Ia Y1203 TC Igf Me Cal 101 Rev A

DESIGN CALCULATION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 69 70 71
Doc No.: Tag No.: Service: P&ID No.: No. of Units: Service Description: MANUFACTURER: DIMENSIONS (L x W x H ): AREA CLASSIFICATION:
IA-Y1203-TC-IGF-ME-CAL-101 PCK-500 SWS
Client: Plant Location: Manufacturer: Job Code :
IA-Y1203-TC-IGF-PR-PID-101
1 x 100% Induced Gas Flotation Skid
N.I.S.O.C AHVAZ II Desalting units, SW of Iran Inter-Asia Technologies 008434-EW-00
1.0 Project Information
Inter-Asia Technologies
6.2m x 3.5m x 4.7m Zone 3 UBC
EMPTY WEIGHT: OPERATING WEIGHT: TEST WEIGHT:
11000 KG 11550 KG 12000 KG
General
This package includes: a) b) c) d) e) f) IGF Pressure Vessel Design Calculation IGF Pressure Vessel Lifting Calculation IGF Wind Calculation IGF Seismic Calculation
Ref
IA-Y1203-TC-IGF-ME-CAL-101.1 IA-Y1203-TC-IGF-ME-CAL-101.1 IA-Y1203-TC-IGF-ME-CAL-101.2 IA-Y1203-TC-IGF-ME-CAL-101.2
Sheet
5 Total 1 Total 1 Total
GENERAL REFERENCES:
A Rev.
Client:
27-Dec-12 Date Consultant:
Issued for Review Issue Description Vendor:
Akon Originated
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Inter-Asia Technologies Pte. Ltd. Ahwaz II-Bangestan Desaltination Revamping Plan Tag No.:
Doc. No.:
PCK-500 IA-Y1203-TC-IGF-ME-CAL-101
Sheet 1 of 1
REVISION A
DESIGN CALCULATION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69
Doc No.: Tag No.: Service: P&ID No.: MANUFACTURER: DIMENSIONS (L x W x H ): AREA CLASSIFICATION:
IA-Y1203-TC-IGF-ME-CAL-101.1 V-101 SWS
Client: Plant Location: Manufacturer: Job Code: EMPTY WEIGHT: OPERATING WEIGHT: TEST WEIGHT:
IA-Y1203-TC-IGF-PR-PID-101 Inter-Asia Technologies


6335 KG 14801 KG 19735 KG
a) IGF Pressure Vessel Design Calculation
DESIGN REQUIREMENT
DESIGN CONDITIONS DESIGN CODE: OPERATING PRESSURE(Po): DESIGN PRESSURE(Pd): OP. TEMPERATURE(To): DESIGN TEMPERATURE(Td): CORROSION ALLOWANCE(CA): MIN. DES. METAL TEMP.: MAWP (NEW & COLD): MAWP (CORRODED & HOT): CONSTRUCTION VESSEL ORIENTATION: SUPPORT TYPE: HEAD TYPE: TEST CONDITIONS HYDROTEST PRESSURE: HYDROTEST TEMPERATURE: RADIOGRAPHY: PWHT: STRESS RELIEF: MATERIALS VESSEL/SECTION SHELL 2:1 Ellipsoidal Head NOZZLE FLANGE WELD JOINT EFFIENCY THICKNESS(mm/in) 16/0.63 16/0.63 SCH XXS SCH XXS HORIZONTAL SADDLE 2:1 Ellipsoidal ASME VIII DIV 1 (1989 _ 1990 ADD) 33.8 73.0 108.5 185 0.24 -20.00 85.03 168.99 PSIG PSIG DEG F DEG F INS DEG F PSIG PSIG 2.33 5.03 42.5 85 6 -29 5.86 11.65 BAR BAR DEG C DEG C mm DEG C BAR BAR
110.54 185.00 100 NOT REQUIRED NOT REQUIRED
PSIG DEG F PERCENT
7.62 85
BAR DEG C
MATERIAL SA 516 GR 70 SA 516 GR 70 SA 106 GR B SA 105
MAX ALLOWABLE STRESS @ DESIGN PRESSURE 20000 20000 20000 20000
SHELL HEAD
MAIN DIMENSIONS
100 100
PERCENT PERCENT
SHELL DIAMTER: SHELL THICKNESS: HEAD THICKNESS: LENGTH(TANGENT TO TANGENT):

VESSEL VOLUME
78.74 0.63 0.63 141.73
INS INS INS INS
2000 16 16 3600
mm mm mm mm
TOTAL VOLUME: OPERATING VOLUME:

