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Technical Documents of Contract No.

CRC2012B1/C155DG4

List of Main Technical Datum of CFB Boiler and Matching Equipment


No. Name Model Construction of the Body Measurement of the Body (LxWxH) Rated Evaporation Rated Steam Pressure 1 Body of the Boiler Rated Steam temperature Water Flow temperature Primary Air Temperature Secondary Air Temperature Water Volume of Boiler Body Heated Surface Area Radiation Convection Economizer Air pre-heater Specification SHXF15-2.5-AI All Membrance Wall Steel Construction 9000x6000x17000mm 15 t/h 2.5 MPa 225 104 80 20 14.5M3 124M2 100M2 334M2 280M2 2.29M2 1702Kg/h 89.4% 150 Circulation Fluidized Combustion + Soft coal + Straw Calorific Value: Qnet,v,ar = 5500cal/Kg Size of Fuel:013mm(02mm 20%) VII ( accord with Chinese Standard) 9-26 7.1D
3

Qty. 1set

Fluidized Bed Area Coal Consumption(Standard coal) Design heat efficiency Exhaust Smoke Temperature Combustion Method Required Fuel Anti-Seismic intensity Model Wind volume 2 1st Blowing Fan Air Pressure Motor Power Rotate Speed Model Wind volume 3 2nd Blowing Fan Air Pressure Motor Power Rotate Speed Model

1pc.

14643 M /h 12078 Pa 90 Kw 2900 r/min. 9-19


3

9D

1pc.

9233 M /h 4297 Pa 22 Kw 1450 r/min. Y6-41 NO11.2D 1pc.

Wind volume 4 Induced Blowing Fan Air Pressure Motor Power Rotate Speed Model Flow rate 5 Feed Water Pump Pump Lift Motor Power Rotate Speed 6 7 8 9 Economizer Electric Cabinet Coal Feeder Valve & Instrument Length Model Model Motor Power Rotate Speed

43405 M3/h 5611 Pa 132 Kw 1450 r/min. DG20-50*7 Q=15-30M /h H=350 m 55 Kw 2900 r/min. 1set 1set 1pc. 2500 mm LXK-15(Routing Control) LS-200Spiral Type 4 Kw 125-1250 r/min. 1set 1pc.
3

2pcs.

Steel Tube & Fin Slice type

F15 matching, executing according to the random chart Nominal Output Working Pressure 15 t/h 0.02 Mpa 104 0.2 MPa 30 IS65-40-200 25 M /h 50 m 7.5 Kw 2900 r/min.
3

10

Deaerator

Temperature

Operating

Inflow Water Pressure Inflow Water Temperature Model Flow Rate 11 Pump for Deaerator Pump Lift Motor Power Rotate Speed 12 Control System of Deaerator Sampler Matching Deaerator Diameter 13 Working Pressure Temperature Model 14 Continuous Blowdown Expander Diameter Working Pressure Temperature Volume Model Diameter 15 Working Pressure Operating Operating

2pcs.

1pc. 273mm 2.5 MPa 225 LP-1.5 800 mm 0.7 Mpa 170 1.5 M3 DP-3 1200mm 0.15 Mpa 1pc. 1pc. 2pcs.

Regular Blowdown Expander

Temperature Volume Diameter Construction

Operating

170 3M3 DN500 One intake valve and four exhaust valve 2.5 MPa 225 PPC96-7 170 60 g/NM3 99.7% 40000 M3/h 1set 202ton 1set 1pc.

16

Sub-Cylinder Working Pressure Temperature Model Operating

17

Bag Filter

Discharged Smoke Temperature Discharged Smoke Density Collection Efficiency

18 19

Thionizer Fireproofing Material

Smoke Volume

According to the design, the area of fluidized bed, cyclone separator, return-feeder will be poured by Corundum fireproof material 15t/h : 6, Matching to 15t/h CFB boilers: Evaporation tube bundle, Economizer, totally 6 points, Sound waves.

20

1pc.

