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Central Gas Supply

Cutting and Welding High Pressure Process High Flow - Laser Medical
Edition 1/2008


Central Gas Supply
1. Cutting and Welding
Acetylene pressure control units ACE 11/19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Acetylene pressure control units ACE 12/25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Acetylene optional manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 High pressure manifolds - HP 50/70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 High pressure manifolds - HP 250/400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Cylinder Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outlet Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manifold Regulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessory HP 250/400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 17 18 19 20

Diverse manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 High pressure - Bundle, shut-off and ball valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 MANIFLOW block for ACE and HP manifolds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Point-of-use units - Standard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Accessory for point-of-use units - Standard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Point-of-use units - High Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Accessory for Point-of-use units - High Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2. High Flow - Laser and Plasma Applications


High Flow - Laser and Plasma Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Resonator Laser gas supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Point-of-use units for Plasma Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

3. Medical Applications
Manifolds and Terminal units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

4. Central Gas Supply Accessory


Valves, hoses etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5. Central Gas Supply Scheme


Safety, Flexibility and Economy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

6. Appendix
Gas data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 European Cylinder Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 GCE world-wide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Edition 1/2008 - GCE UK 2008

Cutting and Welding - Acetylene

Pressure control units ACE 11/19


Pressure control unit ACE 11/19
Basic version up to 25 bar inlet pressure. The unit can be used for cylinder- and bundle supply. The system is provided with an automatic quick acting shut off device and a flashback arrestor. 14 037 460 Pressure unit Acetylene 11/19 14 037 312 Valve block Manyflow Acetylene 0 783 250 Manifold regulator UC500-A 14 008 271 Flashback arrestor GVA 90 14 037 141 Ball valve with elbow 14 037 257 Plug with female nut W21,8 x 1/14 14 037 561 Automatic quick acting shut off device 14 037 562 Connector G3/4 for automatic quick acting shut off device 14 016 986 O-Ring 23 x 12 x 2,5 NBR 70 14 037 056 Gasket 18 x 12 x 2,5 14 037 174 Steel tube 22 x 1,5 x 100 Quantity 1 1 1 1 3 1 1 2 1 1

The corresponding Acetylene high pressure hoses please look in chapter Central Gas Supply Accessory.. Pressure control unit can be configurated in according the necessary amount of cylinders or bundles.

Acetylene Rated flow: 11 m/h Max. flow: 19 m/h Cylinder pressure: 25 bar Outlet pressure: 1,5 bar

Pressure control unit ACE 11/19 Signal


Pressure control unit for Acetylene with inductive contact gauges (Ki) and Signalbox. Suitable for use with cylinders and bundles. The system is provided with an automatic quick acting shut off device and a flashback arrestor. 14 037 556 Pressure unit Acetylene 11/19 Quantity 14 037 312 Valve block Manyflow for Acetylene 0 783 250 Manifold regulator UC 500 A 1 14 008 271 Flashback arrestor (GVA 90 ) 1 14 037 141 Ball valve G with elbow 1 H28 318 519 Signalbox DGM-SK 02 EX 1 24 037 010 Contact gauge 1 14 037 302 Plug with swivel nut W 21,8 x 1/14 3 14 037 561 Automatic quick acting shut off device 1 14 037 562 Connector G3/4 for automatic quick acting shut off device 1 14 016 986 O-Ring 23,3 x 2,4 NBR 70 1 14 037 056 Gasket 18 x 12 x 2,5 1 14 037 174 Steel tube 22 x 1,5 x 100 1

Signalbox DGM Locate in safe area

The corresponding Acetylene high pressure hoses please look in chapter Central Gas Supply Accessory.. Pressure control unit can be configurated in according the necessary amount of cylinders or bundles.

Acetylene Rated flow: 11 m/h Max. flow: 19 m/h Cylinder pressure: 25 bar Outlet pressure: 1,5 bar

Edition 1/2008 - GCE UK 2008

Cutting and Welding - Acetylene

Pressure control unit ACE 11/19 for 1 cylinder/bundle


Pressure control unit without Manyflow Block for 1 bundle or 1 cylinder 14 037 553 14 037 561 0 783 250 14 008 271 14 037 141 14 037 490 14 037 159 14 037 636 14 037 470 14 037 174 Pressure control unit complete Automatic quick acting shut off device Manifold regulator UC 500 A Flashback arrestor (GVA 90 ) Ball valve G with elbow Connector G3/4- W21,8 x 1/14 for non return valve Wall bracket Pipe clamp No.2 Non return valve kit Steel tube 22 x 1,5 x 100

Quantity
1 1 1 1 1 1 1 1

The corresponding Acetylene high pressure hoses please look in chapter Central Gas Supply Accessory.. Pressure control unit can be configurated in according the necessary amount of cylinders or bundles.

Acetylene Rated flow: 11 m/h Max. flow: 19 m/h Cylinder pressure: 25 bar Outlet pressure: 1,5 bar

W21,8x1/14

425

max 105

Ausgangsdruck p2 [bar] 25

Pressure regulator ACE 11/19

p1 = 300 bar

20

15 Acetylene regulator for inlet pressure up to 25 bar, working pressure 1,5 bar. Rated flow 11 m/h, max. flow 19 m/h. p1 = 300 bar Diaphragm UC 500: EPDM rubber. Inlet: M24X1,5 Outlet: GLH m. 10

0 783 250

5 Manifold regulator Unicontrol UC 500 ACE 0 0 10 20 30

p1 = 41 bar p1 = 21 bar

40

50

60

70

80 90 100 Durchflu [m3/h]

Unicontrol UC500 HD
Performance chart Unicontrol UC 500-ACE Pressure p2 [bar] Ausgangsdruck p2 [bar]
1,5 1
p1 = 20 bar

p1 = 20 bar p1 = 20 bar p1 = 3 bar p1 = 2 bar

Acetylene Rated flow: 11 m/h Max. flow: 19 m/h Cylinder pressure: 25 bar Outlet pressure: 1,5 bar

0,5

The graph shows the working pressure as a function of the flow of gas for different inlet pressures

p1 = 4 bar

0 0 5

10

15

20

25

30

Durchflu [m3/h] Flow QN [Nm/h]


Edition 1/2008 - GCE UK 2008

Unicontrol UC500 ACE

Cutting and Welding - Acetylene

Pressure control units ACE 12/25


Pressure control unit ACE 12/25
Basic unit for Acetylene up to 25 bar. The units are provided with an automatic quick acting shut off device and flashback arrestor. They are suitable for use with cylinders and bundles. 14 037 549 Pressure control unit 12/25 complete 14 037 312 Valve block Manyflow for acetylene 0 762 387 Manifold regulator MR 60 ACE 14 008 923 Flash back arrestor 12/25 14 037 562 Connector G3/4 for automatic quick acting device 14 037 561 Automatic quick acting shut off device 14 016 986 O-Ring 23,3 x 2,4 NBR70 14 037 056 Gasket 18 x 12 x 2,5 14 037 302 Plug with swivel nut W 21,8 x 1/14 14 037 159 Wall bracket 14 037 636 Pipe clamp No. 2 24 037 180 Ball valve with elbow MR 60 14 037 640 Adapter G1 22 mm 548 201 033 046 Outlet MR 60 14 037 174 Steel tube 22 x 1,5 x 100 Quantity 1 1 1 1 1 1 1 3 1 1 1 1 1 1

The corresponding Acetylene high pressure hoses please look in chapter Central Gas Supply Accessory.. Pressure control unit can be configurated in according the necessary amount of cylinders or bundles.

Acetylene Rated flow: 12 m/h Max. flow: 25 m/h Cylinder pressure: 25 bar Ausgangsdruck p2 [bar] Outlet pressure: 1,5 bar
25
p1 = 300 bar

W21,8x1/14
Ausgangsdruck p2 [bar] 60 50 40 30
p1 = 300 bar

20 15 Manifold regulator ACE 12/25 10 5 0 0 10 20 30 40


p1 = 300 bar

bar flow 25 m/h. Inlet: 1 = 300max. Acetylene regulator for inlet pressure up to 25 bar, working 20 pressure 1,5 bar. Rated flow 12pm/h, M24X1,5 Outlet: tube fitting on demand. p1 = 41 bar p1 = 41 bar 18 mm internal, 20.3 mm external. Other inlet threads acc. to national standards

10

p1 = 21 bar

0 762 387 0 762 391

50

60

70

Type 80 90 100

Manifold regulator MR60 ACE Durchflu [m3/h] Manifold regulator MR 60 ACE

M24x1,5 G5/8 LH

Inlet 0

p1 = 21 bar

100

200

300

400

500

600 700 800 Durchflu [m3/h]

Unicontrol UC500 HD

Unicontrol MR 60 12, 20, 50


Performance chart

Ausgangsdruck p2 [bar] 1,5 1


p1 = 20 bar

Pressure p2 [bar] Ausgangsdruck p [bar]


2

1,5 1

p1 = 20 bar

p1 = 20 bar

p1 = 20 bar p1 = 20 bar p1 = 3 bar p1 = 2 bar

p1 = 20 bar Acetylene 0,5 Rated flow: 12 m/h Max. flow: 25 m/hp1 = 2 bar 0 Cylinder 0pressure:5 25 bar 10 Outlet pressure: 1,5 bar

1 = 4 bar The p graph shows the working p1 = 3 bar pressure as a function of the flow of gas for different inlet pressures

0,5 0 0

p1 = 4 bar

15

20

25 30 Durchflu [m3/h]
Edition 1/2008 - GCE UK 2008

10

15

20

25

30

Flow QN [Nm/h] Durchflu [m3/h]

Unicontrol UC500 ACE

MR60 0732307

Cutting and Welding - Acetylene

Acetylene - optional manifolds


Acetylene panel SMD/BMD 200-29
Panel to connect 1 cylinder (SMD) or 2 cylinders (BMD). With ball valve (decomposition tested) and flash back arrestor. Serving as a first pressure stage of a central gas supply these gas panels together with contact gauges and signalling device allow an interruption free gas supply. The change over from the emptied cylinder to the full one has to be done manually indicated by the alarm box acoustic/optic signal.

SMD 200-29

4 037 065 24 037 215 24 037 213 24 037 214

Type SMD 200-29 SMD 200-29 BMD 200-29 BMD 200-29

Contact gauge yes yes

The corresponding Acetylene high pressure hoses please look in chapter Central Gas Supply Accessory

BMD 200-29

Technical data Housing: Diaphragm: Flow: Working temperature: Dimensions (wxhxd): Weight: Inlet pressure gauge: Press. gauge range: Outlet safety valve:

brass 2.0401.26 rubber up to 19 m/h (pa = 1,26 bar) -20 to +60 C app. 300 x 155 x app. 160 mm 4,6 kg bourdon gauge or contact gauge 0 - 40 bar (inlet), 0 - 2,5 bar (outlet) G 3/8 l

Acetylene Rated flow: 11 m/h Max. flow: 11 m/h Cylinder pressure: 18 bar Outlet pressure: 1,5 bar

1 Cylinder 2 Cylinder valve 3 Hose connection 4 Ball valve 5 Pressure regulator 6 Inlet pressure gauge 7 Outlet pressure gauge 8 Relief valve 9 Safety valve acc. to german TRAC 10 Non return valve SMD 200-29 BMD 200-29

Flow QN [Nm/h]
Edition 1/2008 - GCE UK 2008

Cutting and Welding - HIGH PRESSURE GASES

Manifolds - HP 50/70
Pressure control unit HP 50/70
For compressed gases Basic version up to 300 bar. Suitable for use with cylinders and gas packages 14 037 461 Pressure control unit 50/70 complete 24 037 043 Ball valve with elbow 14 037 647 Fitting G D = 22 mm 14 037 514 Valve block Manyflow compr. gases 0 783 091 Manifold regulator UC500-HP-gases 14 037 302 Plug with swivel nut W21,8 x 1/14

Quantity 1 1 1 1 3

For corresponding HP hoses please please see chapter Accessory. Pressure units can be configurated in acc. to the necessary number of cylinders or bundles.

HP gases Rated flow: 50 m/h Max. flow: 70 m/h Cylinder pressure: 300 bar Outlet pressure: to 20 bar
W21,8x1/14

Pressure control unit HP 50/70 Signal


For compressed gaes with inductive alarm gauge Ki and signal box, adjustable contact gauge on high pressure side. Via signal box 2 entrance signals- and 2 exit signals can be processed . (Exit signal: 230 V, 50 Hz) 14 037 552 Pressure control unit compl. for compressed gases 24 037 043 Ball valve with elbow 14 037 647 Fitting G D = 22 mm 14 037 514 Valve block Manyflow compr. gases 0 783 091 Manifold regulator UC500-HP-gases H 28 191 103 Inductive contact gauges 14 037 302 Plug with swivel nut W21,8 x 1/14 H 28 318 119 Signalbox DGM-SK 02 14 037 137 Brass tube 22x 2x 100

Quantity 1 1 1 1 1 3 1 1

For corresponding HP hoses please please see chapter Accessory. Pressure units can be configurated in acc. to the necessary number of cylinders or bundles.

Locate in safe area

HP gases Rated flow: 50 m/h Max. flow: 70 m/h Cylinder pressure: 300 bar Outlet pressure: to 20 bar

W21,8x1/14

Edition 1/2008 - GCE UK 2008

Cutting and Welding - HIGH PRESSURE GASES

Single cylinder (bundle) unit HP 50/70


For 1 bundle or cylinder (compressed gases), without Manyflow block. Inlet: W21,8x1/14.

14 037 554

Control unit HP 50/70-1 Quantity 1 1 1 1 1 1 1

14 037 555 Double nipple W21,8 x 1/14 24 037 043 Ball valve with elbow 14 037 647 Fitting G D = 22 mm 0 783 091 Manifold regulator UC500-HP-Gases 14 037 159 Wall bracket 14 037 636 pipe clamp size 2 14 037 137 brass tube 22x 2x 100

For corresponding HP hoses please please see chapter Accessory. Pressure units can be configurated in acc. to the necessary number of cylinders or bundles.

HP gases Rated flow: 50 m/h Max. flow: 70 m/h Cylinder pressure: 300 bar Outlet pressure: to 20 bar

Pressure control unit 50/70


For use with 1 bundle or cylinder (compressed gases), without Manyflow block. Diaphragm: EPDM, Valve seat: PA6.6 (Zytel). Other inlet threads acc. to national standards on demand. 0 783 091 0 783 577 Type Manifold regulator UC 500-HP Manifold regulator UC 500 Inlet W21,8x1/14 W30x2 NEVOC

Performance chart Unicontrol UC 500-HP Pressure p2 [bar] Ausgangsdruck p2 [bar]


25 20 15
p1 = 300 bar p1 = 41 bar p1 = 21 bar p1 = 300 bar

HP gases Rated flow: 50 m/h Max. flow: 70 m/h Cylinder pressure: 300 bar Outlet pressure: to 20 bar

10 5 0 0 10 20 30

40

50

60

70

80

90

100

Flow QN [Nm/h] Durchflu [m3/h]


Edition 1/2008 - GCE UK 2008

Unicontrol UC500 HD

Cutting and Welding - High pressure gases

Manifolds - HP 250/400
Pressure control unit HP 250/400
Complete for compressed gases Basic version up to 300 bar inlet pressure. This unit is suitable for use with bundle and cylinder supply. 14 037 560 Control unit for compressed gases HP 250/400 14 037 557 for Mison (with regulator MR 60 0 762 306) 14 037 558 for Nitrogen up to 50 bar working pressure 14 037 514 Valve block Manyflow compressed gases 14 037 257 Washer 18 x 12 x 2 0 762 382 Manifold regulator MR 60-HP 24 037 180 Elbow with ball valve MR 60 14 037 302 Plug with swivel nut W 21,8 x 1/14 14 037 137 Brass tube 22x 2x 100

Quantity 1 1 1 1 3 1

For corresponding HP hoses please please see chapter Accessory. Pressure units can be configurated in acc. to the necessary number of cylinders or bundles. For Gas Preheaters please look at page 39.

HP gases Rated flow: 250 m/h Max. flow: 400 m/h Cylinder pressure: 300 bar Outlet pressure: to 20 bar

Manifold regulator MR 60 HP 250/400


Regulators provided with safety gauges in accordance with DIN EN 562. Materials: valve seat PA 6.6 (Zytel 103), diaphragm Butyl rubber. Other inlet threads acc. to national standards on demand.

0 762 382 MR 60 HP 0 762 306 MR 60 Mi 0 762 329 MR 60 Ni

Gas compressed Mison Nitrogen

Working pressure 20 bar 14 bar 50 bar

Inlet W21,8x1/14 W21,8x1/14 W24,32x 1/14

For the version 0 762 306 Mison is used a stainless steel seat.