CALCULATED WEIGHT
473.21 260.26
ft3 ft3
13.40 7.37
m3 m3
(@ 1100mm LIQUID LEVEL)
DENSITY OF MATERIAL: EMPTY WEIGHT:
489.6 13937
lbs/ft3 LBS
7843 6335
kg/m3
KG
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V-101 IA-Y1203-TC-IGF-ME-CAL-101.1
Sheet 1 OF 6
REVISION A
DESIGN CALCULATION
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
Tag No.: Service: P&ID No.:
V-101 SWS
Plant Location: Manufacturer: Job Code:


MANUFACTURER: DIMENSIONS (L x W x H ): AREA CLASSIFICATION: EMPTY WEIGHT: OPERATING WEIGHT: TEST WEIGHT: 6335 KG 14801 KG 19735 KG
Design of Shell under Internal Pressure Material Design Pressure Design Temperature MAT'L P Temp SA 516 GR.70 72.636525 185 psi F 5.0973 85 kg/cm2 C
Corrosion Allowance Polishing Allowance Joint Efficiency Radiography Shell I/D Provided Thickness Stress at Design temp
CA PA E
0.24 0 0.85 Spot + Tee
inch inch
6 0
mm mm
I/D t S
78.74 0.63 20000
inch inch psi
2000 16 1406.139
mm mm kg/cm2
Calc Thickness Minimum Thickness (tcal + CA + PA) Max All Working Press (Corroded Condition)
tc tm
0.17 0.4
inch inch
4.28 10.28
mm mm
<
Provided Thickness
MAWP
168.88
psi
11.88
kg/cm2
Design of Dish under Internal Pressure Material Design Pressure Design Temperature MAT'L P Temp SA 516 GR.70 72.636525 185 psi F 5.0973 85 kg/cm2 C
Corrosion Allowance Thinning Allowance Joint Efficiency Radiography Dish Type Dish I/D Provided Thickness Stress at Design temp
CA PA E
0.24 0.04 1.00 Full 2:1 Semi ellipsoidal
inch inch
6 1
mm mm
I/D t S
78.74 0.63 20000
inch inch psi
2000 16 1406.139
mm mm kg/cm2
Calc Thickness Minimum Thickness (tcal + CA + PA) Max All Working Press (Corroded Condition)
tc tm
0.14 0.42
inch inch
3.633 10.633
mm mm
<
Provided Thickness
MAWP
199.8
psi
14.05
kg/cm2
Therefore, the selected thicknes is adequate.
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Sheet 2 of 6
REVISION A
Doc No.:
IA-Y1203-TC-IGF-ME-CAL-101.1
Client:
DESIGN CALCULATION
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
V-101 SWS


Design of Shell under External Pressure Material Design Pressure Design Temperature MAT'L P Temp SA 516 GR.70 0.21375 185 psi F 0.015 85 kg/cm2 C (Design Wind Pressure) (IA-Y1203-TC-IGF-ME-CAL-101.2)
Shell O/D Required Thickness Equivalent Length(L)
Do tr Le
80 0.2 141.73
inch inch psi
2032 5 3600
mm mm mm
L/Do Ratio Do/t Ratio Geometric Chart Factor From Fig. UGO-28.0 Material Chart Factor Fig No. CS 2 Max All Working Press (Corroded Condition)
141.73/80 80/0.2 A
1.7717 406.4 9.82E-05
1413.73
psi
99.21
0.3254
kg/cm2
kg/cm2
MAWP
4.64
psi
>
Design Wind Pressure
Provided Thickness
tp
0.63
inch
16
mm
Design of Dish under External Pressure Material Design Pressure Design Temperature MAT'L P Temp SA 516 GR.70 72.636525 185 psi F 5.0973 85 kg/cm2 C
(Design Pressure)
Dish Type Shell I/D Crown Radius Knuckle Radius Dish O/D Enter Thickness Outside Crown Radius I/D CR KR Do t Ro
2:1 Semi ellipsoidal 78.74 78.74 4.72 80 0.63 80 inch inch inch inch inch inch 2000 2000 120 2032 16 2032 mm mm mm mm mm mm
Geometric Chart Factor From Fig. UGO-28.0 Material Chart Factor Fig No. CS 2 Max All Working Press (Corroded Condition)
0.000984252
12221.25984
psi
857.63227
kg/cm2
MAWP
96.23
psi
6.75301
kg/cm2
>
Design Pressure
Therefore, the selected thicknes is adequate.
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Sheet 3 OF 6
REVISION A
Doc No.:
Client:
DESIGN CALCULATION
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
V-101 SWS