Soot Blowing System

Detailed Description of the Boiler and matching Equipment


1 DHX15-2.5 CFB Boiler Model DHX15-2.5 1.1 Main Performance parameter of the Boiler Name Model Construction of the Body Measurement of the Body (LxWxH) Rated Evaporation Rated Steam Pressure Rated Steam temperature Water Flow temperature Primary Air Temperature Secondary Air Temperature Water Volume of Boiler Body Specification SHXF15-2.5-AI All Membrance Wall Steel Construction 9000x6000x17000mm 15 t/h 2.5 MPa 225 104 80 20 14.5M3

Heated Surface Area

Radiation Convection Economizer Air pre-heater

124M2 100M2 334M2 280M2 2.29M2 1702Kg/h 89.4% 150 Circulation Fluidized Combustion + Soft coal + Straw Calorific Value: Qnet,v,ar = 5500cal/Kg Size of Fuel:013mm(02mm 20%) VII ( accord with Chinese Standard)

Fluidized Bed Area Coal Consumption(Standard coal) Design heat efficiency Exhaust Smoke Temperature Combustion Method Required Fuel Anti-Seismic intensity

1.2 Detailed Description for the construction of Boiler ( omitted) 1.3 Material & Standard of the main part of the Boiler No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Name Drum Membrance water cooled wall Water cooled collecting box Downtake Steam Pipe Control of Evaporator Collecting box of Evaporator Fin type Economizer Collecting box of Economizer Air pre-heater Steel structural shape and plate Out color casing Fluidizer bed cowl Center drum Expansion joint Slagging pipe Metal &Nonmetal GB1cr18Ni9Ti ASTM1cr18Ni9Ti Specification 1400*22 51*5 219*10 273*12 108*4 89*4 42*3.5 325*12 32*3.5 159*8 50*1.5 according to deign GB308720 Chinese Standard CodeMaterial GB713Q245R U.S.A Standard CodeMaterial ASTMA516Gr55 OK DEBE SER TUBOS DE CALDERA ITEM 2-8-10 ESTE ULTIMPO NO MANDATORIO PERO RECOMENDABLE ASTM1020 ESTE ES ACERO ESTRUCTURAL SOLO APLICACIN ESTRUCTURAL

GBQ235-A

ASTMA570GrA

GBZG4Cr26Ni6Mn3NRe

ASTMZG4Cr26Ni6Mn3NRe

1.4 Structure chart of the Boiler 1.4.1 Elevation of the Boiler

1.4.2 Plan view of the Boiler

2 1st Blowing Fan 110, 1st Blowing Fan System consists of 1 set of centrifuge fan of 110% volume which can

satisfy boiler operation under full load. After heated by Air pre-heater, primary air enter into hot air-way, and then into air plenum of boiler. The 1st Blowing fan is of high operating efficiency, well economy and easy examine and repair. 1pc. Qty. 9-26 7.1D Type 14643 M3/h Wind volume 12078 Pa Air Pressure 90 Kw Motor Capacity 2900 r/min Rotate Speed photo of Air Blower

3 2nd Blowing Fan 110, , 2nd Blowing Fan consists of 1set of high pressure centrifuge fan of 110% volume which can satisfy boiler operation under full load. Secondary air from nozzle of 2nd blowing fan directly enter into boiler so that to supply oxygen to enhance combustion efficiency. 1pc. Qty. 9-19 9D Type 3 9233M /h Wind volume 4297Pa Air Pressure 22 Kw Motor Capacity 1450 r/min Rotate Speed Photo of Secondary Air Fan

4 Induced Blowing Fan Induced Blowing Fan is installed between Bag Filter and Chimney. Smoke after combustion are filtered by bag filter, and then injected into atmosphere by induced blowing fan. Induced blowing fan consists of centrifugal fan. Blades of induced blowing fan are special treated to increase wear-resisting and prolong performance period. 1pc. Qty. Y6-41 NO11.2D Type 43405 M3/h Wind volume 5611Pa Air Pressure 132 Kw Motor Capacity 1450 r/min Rotate Speed Photo of induced Blowing Fan

5 Feed Water Pump 2 Feed Water Pump consists of 2pcs. of motor-driven multistage pump, one for use and one for standby. Qualified water after deoxidize will be send to boiler by Feed Water Pump. 2pcs. Qty.
Model Flow rate Pump Lift Motor Power Rotate Speed DG20-50*7 Q=15-30M3 /h H=350 m 55 Kw 2900 r/min.