Performance chart
Ausgangsdruck p2 [bar] 25 20 15 10
p1 = 300 bar p1 = 41 bar p1 = 21 bar p1 = 300 bar

Pressure p2 [bar] Ausgangsdruck p2 [bar]


60 50 40 30 20 10 0 60 70 80 90 100 Durchflu [m3/h]
Edition 1/2008 - GCE UK 2008

p1 = 300 bar

HP gases Rated5flow: 250 m/h Max. flow: 400 m/h 0 Cylinder0pressure: 300 bar 10 20 30 Outlet pressure to 20 bar

p1 = 300 bar p1 = 41 bar p1 = 21 bar

40

50

100

200

300

400

500

600 700 800 Flow QN [Nm/h] Durchflu [m3/h]

Unicontrol UC500 HD

Unicontrol MR 60 12, 20, 50

Manual Manifold Assembly Series 300


For inert gases: Oxygen, Air, Nitrogen, Helium, Argon, Ar/CO2 mixtures. For flammable gases: Hydrogen, Methane, Hydrogen mixtures, Methane mixtures. Service pressure maximum 300 bar. Manifold Assembly Details Wall mounted manifold assembly - Cylinder securing restraints - Individual cylinder non-return valves - Bank isolation valves - High pressure header pipe work - Angle section frame Design Features Corrosion resistant wall mounted frame - Zinc-plated cylinder securing restraints - Dual seating non-return valves - Soft seat isolating valves - High strength high pressure header pipe work - Certified oxygen shock test resistant non-return valves and isolation valves Gas Size CYL M002-RH Inert 2x1 CYL M002-LH Fuel Gas 2x1 CYL M002-O2 Oxygen 2x1 CYL M002-CO2 Carbon Dioxide 2x1 CYL M002-N2O Nitrous Oxide 2x1 CYL M002-PR Propane 2x1 CYL M004-RH CYL M004-LH CYL M004-O2 CYL M004-CO2 CYL M004-N2O CYL M004-PR CYL M006-RH CYL M006-LH CYL M006-O2 CYL M006-CO2 CYL M006-N2O CYL M006-PR CYL M008-RH CYL M008-LH CYL M008-O2 CYL M008-CO2 CYL M008-N2O CYL M008-PR Notes 1. Package includes wall mounted manifold, high pressure flexible hoses (with anti-whip cables), 10 bar multistage pressure regulator, 11.2 bar safety relief valve, relief valve installation kit. 2. Larger manifolds are available. 3. Custom configurations and sizes can be manufactured to meet your requirements. 4. Carbon Dioxide manifolds may require vaporisers to prevent freezing of the regulator. 5. When ordering manifold systems please specify process gas, inlet & outlet pressure and gas supplier Inert Fuel Gas Oxygen Carbon Dioxide Nitrous Oxide Propane Inert Fuel Gas Oxygen Carbon Dioxide Nitrous Oxide Propane Inert Fuel Gas Oxygen Carbon Dioxide Nitrous Oxide Propane 2x2 2x2 2x2 2x2 2x2 2x2 2x3 2x3 2x3 2x3 2x3 2x3 2x4 2x4 2x4 2x4 2x4 2x4 Overall dimensions [mm] 920 920 920 920 920 1200 1520 1520 1520 1520 1520 2150 2120 2120 2120 2120 2120 3100 2720 2720 2720 2720 2720 4050

Pipeline installation kit not included

Edition 1/2008 - GCE UK 2008

Manual MCP Manifold Assembly Series 300


For inert gases: Oxygen, Air, Nitrogen, Helium, Argon, Ar/CO2 mixtures. For flammable gases: Hydrogen, Methane, Hydrogen mixtures, Methane mixtures. Service pressure maximum 300 bar.

Manifold Assembly DETAILS Wall mounted manifold assembly - Individual MCP non-return valves - Bank isolation valves - High pressure header pipe work - Angle section frame

Design Features Corrosion resistant wall mounted frame - Zinc-plated cylinder securing restraints - Dual seating non-return valves - Soft seat isolating valves - High strength high pressure header pipe work - Certified oxygen shock test resistant non-return valves and isolation valves MCP M002-RH MCP M002-LH MCP M002-O2 MCP M002-CO2 MCP M004-RH MCP M004-LH MCP M004-O2 MCP M004-CO2 MCP M006-RH MCP M006-LH MCP M006-O2 MCP M006-CO2 Gas Inert Fuel Gas Oxygen Carbon Dioxide Inert Fuel Gas Oxygen Carbon Dioxide Inert Fuel Gas Oxygen Carbon Dioxide Size 2x1 2x1 2x1 2x1 2x2 2x2 2x2 2x2 2x3 2x3 2x3 2x3

Notes 1. Package includes wall mounted manifold, high pressure flexible hoses (with anti-whip cables), 10 bar multistage pressure regulator, 11.2 bar safety relief valve, relief valve installation kit, 50mm pressure gauges, purge valves. 2. Larger manifolds are available. 3. Custom configurations and sizes can be manufactured to meet your requirements. 4. Carbon Dioxide manifolds may require vaporisers to prevent freezing of the regulator. 5. When ordering manifold systems please specify process gas, inlet & outlet pressure and gas supplier

10

Edition 1/2008 - GCE UK 2008

Autochange Manifold Assembly MAXIFLOW


For inert gases: Oxygen, Air, Nitrogen, Helium, Argon, Ar/CO2 mixtures. For flammable gases: Hydrogen, Methane, Hydrogen mixtures, Methane mixtures. Service pressure maximum 300 bar. Manifold Assembly details Wall mounted manifold assembly - Cylinder securing restraints - Individual cylinder non-return valves - Bank isolation valves - High pressure header pipe work - Angle section frame Design Features Corrosion resistant wall mounted frame - Zinc-plated cylinder securing restraints - Dual seating non-return valves - Soft seat isolating valves - High strength high pressure header pipe work - Certified oxygen shock test resistant non-return valves and isolation valves CYL A002-RH CYL A002-LH CYL A002-O2 CYL A002-CO2 CYL A002-N2O CYL A002-PR CYL A004-RH CYL A004-LH CYL A004-O2 CYL A004-CO2 CYL A004-N2O CYL A004-PR CYL A006-RH CYL A006-LH CYL A006-O2 CYL A006-CO2 CYL A006-N2O CYL A006-PR CYL A008-RH CYL A008-LH CYL A008-O2 CYL A008-CO2 CYL A008-N2O CYL A008-PR Gas Inert Fuel Gas Oxygen Carbon Dioxide Nitrous Oxide Propane Inert Fuel Gas Oxygen Carbon Dioxide Nitrous Oxide Propane Inert Fuel Gas Oxygen Carbon Dioxide Nitrous Oxide Propane Inert Fuel Gas Oxygen Carbon Dioxide Nitrous Oxide Propane Size 2x1 2x1 2x1 2x1 2x1 2x1 2x2 2x2 2x2 2x2 2x2 2x2 2x3 2x3 2x3 2x3 2x3 2x3 2x4 2x4 2x4 2x4 2x4 2x4 Overall dimensions [mm] 920 920 920 920 920 1200 1520 1520 1520 1520 1520 2150 2120 2120 2120 2120 2120 3100 2720 2720 2720 2720 2720 4050

Notes 1. Package includes wall mounted manifold, Maxiflow autochange unit, high pressure flexible hoses (with anti-whip cables), 10 Bar pressure regulator, contact alarm gauges, high pressure purge valves, 11.2 Bar safety relief valve, relief valve installation kit. 2. Larger manifolds are available. 3. Custom configurations and sizes can be manufactured to meet your requirements. 4. Cylinder connecting arms, regulator, safety valve etc. are required to be ordered separately. 5. When ordering manifold systems please specify process gas, inlet & outlet pressure and gas supplier.

Edition 1/2008 - GCE UK 2008

11

Autochange MCP Manifold Assembly MAXIFLOW


For inert gases: Oxygen, Air, Nitrogen, Helium, Argon, Ar/CO2 mixtures. For flammable gases: Hydrogen, Methane, Hydrogen mixtures, Methane mixtures. Service pressure maximum 300 bar. Manifold Assembly DETAILS Wall mounted manifold assembly - Individual MCP non-return valves - Bank isolation valves - High pressure header pipe work - Angle section frame Design Features Corrosion resistant wall mounted frame - Zinc-plated cylinder securing restraints - Dual seating non-return valves - Soft seat isolating valves - High strength high pressure header pipe work - Certified oxygen shock test resistant non-return valves and isolation valves

MCP A002-RH MCP A002-LH MCP A002-O2 MCP A002-CO2 MCP A004-RH MCP A004-LH MCP A004-O2 MCP A004-CO2 MCP A006-RH MCP A006-LH MCP A006-O2 MCP A006-CO2

Gas Inert Fuel Gas Oxygen Carbon Dioxide Inert Fuel Gas Oxygen Carbon Dioxide Inert Fuel Gas Oxygen Carbon Dioxide

Size 2x1 2x1 2x1 2x1 2x2 2x2 2x2 2x2 2x3 2x3 2x3 2x3

Notes 1. Package includes wall mounted manifold, Maxiflow autochange unit, contact alarm gauges, high pressure flexible hoses (with anti-whip cables), 10 bar multistage pressure regulator, 11.2 bar safety relief valve, relief valve installation kit, 50mm pressure gauges, purge valves. 2. Larger manifolds are available. 3. Custom configurations and sizes can be manufactured to meet your requirements. 4. Carbon Dioxide manifolds may require vaporisers to prevent freezing of the regulator. 5. When ordering manifold systems please specify process gas, inlet & outlet pressure and gas supplier

12

Edition 1/2008 - GCE UK 2008

Autochange Units
MM3942A 768070 MM3925O 768071 MM3925N 768069 Type Manifold M. with Cont. gauge Manifold M. with Cont. gauge Manifold M. with Cont. gauge Gas Acetylene Acetylene Oxygen Oxygen Compr. Gases inert Outl. press. 1,5 bar 1,5 bar 10 bar 10 bar 10 bar 10 bar Inlet Outlet SI21,7LH M G1/2 F SI21,7LH M G1/2 F SI21,7 M G1/2 F SI21,7 M G1/2 F SI21,7 M G1/2 F SI21,7 M G1/2 F Version french french french french french french

0768070

Conversion kits MM3964CO2 MM3964HE MM3964H MM3964N MM3964LHH MM3964O MM3964RHM Gas CO2 Helium Hydrogen inert LH-mix Oxygen RH-mix Outl. press. 10 bar 10 bar 10 bar 10 bar 10 bar 10 bar 10 bar Inlet W21,8 M W21,8 M W21,8 M W21,8 M W21,8 M W21,8 M W21,8 M Outlet G3/8 M G3/8 M G3/8 M G3/8 M G3/8 M G3/8 M G3/8 M

Conversion kits supplied to replace older style (Series 300) autochange units which are now obsolete. Supplied conversion kits are retro-fitted to existing manifold framework and are supplied complete with the necessary connecting arms

MM3964CO2

Edition 1/2008 - GCE UK 2008

13

Single Cylinder Manifold Assembly Series 300


For inert gases: Oxygen, Air, Nitrogen, Helium, Argon, Ar/CO2 mixtures. For flammable gases: Hydrogen, Methane, Hydrogen mixtures, Methane mixtures. Service pressure maximum 300 bar. Manifold Assembly DETAILS Wall mounted manifold assembly - Cylinder securing restraint - Individual cylinder non-return valve - Isolation valve - Angle section frame Design Features Corrosion resistant wall mounted frame - Zinc-plated cylinder securing restraint - Dual seating non-return valves - Soft seat isolating valves - High strength high pressure header pipe work - Certified oxygen shock test resistant non-return valves and isolation valves CYL S001-RH CYL S001-LH CYL S001-O2 CYL S001-CO2 CYL S001-N2O CYL S001-PR MCP S001-RH MCP S001-LH MCP S001-O2 MCP S001-CO2 Gas Inert Fuel Gas Oxygen Carbon Dioxide Nitrous Oxide Propane Inert Fuel Gas Oxygen Carbon Dioxide Size Single Cylinder Single Cylinder Single Cylinder Single Cylinder Single Cylinder Single Cylinder Single Cylinder Single Cylinder Single Cylinder Single Cylinder

Notes 1. Package includes wall mounted manifold, high pressure flexible hose (with anti-whip cable), 10 Bar pressure regulator, 11.2 Bar safety relief valve, relief valve installation kit, line isolation valve. 2. Larger manifolds are available. 3. Custom configurations and sizes can be manufactured to meet your requirements. 4. Cylinder connecting arms, regulator, safety valve etc. are required to be ordered separately. 5. When ordering manifold systems please specify process gas, inlet & outlet pressure and gas supplier.

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Edition 1/2008 - GCE UK 2008

Cutting and Welding - High pressure gases

Semiautomatic manifold MIC60, HP 250/400


The MIC 60 Semiauto unit reduces compressed gases of 200 bar to a continuous gas supply of 14 bar. The unit can be used for Oxygen and compressed gases. It is designed for the use with 2 gas sources (cylinders or cylinder bundles).However, one side at time is the operating one and the other is then the reserve side. The MIC 60 Semiauto will ensure continuity of gas flow by automatically changing from a nearly empty bank of cylinders to a full cylinder bank. MIC 60 is a complete valve unit with high pressure filters, isolating valves, regulators, autochange unit and secondary pipe with line shut-off valve. 850 003 000 850 003 700 850 003 300 850 006 700 Type MIC 60 Semiauto MIC 60 Semiauto MIC 60 Semiauto MIC 60 Semiauto Gas Oxygen Argon Hydrogen Nitrogen

For corresponding HP hoses please please see chapter Accessory. Pressure units can be configurated in acc. to the necessary number of cylinders or bundles. Technical Data Max inlet pressure: Max outlet pressure: Capacity: Inlet: Outlet: Weight:

200 bar 14 bar, Nitrogen HP version 50 bar! 250 m/h W21,8 x 1/14 stainles steel, diameter 21,2 x 3,1 mm 24 kg

Performance charts
Ausgangsdruck p2 [bar] 25 20 15 10 5 0 0 10 20 30
p1 = 21 bar p1 = 300 bar p1 = 41 bar p1 = 300 bar

Pressure p2 [bar] Ausgangsdruck p2 [bar]


60 50 40 30 20 10 0 60 70 80 90 100 Durchflu [m3/h] 0 100 200
p1 = 21 bar p1 = 300 bar p1 = 41 bar p1 = 300 bar

40

50

300

400

500

600

700

800

Durchflu [m3/h] /h] Flow Nitrogen QN [Nm

Unicontrol UC500 HD

Flow curve The graph shows the working pressure as a function of the flow of gas for different inlet pressures. For corresponding flexible hoses please see on page 6. Pressure units can be configurated in acc. to the necessary number of cylinders or bundles.
p1 = 4 bar

Pressure p2 [bar] Unicontrol MR

60 12, 20, 50

Ausgangsdruck p2 [bar] 1,5


p1 = 20 bar

Ausgangsdruck p2 [bar] 1,5 1


p1 = 20 bar

HP gases Rated 1 flow: 250 m/h p = 20 bar Max. flow: 250 m/h 1 Cylinder pressure: 200 bar p1 =14/50 20 bar bar 0,5 Outlet pressure:
0 0 5
p1 = 2 bar

p1 = 20 bar p1 = 20 bar p1 = 2 bar

0,5

p1 = 3 bar

p1 = 3 bar

pN 4 bar Flow Oxygen Q [Nm/h] 1 =

Edition 1/2008 - GCE UK 20080

10

15

20

25
3

30

10

15

20

25

15
30
3

Cutting and Welding - Diverse manifolds

MAXIFLOW Autochange COMPAC FLOW


The MAXIFLOW Autochange COMPAC FLOW eliminates un-programmed interruption of process gas without any electrical supply required for change over. MAXIFLOW it is more compact than Semiauto MIC 60 and the expansion of gases will happen in two stages. The MAXIFLOW includes isolation valves and purge valves. Optional the MAXIFLOW is provided with contact alarm gauges and also pressure safety valves could be adapted. MM 39250 Maxiflow MM 3925N Maxiflow MM 4115RHM Maxiflow 0 768 065 Maxiflow 0 768 066 Maxiflow Gas Oxygen inert Mison, RH.mix Oxygen Nitrogen Outlet pressure 15 bar 15 Bar 15 bar 25 bar 50 bar

For corresponding hoses please please see chapter Accessory. Pressure units can be configurated in acc. to the necessary number of cylinders or bundles. Technical Data Inlet / outlet pressure: Inlet / outlet: Weight:

300 bar / 15 - 25 - 50 bar 2 x W21,8x1/14 / threaded union G3/8m EN560 app. 5 kg Pressure p2 [bar]

HP gases Rated flow: 50 m/h Max. flow: 60 m/h Cylinder pressure: 300 bar Outlet pressure: 15 bar

Manifold TWIN

Flow QN [Nm/h] Compact cylinder manifold for compressed gases up to 200 bar (300 bar) inlet pressure. On each side isolation valves and shut-off valves. The design allows to install cylinder sub assemblies with common GCE components. 0 768 067 0 768 068 Twin small flow 30 m/h Twin medium flow 60 m/h

For corresponding HP hoses please please see chapter Accessory. Pressure units can be configurated in acc. to the necessary number of cylinders or bundles. Technical Data Inlet pressure: Outlet pressure: Max. Capacity: Inlet connection : Outlet : Weight:

200 bar (300 bar) 16 bar 70 m/h W21,8x1/14 Ball valve G 5 kg Performance chart Pressure p2 [bar] Ausgangsdruck p [bar]
2

25 20
Extension assembly example, for connecting pipes please look to chapter Accessory

p1 = 300 bar

15 10 5 0 0 10 20 30
p1 = 21 bar p1 = 300 bar p1 = 41 bar

HP gases Rated flow: 50 m/h Max. flow: 70 m/h Cylinder pressure: 200 bar Outlet pressure: to 16 bar

40

50

60

70

80 90 100 Durchflu [m3/h]

Unicontrol UC500 HD

Flow QN [Nm/h]

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Edition 1/2008 - GCE UK 2008

2. Both the point block and point valve can be used with flexibles(see datasheet). 3. Point blocks and point valves can be used to connect Multi-cylinder packs/bundles by using 2000mm long flexible hoses(sheet datasheet).