Nozzle Schedule Selection Material Design Pressure Joint Efficiency Allowable Stress Corrossion Allowance Flange Rating Mill Tolerances Outside Diameter Of Shell D S C.A F.R MAT'L P SA 106 GR.B 72.636525 100 15000 0.24 150/300 12.5 80 psi % psig ins lbs % ins 5.0973 100 1054.57 6 150/300 12.5 2032 kg/cm2 percent kg/cm2 mm lbs percent mm
(Seamless)
APPLICABLE CODE:
ASME SECTION VII DIV. I UG-45
LARGER OF MARK SIZE CAL. BY EXT. PRESSURE. + CORR. ALLOWANCE INS 0.242 0.237 0.237 0.237 0.237 0.242 0.237 0.237 0.237 0.237 0.237 0.237 0.237 0.237 0.237 0.294 0.294 SMALLER OF HEAD/SHELL STD W/THK THK + CA TOL+ CA INS 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 INS 0.432 0.438 0.438 0.438 0.358 0.432 0.343 0.343 0.343 0.343 0.343 0.343 0.343 0.343 0.343 REQUIRED MIN THK INS 0.432 0.438 0.438 0.438 0.358 0.432 0.343 0.343 0.343 0.343 0.343 0.343 0.343 0.343 0.343 0.294 0.294 SELECTED PIPE SCH INS XS/80 160 160 160 XXS XS/80 160 160 160 160 160 160 160 160 160 40 40
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
NOMINAL THK X UND TOL @0.875 INS 0.370224 0.375366 0.375366 0.375366 0.306806 0.370224 0.293951 0.293951 0.293951 0.293951 0.293951 0.293951 0.293951 0.293951 0.293951 0.251958 0.251958
UNIT N1 N2 N3A/B/C N4A/B/C N5 N6 N7 N8 N9 N10 N11 N12 K1 K2A/B K3A/B MH1 MH2
INS 6 3 3 3 1 6 2 2 2 2 2 2 2 2 2 24 24
N/A FOR MANWAY N/A FOR MANWAY
Therefore, the selected PIPE SCH is adequate!
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REVISION A
Doc No.:
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DESIGN CALCULATION
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
V-101 SWS


Nozzle Reinforcement (FIG UG - 37.1) Material Design Pressure Joint Efficiency Allowable Stress Corrossion Allowance Flange Rating Mill Tolerances Outside Diameter Of Shell Type of Nozzle D S C.A F.R MAT'L P SA 106 GR.B 72.636525 100 15000 0.24 150/300 12.5 80 FIG UG-40 (B-1) psi % psig ins lbs % ins 5.0973 100 1054.57 6 150/300 12.5 2032 kg/cm2 percent kg/cm2 mm lbs percent mm
(Seamless)
22
NOZZLE DATA: Nozzle Internal Diameter Nozzle Outside Diameter Nozzle Stress Design Pressure Corr'd I.D Vessel Thickness Corroded Shell Thickness Required Nozzle Wall Thickness Corroded Nozzle Thickness For Internal Pressure Stress Factor (S.F) Joint Efficiency Reinforcement Factor Weld Leg Nozzle Insert Length Corrosion Allowance ins ins psi psi ins ins ins ins ins
N1 & N6 5.761 6.625 15000 72.636525 6.001 0.63 0.42 0.19 0.014 0.857142857 1 1 0.5 0.24
N2, N3A/B/C, N4A/B/C 2.624 3.5 15000 72.636525 3.105 0.63 0.42 0.198 0.006 0.857142857 1 1 0.24
MH1/2 22.624 24 15000 72.636525 23.104 0.63 0.42 0.448 0.055 0.857142857 1 1 0.24
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Sn P d t tr tn tm fr E F h CA
ins ins ins
Repad Detail: PAD O.D PAD Thickness Weld Leg PAD Stress Reinforcement Data To FIG. UG-37.1 Area Required Area Available in Shell Area Available in Outward Nozzle Inward Project Area Outer Weld Area Inner Weld Area Repad Area Summation of A1, A2, A3, A41, A42 A5 Yields A A1 A2 A3 A41 A42 A5 sq.ins sq.ins sq.ins sq.ins sq.ins sq.ins sq.ins sq.ins Dp te ins ins ins ins 8.625 0.63 17500 SET-PIPE NECK 2.41962 1.26021 0.1672 0.19 0.140625 0.140625 23.95775 25.85641 >A 0 0 0 SET-PIPE NECK 1.10208 1.0395 0.19008 0.140625 0.140625 0 1.51083 >A not required! 26 0.63 17500 SET-PIPE NECK 9.50208 9.43908 1.23795 0.140625 0.140625 78.55 89.50828 >A
Therefore, the opening is adequately reinforced! Note. N7, N8, N9, N10, N11, N12, K1, K2A/B, K3A/B (Code UG-36-(c ) (3). )
do not required reinforcing becauase they are 2" pipe size in 0.63" thk Vessel.
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REVISION A
Doc No.:
Client:
DESIGN CALCULATION
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
V-101 SWS


