4.2 57 Total weight (wet) M-Tons 8.6 70 Other Mitigating Cost Performance Steady throughout disk life Increased plugging over time External backwash piping Not required Required Backwash pump Not required Required Scour air blower Not required Required Each backwash duration < 270s > 1800s Time vessel if off-duty for backwashing < 300s > 3600s Media migration None downstream Expected carry-over Media replacement Permanent (5 years guarantee) Once every 2 3 years Anti-bacteriological chemicals > 20% lower compared to MMF at Increased with prolonged use first charge Utility air requirement For backwash For air scouring Actuated valves 5 nos > 5 nos Customer End Requirement Electrical Power cables Not required Required Cable tray Not required Required Controls Cables > 25% savings No savings PLC based inputs 31 43 PLC based outputs 15 21 Software firm tags 46 64 Operating & Maintenance Data Media replacement duration 5 years guarantee Typically 1 (No guarantee) Media change work Every 2 years None Yes Water consumption (per year @ 1 backwash cycle per day) Backwashing m3 104 > 9048 Water cost $2/m3 208 > 18096 Power consumption (KWH per year @ $0.1/KWH) Backwash pump 45 HP None 200,000 Scour air blower 35 HP None 90,000 Compressed air 5 HP 12,700 4500. ESTD OPERATING TOTAL ($) per year 13,000 300,000 MSF can be reusable Translated also to less labour to tie-in and integrate Less weight handling and less labour required

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INTERASIAs Automatic Stacked Disc Microfilter Operating Data

MSF Standard Design Operating Data

Parameter Typical data Range of Microfiltration rating From 40 to 2 microns Initial pressure drop < 3 psig (0.2 kg/cm2) Working pressure 40 150 psig (2.8 10.5 kg/cm2) Backwash pressure 75 100 psig (5.3 7.0 kg/cm2) Hydrotest pressure As per ASME standard Maximum operating temperature 400F (204C) Please consult factory for other operating data beyond the standard design

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INTERASIAs Automatic Stacked Disc Microfiltration System Capacities

Average water flow rate, gpm (m3/h) Part No. Op Pressure Operating Tempature Vessel Dimensions Weight*, lbs (kg) 63 ( 29 ) 209 ( 95 ) 667 ( 303 )

5 -7 10 20 50 D, ins H, ins PSIG (Bar) F (C) microns microns microns microns (mm) (mm) 18 23 36 54 6 46 MSF-04 (4) (5) (8) ( 12 ) 50 60 to 100 ( 150 ) ( 1170 ) 36 54 81 122 12 65 MSF-10 (8) ( 12 ) ( 18 ) ( 27 ) ( 300 ) ( 1650 ) 180 279 441 662 3.5 15 to 37 20 81 MSF-50 ( 40 ) ( 62 ) ( 98 ) ( 147 ) ( 500 ) (2050 ) Rated Filter Efficiency (PSD Analyser) : 95% for 10 micron and above, Inlet PSD: <80microns NTU 5 Vessel Design Pressure: 7.5 bar
* Dry weight of equipment. For other system capacities, please consult factory.

Available Material (Wetted Parts) : Duplex Steel, Aluminum (Marine Grade), SS316, Monel 400, Copper Nickel, XLPE

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SPECIFYING THE YOUR MICRO-FILTRATION PACKAGE

MANUFACTURER MODEL
AAA Nos of Candles

Inter-Asia Technologies Pte Ltd, Singapore MSF - AAA - B - C - D - EEFF - G

B Redundancy S : Single D: Duplex T: Triplex Q: Quad C Vessel Material CS : Carbon Steel SS : Stainless Steel DS : Duplex SS FG : FRP D Vessel Internal Coating 0 : No Coating E : Epoxy F : Glass Flaked EE Disk Material PP: Polypropylene TF: Teflon DE: Diatomaceous earth Coating SX: Special Coating FF Filter Micron G Disk Trim SS: SS316 AB: Monel

Example

MSF - 50 - D - CS - F - PP10 - SS Specification 2 vessel of similar rated capacity one duty and 1 standby

Configuration Type Nos of Candles Vessel Material Vessel Internal Coating Disk Material Filter Grade Internals Trims 50

Duplex (2 x 100%) STACKED DISC FILTER Carbon Steel Glass Flaked Polypropylene 10 micron SS 316

Other material are available depending on the application

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INTERASIAs Partial List of users of MSF system

Company Japan Vietnam Petroleum Company Rang Dong Offshore Vietnam Chevron Pogo Field Bechamas Gulf of Thailand Chevron Pogo Field Bechamas Gulf of Thailand Amoco CMS Nomemco Congo Inc EMCO Engineering Inc 1 x 20,000 BPD (1 x 900 GPM) 2 x 40,000 BPD (3 x 1800 GPM) 14 with range from 100 1800 GPM. All SS housing, 10 20 micron & 40 micron 2 x 3600 GPM, 10 micron Waterflood Waterflood Pre-RO Protection Salty Brackish Water Process water Paper mill system Chemical process Biological growth Drinking water Waterflood Phosphoric Acid Sulphuric Acid Sugar syrup filtration 2 x 20,000 BPD (2 x 900 GPM) (2nd order) Waterflood 2 x 20,000 BPD (2 x 900 GPM) (1st order) Waterflood Capacities of systems installed 2 x 40,000 BPD (3 x 900 GPM) Future: (5 x 900 GPM) Waterflood Application

Keyes Fiber

R.G.F Environmental Carribbean Hydrotech CMS Nomeco Congo Monsanto General Chemical US Sugar

2 x 150 GPM, 10 micron 2 x 150 GPM, 10 micron 3 x 600 GPM 1 x 30 GPM, 5 micron 2 x 50 100 GPM 3 x 300 GPM

Inter-Asia Technologies Pte Ltd is a full service company equipped with in-house fabrication facility and is able to provide your total solutions as a single source.

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CAPABLE AND READY

Sales Office:

Inter-Asia Technologies Pte Ltd

No.46 Tuas View Square, Singapore 637774 Tel: (65) 6861 0297 Fax: (65) 6234 4192 Email: sales@interasia-og.com

NOTICE
All technical information and other performance data indicated are applicable as a general guideline for the products introduced. For specific application, users are kindly requested to contact Inter-Asia Technologies Pte Ltd for suitability of these products to such an application. While this catalog(s) has been compiled with the utmost care, we assume no responsibility for errors, impropriety or inadequacy. Any information provided in this catalog(s) is subject to change without notice for error rectification, product discontinuation, design modification, new product introduction or any other cause that Inter-Asia Technologies Pte Ltds considers necessary. All rights reserved

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