1Cylinder MM2581
Notes;-

2Cylinder MM2582

3Cylinder MM2583

CYLINDER RACKS 4Cylinder 5Cylinder MM2584 MM2585

6Cylinder MM2586

7Cylinder MM2587

8Cylinder MM2588

2. The rack is made from corrosion resistant angle. Single Cylinder Couplers 3. Standard racks are designed for 230mm diameter cylinders, other sizes available 4. Floor mounting kit MM1635 is available.

1. Wall mounted racks come complete with cylinder secure restraints.

Typically wall mounted system Cylinder securing restraints Regulator mounting block Compact in size Ease of installation Simple, low cost design
DESIGN FEATURES Compact in size. Ease of installation. Simple, low cost design.

DesignCYLINDER Features SINGLE SYSTEM DETAILS


Typically wall mounted system. Cylinder securing restraints. Regulator mounting block.

Notes;- 1. Point block/valve, manifold regulator, connecting arm, cylinder rack, safety valve, etc. require to be ordered separately. 2. Point block/valves are wall mounted.

Point block/valve, manifold regulator, connecting arm, cylinder rack, safety valve, etc. require to be ordered separately. Point block/valves are wall mounted.

GCE (Gas Control Systems) Ltd Member of the GCE Group Visit us at www.gceuk.com

Point Block

2 Peel Road, West Pimbo Skelmersdale, Lancs, WN8 9QA United Kingdom

All flexibles and connecting arms listed below fit to the inlet of the point blocks. All outlet connections are British to BS.341(except NEVOC). The point blocks come complete with wall mounting bracket. Connecting arm, manifold regulator, safety valve, etc. require to be ordered separately. Flammable (LH.) cannot be used for Acetylene. Gas inert (RH.) flammable (LH.) Carbon Dioxide Nitrous Oxide N2 NEVOC

Telephone: Telefax: E-mail:

+44 (0) 1695 714474 +44 (0) 1695 714456 sales@gcegcs.com

MM1481 MM1480 MM1482 MM1483 MM3366

Point Valve
All flexibles and connecting arms listed below fit to the inlet of the point valves. All outlet connections are British to BS.341 (except NEVOC). The point blocks come complete with wall mounting bracket. Connecting arm, manifold regulator, safety valve, etc. require to be ordered separately. Flammable (LH.) cannot be used for Acetylene (see data sheet). MM1489 MM1489 MM1490 MM1491 MM3367 Gas inert (RH.) flammable (LH.) Carbon Dioxide Nitrous Oxide N2 NEVOC

Flexible Hoses
Connecting arms cylinder connections are British to BS.341 (except NEVOC). Both the point block and point valve can be used with flexibles. Point blocks and point valves can be used to connect Multi-cylinder packs/bundles by using 2000 mm long flexible hoses. Please see page 42. MM1476 MM1477 MM1478 MM1479 MM3361 Gas inert (RH.) flammable (LH.) Carbon Dioxide Nitrous Oxide N2 NEVOC

Cylinder Racks
Wall mounted racks come complete with cylinder secure restraints. The rack is made from corrosion resistant angle. Standard racks are designed for 230 mm diameter cylinders, other sizes available. Floor mounting kit MM1635 is available. MM2581 MM2582 MM2583 MM2584 MM2585 MM2586 MM2587 MM2588 Type 1 cylinder 2 cylinders 3 cylinders 4 cylinders 5 cylinders 6 cylinders 7 cylinders 8 cylinders
Edition 1/2008 - GCE UK 2008

17

Cutting and Welding - Point-of-Use Units

Outlet Points
Main benefits: simple installation and lower cost, individual work station control, non-return valves fitted to prevent back flow and pipeline contamination, quick visual indication of status with quarter turn isolation valves, complies with all current EN and British Standards, meets BCGA Codes of Practice.

Linemaster Outlet Points


Maximum inlet pressure 30 bar except outlets fitted with flashback arresters, which are inert 10 bar, flammable 5 bar and Acetylene 1.5 bar. Inlet connections: inert & flammable 15 mm solder socket, Acetylene G female. Outlet points are fitted with a non-return valve, isolation valve, regulator block, wall mounting bracket. The Acetylene outlet always has a flashback arrestor but outlets for Oxygen and flammable gases it is optional.

MM0268 MM0269 MM1748

Gas Acetylene Inert Oxygen

Type with flashback arrestor FR 34

Linemaster Regulators
Maximum inlet pressure 30 bar. Inlet NPT male, outlet G3/8 RH or LH male cone. For a new installation both a Linemaster regulator and Linemaster Outlet Point are required. 0781708 0781707 0781704 0781697 0781706 0781703 0781699 Gas Acetylene Flammable (LH.) Flammable (LH.) Flammable (LH.) Inert Inert Inert Outlet pressure 1,5 bar 2 bar 4 bar 12,5 bar 2 bar 4 bar 12,5 bar

Series 300 Outlet Point Assemblies


Maximum inlet pressure 25 bar. Inlet connections. inert & flammable 15 mm solder socket, Acetylene G female. Outlet is G3/8 RH or LH male cone to suit standard welding hose, this can be removed leaving NPT female for use with compression fittings or similar. All outlets points are fitted with a non-return valve, isolation valve, regulator, outlet pressure gauge, dirt inlet filter, wall mounting bracket. The Acetylene outlet always has a flashback arrestor. If a flashback arrestor is required for Oxygen and flammable gases, it can be fitted to the outlet of the assembly. Flammable gases: Hydrogen + mixtures, Methane + mixtures, Propane. Please state gas and service pressure when ordering. MM2010-22 0781776 0781777 0781778 0781779 0781781 Gas Acetylene Inert (RH.) Inert (RH.) Inert (RH.) Flammable (LH.) Flammable (LH.) Outlet pressure 1,5 bar 2 bar 5 bar 10 bar 2 bar 10 bar

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Edition 1/2008 - GCE UK 2008

Manifold Regulators
Manifold Regulators - Single stage
Service pressure 300 bar maximum (except acetylene, propane and 14bar regulator). Sintered inlet filter. Easy grip pressure adjusting knob or T -bar. Mainly high strength brass body and fittings. Safety patent bulkhead pressure gauges. Stainless steel or reinforced elastomer diaphragm. Safety valve on pressure reduction chamber. Inlet connections are to BS.341 (except NEVOC). Fully tested assembly. Notes: Regulators have been oxygen shock tested or in the case of acetylene, decomposition tested. When ordering please state gas service. 151840 0762864 0762865 0762866 151841 0782970 MM1730 0762561 0762562 0762558 Gas Inert (RH.) Inert (RH.) Inert (RH.) Inert (RH.) Flammable (LH.) Acetylene Propane N2 NEVOC N2 NEVOC N2 NEVOC Outlet pressure 14 bar (high flow) 28 bar 100 bar 200 bar 14 bar (high flow) 1.5 bar 2 bar 28 bar 100 bar 200 bar

Inert gases: Air, Nitrogen, Helium, Argon, Ar/CO2 mixtures. Flammable gases: Hydrogen, Methane, Hydrogen mixtures, Methane mixtures.

Manifold Regulators - Multi stage


Service pressure 300 bar maximum. Two stage pressure reduction giving extremely good pressure characteristics. Stainless steel first stage pressure reduction. Large second stage pressure reduction chamber giving precise pressure control. Integral bursting disc & safety valve on second stage pressure reduction. Sinter inlet filter. Safety patent bulkhead inlet & outlet pressure gauges. Mainly high strength brass body and fittings. Captivated easy grip pressure adjusting knob. Integral first stage safety valve can be piped away. Inlet connections are to BS.341(except NEVOC). Fully tested assembly. Notes: Regulators have been oxygen shock tested or in the case of acetylene, decomposition tested. When ordering please state gas service. 0762146 0762147 0762396 0762148 0762149 0762397 0762153 0762398 0762152 0762084 Inert (RH.) Inert (RH.) Inert (RH.) Flammable (LH.) Flammable (LH.) Flammable (LH.) Carbon Dioxide Carbon Dioxide Nitrous Oxide N2 NEVOC 4 bar 10 bar 42 bar 4 bar 10 bar 42 bar 10 bar 42 bar 10 bar 10 bar

Inert gases: Air, Nitrogen, Helium, Argon, Ar/CO2 mixtures. Flammable gases: Hydrogen, Methane, Hydrogen mixtures, Methane mixtures.

Edition 1/2008 - GCE UK 2008

19

Accessory HP 250/400
Safety valves
Set pressure is normally between 10 & 25% above the required line pressure, but ensuring that the design pressure is not exceeded and that the valve will reset above the line pressure. Safety relief valve connections are: Inlet, 1/2BSP male flat seat. Outlet 3/4BSP female. Safety relief valve adaptor is available and is designed to be silver soldered to 15 mm od. copper pipe. The safety relief valve is normally fitted to the branch of a copper tee. Design Features

High flow capacity Wide range of set pressures Vent can be piped away Certificates of performance and conformance available Can be installed in any orientation Ease of maintenance when using GCE adaptor or installation kit
Set Pressure (Relief Pressure) Bar.g Psi.g MM1565 2.1 30 MM1566 2.8 40 MM1776 3.8 55 MM1777 4.1 60 MM1567 4.8 70 MM1568 6.2 90 MM1779 6.9 100 MM1569 7.6 110 MM1780 8.9 129 MM1782 10.3 150 MM1965 11.2 162 MM1783 11.7 170 MM1781 16.9 245 MM1784 17.6 255 MM1785 22.1 320 MM3400 31 450 MM3401 46 667 Options MM1449 Safety valve adaptor MM2570 Pipeline installation kit RH. * MM2395 Pipeline installation kit LH. *

* The Pipeline Installation kit is an assembly of the following: safety valve block, inter-connecting pipe from the regulator or auto, G1/2 isolating ball valve and assembled to the manifold frame.

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Edition 1/2008 - GCE UK 2008