1) Lifting Lug Design Material Yield Strength Joint Efficiency Vessel Empty Weight Allowable Stress For Lug (AISC Structural Manual) Allow. Bending (0.66 x Sy) Allow Shear (0.4 x Sy) Allow Tension (0.6 x Sy) Allow Bearing (0.9 x Sy) Considering Point "A-A" (Critical Point) For Analysis Lifting Lug Thickness Lifting Lug Width Modulus Section At X-Axis, Modulus Section At Y-Axis, Lug Center From "A-A" Lifting Weight Vessel Empty Weight Nos of Lifting Lugs Weight per Lifting Lug Shackle Selection Use Shackle S.W.L = Minimum (Proof Load is 2.2 times the S.W.L) Pin Dia Pin Hole Dia in Lug Design Load Use of Impact Factor W 2) Force And Moment Action On Lug F. & M. Acting On Lug At "A-A" Allowable Max. Side Swing, Vertical Force Fz = W' Transv. Force, Fy = W' x SIN(Q) = Horz. Force, Fx = W' x SIN (Q) = X Moment, Mx = Fy x h = Y Moment, My = Fx x H = Z Moment, Mt = Torsion = 3) Stress Analysis A) Bending Stress fbx = Mx / Zxx = fby = My / Zyy = B) Tensile Stress ft = W' / B x H = C) Unity Check ft/Ft + fbx/Fb + fby/Fb D) Check Shear At Pin Hole Lug Rad., R (Or Mid Edge LGH) Shear Area, A = 2(R-d/2).H = Shear Stress = W' / A = E) Check Bearing Stress At Pin Hole Min. Pin Size to Be Used, dp = Additional PAD THK to LUG, T = Bearing Area, Ab = dp x Lug THK = Bearing Stress = Fz / Ab dp T Ab 1.00 0.63 22122.22 ins ins sq.ins psi R 4.50 4.96 2809.17 ins sq.ins psi 0.28 psi ft 2212.22 psi fbx fby 4514.25 44.79 psi psi Q Fz Fy Fx Mx My Mt 40.00 13937.00 8958.53 8958.53 2986.18 470.32 0.00 Deg lbs lbs lbs ft-lbs ft-lbs ft-lbs 2.00 13937.00 lbs D d 8650.00 lbs W Wt 13937.00 2.00 6968.50 lbs nos lbs H B Zxx Zyy h 0.63 10.00 0.66 10.50 4.00 ins ins cu.ins cu.ins ins (B X H X H / 6) (H X B X B / 6) Fb Fs Ft Fp 25080.00 15200.00 22800.00 34200.00 psi psi psi psi Wt MAT'L Sy SA 516 GR 70 38000.00 100.00 13937.00 psi % lbs 38 100 6335 ksi percent kg
(Seamless)
is satisfactory!
1.00 1.13
ins ins for vertical lifting
For X and Y Swing
<1.0
OK!
< Fs,
OK!
< Fb
OK!
Therefore, the lifting lug is adequate!
A Rev.
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REVISION A
Doc No.:
Client:
DESIGN CALCULATION
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
V-101 SWS


Wind And Seismic Loads Calculation Vessel I.D Vessel Thickness Insulation Thickness Coefficient Effective Vessel Diameter Effective Height of Vessel EL. Of Base Plate from Ground Weight of Vessel Height of C.G From Base of Support Vessel Thickness Insulation Thickness Vessel I.D Vessel Thickness Insulation Thickness Wind Load Calculation (UBC Volume 2-1997) Basic Wind Speed Exposure Category From Table 16-G From Table 16-H From Table 16-F Importance Factor Ce Cq qs Iw 1.39 0.80 0.99 kN/m2 Vb W h t ti D t ti D t ti Kd De He 2000.00 16.00 0.00 1.50 3048.00 2632.00 600.00 14800.00 1616.00 16.00 0.00 2000.00 16.00 0.00 mm mm mm kg mm mm mm mm mm mm mm mm mm
(H.H Bendar, Table 1.1) (De = Kd*(D+2*(t+ti))
36.11 D
m/s
130 km/hr
1.15
Design Wind Pressure From Table 23, Shape Factor
pz Cf
1266.01 0.75
N/m2
129.053211 kg/m2
(pz = Ce*Cq*qs*Iw)
Wind Load Wind Moment
Fw Mw
776.48 1254.79
kg kg-m
(Mw = Fw * h)
Seismic Load Calculation (UBC Volume 2 - 1997) SEISMIC ZONE FACTOR (TABLE 16-I), SITE COEFFICIENT (TABLE 16-J), IMPORTANCE FACTOR (TABLE 16-K), HT. OF VESSEL ABOVE BASE = Z= S= I= hn =
0.30 1.50 1.25 2.03
Rw =
C = 1.25 S / (T 2/3) =
4.0 2.75 0.0853 hn0.75 0.145 sec
Time Period, T = =
HEIGHT FROM BASE OF SUPPORT : SEISMIC LOAD, V = SEISMIC MOMENT, Me =
C / Rw = he
Fe*he=
0.69
1.62
0.5 Z I (C/Rw) W =
m 1908 kg 3091 kg-m
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DESIGN CALCULATION