Photo of Feed Water Pump

6 Economizer Please refer to the List foregoing 7 Electric Control System The Control System of the Boiler includes 2sets of Power Cabinet, 1set of Instrument Cabinet and 1set of Stokehole Instrument Cabinet. Details are as follows: Program of Control System of the Boiler()
No. a Left Water Level Name Floater Sensor() Liquid Level Adjustor ( ) Control Valve( ) b c Right Water Level Electrode Sensor () Water Level Guarder () Operator () Angle Actuator () 3. Adjustment for Coal Feeder ( ) Manual Operator() 4. Pressure a Vapor Pressure Transmitter () Digital readout () b Pressure of feed water () Transmitter () Digital readout () c Air Pressure () PMC-800 HR-WP-C801 1 1 PMC-800 HR-WP-C803 1 1 JD1A-40 1 Model & Specification HUGG-440 SZD-S-4 ZAZP-DN40/PN64 UDZ-SX-15Q UDZ-SX-15Q-Z 14 color display and Vidicon (14/+ 1 ) DFD-09 DKJ-310 Qty. 1 1 1 1 1 1 1. Water Level of Boiler Barrel ( )

2. Air Door adjustment ( ), including induced air, primary air and secondary air 3 3

Including Combustion chamber pressure, Air chamber pressure, Combustion Chamber outlet pressure and Rear smoke pressure of Economizer

Transmitter () Digital readout () 5. Temperature a Temperature in boiling layer () Thermocouple () Digital readout () b Temperature of Return-Feeder () Thermocouple () Digital readout () c Water Temperature in inlet & outlet of economizer () Thermal Resistance() Digital readout () d Ejected smoke temperature () Thermal Resistance() Digital readout ()

DFY HR-WP-C801 Left and Right WRN-330N HR-WP-C803 Left and Right WRN-330N HR-WP-C801

5 5

2 2 1 1

WZP-280 HR-WP-C801 WZP-230 HR-WP-C801

2 2 1 1

6.Power Control System ( ), including induced air,132KW,star-triangle; primary air, 90KW,star-triangle; secondary air,22KW,star-triangle; feed pump,22KW,star-triangle and coal supply,3KW, straight rise ( 132KW - 90KW - 22KW- 22KW-3KW) 6.1 Induced Air Air Switch () A.C. contactor () Protector () Mutual Inductor () Time Relay () 6.2 6.3 Primary Air Secondary Air same as the above Air Switch () A.C. contactor () Protector () Mutual Inductor () Time Relay () 6.4 Feed Pump Air Switch () A.C. contactor () Protector () Mutual Inductor () Time Relay () 6.5 Coal Supply Air Switch () A.C. contactor () Protector () 6.6 7. Cabinet ( ) Knife Switch () DZ47-63 60A CJ20-63 CJ20-40 JR20-63 LMZ1-0.5 75/5 JS14-1A 60S DZ47-63 50A CJ20-63 CJ20-40 JR20-63 LMZ1-0.5 75/5 JS14-1A 60S DZ47-63 15A CJ20-16 JR20-16 XD12-400/31 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 2 NM-225 200A CJ20-160 CJ20-100 JR20-160 LMZ1-0.5 200/5 JS14-1A 60S 1 2 1 1 1 1

Instrument Cabinet () Power Cabinet () Stokehold Cabinet () Photo of Electric Instrument Cabinet

KGF-331 GGD

1 2 1

Photo of Power Cabinet

8 Spiral Coal Feeder On bottom of Bunker there is a Spiral Coal Feeder (not including Coal-Supply System). Details are as follows:
Model Motor Power Rotate Speed LS-200Spiral Type 4 Kw 125-1250 r/min.

Photo of Spiral Coal Feeder

9 List of Valve and Instrument No. Name 1 Plate-type Fluviograph 2 Sluice Valve 3 Stop Valve 4 Check Valve 5 Stop Valve

Model/Specificatio PN4.0 DN25 PN4.0 DN25 PN4.0 DN80 PN4.0 DN80 PN4.0 DN25

Qty. 1pc. 6pcs. 9pcs. 2pcs. 2pcs.

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Throttle Valve Stop Valve 1.5 Three-way Valve Stop Valve Spring Safety Valve Electric Control Valve Stop Valve Sluice Valve Rapid Blow-off Valve Two-Tone Fluviograph Sluice Valve 1.5 Pressure Gage 1.5 Grade Stop Valve Spring Safety Valve

PN4.0 DN25 PN4.0 DN15 0-4.0 MPa PN10 DN15 PN4.0 DN20 PN4.0 DN40 PN4.0 DN40 PN4.0 DN40 PN4.0 DN40 PN4.0 DN40 PN4.0 DN25 PN4.0 DN150 0-4.0 MPa PN4.0 DN15 PN4.0 DN80

2pcs. 1pc. 1pc. 3pcs. 2pcs. 1pc. 1pc. 1pc. 8pcs. 8pcs. 1pc. 1pc. 2pcs. 3pcs. 2pcs.