MM2530 1000 mm MM2529 MM2526 MM2527 MM2528 MM2530 MM2546 M2527 MM2528 MM2529 MM2527 MM2546 MM2528 1500 mmnut & nipple High pressure flexible (G3/8 loose - 1/4NPT.female) 00mm 1500mm 2000mm 3000mm 5000mm h pressure flexible (G3/8 loose nut & nipple - 1/4NPT.female) High pressure flexible - G3/8 loose nut & nipple) MM2529 (G5/8RH.bullnose 2000 mm G3/8 1/4NPT-F 1/4NPT-F MM2526 MM2527 MM2528 MM2529 MM2530 MM2546 M2527 MM2528 MM2529 MM2530 MM2530 MM2546 3000 mm MM2531 MM2532 MM2533 MM2534 MM2535 MM2590 MM2546 5000 mm hpressure pressureflexible flexible(G5/8RH.bullnose (G3/8 loose nut &- nipple - 1/4NPT.female) High pressure (G5/8RH.bullnose - G3/8 loose nut & nipple) G3/8flexible loose nut & nipple) 1/4NPT-F G3/8 1/4NPT-F G5/8 G3/8 MM2546 M2527 MM2528 MM2529 MM2530 MM2531 MM2532 MM2533 MM2534 MM2535 MM2590 M2532 MM2533 1000mm MM2534High1500mm MM2535 MM2590 600mm 2000mm 3000mm 5000mm pressure flexible (G5/8RH.bullnose - G3/8 loose nut & nipple) 0mm 1500mm 2000mm 3000mm High pressure (G5/8RH.bullnose - 5000mm G3/8 loose nut & nipple) pressure flexible (G5/8RH.bullnose - G3/8flexible loose nut & nipple) MM2531 600 mm High pressure flexible (G5/8LH.bullnose - G3/8 loose nut & nipple) 1/4NPT-F G5/8 G3/8 G3/8 MM2535 1000 mm MM2531 MM2532 MM2533 MM2534 MM2535 MM2590 M2532 MM2533 MM2534 MM2532 MM2590 MM2536 MM2537 MM2538 MM2539 MM2540 MM2591 High1000mm pressure flexible (G3/8 loose nut & nipple - 1/4NPT.female) 600mm 1500mm 2000mm 3000mm 5000mm MM2533 3000mm 1500 mm 0mm 1500mm 2000mm 5000mm h pressure flexible (G3/8 loose nut & nipple 1/4NPT.female) pressure (G5/8RH.bullnose G3/8 loose nut & nipple) High pressure flexible (G5/8LH.bullnose G3/8 loose nut & nipple) pressure flexible flexible (G5/8LH.bullnose G3/8 loose nut & nipple) MM2534 2000 mm G5/8 G3/8 MM2526 MM2527 MM2528 MM2529 MM2530 MM2546 G3/8 G5/8LH M2527 MM2528 MM2529 MM2546 mm 1500mm 2000mm 3000mm 5000mm MM2535 MM2530 3000 mmG3/8 M2532 MM2533 MM2534 MM2535 MM2590 MM2536 MM2537 MM2538 MM2539 MM2540 MM2591 M2537 MM2538 MM2539 MM2540 MM2591 High pressure flexible (G3/8 loose nut & nipple 1/4NPT.female) MM2590 5000 mm hpressure pressureflexible flexible (G3/8 loose nutpressure &- nipple - 1/4NPT.female) G3/8 1/4NPT-F High flexible (G5/8LH.bullnose G3/8 loose nut & nipple) (G5/8LH.bullnose G3/8 loose nut & nipple) 1/4NPT-F High pressure flexible (G3/8 loose nut & nipple both ends) G3/8 MM2526 MM2527 MM2528 MM2529 MM2530 MM2546 G5/8LH G3/8 G3/8 M2527 MM2528 MM2529 MM2530 MM2546 600mm 1000mm 1500mm 2000mm 3000mm 5000mm pressure flexible (G3/8 loose nut & nipple - 1/4NPT.female) MM2536 MM2537 MM2538 MM2539 MM2540 MM2591 M2537 MM2538 MM2539 MM2540 MM2591 High pressure flexible (G5/8LH.bullnose G3/8 loose nut & nipple) MM2541 MM2542 MM2543 MM2544 MM2545 MM2592 High pressure flexible (G5/8RH.bullnose - G3/8 loose nut & nipple) pressure flexible (G5/8RH.bullnose - G3/8 loose nut & nipple) 527 MM2528 MM2529 MM2530 MM2546 pressure flexible (G5/8LH.bullnose MM2536 ends) 600 mm G3/8 1/4NPT-F 1/4NPT-F High flexible (G3/8 loose nut & nipple both ends) High pressure flexible loose nut pressure & nipple both G5/8LH (G3/8 G3/8 G3/8 MM2531 MM2532 MM2533 MM2534 MM2535 MM2590 MM2537 1000 mm High pressure flexible (G3/8 loose nut & - 1/4NPT.female) G3/8 G3/8 nipple M2532 MM2533 MM2534 MM2535 MM2590 M2537 MM2538 MM2539 MM2540 MM2591 MM2541 MM2542 MM2543 MM2544 MM2545 MM2592 M2542 MM2543 MM2544 MM2545 MM2592 MM2538 (G5/8RH.bullnose 1500 mm 1/4NPT-F High pressure flexible - G3/8 loose MM2530 nut & nipple) pressure flexible (G5/8RH.bullnose - G3/8 loose nut & (G3/8 nipple) MM2526 MM2527 MM2528 MM2546 600mm 1000mm 1500mm 2000mm 3000mm 5000mm G5/8 G3/8MM2529 High pressure flexible loose nut & nipple both ends) High pressure flexible (G3/8 loose nut & nipple both ends) MM2539 2000 mm G3/8 High pressure Oxygen flexible (G5/8RH.bullnose G3/8 loose nut & nipple) MM2531 MM2532 MM2533 MM2534 MM2535 MM2590 G3/8 G3/8 G3/8 M2532 MM2533 MM2534 MM2535 MM2590 MM2540 nipple) 3000 mm MM2544 essure flexible (G5/8RH.bullnose - G3/8 loose nut & MM2541 MM2542 MM2543 MM2545 MM2592 M2542 MM2543 MM2544 MM2545 MM2592 1/4NPT-F -G3/8 MM2598 MM2599 MM2591 5000 mm High pressure flexible (G5/8LH.bullnose G3/8 loose nut & nipple) 600mm 1000mm 1500mm 2000mm 3000mm 5000mm pressure flexible (G5/8LH.bullnose - G3/8 loose nut & nipple) High pressure flexible (G3/8 loose nut & nipple - 1/4NPT.female) 532 MM2533 MM2534 MM2535 MM2590 High flexible (G3/8 loose nut & nipple both ends) G5/8 G3/8 G3/8 High pressure Oxygen flexible (G5/8RH.bullnose G3/8 loose nut & nipple) ssure pressure Oxygen flexible (G5/8RH.bullnose G3/8 loose nut & nipple) G3/8 G3/8 G3/8 MM2536 MM2537 MM2538 MM2539 MM2540 MM2591 High pressure flexible (G5/8RH.bullnose -G3/8 G3/8 loose nut & nipple) G5/8 G3/8 G3/8 M2537 MM2538 MM2539 MM2540 MM2591 MM2526 MM2527 MM2528 MM2529 MM2530 MM2546 M2542 MM2543 MM2544 MM2545 MM2592 High pressure flexible (G3/8 loose nut & nipple both ends) - MM2598 MM2599 M2598 MM2599 G3/8 High pressure flexible (G5/8LH.bullnose G3/8 loose nut & nipple) pressure flexible (G5/8LH.bullnose - G3/8 loose nut & nipple) MM2531 MM2532 MM2533 MM2534 MM2535 MM2590 MM2541 (G3/8 600 mm High pressure flexible loose nut & nipple - 1/4NPT.female) G5/8LH G3/8 High pressure Oxygen flexible (G5/8RH.bullnose G3/8 loose nut & nipple) sure Oxygen flexible (G5/8RH.bullnose G3/8 loose nut & nipple) G3/8 G3/8 1/4NPT-F High pressure flexible (NEVOC inert - MM2539 G3/8 loose nut & MM2540 nipple) MM2542 MM2540 1000 mm MM2536 MM2537 MM2538 MM2591 G5/8 G3/8 G3/8 G3/8 G3/8 G3/8 loose G3/8 M2537 MM2538 MM2539 MM2591 MM2526 MM2527 MM2528 MM2529 MM2530 MM2546 essure flexible (G5/8LH.bullnose - G3/8 nut & - G5/8 MM2598 -nipple) MM2599 M2598 MM2599 - 1500 mm MM2543 G3/8 MM3361 - pressure flexible - (G3/8 loose nut MM3362 0mm 1500mm 2000mm 3000mm 5000mm High & nipple both ends) MM2544 2000 mm High pressure flexible (G3/8 loose nut & nipple both ends) High pressure flexible (G5/8RH.bullnose - G3/8 loose nut & nipple) 537 MM2538 MM2539 MM2540 ssure Oxygen (G5/8RH.bullnose - loose G3/8 loose nut & nipple) G5/8LH G3/8 G3/8 G3/8 1/4NPT-F High flexible (NEVOC inert -MM2591 G3/8 loose nut & nipple) gh pressure flexible (NEVOC inert -pressure G3/8 nut G5/8 G3/8 G3/8 G3/8 G3/8 G3/8 G3/8 MM2541 MM2542 MM2543 MM2544 MM2545 MM2592 MM2545 & nipple) 3000 mm High pressure flexible (G5/8LH.bullnose G3/8 loose nut & nipple) W30x2 G3/8 M2542 MM2543 MM2544 MM2545 MM2592 MM2531 MM2532 MM2533 MM2534 MM2535 MM2590 M2598 MM2599 MM2592 5000 mm MM3362 MM3361 -pressure flexible MM3362 G3/8 h (G3/8 loose nut & nipple 1/4NPT.female) High flexible (G3/8 loose & nipple both ends) High pressure flexible (G3/8 High loose nut & pressure nipple both ends) MM2536 MM2537 MM2538 MM2539 MM2540 MM2591 pressure flexible (G5/8RH.bullnose -nut G3/8 loose nut & nipple) G3/8(NEVOC G3/8 High pressure flexible (NEVOC inert G3/8 loose nut & nipple) h pressure flexible inert G3/8 loose nut & nipple) G3/8 G5/8 G3/8 G3/8 G3/8 loose nut & High pressure flexible (Carbon Dioxide G3/8 nipple) M2527 MM2528 MM2529 MM2530 MM2546 MM2541 MM2542 MM2543 MM2544 MM2545 MM2592 W30x2 G3/8 G3/8 M2542 MM2543 MM2544 MM2545 MM2592 MM2531 MM2532 MM2533 MM2534 MM2535 MM2590 High pressure flexible (G5/8RH.bullnose - G3/8 loose gh flexible nut both ends) - & nipple - Oxygen MM3362 - nut & nipple) - pressure MM3361 -(G3/8 loose MM3362 G5/8LH G3/8 MM3363 High pressure MM3364 - nipple) Oxygen flexible - G3/8 loose nut & MM2598 -(G5/8RH.bullnose 1000 mm MM3365 sure Oxygen flexible (G5/8RH.bullnose G3/8 loose nut & nipple) High pressure flexible (G5/8LH.bullnose G3/8 loose nut & nipple) 1/4NPT-F 542 MM2543 MM2544 MM2545 MM2592 gh pressureflexible flexible (NEVOC inert -G3/8 loose nut & nipple) G3/8 G3/8 G3/8 High pressure flexible Dioxide - G3/8 loose nut &-nipple) G5/8 G3/8 MM2599 2000 mm h pressure (Carbon Dioxide G3/8 loose nut & nipple) G3/8 G3/8 - W30x2 MM2598 - (Carbon MM2599 High pressure flexible (G3/8 loose nut & nipple both MM2540 ends) 0.860x14TPI G3/8 M2598 MM2599 MM2536 MM2537 MM2538 MM2539 MM2591 MM3362 MM3363 MM3364 MM3365 M3364 MM3365 G3/8 0mm 1500mm 2000mm 3000mm 5000mm pressure flexible (G5/8RH.bullnose G3/8 loose nut & nipple) High pressure Oxygen flexible (G5/8RH.bullnose -loose G3/8nut loose nut & nipple) G3/8 Oxygen flexible (G5/8RH.bullnose G3/8 loose nut & nipple) MM2541 MM2542 MM2543 MM2545 MM2592 High pressure flexible (G5/8LH.bullnose - G3/8 G3/8 loose & nipple) nipple) G5/8 G3/8MM2544 G3/8 High pressure flexible (Carbon Dioxide nut & hsure pressure flexible (Carbon Dioxide G3/8 loose nut & nipple) G3/8 G3/8 flexible Acetylene G5/8LH G3/8 High pressure (G5/8 LH -G3/8 G3/8 & nipple) M2532 MM2533 MM2534 MM2535 MM2590 -MM2598 -MM2599 G3/8 G3/8 M2598 MM2599 - loose nut MM2536 MM2537 MM2538 MM2539 MM2540 MM2591 re Oxygen 0.860x14TPI flexible (G5/8RH.bullnose - G3/8 loose nut M3364 MM3365 - nipple) MM3363 MM3364 - & MM3365 G3/8 G3/8 h pressure flexible (G3/8 loose nut & nipple 1/4NPT.female) MM3513 MM3436 MM3514 High pressure flexible (NEVOC inert - G3/8 loose nut & nipple) hpressure pressureflexible flexible (NEVOC inert -G3/8 loose nut & High pressure flexible (G3/8 loose nut G3/8 & both ends) 598 - (Carbon MM2599 -nipple) - nipple G3/8 G5/8 G3/8 G3/8 h Dioxide G3/8 loose nut & nipple) G3/8 G3/8 G5/8LH G3/8 High flexible Acetylene (G5/8 LH MM2546 - G3/8 G3/8 loose nut & nipple) pressure flexible Acetylene (G5/8 LH - G3/8 loose nut & nipple) M2527 MM2528 MM2529 G3/8 0.860x14TPI G3/8 MM3361 -pressure -MM2530 MM3362 - & High pressure Oxygen flexible (G5/8RH.bullnose G3/8 loose nut nipple) MM3362 MM2541 MM2542 MM2543 MM2544 MM2545 MM2592 G5/8LH G3/8 M3364 MM3365 High pressure flexible (NEVOC inert - G3/8 loose nut & nipple) MM3513 MM3436 -& (NEVOC MM3514 M3436 MM3514 - loose G3/8 G3/8 G3/8 pressure flexible (G5/8LH.bullnose - G3/8 loose nut nipple) High pressure flexible inert -& G3/8 nutends) &-nipple) h pressure flexible (NEVOC inert G3/8 loose nut & nipple) MM2598 MM2599 High pressure flexible (G3/8 loose nut nipple both 1/4NPT-F W30x2 G3/8 LH - G3/8 loose nut & nipple) MM3361 600 (G5/8 mm pressure flexible Acetylene (G5/8 LH G3/8 loose nut & nipple) High pressure flexible Acetylene G3/8 G3/8 G3/8 MM3362 M2537 MM2538 MM2539 MM2540 MM2591 MM3361 - - 2000 mm MM3362 MM3362 G5/8LH G3/8 G3/8 MM2541 MM2542 MM2544 MM2545 MM2592 pressure flexible (NEVOC inert - MM3514 G3/8 loose nutMM2543 & nipple) M3436 MM3513 MM3436 MM3514 G5/8 G3/8 G3/8 G3/8 DESIGN FEATURES pressure flexible (G5/8RH.bullnose - G3/8 loose nut & nipple) High pressure flexible (Carbon Dioxide - G3/8 loose nut & nipple) h pressure flexible (Carbon Dioxide -orientations. G3/8 loose nut & nipple) pressure flexible (G5/8RH.bullnose G3/8 loose nut & nipple) wire. G3/8 -G3/8 MM3362 -& - - full pressure flexible Acetylene (G5/8 LH - Oxygen G3/8 loose nut nipple) W30x2 G3/8 with be used with High most cylinder G3/8 Fitted length restraining/anti-whip G3/8 M2532 Can MM2533 MM2534 MM2590 MM3363 MM3364 -MM2535 MM3365 G3/8 G5/8LH G3/8 High pressure flexible (NEVOC inert G3/8 loose nut & nipple) Inlet filters fitted to all cylinder connection flexibles. Gas quality linings. M3364 MM3365 MM2598 MM2599 M3436 DESIGN FEATURES MM3514 G3/8 High pressure flexible (G3/8 loose nut & nipple both ends) End fittings high strength brass. Cleaned to Oxygen Cleanliness Standards. High pressure flexible (Carbon Dioxide - G3/8 loose nut & nipple) h pressure flexible (Carbon Dioxide G3/8 loose nut & nipple) MM3361 MM3362 High pressure Oxygen flexible (G5/8RH.bullnose G3/8 loose nut & nipple) G3/8 0.860x14TPI G3/8 Can be used with most cylinder orientations. Fitted with full length restraining/anti-whip wire. der orientations. Fitted with full length restraining/anti-whip wire. Acetylene flexible fittedwith non-return valve G3/8 G5/8 G3/8 MM3365 G3/8 G3/8 M2542 MM2543 MM2544 MM2545 MM2592 MM3363 MM3364 Inlet filters fitted to all cylinder connection flexibles. Gas quality der connection flexibles. G3/8 Gas quality linings. M3364 MM3365 --linings. High pressure flexible (Carbon Dioxide G3/8 loose nut & MM2598 MM2599 - nipple) ressure flexible (Carbon Dioxide G3/8 loose nut &nipple) DESIGN FEATURES W30x2 G3/8 flexible End fittings high strength brass. LH Cleaned to Oxygen Cleanliness Standards. ass. pressure Cleaned to Oxygen Cleanliness Standards. pressure (G5/8LH.bullnose G3/8 loose nut MM3363 & nipple) 600 mm High flexible Acetylene (G5/8 - G3/8 loose nut & nipple) der orientations. Fitted with full length restraining/anti-whip wire. Can be used with most cylinder orientations. Fitted with full length restraining/anti-whip wire. pressure Acetylene (G5/8 LH - G3/8MM3364 loose nut High pressure flexible inert - G3/8 G3/8 G3/8 0.860x14TPI G3/8 364 -G5/8 MM3365 -& nipple) - loose nut & nipple) flexible Acetylene flexible fitted with non-return valve h non-return valve G3/8 (NEVOC 1000 mm G3/8 M2537 MM2538 MM2539 MM2591 der connection flexibles. Gas quality linings. Inlet filters fitted to allMM3436 cylinder connection flexibles. G3/8 Gas linings. MM3513 -MM2540 MM3514 High pressure flexible Dioxide - quality G3/8 loose nut & nipple) MM3365 (Carbon 2000 mm MM3362 M3436 MM3514 MM3361 - Standards. ass. Cleaned to Oxygen Cleanliness Standards. End fittings high strength brass. Cleaned to Oxygen Cleanliness G3/8 sure Oxygen flexible (G5/8RH.bullnose G3/8 loose nut & nipple) High pressure flexible Acetylene (G5/8 LH G3/8 loose nut & nipple) der orientations. Fitted with full length restraining/anti-whip wire. pressure flexible Acetylene (G5/8 LH G3/8 loose nut & nipple) MM3363 MM3364 MM3365 High pressurevalve flexible-(NEVOC G3/8 inert - G3/8 loose nut & nipple) G3/8non-return h non-return valve Acetylene flexible fitted with G5/8LH GCE (Gas Control Systems) Ltd 2 Peel Road, Pimbo Telephone: +44 (0) 1695 714474 W30x2 G3/8 MM3514 der connection flexibles. G3/8 Gas quality linings. M2598 MM2599 MM3513 MM3436 - West M3436 MM3514 MM3361 MM3362 - Skelmersdale, Lancs, WN8 Telefax: +44 (0) 1695 714456 Member of the GCE (G5/8 Group LH ssure flexible Acetylene - G3/8 nut & nipple) ass. Cleaned to loose Oxygen Cleanliness Standards. 0.860x14TPI G3/8 9QA High pressure flexible (G3/8 loose nut & nipple both ends) Visit us at www.gceuk.com United Kingdom E-mail: sales@gcegcs.com h non-return valve High pressure flexible (Carbon Dioxide - (G5/8 G3/8 loose nut & nut nipple) G3/8 G3/8 G3/8 436 MM3514 - flexible - LH G5/8LH GCE 2 (Gas Control Systems) Ltd 2 Peel Road, West Pimbo Telephone: +44 (0) 1695 714474 d Peel Road, West Pimbo Telephone: +44 (0)G3/8 1695 714474 High pressure Acetylene - G3/8 loose & nipple) G3/8 W30x2 G3/8 M2542 MM2543 MM2544 MM2545 MM2592 DESIGN FEATURES High pressure Acetylene (G5/8 LH - G3/8 looseTelefax: nut & nipple) Member of the GCELancs, Group Skelmersdale, Lancs, WN8 9QA MM3513 600 mm Telefax: +44 (0) 1695 714456 Skelmersdale, WN8 9QA flexible MM3363 MM3364 MM3365 - +44 (0) 1695 714456 Can be used with most cylinder orientations. Fitted with full length restraining/anti-whip wire. h pressure flexible (NEVOCG3/8 inert G3/8 nut & nipple) MM3436 restraining/anti-whip 1000 mm MM3514 Visit MM3513 us at www.gceuk.com United Kingdom E-mail: sales@gcegcs.com United Kingdom E-mail: sales@gcegcs.com der orientations. Fitted withloose full length wire. MM3436 High pressure flexible (Carbon Dioxide G3/8 loose nut & nipple) G3/8 Telephone: +44 (0) 714474 d PeelControl Road, GCE Inlet2 filters fitted West to all Pimbo cylinder flexibles. mm Gas1695 quality linings. Telephone: +44 (0) 1695 714474 (Gas Systems) Ltd connection MM3514 2 Peel Road, West Pimbo 2000 0.860x14TPI G3/8 der flexibles. Gas quality linings. - connection -GCE MM3362 - Lancs, DESIGN FEATURES Skelmersdale, Lancs, 9QA Telefax: +44 (0) 1695 714456 Member End fittings high strength brass. WN8 Cleaned Oxygen Cleanliness Skelmersdale, 9QAto Telefax: - Standards. +44 (0) 1695 714456 of the GroupWN8 MM3363 MM3364 MM3365 ass. cylinder Cleaned to Oxygen Cleanliness Standards. G5/8LH G3/8 United Can be used(G5/8RH.bullnose with most orientations. Fitted with full length restraining/anti-whip wire. Kingdom E-mail: sales@gcegcs.com Visit Acetylene flexible fitted with non-return valve us at www.gceuk.com United Kingdom E-mail: sales@gcegcs.com der orientations. Fitted with full length restraining/anti-whip wire. sure Oxygen flexible G3/8 loose nut & nipple) h non-return valve d 2 Peelfilters Road,fitted Westto Pimbo Telephone: (0) 1695 High pressure flexible Acetylene +44 (G5/8 G3/8 loose 0.860x14TPI Inlet all cylinder connection flexibles. LH Gas-714474 quality linings.nut & nipple) der connection flexibles. G3/8 Gas quality linings. G3/8 M2598 - high MM2599 -to Oxygen Cleanliness Standards. Skelmersdale, Lancs, WN8 9QA Telefax: +44 (0) 1695 714456 orientations. Fitted with full length restraining/anti-whip wire. End fittings strength brass. Cleaned ass. MM3436 Cleaned to Oxygen Cleanliness Standards. MM3513 MM3514 United Kingdom E-mail: sales@gcegcs.com Edition 1/2008 - GCE UK 2008 flexibles. fitted Gas quality linings. flexible Acetylene flexibleDioxide with non-return valve pressure (Carbon -G3/8 G3/8 loose nut & nipple) hconnection non-return valve DESIGN FEATURES High pressure flexible Acetylene (G5/8 LH G3/8 loose nut & nipple) G3/8 G3/8 Cleaned to Oxygen Cleanliness Standards. Can be G5/8LH used-with most cylinder orientations. G3/8 Fitted with full wire. M3364 MM3365 - length restraining/anti-whip on-return valve MM3513 MM3436 - MM3514 -