IA-Y1203-TC-IGF-ME-CAL-101 PCK-500 SWS

Client: Plant Location: Manufacturer: Job Code :

N.I.S.O.C AHVAZ II Desalting units, SW of Iran Inter-Asia Technologies 008434-EW-00

1.0 Project Information

EMPTY WEIGHT: OPERATING WEIGHT: TEST WEIGHT:

11000 KG 11550 KG 12000 KG

27-Dec-12 Date Consultant:

Issued for Review Issue Description Vendor:

Yeo D P Approved TC Appv N.I.S.O.C Appv

IA-Y1203-TC-IGF-ME-CAL-101.1 V-101 SWS

IA-Y1203-TC-IGF-PR-PID-101 Inter-Asia Technologies

N.I.S.O.C AHVAZ II Desalting units, SW of Iran Inter-Asia Technologies 008434-EW-00

a) IGF Pressure Vessel Design Calculation

110.54 185.00 100 NOT REQUIRED NOT REQUIRED

PSIG DEG F PERCENT

MATERIAL SA 516 GR 70 SA 516 GR 70 SA 106 GR B SA 105

MAX ALLOWABLE STRESS @ DESIGN PRESSURE 20000 20000 20000 20000

SHELL DIAMTER: SHELL THICKNESS: HEAD THICKNESS: LENGTH(TANGENT TO TANGENT):

78.74 0.63 0.63 141.73

INS INS INS INS

TOTAL VOLUME: OPERATING VOLUME:

(@ 1100mm LIQUID LEVEL)

DENSITY OF MATERIAL: EMPTY WEIGHT:

27-Dec-12 Date Consultant:

Issued for Review Issue Description Vendor:

Yeo D P Approved TC Appv N.I.S.O.C Appv

Tag No.: Service: P&ID No.:

Plant Location: Manufacturer: Job Code:

IA-Y1203-TC-IGF-PR-PID-101 Inter-Asia Technologies

a) IGF Pressure Vessel Design Calculation

0.24 0 0.85 Spot + Tee

78.74 0.63 20000

inch inch psi

0.24 0.04 1.00 Full 2:1 Semi ellipsoidal

78.74 0.63 20000

inch inch psi

Therefore, the selected thicknes is adequate.

27-Dec-12 Date Consultant:

Issued for Review Issue Description Vendor:

Yeo D P Approved TC Appv N.I.S.O.C Appv

N.I.S.O.C AHVAZ II Desalting units, SW of Iran Inter-Asia Technologies 008434-EW-00

Tag No.: Service: P&ID No.:

Plant Location: Manufacturer: Job Code:

IA-Y1203-TC-IGF-PR-PID-101 Inter-Asia Technologies

a) IGF Pressure Vessel Design Calculation

Shell O/D Required Thickness Equivalent Length(L)

inch inch psi

1.7717 406.4 9.82E-05

Design Wind Pressure

Therefore, the selected thicknes is adequate.

27-Dec-12 Date Consultant:

Issued for Review Issue Description Vendor:

Yeo D P Approved TC Appv N.I.S.O.C Appv

N.I.S.O.C AHVAZ II Desalting units, SW of Iran Inter-Asia Technologies 008434-EW-00

Tag No.: Service: P&ID No.:

Plant Location: Manufacturer: Job Code:

IA-Y1203-TC-IGF-PR-PID-101 Inter-Asia Technologies

a) IGF Pressure Vessel Design Calculation

ASME SECTION VII DIV. I UG-45

N/A FOR MANWAY N/A FOR MANWAY

Therefore, the selected PIPE SCH is adequate!

27-Dec-12 Date Consultant:

(H.H Bendar, Table 1.1) (De = Kd(D+2(t+ti))