10~11 Heating Power Deaerator Deaerator will make feeding water atomized and mixed with hot steam so that the water heated up to saturation temperature and non-dissolved oxygen and other non-condensing gases in the water are removed so the feeding water reaches required standard. Performance parameter of Deaerator:
Nominal Output Working Pressure Operating Temperature Inflow Water Pressure Inflow Water Temperature 15 t/h 0.02 Mpa 104 0.2 MPa 30

Photo of Pump for Deaerator

Drawing of Deaerator for referance

12 Control System of Deaerator: Matching Deaerator 13 Sampler: Please refer to the List foregoing 14 Continuous Blowdown Expander CBE will continuously discharge water with high concentrate of

salinity nearby the water surface in steam pocket out of boiler which will make content of salt, silicon and other grain slag in water not too high so that boiler is not hurt. Amount of discharged high salinity water can be adjusted according to analysis result of the water. Secondary steam from CBE will return to Deaerator for recycle. Cooled sewerage will enter into sewer through cooling well. Specification of CBE:
Model Diameter Working Pressure Operating Temperature Volume LP-1.5 800 mm 0.7 Mpa 170 1.5 M3

Drawing of Continuous Blowdown Expander for reference

15 Regular Blowdown Expander RBE will regularly discharge water in boiler from nadir of boiler (normally nadir is nether water box of water cooled wall)which will remove grain slag and other sediments. Specification of RBE:
Model Diameter Working Pressure Operating Temperature Volume DP-3 1200mm 0.15 Mpa 170 3M3

Drawing of Regular Blowdown Expander for reference

16 Sub-Cylinder: Please refer to the List foregoing 17 Bag Filter 17.1 Main Specification of Bag Filter
No. 1 2 3 4 5 Item Smoke Discharge amount of boiler Qty. of Bag Filter Smoke Temperature Discharged Dust Density of boiler Dust Emission Index Units m /h
3

15t/h CFB Boiler 45000 1 165 30 50

set g/Nm3 g/Nm3

17.2 Introduce of Bag Filter ( Omitted) 17.3 Main parameter of Bag Filter 1 Parameter

1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12

Model Filtered Smoke Amount Inlet temperature Inlet dust density Exit dust density Efficiency of Collecting dust Filtering Area Air speed when filtering Running resistance Pressure on housing Used compressed air Normal working pressure of Ratio of air leak Construction of the Bag Filter Characteristic Amount of box Material thickness Service time Dust hopper type

m3/h g/Nm 3 mg/N m3 % M2 m/mi n Pa Pa m3/m in MPa

PPC96-7 45000 165

30 >99.9 672 1.0~1.2 1500 6000 2.1 0.40.6

1.13 2 2.1 2.2 2.2.1 2.2.2 2.2.3 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.4 2.4.1

mm

Air-box type pulse blowing 7 boxes Q235 steel 4 card 5 rib 30years cone hopper 60 3 Q235 steel 4 30

Angle of cone hopper Amount of cone pcs. hopper Material thickness Service time Structural support mm year

Total height M of landing leg

according to Technological requirements

2.4.2 2.4.3 2.5 2.6 3 3.1 3.2

Material of landing leg Auxiliary supporting material Railing & Thermal material insulation

Q235 Joist steel Q235 angle steel Q235 steel Rock wool + color

3.3

Electrical control Instrument & meter Overall dimension Control cabinet Control System

mm of

LWH=2505001250

Pulse controller & circuit of secondary wire

3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.5 3.5.1 3.5.2 3.5.3

Pulse Controller Element DCS Port Soft ware Output point Circuit of secondary wire Element Output point Control mode S7200PLC Programmable controller According to the requirement of user T T-type drawing design DC24V Passive

Relay According to the requirement of user Concentrate-adjacencymanual operation made in Shanghai SCG353A060 2.5# Right angle 7 100 Blowing 1000000time PLC PLC control

4 4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5

Main element Pulse valve Model Specification Number Service time Device of Blowing control

pc.

4.2 4.2.1 4.2.2 4.2.3 4.3 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 4.4 4.4.1 4.4.2 4.4.3 4.4.4

Lift valve(cylinder) Model Specification Number Filter-bag Type of Filter bag Material of bag Size of bag Weight of bag Number of bag Service time Cage Material of cage

pc.

made in Shanghai SCD100250 100250mm 7 Cylinder bag PPS FMS PPS or FMS 1302480 540 672 2 normally 2 years Q195 Surface treated by organosilicon Round 1202450 672

mm g/

Type of cage Size of cage mm Number of Pcs.

17.4 Drawing of Bag Filter for referance

18 Thionizer: Please refer to the List foregoing 19 Fireproofing Material: Please refer to other introduction 20 Soot Blowing System: Please refer to the List foregoing

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