Series 300 Flexible Connecting Arms Can be used with most cylinder orientation. length restraining/anti-whip wire. Inlet filters fitted to 1000mm 1500mm 2000mmFitted with full 3000mm 5000mm Series 300 Flexible Connecting Arms s 300 600mm Flexible Connecting Arms all cylinder connection flexibles. Gas quality linings. End fittings high strength brass. Cleaned to Oxygen Cleanliness Standards. Acetylene flexible fitted with non-return valve Series 300 Flexible Connecting Arms 5000mm s 300 600mm Flexible Connecting Arms 1000mm 1500mm 2000mm 3000mm 00mm 1500mm 2000mm 3000mm 5000mm High pressure flexible (G3/8 loose nut & nipple - 1/4NPT.female) Length MM2526 MM2527 MM2528 MM2529 MM2530 MM2546 High pressure flexible (G3/8 loose nut & nipple - 1/4NPT.female) 600mm 1000mm 1500mm 2000mm 3000mm 5000mm 0mm 1500mm 2000mm 3000mm 5000mm s 300 Flexible Connecting Arms High pressure flexible (G3/8 loose nut & nipple 1/4NPT.female) h pressure flexible (G3/8 loose nut & nippleMM2526 - 1/4NPT.female) 600 mm
Flexible Hoses
G3/8 1/4NPT-F

Series 300 Flexible Connecting Arms s 300 Flexible Connecting Arms Series 300 Flexible Connecting Arms s 300 Flexible Connecting Arms 300 Flexible Connecting Arms Series 300 Flexible Connecting Arms Series 300 Flexible Connecting Arms Series 300 Flexible Connecting Arms

s 300 Flexible Connecting Arms

s 300 Flexible Connecting Arms

21

Cutting and Welding - Diverse manifolds

Diverse manifolds
Gas panels Propane
Gas supply panels for Propane cylinders of up to 33 kg, inlet pressure 1 - 16 bar, outlet pressure 50 mbar. All parts are DIN-DVGW proofed. The single gas panel consists of a low pressure regulator, 400 mm intermediate pressure hose with safety shut-off valve and safety relief valve. The double gas panel consists of low pressure regulator, safety shut-off valve (connected upstream) and safety relief valve, 2 high pressure hoses with cylinder connection, mounting clamp, automatic sequence valve PN 16, gas leakage alarm via contact gauges optional. Gas supply with the double gas panel is achieved exclusively alternating the supply connections. Both panels follow requirements of german TRF 1996 and resp. BGV D 3411 App. 4.
Gas panel single cyl. connection

Propane hose

SMD090 SMD 090 KI BMD092 BMD092 KI

Type Leakage alarm Single gas panel Single gas panel contact gauges Double gas panel Double gas panel contact gauges

Technical Data Inlet pressure: Outlet pressure: Flow: Inlet: Outlet:


Gas panel with double cyl. connection ready assembled

16 bar 0,05 bar 4 kg/h single cylinder panel: cylinder connection double cylinder panel: hose single cylinder panel: intermediate pressure hose double cylinder panel: tube end 12 mm

Outlet Inlet
ca. 508

Configuration example: single cylinder manifold with contact gauges

Configuration example: double cylinder manifold with contact gauges

22

Edition 1/2008 - GCE UK 2008

Cutting and Welding - HIGH PRESSURE GASES

High pressure bundle, shut-off and ball valves


High pressure manifold valve, DN3
2 port high pressure valve for cylinder manifolds. Dimensions (wxh): 54 x 90 mm. Gas 203 010 633 Acetylene 9 560 641 Oxygen Max. work. press. DN Inlet 25 bar 3 mm W 21,8 x 1/14 LH EXT 300 bar 3 mm W21,8x1/14 Net Outlet W 21,8 x 1/14 RH EXT W21,8x1/14 l.h Weight 0,5 kg 0,5 kg

High pressure manifold and bundle shut-off valve, DN8 ACE


2 port high pressure steel diaphragm valve for Acetylene cylinder manifolds, cylinder pallet bundles and filling stations. Dimensions (wxh): 84 x 105 mm. 215 190 122 Max. work. press. DN Inlet Outlet 25 bar 8 mm R 3/4 RH INT R 3/4 RH INT Net weight 1,9 kg

High pressure manifold valve on bracket, DN8 ACE


2 port high pressure valve for Acetylene cylinder manifolds. This valve consists of valve and filter. Components are mounted on a wall bracket. Dimensions (wxh): 139 x 250. 215 190 210 Max. work. press. DN Inlet Outlet 25 bar 8 mm R 3/4 RH INT W 21,8 x 1/14 LH EXT Net weight 3,0 kg

High pressure manifold and bundle shut-off valve, HP, DN8


2 port high pressure valve for Oxygen, Air, Argon, Carbon Dioxide, Nitrogen, Hydrogen and fuel gas cylinder manifolds, cylinder pallet bundles and filling stations. Working pressure 300 bar as option. Dimensions (wxh): 70 x 110 mm. Max. work. Net press. DN Inlet Outlet weight Gas 203 010 533 250 bar 8 mm W 21,8 x 1/14 RH EXT W 21,8 x 1/14 RH EXT 0,9 kg 203 010 660 250 bar 8 mm W 21,8 x 1/14 LH EXT W 21,8 x 1/14 LH EXT 0,9 kg Fuel gas 9 561 250 300 bar 8 mm W 21,8x1/14 r.h. W 21,8x1/14r.h., 0,9 kg neutral gas

High pressure manifold valve, on bracket, HP, DN8


2 port high pressure valve for Oxygen, Air, Argon, Carbon Dioxide, Nitrogen and Hydrogen pack manifolds. The valve consists of valve and filter with non return valve. Components are mounted on a wall bracket. Working pressure 300 bar as option. Dimensions (wxh): 150 x 252 mm. 215 190 217 215 191 087 Max. work. press. DN Inlet Outlet 250 bar 8 mm W 21,8 x 1/14 RH EXT W 21,8 x 1/14 LH INT 250 bar 8 mm W 21,8 x 1/14 LH EXT W 21,8 x 1/14 LH EXT Net weight 2,0 kg 2,0 kg

Gas Fuel gas

3-Port High pressure manifold and bundle shut-off valve, HP, DN7
3 port high pressure valve for Oxygen, Air, Helium, Argon, Carbon Dioxide, Nitrogen and Hydrogen cylinder manifolds, cylinder pallet bundles and filling stations. Outlet acc. to DIN 477. Working pressure 300 bar as option. Dimensions (wxh): 80 x 118 mm. 202 502 285 202 502 289 202 502 292 203 010 661 Max. work. press. DN Inlet Outlet 250 bar 7 mm W 21,8 x 1/14 RH EXT W 21,8 x 1/14 RH EXT 250 bar 7 mm W 21,8 x 1/14 RH EXT W 21,8 x 1/14 LH EXT 250 bar 7 mm W 21,8 x 1/14 RH EXT W 24,32 x 1/14 RH EXT 250 bar 7 mm W 21,8 x 1/14 LH EXT W 21,8 x 1/14 LH EXT Net weight 1,2 kg 1,2 kg 1,2 kg 1,2 kg

Inlet Outlet

Inlet

Gas Oxygen Hydrogen Nitrogen Fuel gas

Pigtails for various gases in brass and stainless steel and T pieces for Oxygen, Hydrogen, Argon, Carbon Dioxide, Nitrogen and Helium for working pressure 300 bar are available on request.
Edition 1/2008 - GCE UK 2008

23

Cutting and Welding - HIGH PRESSURE GASES

Ball Valves
To achieve the demands of safety and maintenance shut-off valves should be fitted in every main line, riser and branch line in the pipe work system. These valves are easy to operate, need no maintenance, include unions for brazing and flat sealing connections, are reliable and easy to fit. Materials are for housing - nickel plated brass, ball - chrome plated brass, stem - nickel plated brass. Maximal working pressure: 33 bar. Tighten proof: 50 bar.


215 191 138 215 191 140 215 191 142

In-/Outlet
3/4 1

DN
DN10 DN15 DN25

Gas
O2 O2 O2


14 016 643

In-/Outlet
G3/8

Pressure
64 bar

Gas
O2

Connector male/male
In-/Outlet
548900 005945 G3/8

Shut-off-valves

325 196 767 325 196 768 325 196 770 325 397 236 325 397 237

In-/Outlet
G G3/4 G1 G1 G 2

Size
DN10 DN15 DN25 DN32 DN40

Gas
O2 O2 O2 O2 O2

L x H [mm]
67 x 46 77 x 48 115 x 54 132 x 72 145 x 84

Set of unions
Material red brass SS5204. 325 196 910 325 196 911 325 196 912 325 196 913 325 196 914 325 196 915 325 197 324 325 197 325 325 196 776 Size DN 10 DN 10 DN 15 DN 15 DN 25 DN 25 DN 32 DN 40 DN 50, 2 P Pipe diam. inside/outside [mm] 10/15 12 15/22 35 22/35 28 35 42 54 (order both DN 40 and 50 for union enlargement)

Butterfly hand wheel for valve



325 111 534 325 111 206

Size
DN15 DN25

Non return valves



325 397 676 325 397 677 325 397 678

Size
DN15 DN25 DN40

24

Edition 1/2008 - GCE UK 2008

Cutting and Welding - Maniflow

Manyflow-Block for ACE and HP


Manyflow-Block
For use up to 3 cylinders , or 2-3 bundles. Inlet/outlet: W 21,8 x 1/14. Inclusive gaskets. 14 037 312 14 037 797 14 037 423 Manyflow-Block for Acetylene with wall bracket ACE tube for cylinder sub assemblies, L = 750 mm, ACE tube for bundle extension, L = 1500 mm

Using a high pressure connecting tube (14 037 797) Manyflow-Blocks may be connected to a cylinder bank for common gas-discharge, if necessary.
14 037 312 / 14 037 514

For compressed gases up to 300 bar with wall bracket, incl. gaskets. Inlet/Outlet: W 21,8 x 1/14. Connection of 3 single cylinders or 2 (3) gas packages. The use of one high pressure connecting tube (14 037 797) enables connecting more Manyflow-Blocks together, to discharge higher amounts of cylinders during same time. Manyflow blocks are provided generally with 3 plugs (14 037 302), to protect threaded union and to close inlet ports not in use. The MANIFLOW block HP is shock tested at 360 bar. The use with 300 bar Oxygen is limited to max. 3 gas cylinders or 3 gas packages (bundles). For neutral gases no limitation for extension to more than one Manyflow block sub assembly exists. 14 037 514 14 037 797 14 037 423 Manyflow-Block HP with wall bracket HP tube length 750 mm, for cylinder sub assemblies HP tube length 1500 mm, for bundle sub assemblies

14 037 797 / 14 037 423

The Manyflow design

The manifold block MANIFLOW with its modular design establishes a complete range of gas control units either for cylinders or for bundle gas supply with Acetylene or high pressure gases up to 300 bars. Different gas flow level may be selected. This pressure control device is delivered as a basic unit without connection hoses. Hoses have to be ordered related to gas type and kind of supply (bundles or cylinders). Once chosen this kind of modular concept you are always provided with the opportunity to extend your gas supply to your particular operating conditions.

Advantages

Standard for HP gases: Sinter metal filter and non return valve included. By using non return valves a non wanted back flow into other connected Very easy to extend. The modular design constitutes numerous variants. For bundle and cylinder gas supply.

cylinders has been excluded. For this reason a continuous gas flow of all the cylinders is guaranteed.

Compact block design for cylinder pressure up to 300 bar GCE high pressure shut-off valves Burn-out proof Space saving installations In- and outlet connections W 21,8 x 1/14 according
to DIN 477 or other european standards

Edition 1/2008 - GCE UK 2008

25

Cutting and Welding - Point-of-Use Units

Point-of-use units Standard


POU-regulators and components. On request all units can be configurated in accordance to the requested gases. Max. inlet pressure p1 = 30 bar

Point-of-use unit
With regulator, ball valve, wall bracket, brazing- and welding nipple 3/8, swivel nut G 3/8. Internal pipe diameters 7 mm, external diameter 12 mm. 14 096 150 Acetylene 14 096 151 Oxygen 14 096 152 Argon/CO2 (Liter gauge) 14 096 165 Propane 14 096 166 Nitrogen 14 096 167 Compressed air 14 096 168 Argon/CO2 (bar) 14 096 169 Hydrogen 14 096 170 Argon/Hydrogen 14 096 171 Forming gas (Liter gauge) 14 096 172 Forming gas (bar) Wall bracket and ball valve will be assembled on place of construction.

Point-of-use unit- flowmeter


With flowmeter, regulator, ball valve, wall bracket, brazing- and welding nipple 3/8, swivel nut G 3/8. Internal pipe diameters 7 mm, external diameter 12 mm.

14 096 163 14 096 164 14 096 173

Argon/CO2 Argon/CO2 Forming gas

Gas

30 l/min 16 l/min 50 l/min

Type

Wall bracket and ball valve will be assembled on place of assembling.

Point-of-use unit, double type


With regulator, ball valve, wall bracket, brazing- and welding nipple 3/8, swivel nut G 3/8. Internal pipe diameters 7 mm, external diameter 12 mm. 14 096 153 14 096 154 14 096 155 14 096 156 Ox Ac Ox Prop Ox Ar Ar Ar

Wall bracket and ball valve will be assembled on place of construction. Other combinations on request.

Outer dimensions and sample for assembly of double type point of use station

26

Edition 1/2008 - GCE UK 2008

Cutting and Welding - Point-of-Use Units

Point-of-use unit, triple type


With regulator, ball valve, wall bracket, brazing- and welding nipple 3/8, swivel nut G 3/8. Internal pipe diameters 7 mm, external diameter 12 mm. 14 096 157 14 096 158 14 096 159 14 096 160 14 096 161 14 096 162 Ar Ox Ac Ox Ox Ac Ox Ox Prop Ox Ox Ar Ox Ar Ar Ar Ar Ar

Wall bracket and ball valve will be assembled on place of construction. Other combinations on request.

Accessory for point-of-use units Standard


Point-of-use regulators
0 783 071 14 096 350 DIN GL-AR-10 0 783 070 14 096 352 DIN GL-OX 0 783 073 14 096 353 DIN GL-AC 0 783 080 14 096 357 DIN GL-H 0 783 077 14 096 358 DIN GL-PRO 0 783 072 0 783 076 0 783 081 0 783 078 0 783 074 0 783 075 14 096 351 14 096 356 14 096 359 14 096 360 14 096 354 14 096 355 DIN GL-ARC DIN GL-FORM DIN GL-AR-H DIN GL-FORM DIN GL-FLOW 30 DIN GL-FLOW 16 Gas Argon, Compr. Air, Nitrogen Oxygen Acetylene Hydrogen Propane Argon/CO2 Forming gas Argon/Hydrogen Forming gas Flowm. Flowm. Performance 10 bar 10 bar 1,5 bar 10 bar 2,5 bar 32 l/min 50 l/min 32 l/min 50 l/min 30 l/min 16 l/min

Ball valves

14 016 153 14 016 154 14 016 155 with elbow with elbow with elbow Oxygen Fuel gas other gases

Gas

Wall brackets
14 016 145 14 016 146 14 016 147 for 1 point-of-use regulator for 2 point-of-use regulator for 3 point-of-use regulator

Brazing and welding nipples , nuts


Connecting nipples, outer diameter 12 mm. 14 018 004 14 018 024 14 099 655 14 099 672 Type Welding nipple 3/8 Brazing nipple 3/8 Swivel nut 3/8 l.h. Swivel nut 3/8 Material steel brass brass brass Gas Acetylene all other gases all fuel gases all other gases

14 018 004

14 099 655

14 018 024

14 099 672

Edition 1/2008 - GCE UK 2008

27

Cutting and Welding - Point-of-Use Units

Outlet Points EASY WORK


These outlet points EASY WORK, consisting of regulator, pressure gauge and shut-off valve, are a innovation in the field of central gas supply in deed. Excellent protection, given by the fully the regulator covering external metal cover, is combined with excellent look and easy assembly. Their high precision gives the possibility to use them with any application in cutting and welding. The 14200 is a flowmeter gauge and 14250 a column flowmeter version. Versions for Oxygen, Acetylene/Propane and Natural gas are equipped with the 3-function flashback arrestor MV93 placed at the outlet. The Argon/CO2 version includes a flowmeter, adjustable with a regulating valve.
Oxygen and Acetylene versions with safety valve Argon/CO2 version

Thanks to this particular design of components, they can be assembled in 15 minutes, using appropriate tools. Maintenance operation thus makes it very simply to be executed by just removing the metal cover, which is fully independent from the internal parts.

Argon/CO2 version with flow control

Gas CE14000 CE14100 CE14105 CE14200 CE14250 CE14300

Inlet pressure Oxygen Acet. /GPL/Hydrogen Fuel gas (4 bar) Argon/CO2 flowmeter Argon/CO2 flowmeter Nitrogen and inert gases

Low pressure 30 bar 30 bar 30 bar 30 bar 30 bar 30 bar

Working pressure 0 - 15 bar 0 - 2,5 bar 0 - 6 bar 0 - 40 l/min fixed 3,5 bar 0 - 15 bar

Max. flow 8 1,5 3,8 8

35 m/h 10 m/h 10 m/h 32 l/min 30 l/min 35 m/h

Technical Data Inlet: Outlet: Dimensions (wxhxd): Distance inlet to outlet: Weight:

3/8 m ( enclosed f) 3/8 (hose nozzles incl.) 110 x 170 x 70 (90 with flow control) mm 300 mm 2,8 kg

Point-of-use regulator DEBISTAR


Flow adjustable regulator (9 steps) for precise welding gas flow (MIG or TIG) up to 30 l/min. Utilization of this regulator needs a stable gas supply for the regulator itself and a gas flow shut-off device. Gas A101320 Argon/Helium

28

Edition 1/2008 - GCE UK 2008

Cutting and Welding - Point-of-Use Units

Point-of-use units High Flow


Point-of-use units type S100
Max. Flow 100 m.

14 016 242 14 016 243

Hydrogen and HP gases Fuel gases

Point-of-use unit for heating Oxygen, cutting ox and fuel gas with regulators type S100 and BG 20
Max. Flow 100 m. Point-of-use with 1 regulator for fuel gas, 1 regulator for heating Oxygen, 1 regulator cutting Oxygen 14 016 180 at 15 bar p2 100 m/h at 15 bar p2 20 m/h at 3 bar p2 10 m/h

Max. flow
Cutting-O2: Heating-O2: Oxy-fuel gas:

Possible number of machine cutting torches related to material thickness: 2 torches 300 mm or 4 torches 200 mm or 6 torches 100 mm

hose nozzle 3/4, 12,5 mm

hose nozzle , 11 mm

Point-of-use set unit for heating Oxygen, cutting ox and fuel gas with regulators type S100, BG 20 and S200
Type S100

The inlet pressure for type S100 type regulators Oxygen should be between 13 and 16 bar. Inlet pressure for S200 is limited to 16 bar. Max. Flow 200 m. Point-of-use with 1 regulator for fuel gas, 1 regulator for heating Oxygen, 1 regulator cutting Oxygen. 14 016 182 Complete unit Max. flow 200 m/h 30 m/h Cutting-O2 at 15 bar p2 Heating-O2 at 15 bar p2 Oxy-fuel gas at 3 bar p2 15 m/h

Possible number of machine cutting torches related to material thickness: 2 torches 300 mm or 4 torches 200 mm or 6 torches 100 mm

hose nozzle 12,5 mm + 16 mm

hose nozzle 11 mm + 16 mm

19 mm Type S200

hose nozzle 12,5 mm + 16 mm

Edition 1/2008 - GCE UK 2008

29

Cutting and Welding - Point-of-Use Units

Point-of-use units High Flow - Accessory


These Point-of-use systems (page 18 + 19) are designed for high performing applications, i.e. machine cutting and automized heating and similar applications, where standard point-of-use stations do not provide sufficient capacity and flow.

Ball valve
For compressed gases. Inlet: 3/4 swivel nut with brazing nipple, diameter 19 mm. Outlet: 3/4 swivel el nut with hose socket, 12,5 and 16 mm 14 016 175 Ball valve DN 20

High performance multi functional safety device


Consists of high performance multi functional safety device GVO90/GVA 90 and ball valve DN 20, without regulator. Inlet Gas Type Gas Inlet Outlet pressure discharge 14 016 176 GVO 90 Oxygen 3/4 swivel nut with swivel nut with 15 bar 20 m/h brazing nipple 19 mm hose socket 12,5 mm 14 016 178 GVA 90 Fuel gas swivel nut with swivel nut with 3 bar brazing nipple 15 mm hose socket 11 mm 10 m/h

High performance twin multi functional safety device


Consists of 2 high performance multi functional safety devices GVO90/GVA 90 and ball valve DN 20, without regulator. Type Gas 14 016 177 GVO 90 Oxygen 14 016 179 GVA 90 Fuel gas Inlet G3/4 swivel nut with brazing nipple 19 mm G swivel nut with brazing nipple 15 mm Outlet G 3/4 swivel nut with hose socket 12,5 mm G 3/4l.h swivel nut with hose socket 16 mm

Flash back arresters


Safety device (flash back arrestor) for regulators. 14 008 400 14 008 401 14 008 402 14 008 118 548 980 000 400 Type Gas GVO 10 Oxygen GVO 10 Oxygen GVA 10 all fuel gases GVY 10 mixed fuel gases FR63 In-/outlet P1 P2 5 bar 3,5 bar 3/8 5 bar 3,5 bar 3/8 l.h. 1,5 bar 0,9 bar M 14x1,5 l.h.,3/8 l.h. 1,5 bar 0,9 bar M56x2 or tube 33,7/25 mm Discharge 34 m/h 34 m/h 10,5 m/h 10,5 m/h 50 m/h

GV

FR 63

High performance multi functional safety device for cylinder connection


14 008 440 14 008 121 14 008 117 14 008 130 14 008 131 Type GVO 90 GVO 10 GVY 50 GVA 90 GVO 10 Gas Hydrogen all fuel gases mixed fuel gases all fuel gases Oxygen Inlet Outlet 3/8 3/8 3/8 l.h. 3/8 l.h. M 14x1,5 l.h. 3/8 l.h. l.h. l.h. P1 1,5 bar 1,5 bar 1,5 bar 1,5 bar 5 bar P2 0,9 bar 0,9 bar 0,9 bar 0,9 bar 3,5 bar Discharge 10,5 m/h 10,5 m/h 10,5 m/h 10,5 m/h 34 m/h

At lower inlet pressures p1, pressure drop and gas discharge will be reduced. Attention: Please obtain the regular inspection for safety devices. Note the national laws.

30

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High Flow - Laser and Plasma Applications

High Flow - Laser and Plasma Applications


Cylinder pressure regulator FMD 100-14
Single stage, purity up to 5.0. Inlet pressure max. 300 bar. Outlet pressure up to 40 bar (N2) /13 bar (O2 + others). 0 782 940 14 096 259 0 782 943 14 096 261 0 782 942 14 096 260 0 782 944 14 096 258 0 782 941 14 096 254 Features Gas N2 N2 O 2 O2 Ar Cylinder pressure 200 bar 300 bar 200 bar 300 bar 200 bar

This regulator includes inlet and outlet pressure gauge, manual cylinder connection and relief valve to prevent unacceptable pressure rising. Security pressure gauge acc. to EN 562. Application For high flow laser process gases. If gas supply may be interrupted, single cylinder gas supply configuration is the simplest and cheapest way to accomplish. Among others this configuration is used for start-up of laser gas machining.

Technical data Body: Bonnet: Housing sealing: Seat sealing: Piston sealing (for N2): Diaphragm (for O2): Working temperature: Dimensions (wxhxd): Weight: Pressure gauge range: Outlet pressure: Inlet: Outlet:

brass 2.0402 CuZn40Pb2 brass 2.0402 CuZn40Pb2 NBR 70 IRH PA 6.6 Zytel 103 Dupont Silicon rubber 80 IRH EPDM -40 C to 50 C 190 x 110 x app. 130 mm 1,4 kg 0 - 400 bar, 0 - 315 bar, 0 - 65 bar 0 - 40 bar (N2), 0 - 13 bar (O2) manual cylinder connection DIN 477-5 for 300 bar or acc. to DIN 477-1 for 200 bar G EN 560 f

Performance chart 2 FMD Uni 500NN2 Pressure p2 [bar] p (bar) Ausgangsdruck 2

Performance chart O2 Pressure p2 [bar] p (bar) Ausgangsdruck 2

FMD Uni 500 O2

40 30 20 10

12 10 8
p1 31 bar p1 50 bar

40 bar 21 bar 15 bar

4 2

20

40

60

80

120 140 100 [Nm3/h] Durchflu Qn[Nm/h] Flow Q


N

10

20

30

40

50

60 70 80 Durchflu Qn[Nm/h] [Nm3/h] Flow Q N

Edition 1/2008 - GCE UK 2008

31

High Flow - Laser and Plasma Applications

Gas panel BSMD 100-30


Single-stage, purity max 5.0. Inlet pressure 300 bar, outlet pressure 0 - 40 bar (N2) or 0 - 16 bar (O2). 24 037 040 24 037 058 Gas N2 O2

Features This gas panel with single-stage pressure regulator and inlet and outlet pressure gauge is mounted onto a stainless steel panel. The shut-off is done by an outlet ball valve. Pressure gauge in safety version acc. to EN 562. Relief valve at the outlet protects user and applications against unacceptable pressure rise. Optionally one or more pressure gas cylinders or bundle can be connected. The BMD version allows a manual change over from the emptied side onto the reserve side. Upon request this gas panel can be also equipped with a contact pressure gauge. The check valves integrated into the input connections prevent a refilling of the reserve side into the emptied side.

Application For high flow process laser gas supply. This gas panel is used for the stationary expansion of process gases (operation gases) for the Nitrogen high pressure cutting (laser fusion cutting) as well as for optical laser flame cutting (Hydrogen version), and also for decompression of rare gases (Argon/Helium) from gas containers. The expansion occurs according to gas requirement optionally from one or two gas cylinders and/or bundles.
1 First gas stock 2 Additional gas stock 3 Cylinder connection 4 Pressure regulator 5 Inlet contact pressure gauge 6 Outlet pressure gauge 7 Relief valve 9 Outlet ball shut-off valve 10 Process gas outlet 11 Non return valve

Technical data Body: Bonnet: Housing sealing: Seat sealing ( for N2): Seat sealing ( for O2): Piston sealing (for N2): Diaphragm (for O2): Ball valve sealing: Weight: Working temperature: Dimensions ((wxhxd)): Pressure gauge range: Inlet: Outlet:

brass 2.0402 CuZn40Pb2 brass 2.0402 CuZn40Pb2 NBR 70 IRH PA 6.6 Zytel 103 Dupont PA 6.6 Zytel 103 Dupont Silicon rubber 80 IRH EPDM PTFE, chambered 1,4 kg -40 C to 50 C 400 x 155 x 150 mm 0 - 400 bar, 0 - 65 bar Manual connection DIN 477-5 for 300 bar (CEN) or acc. to DIN 477-1 (200 bar) G f acc. to EN 560

Performance chart N2

FMD Uni 500 N2

Performance chart O2
2 Ausgangsdruck p2 (bar)

FMD Uni 500 O2

40 30 20 10

Pressure p2 [bar] p (bar) Ausgangsdruck 2


12 10 8
p1 31 bar p1 50 bar

Pressure p [bar]

40 bar 21 bar 15 bar

4 2

20

40

60

80

120 140 100 [Nm3/h] Durchflu Q Flow Q Nn[Nm/h]


Edition 1/2008 - GCE UK 2008

10

20

30

40

50

60 70 80 Durchflu [Nm3/h] Flow QQ Nn[Nm/h]

32

High Flow - Laser and Plasma Applications

Gas panel BMD 100-39


Single-stage, purity max. 5.0. Inlet pressure 300 bar, outlet pressure 0 40 bar (N2) or 0 16 bar (O2). 24 037 246 24 037 247 Gas N2 O2 + others

Features This gas panel with automatic change over is mounted onto a stainless steel panel and consists of two one-stage pressure regulators with inlet and outlet pressure gauge, a switch unit with two magnetic valves including control unit and signal monitoring. Automatic change over for uninterrupted gas flow. Solenoid valves guarantee a maximum of exhaustion of the gas containers. Acoustic and optical gas leakage monitoring via contact pressure gauges and signal device. In each case, after falling below boundary values (at the pressure gauges preset delay period) gas supply will be changed over to the full cylinder. Check valves on both sides prevent the reflux of gas back into the empty side. The user will be protected against operating errors by clear display and operator control functions.

Application For high flow uninterrupted laser process gas supply. This gas panel is used for Nitrogen, Hydrogen as well as rare gases (Argon/Helium) from cylinders or bundle batteries for the optical laser material processing. Technical data Pressure Regulator Body: Bonnet: Housing sealing: Seat sealing ( for N2): Seat sealing ( for O2): Piston sealing (for N2): Diaphragm (for O2): Ball valve sealing: Working temperature: Dimensions (WxHxD): Pressure gauge range: Inlet: Outlet: Technical data Control Unit Power supply: Max. gas pressure: Working temperature: Dimensions (wxhxd): Signal lamps: Entry keys: Contact gauges on demand.

1 Cylinder connection 2 Filter 3 Convoluted hoses 4 Pressure regulator 5 Inlet pressure gauge 6 Outlet contact pressure gauge 7 Solenoid valve 9 Outlet ball shut-off valve 10 Relief valve 11 Process gas outlet

brass 2.0402 CuZn40Pb2 brass 2.0402 CuZn40Pb2 NBR 70 IRH PA 6.6 Zytel 103 Dupont PA 6.6 Zytel 103 Dupont silicon rubber 80 IRH EPDM 70 IRH PTFE, chambered -20 C to 50 C 400 x 180 x 170 mm 0 - 400 bar, 0 - 65 bar W21,8 x 1/14 ball valve G f

220 V, 50 Hz 50 bar 0 to 55 C 200 x 120 x 95 mm yellow: the actual connected gas container red: gas supply run out green: power supply OK manual selection gas container A manual selection gas container B confirmation of trouble/alarm

Performance chart 2 FMD Uni 500NN2 Pressure p2 [bar]p (bar) Ausgangsdruck 2

Performance chart O2 Pressure p2 [bar] p (bar) Ausgangsdruck 2

FMD Uni 500 O2

40 30 20 10

12 10 8
p1 31 bar p1 50 bar

40 bar 21 bar 15 bar

4 2

20

40

60

80

120 140 100 [Nm3/h] Durchflu Q Flow Q Nn[Nm/h]

10

20

30

40

50

60 70 80 Durchflu Q [Nm3/h] n [Nm/h] Flow Q N

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33

High Flow - Laser and Plasma Applications

Gas panel BMD 100-39 S


Single-stage, purity max. 5.0. Inlet pressure 300 bar, outlet pressure 40 bar (N2) or 16 bar (O2). 24 037 120 24 037 147 Gas N2 O2 + others

Features This gas panel with semiautomatic change over for continuous gas flow is mounted onto a stainless steel panel and consists of two one-stage pressure regulators with inlet and outlet pressure gauge. Optional acoustic and optical gas leakage monitoring via contact pressure gauges and signal device. Check valves on both sides prevent the reflux of gas into the empty side. The user is protected from making operating errors by clear display and operator control functions.

1 2 3 4 5 6 7 8 9

Cylinder connection Filter Convoluted hoses Pressure regulator Inlet pressure gauge Outlet contact pressure gauge Relief valve Outlet ball shut-off valve Process gas outlet

Application For high flow process laser gas supply. This gas panel is used to process such gas as Nitrogen, Hydrogen as well as rare gases (Argon/Helium) from cylinders or bundle batteries for the optical laser material processing. It is to be used, when the central gas supply may not be interrupted.

Technical data Body: Bonnet: Housing sealing: Seat sealing ( for N2): Seat sealing ( for O2): Piston sealing (for N2): Diaphragm (for O2): Ball valve sealing: Working temperature: Dimensions (WxHxD): Pressure gauge range: Inlet: Outlet: Contact gauges on demand.

brass 2.0402 CuZn40Pb2 brass 2.0402 CuZn40Pb2 NBR 70 IRH PA 6.6 Zytel 103 Dupont PA 6.6 Zytel 103 Dupont Silicon rubber 80 IRH EPDM PTFE, chambered -40 C to 50 C 400 x 180 x 170 mm 0 - 400 bar, 0 - 65 bar W21,8 x 1/14 ball valve G f

Performance FMD Unichart 500NN2 2 Pressure p2 [bar] p2 (bar) Ausgangsdruck

Performance chart O2 Pressure p2 [bar] p (bar) Ausgangsdruck 2

FMD Uni 500 O2

40 30 20 10

12 10 8
p1 31 bar p1 50 bar

40 bar 21 bar 15 bar

4 2

20

40

60

80

120 140 100 3 [Nm /h] Durchflu Q n Flow Q [Nm/h]


N

10

20

30

40

50

60 70 80 3 Durchflu Q [Nm /h] n Flow QN [Nm/h]

34

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High Flow - Laser and Plasma Applications

Gas panel BSMD 100 HF


Single-stage, purity max. 5.0. Inlet pressure 300 bar (N2) or 230 bar (O2). Outlet pressure 0 - 40 bar (N2) / 0 - 20 bar (O2 + others). 24 037 135 24 037 352 Features For material processing with laser process gases at high flow > 225 Nm/h and 40 bar working pressure. This gas panel, mounted on a stainless steel panel, consists of an inlet and an outlet pressure gauge, an outlet shut-off ball valve and two inlet connections (one could be closed by plug). The BMD version (both inlets connected) allows manual change over from the empty side to the still full one. The inlet connection integrated check valves prevent back flow. Optional contact gauges serve a gas lack monitoring function. Application This gas panel supplies high flow process high pressure cutting gas (laser melt-cuttings) inside a central gas supply system. Alternatively 1 or 2 gas cylinders or bundles and even a gas tank for high flow supply may be connected. Gas N2 O2

1 First gas stock 2 Additional gas stock 3 High pressure hose 4 Pressure regulator 5 Inlet pressure gauge 6 Outlet pressure gauge 7 Relief valve 9 Outlet ball valve 10 Process gas outlet 11 Check valve

Technical data Housing: Seat seal (N2): Seat seal (O2, Ar, CO2): Piston seal (N2):: Diaphragm (O2, Ar, CO2): Ball valve seal: Working temperature: Dimension (WxHxD): Pressure gauge indication: Inlet connection: Outlet:

brass 2.0402 CuZn40Pb2 PA 6.6 Zytel 103 Dupont PTFE Silicon rubber 80 IRH Butyl PTFE -40 C to 50 C 190 x 110 x 130 mm 0 - 400 bar, 0 - 65 bar W 21,8 x 1/14 ball valve G 3/4 f

Performance chart MR 60
Ausgangsdruck p2 [bar] 25 20 15 10 5 0 0 10 20 30
p1 = 21 bar p1 = 300 bar p1 = 41 bar p1 = 300 bar

Pressure p2 [bar] Ausgangsdruck p2 [bar]


60 50 40 30 20 10 0 60 70 80 90 100 Durchflu [m3/h]
Edition 1/2008 - GCE UK 2008

p1 = 300 bar

p1 = 300 bar p1 = 41 bar p1 = 21 bar

40

50

100

200

300

400

500

600

700

800

Flow QN [Nm/h] N2 Durchflu [m3/h]

Unicontrol UC500 HD

Unicontrol MR 60 12, 20, 50

35

High Flow - Laser and Plasma Applications

Point-of-use regulator EMD 100-06


Single-stage, purity max. 5.0. Inlet pressure 40/30 bar (N2), outlet pressure range 0 - 30 (N2) / 0 - 16 bar (O2 + others).


24 037 055 24 037 057 Gas N2 O2 + other HP gases

Features This single-stage regulator includes an outlet pressure gauge in safety version acc. to EN 562, inlet ball shut-off valve and it can be mounted onto walls. A relief valve at the outlet protects user and applications. Application For high flow laser process gases and constant supply pressure at the point of use. To guarantee constant inlet pressure for laser process gas supply even when supply pressure during gas stock diminishing increases, this second pressure stage regulator is necessary. Mounting takes place immediately at the inlet of the laser machining device. The EMD 100-01 Nitrogen version is used for high pressure cutting (inert gas fusion cutting) as well as Oxygen cutting of metals with the Hydrogen version, and for inert gases (Ar/He).

Technical data Body: Housing: Housing sealing: Seat sealing: Piston sealing (for N2): Diaphragm (for O2): Ball valve sealing: Working temperature: Dimensions (WxHxD): Outlet pressure: Inlet: Outlet:

CW 617 CuZn40Pb2 zinc alloy Zn Al3 NBR 70 IRH Chloroprene rubber 80 IRH Silicon rubber 80 IRH EPDM PTFE, chambered 40 C to 50 C 120 x 300 x 150 mm 0 30 bar (N2), 0 16 bar (O2) ball valve, G male G 3/8 EN 560 male

Performance chart N2 Pressure p2 [bar]

Performance chart O2 Pressure p2 [bar] p (bar) Ausgangsdruck 2


12 10 8 4 2 0 0 10

EMD Uni 700 O2

p1 = 13 bar p1 = 13 bar p1 = 13 bar


20 30 40 50 60 70 80 Durchflu Qn [Nm3/h] Flow QN [Nm/h] N2

Flow QN [Nm/h] N2

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High Flow - Laser and Plasma Applications

Resonator Laser Gas Supply


Gas supply with 1 cylinder, Gas Panel and Point-of-use regulator
These laser gas supply systems are standardized. The GCEDruVa Pure Gas Program additionally offers much more solutions precisely designed for your personal demand. Cylinder connections can be delivered according to national norms AFNOR, BS, CGA, and others. Please contact our pure gas experts to get further information.

Gas supply panel for 1 cylinder SMD 500-25


Single-stage, inlet pressure: 230 bar , process gas purging Brass chromium plated, diaphragm Hastelloy C Outlet pressure: 1 - 14 bar Inlet: stainless steel spiral tube or convoluted hoses Outlet: NPT " f Order code: Carbon dioxide SMD-500-25-BC-F14-CO2 Nitrogen SMD-500-25-BC-F14-N2 Helium SMD-500-25-BC-F14-He

Point-of-use pressure regulator EMD 500-06


Single-stage, inlet pressure 40 bar Brass chromium plated, diaphragm Hastelloy C Outlet pressure: 1 - 10,5 bar Inlet: NPT " f, outlet: NPT " f Order code: Carbon dioxide EMD-500-06-BC-E10-CO2 Nitrogen EMD-500-06-BC-E10-N2 Helium EMD-500-06-BC-E10-He

Continuous gas supply with semiautomatic-change-over Gas Panel and Point-of-use regulator

Please keep care: For gas panels with semiautomatic change-over the use of contact gauges and an alarm box for gas failure signalization is recommended, to insure an interruption free gas supply.

Gas supply panel for 2 cylinders BMD 500-35


Single-stage, inlet pressure: 230 bar brass chromium plated, Diaphragm Hastelloy C, semiautomatic change over Change over pressure: 10,5 bar Inlet: stainless steel spiral tube or convoluted hoses Outlet: NPT " female Order code: Carbon dioxide BMD-500-35-BC-F10-CO2 Nitrogen BMD-500-35-BC-F10-N2 Helium BMD-500-35-BC-F10-He Argon BMD-500-35-BC-F10-Ar

Point-of-use pressure regulator EMD 500-06


Single-stage, inlet pressure 40 bar Brass chromium plated, diaphragm Hastelloy C Outlet pressure: 1 - 10,5 bar Inlet: NPT " f, outlet: NPT " f Order code: Carbon dioxide EMD-500-06-BC-E10-CO2 Nitrogen EMD-500-06-BC-E10-N2 Helium EMD-500-06-BC-E10-He

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37

High Flow - Laser and Plasma Applications

Cylinder regulator FMD 230/232


For inert or flammable, compressed gases, purity up to 4.5 (99,995%), inclusive inlet and outlet pressure gauge and relief valve. Outlet tube fitting 6 mm. Art No. Type Gases Stages Outlet 6900 940 007 FMD 230 14 Helium, Carbon dioxide 1 6900 940 013 FMD 230 14 Nitrogen 1 6900 948 002 FMD 230 18 Helium, Carbon dioxide 1 metering valve 6900 948 007 FMD 230 18 Nitrogen 1 metering valve 6900 950 002 FMD 232 14 Helium, Carbon dioxide 2 6900 950 010 FMD 232 14 Nitrogen 2 6900 954 002 FMD 232 18 Helium, Carbon dioxide 2 metering valve 6900 954 005 FMD 232 18 Nitrogen 2 metering valve Inlet pressure (bar) 200 200 200 200 200 200 200 200 Outlet pressure (bar) 0,5-10,5 0,5-10,5 0,5-10,5 0,5-10,5 0,5-10 0,5-10 0,5-10 0,5-10

FMD 230-14

Performance chart
FMD 232-18

Pressure p2 [bar]

Flow QN [Nm/h] N2

Cylinder Connections DIN 477


Complete with outlet NPT m

Art.-No. Type Threads Gases


H 030 28 855 FA 1 W 21,8 1/14 LH H 030 29 055 FA 6 W 21,8 1/14 H 030 29 355 FA 9 R H 030 29 455 FA 10 W 24,32 1/14 H 030 29 6113 FA 14 M 19 1,5

flammable gases inert gases Oxygen, test gas with more than 21% Oxygen or synthetic air Nitrogen non corrosive test gas with less than 21% Oxygen

Other inlet threads acc. to national standards on demand.

Outlet connections as option


Standard outlet tube fitting for 6 mm tube. Optional outlet fittings can be ordered. Part.- no. 14 095 010 14 095 010

Type
V1/8 T6

Tube fitting 1/8 Hose nozzle for hose with inner diameter 6 mm

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High Flow - Laser and Plasma Applications

Gas supply panels SMD 500-25


Single-stage, for laser resonator gas supply, purity max. 6.0, inlet pressure 230 bar, outlet pressure range 1 - 14 bar, with internal gas purging and process gas outlet shut-off valve.
in

out

SMD-500-25-BC-F14-CO2 SMD-500-25-BC-F14-N2 SMD-500-25-BC-F14-He


SMD 500-25

Gas Carbon dioxide Nitrogen Helium

in

11 9 6 8 7 4 5 3 10

Features These gas panels are mounted on a stainless steel panel and consist of a pressure regulator, inlet and outlet pressure gauges, a relief valve and shut-off valves at inlet and outlet for the process gas. A choice of stainless steel coils or flexible high pressure hoses is available for the connection to the gas cylinder. The use of contact pressure gauges (accessories) facilitates monitoring of the gas reserves.

2 1

Application This gas panel is permanently installed in a cylinder stock room or cabinet and reduces the cylinder pressure to a lower line pressure. The gas is guided to the point-of-use via a subsequent pipeline. The SMD 500-25 design allows shutting-off of gas flow during cylinder change with the panel itself. Technical data Body material: Seat sealing: Sealings: Relief valve seat material Pressure gauge range: Weight: Dimensions (wxhxd): Purge gas inlet: stainless steel 316L (1.4404) specially cleaned and electro-polished or brass CW614 (CuZn39Pb3) specially cleaned, chromium plated PCTFE PCTFE, PVDF (brass) FKM, (EPDM, FFKM)*, EPDM, (FKM)* *on request 0 - 25 bar (0 - 365 psi) 0 - 315 bar (0 - 4500 psi) 0,73 / 0,74/ 0,75 kg 250 x 155 x 185 mm NPT f Inlet: M 14 x 1,5

1 Cylinder connection 2 Connection spirals 3 Process gas inlet shut-off valve 4 Pressure regulator 5 Inlet pressure gauge 6 Outlet pressure gauge 7 Process gas outlet shut-off valve 8 Process gas outlet 9 Relief valve 10 Purge gas outlet valve 11 Purge gas outlet

For proper installation and service of this panel a gas specific spiral connection tube is necessary. See in chapter Accessory .

Performance chart Pressure p2 [bar]

Flow QN [Nm/h] N2
Edition 1/2008 - GCE UK 2008

39

High Flow - Laser and Plasma Applications

Gas supply panel BMD 500-32


Single-stage, for inert, reactive, flammable and oxidizing gas and gas mixtures, purity max. 6.0, inlet pressure 230 bar, outlet pressure range 1 - 14 bar, continuous gas supply even during cylinder change, fast manual switch-over to the reserve side, optional contact pressure gauges for gas supply failure monitoring, internal gas purging , connection for 2 x 1 cylinders, extension for 2 x 4 cylinders. BMD-500-32-BC-F14-CO2 BMD-500-32-BC-F14-N2 BMD-500-32-BC-F14-He BMD-500-32-BC-F14-Ar Gas Carbon dioxide Nitrogen Helium Argon

in

out

in

7 8 6 5 4 2 1 3 1 3 9

Features This gas panels reduces the inlet pressure of maximum 230 bar to pressure levels of 1 to 50 bar. The BMD 500 is mounted on a stainless steel panel and consists of a pressure regulator and inlet and outlet pressure gauges. Process gas shut-off valves are located on the inlet side. Enabled by switching over from the empty cylinder to the full one manually by opening/closing the shut-off valves the gas supply must not be interrupted during cylinder change. The use of contact pressure gauges (accessories) monitors the minimum reserves for switching over in time. The internal gas purging of the BMD 500-32 gives the opportunity to keep purity level constant during cylinder change.

Application The BMD 500-32 are gas panels for continuous gas supply and are applied at the first pressure level. The benefit of this gas panel: fast switch-over to the reserve cylinders and the maintaining of gas supply (BMD 500-32: and purity) during cylinder change. Standard application: centralized or decentralized gas supply for highly sensitive analysis device. Technical data Body material: Seat sealing: Sealings: Relief valve seat material Pressure gauge range: Weight: Dimensions: (wxhxd): Inlet: Outlet:

1 2 3 4 5 6 7 8 9

Cylinder connection Connection spiral Process gas inlet shut-off valve Pressure regulator - single-stage Inlet pressure gauge Outlet pressure gauge Process gas outlet Relief valve Purge gas outlet valve

stainless steel 316L (1.4404) specially cleaned and electro-polished or brass (CuZn39Pb3) specially cleaned, chromium plated PCTFE PCTFE, PVDF (brass)* FKM, (EPDM, FFKM)*, EPDM, (FKM)*, *on request -1 - 18 bar (-15 - 260 psi) 0 - 315 bar (0 - 4500 psi) 1,5 kg 400 x 200 x 185 mm M 14 x 1,5 tube fitting 6 mm

For proper installation and service of this panel a gas specific spiral connection tube is necessary. See in chapter Accessory.

Performance chart Pressure p2 [bar]


12 8
.

ax

12 bar 3 6 9 12 15 18 21 24 27

Flow QN [Nm/h] N2

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High Flow - Laser and Plasma Applications

Gas supply panel BMD 500-35


Single-stage, for inert, reactive, flammable and oxidizing gas and gas mixtures, purity max. 6.0, inlet pressure 230 bar, outlet pressure preset 14 bar. For proper installation and service of this panel a gas specific spiral connection tube is necessary. See in chapter Accessory . BMD-500-35-BC-F14-CO2 BMD-500-35-BC-F14-N2 BMD-500-35-BC-F14-He BMD-500-35-BC-F14-Ar Gas Carbon dioxide Nitrogen Helium Argon

out

in

BMD 500-35

in

Features Pressure decrease of the active cylinder (or bundle) below a preset level causes semi-automatic switch over to the full cylinder side. This is achieved by 2 integrated regulators (factory-set to slightly different delivery pressure levels), connected at their outlet ports. Moving the lever towards the full battery side, this allows to disconnect and replace the empty cylinder without interrupting gas supply. The lever position always indicates cylinder priority in being discharged.
Process gas 6 2 4 7 8 A BMD 500-35 3 3 2 4 7 8 B 5

Optional contact pressure gauges, connected to an alarm box, indicate optical and audible alarm in case of pressure drop below a preset level. That ensures empty tanks to be replaced in time. Application This gas panel supplying is necessary component, wherever uninterrupted process gas supply with semi- automatic change over is needed.

1 pressure regulator 2 inlet pressure gauge 3 outlet pressure gauge 4 process gas valve 5 purge gas outlet valve 6 safety relief valve 7 spiral connection tube 8 metal- mesh filter A, B gas cylinders H lever

Technical data Body: Sealings: Relief valve seat material Pressure gauge range: Dimensions: (wxhxd): Weight: Preset outlet pressure: Flow: Suitable for cylinder connections: Inlet:

stainless steel 316L (1.4404) specially cleaned and electro-polished or brass CW614 (CuZn39Pb3) specially cleaned, chromium plated PCTFE (SS), PVDF (brass) FKM, (EPDM, FFKM)*, EPDM, (FKM)* -1 - 18 bar, 0 - 315 bar 300 x 155 x 240 mm 5.2 kg (BMD 500-35) 14 bar +/-2 bar 25 Nm/h N (12 bar - type at 25 bar inlet press.) 2 x 1 up to 2 x 5 M 14 x 1,5

Performance chart Pressure p2 [bar]


12 8
.

ax

12 bar 3 6 9 12 15 18 21 24 27

Flow QN [Nm/h] N2
Edition 1/2008 - GCE UK 2008

41

High Flow - Laser and Plasma Applications

Point-of-use pressure regulator EMD 500-06


in

Single-stage, for inert, reactive, flammable and oxidizing gas and gas mixtures, purity max. 6.0, inlet pressure 40 bar, outlet pressure 1 bar - 10,5 bar. Inlet valve with 90 shut-off function. Clear open/closed position of shut-off valve.

EMD-500-06-BC-E10-CO2 EMD-500-06-BC-E10-N2 EMD-500-06-BC-E10-He

Gas Carbon dioxide Nitrogen Helium

Features The EMD 500-06 consists of inlet shut-off valve, pressure regulator, outlet pressure gauge and panel for wall mounting.
out

Application The EMD 500-06 is designed for the second pressure stage inside of a central gas supply system to reduce line pressure to a certain supply pressure level required at the point of use.

1 = Inlet shut-off valve 2 = pressure regulator 3 = outlet pressure gauge

Technical data Body material: Seat sealing: Sealings: Pressure gauge range: Weight: Dimensions (wxhxd): Inlet/Outlet:

stainless steel 316L (1.4404) specially cleaned and electro-polished or brass CW614 (CuZn39Pb3) specially cleaned, chromium plated, 4 in-/outlet borings PTFE PCTFE (SS), PVDF (brass) -1 - 18 bar (-15 - 260 psi) 0 - 315 bar (0 - 4500 psi) 0.8 kg 90 x 260 x 135 mm NPT " f

Performance chart Pressure p2 [bar]


12

Pressure p2 [bar, psi]

10

15

m
20

ax

25

Flow QN [Nm/h] N2

42

Edition 1/2008 - GCE UK 2008

High Flow - Laser and Plasma Applications

Point-of-use stations for Plasma applications


Point-of-use stations Plasma
Complete Point-of-use stations, assembled onto mounting bar, ready for wall installation.

19 037 010 19 037 011 19 037 012

Type Hi Focus 160i Hypertherm 260 Hi Focus 280i

Technical data Inlet pressure: Outlet pressure: Gas purity: Inlet: Outlet: Safety device optional:

30 bar 0 - 13 bar 2.5 - 5.0 G f ball valve with brazing nipple G EN 560 for inert gases and Oxygen, G3/8 l.h. for Hydrogen and H. mixtures O2: EN 730-1 H2 (safe against return flashback up to 10 bar)

Hypertherm 260

Hi Focus 280i

Hi Focus 180i

Performance chart Pressure p2 [bar]

12

10

15

m
20

ax

25

Flow QN [Nm/h] N2
Edition 1/2008 - GCE UK 2008

43

Medical Applications
GCE supplies the complete range of Hospital Central Gas Equipment CE-marked according to MDD and fulfilling relevant standards. Below you find a small selection of products. For more information, please contact your local GCE sales company.

Medical Gas Manifold MM90


The single stage version manifold MM90 is designed to allow equal numbers of cylinders to be manifold together to give an operating bank and a reserve bank. The manifold will deliver gas from the operating bank to the manifold pressure regulator until the cylinders are exhausted. At that point the supply will switch to the reserve bank and the exhausted bank can be replenished. The object is to give uninterrupted gas supply. An alarm box is included. To complete MM90, please add connecting pipes, high pressure valves and non return valves, high pressure hoses and cylinder retaining brackets. MM90 is supplied with a gas alarm monitoring: 1. Too high or too low outlet pressure, 2. Leakage on the non-operating gas cylinder bank, 3. When change of operating side has been effected. The gas alarm is able to communicate with other equipment through relays and has a battery back-up for 30 minutes of operation. Gas 072 7304 Oxygen 072 7305 Air 072 7306 Nitrous oxide, carbon dioxide Technical Data Inlet pressure: Max outlet pressure: Capacity: (at 9 bar outlet press.): Terminal Unit MC70 - Standard NORDIC Bed Head Gas Outlet 325 397 281 O2 MEDILINE B 325 397 282 N2O MEDILINE 325 397 283 Air MEDILINE 325 397 284 Vacuum MEDILINE 325 397 285 Outlet MEDILINE 325 397 286 Air MEDILINE 325 397 287 N2 MEDILINE 325 397 288 CO2 MEDILINE For Recessed mounting add 092150 Wall box recessed gas outlet Terminal Unit - Standard AFNOR Wall surface mounting, side entry K 007 061 O2 K 007 062 Vacuum K 007 063 N2O K 007 064 AIR K 007 065 N2 K 007 066 CO2 Wall built in mounting, wall outlet K 007 071 O2 K 007 072 Vacuum Bed head built in mounting, wall outlet K 007 081 O2 K 007 082 Vacuum K 007 083 N2O All GCE Terminal Units are self-sealing, i.e. they close automatically when a connected apparatus is removed. The terminal units are furnished with a quick connection valve which means that the desired apparatus can be connected or disconnected by means of a simple one-step motion. The terminal units may be mounted recessed in the wall, on the surface in an exposed position is required or inside a bed head unit. All terminal units of each standard have the same design but different colour coding and labels for different gases and of course gas specific non-interchangeable quick connection valves.

200 bar 12 bar 90 m/h - Oxygen, Air 50 m/h - Nitrous oxide, Carbon dioxide

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Edition 1/2008 - GCE UK 2008

Accessory Central Gas Supply

Central Gas Supply Accessory


Flexible Hoses - ACE
Application Version Length 114 037 334 Hose without non return valve for cylinders 800 mm 19 037 002 001 Hose with non return valve 800 mm 14 037 249 Hose for bundle RHNA 1500 mm 14 037 841 Hose for bundle LINDE 1500 mm 14 037 842 Hose for bundle MG 1500 mm 14 037 843 Hose for bundle Basi 1500 mm Attention: GCE recommend a regular inspection of hoses after 5 years. These hoses are Acetylene decomposition tested and fulfil the requirements of EN ISO 14113.

Bundle connection compl. AGA version Bundle connection compl. LINDE version Bundle connection compl. MG version, swivel nut shortened 5 mm Flexible hoses with non return valve 14 037 493 Flexible hoses without without return valve 14 037 334 Bundle connection compl. BASI inlet adapter turned to diam. 10

Other inlet threads acc. to national standards on demand.

Bundle connection module

High pressure hoses - ACE


With non return valve and cylinder connection. 19 037 002 001 19 037 002 002 19 037 002 003 19 037 002 004 19 037 002 005 Connection DIN 477- No. 3 DIN 477- No. 12 CGA 300 AFNOR Type H UNI 4411

Other types on demand.


Cylinder connection shows german standard

Safety elements
Flash back arrestor FBA Important standards: EN ISO 14114 for Acetylene manifolds. EN ISO 15615 safety against Acetylene decomposition. EN ISO 10 297 high pressure valves. EN ISO 14113 high pressure hoses for Acetylene. Against Acetylene decomposition downstream the manifold regulator. FBA shall prevent an Acetylene decomposition from operator side in the tube system. 14 008 271 Flash back arrestor 11/19 14 008 923 Flash back arrestor 12/25 Automatic quick acting shut off device Stops an Acetylene decomposition on the Acetylene high pressure side (cylinder bank or bundle) . The use is obligatory from a common gas discharge out of 6 cylinders or one bundle. GCE manyflow system for Acetylene are generally provided with 2 safety devices flash back arrestor and automatic quick acting shut-off device. An extension from cylinder supply to bundle supply is always possible. 14 037 561 Automatic quick acting shut-off device 14 037 562 Connector G 3/4

Accessory for pressure control units - ACE


14 037 141 14 037 159 14 037 271 14 037 297 14 037 302 14 037 631 14 037 647 24 037 043 24 037 136 24 037 180 Ball valve G with elbow ACE Wall bracket Manyflow wall bracket, stainles steel Double nut G3/4 Manyflow plug, complete Ball vale 3/4 Adapter G - 22 mm Ball valve with elbow Elbow connection MR60 Elbow with ball valve MR60
Edition 1/2008 - GCE UK 2008

45

Accessory Central Gas Supply

Flexible hoses HP
Stainless steel coil tubes for high pressure applications up to 300 bar to complete the equipment gas specific. Convoluted hoses are for security reasons equipped with a loop to avoid uncontrolled beating of the hose end in the case of hose rupture. The advantage of a convoluted hose is to get a maximum of moving flexibility. Gas 14 037 440 Oxygen 14 037 445 14 037 441 Compr. air 14 037 446 14 037 442 Nitrogen 14 037 447 14 037 443 Hydrogen 14 037 448 14 037 444 Ar/CO2 14 037 449 14 037 450 Oxygen 14 037 455 14 037 451 Compr. air 14 037 456 14 037 452 Nitrogen 14 037 457 14 037 453 Hydrogen 14 037 458 14 037 454 Ar/CO2 14 037 459 K 140 485 325 197 352 215 191 024 215 191 025 215 191 026 K 140 470 K 140 471 K 140 474 K 140 490 K 140 491 K 140 495 K 140 496 K 140 498 Inlet pr. [bar] Length [m] 200 0,8 300 0,8 200 0,8 300 0,8 200 0,8 300 0,8 200 0,8 300 0,8 200 0,8 300 0,8 200 300 200 300 200 300 200 300 200 300 Connection

Other inlet threads acc. to national standards on demand.

1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,25 1 2 3 3 3 3 1,5 1,5 1,5 1,5 1,5 Spain type B Spain Spain DIN 6 PTFE Spain DIN 6 PTFE Spain for bundle 33x2 LH for bundle, LH 38x2 RH for bundle 35x2 RH for bundle AFNOR type B cylinder AFNOR type C cylinder AFNOR type E cylinder, LH AFNOR type F cylinder AFNOR type H cylinder, LH

Air N2O O2/Inert O2/Inert O2/Inert C2H2 Nitrogen Oxygen Compressed air Nitrogen Hydrogen Oxygen C2H2

Connecting pipes for cylinder manifolds


With retaining brackets of stainless steel, for 2 or 4 cylinders. 215 191 070 215 191 071 215 191 072 215 191 073 325 191 218 Gas Fuel gas Fuel gas Oxygen Oxygen Oxygen Conn. thread W 21,8 x 1/14 LH EXT-INT W 21,8 x 1/14 LH EXT-INT W 21,8 x 1/14 RH EXT-INT W 21,8 x 1/14 RH EXT-INT W 21,8 x 1/14 RH EXT-INT Cylinders 2 4 2 4 6 Length [mm] 580 1160 580 1160 290

Cylinder retaining brackets


215 191 007 215 191 008 215 191 012 215 191 013 Gas Fuel gas Fuel gas Oxygen Oxygen Conn. thread W 21,8 x 1/14 LH EXT-INT W 21,8 x 1/14 LH EXT-INT W 21,8 x 1/14 RH EXT-INT W 21,8 x 1/14 RH EXT-INT Cylinders 1 2 1 2 Length [mm] 290 580 290 580

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Edition 1/2008 - GCE UK 2008

Accessory Central Gas Supply

Connecting pipe 90
To connect manifolds with subsequent connecting tubes. 215 191 005 215 191 010 Gas Fuel gas Oxygen Conn. thread W 21,8 x 1/14 LH EXT-INT W 21,8 x 1/14 RH EXT-INT

Yoke
Stainless steel, with chain. 215 191 074 215 191 075 for 1 cylinder for 2 cylinders

Non-return valve
This Non-Return Valve has to be mounted obligatory into an Acetylene gas supply not equipped with a VSP. Gas A180 709 Non-return valve Acetylene Inlet m Outlet 3/4f

Flow limiter
Limits flow to 10 m/h. Only for Acetylene and horizontal assembly. A180 711 Flow limiter Gas Acetylene Inlet 1f Outlet 1f

Bursting disk
This security device limits Acetylene system pressure exceeding the predefined limit. A180 714 Bursting disk Gas Acetylene Inlet m

Purge valve
This valve allows continuing with gas supply during maintenance of change-over switch. K 140 512 K 140 514 K 140 513 Gas Compressed gases Compressed gases Acetylene Pressure 16 bar 30 bar

Non return valves for connection pipes


215 191 043 215 191 044 Gas fuel gases Oxygen

High pressure filter


215 190 041 215 191 086 215 190 042 Gas Acetylene fuel gases Oxygen

Edition 1/2008 - GCE UK 2008

47

Accessory Central Gas Supply

Alarm Box SENTINEL


This 2-channel version Alarm Box supervises the gas supply and avoids gas flow interruption by channel specific optical and acoustic alarm monitoring. It might be used in two different applications: Inlet high pressure monitoring with one manifold or outlet low pressure monitoring with 2 manifolds. Standard operating conditions are indicated by green light. Alarm acknowledgement is done with a Alarm-stop button. With a semi-automatic manifold the alarm box informs about switching from normal to reserve supply mode. Features

Simultaneous monitoring of two channels Programmable monitoring of each input (switch open or switch closed) Output with relay unit Acoustic alarm and 2 alarm lights
K140 730 A180 702 A180 719 Alarm box Low Pressure Switch FP6K Anti-deflagrating for Acetylene Low Pressure Switch FP6KQ Anti-deflagrating for Hydrogen

Technical data Installation: Power supply: Consumption: Fuse: Channels: Outlet relay:

IP55 protection range, separate room to explosive gases, not outdoor suitable 230 V~/50 Hz 3 VA max. 100 mA Intensity in contacts # 0,5 mA Voltage in contacts: 5 Volt max. intensity 2A max. voltage 230 V alternative

Contact pressure gauges KI 50


Contact gauge acc. to EN 562 (KI) with inductance contact, for monitoring gas supply pressure and shortage, nominal pressure 230 bar. Explosion protection is available in conjunction with designated signal boxes. The shift point, i.e. the pressure level which triggers the signal, can be reset as needed by setting the inspection glass indicator to the desired shift point. Accuracy class 2.5 (DIN 16005). Diameter 50 mm. Contact: inductive slit sensor (following NAMUR). Type of shielding: II 2 G EEx ia IIc T6, PTB 99 ATEX 2219 X. Switching hysteresis: +/- 5 % (SEW) Control behaviour: contact type 1 (I1), contact of low impedance with increasing pressure.


Art.-No. Type H 281 91 101 KI 50-315 I1 H 281 91 103 KI 50-315 I1 Range [bar] Material Inlet 315 stainl. steel NPT m 315 brass NPT m

Contact pressure gauges for industrial manifolds


Art.-No. Type XL2652 KI50 XL2651 KI50 XL2340 KI50 Range [bar] Gas 160 CO2 40 C2H2 400 Inlet G G G

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Edition 1/2008 - GCE UK 2008

Accessory Central Gas Supply

Gas-Preheater
Inlet pressure max. 300 bar, for Oxygen and inert gases. The expansion of compressed gases i.e. argon and argon CO2 mixtures could require a gas preheater to prevent freezing of the regulator valve.

19 008 004

Gas preheater

Technical data Power supply: Inlet: Outlet:

230V - 50 Hz, 250 W W21,8x1/14 male, DIN 6 W21,8x1/14 female, DIN 6

Betriebs- und Montageanleitung fr zentrale Gasversorgung Typ Manyflow


Operating instruction for central gas installation Type Manyflow

Manuals

ZGV MANYFLOW 700 215 239


BENUTZERHANDBUCH MM3868
OWNERS MANUAL

14 104 162

Maniflow MIC 60 Maxiflow A Users guide Maniflow is generally added to our deliveries. Beside rules and guidelines, you will receive detailed manuals and assembly instructions.

Central gas supply


OWNERS MANUAL

14.104.162 / 2

-1-

Edition 1/2008 - GCE UK 2008

49

Central Gas Supply Scheme

Central Gas Supply Scheme


Safety, Flexibility and Economy

Avoiding dangerous move of gas cylinders around working area Diminishment of accidents and incidents Continuous gas supply by changing reserve with empty cylinders Avoidance of bulky trolleys diminishing location space Speedy change of empty cylinders at one single place Diminishment of cylinder locations Avoiding assembly or disassembly of cylinder regulators results in
less damage of regulators

Bursting disk

Outlet Point

Flow limiter Acetylene

Connection pipe Elbow

Line Safety Relief Valve

Alarm box

Purge valve

Connection pipe Manifold with contact gauges Flexible hose High pressure

50

Edition 1/2008 - GCE UK 2008

Appendix

Gas data
Flow Gas Formula rel. to N2 Cylinder pressure (20 C) bar Cylinder pressure (68 F) psi Cylinder connection acc. to DIN 477

Acetylene C2H2 1,09 18 261 3 f Argon Ar 0,85 200 2900 6 i Pressure air DL 1 200 2900 13 o Ethylene C2H4 1,02 -68 -986 1 f/o Helium He 2,6 200 2900 6 i Carbon dioxide CO2 0,83 53,7 780 6 o Methane CH4 1,35 200 2900 1 f Propane C3H8 0,83 8,3 120 1 f Test gas 14 o Oxygen O2 0,96 200 2900 9 o Nitrogen N2 1 200 2900 10 o Synthetic air SL 1 200 2900 9 o Hydrogen H2 3,7 200 2900 1 f/o Declaration: f = flammable, i = Inert gas, p = poisonous, c = corrosive, o = others b = brass, ss = stainless steel

Gas charact.

European Cylinder connections


DIN 477 -1, 230 bar No. 1 3 5 6 7 8 9 10 11 13 14 Connection W 21,80 x 1/14 LH Clamp clip G 3/8 RH W 21,80 x 1/14 G 5/8 W 1 x 1/8 G W 24,32x 1/14 G 3/8 RH G 5/8 M 19 x 1,5 LH Gases Ethylene, Methane, Butane, Propane , Hydrogen, forming gas Acetylene Carbon Monoxide Argon, Helium, Carbon dioxide Sulfur dioxide Phosgen Oxygen, Test gas (with Oxygen > 21 %) Nitrogen Nitrous oxide Compressed air Test gas (with Oxygen < 21 %)

DIN 477-5, 300 bar No. 54 55 56 57 58 59 60 Connection 15,9 / 20,1 W 30 x 2 15,2 / 20,8 W 30 x 2 16,6 / 19,4 W 30 x 2 15,2 / 20,8 W 30 x 2 LH 15,9 / 20,1 W 30 x 2 LH 17,3 / 18,7 W 30 x 2 18 / 18 W 30 x 2 Gases not flammable, non poisonous and not oxidizing gases and gas mixtures not flammable, poisonous and oxidizing gases and gas mixtures pressurized air flammable, not poisonous gases and gas mixtures flammable, poisonous and oxidizing or not oxidizing gases and gas mixtures Oxygen and oxidizing, non poisonous, not oxidizing gases and gas mixtures oxidizing, poisonous and/or oxidizing gases and gas mixtures

Edition 1/2008 - GCE UK 2008

51

Appendix

Outlet PRODUCT FROM THE GCE GROUP Cylinder outlet forms Outlet National Form Dimensions Standard No. 15,3 x 7,5 DIN 477 nr.3 4 W 21,8 x 1/14 DIN 477 nr. 6 2 1 2 W21,8 x 1/14 DIN 477 nr. 6 2 W21,8 x 1/14 LH DIN 477 nr.1 2 W21,8 x 1/14 DIN 477 nr. 6 2 Gas Control2 Equipment W 1 x 1/8 LH DIN 477 nr.5 PRODUCT FROM THE GCE GROUP W 1 x 1/8 DIN 477 nr.8 2 G 5/8 RH DIN 477 nr.13 1 W 21/8 x 1/14 LH DIN 477 nr.1 2 Outlet Form Num W21,8 x 1/14 DIN 477 nr. 6 2 W21,8 x 1/14 LH DIN 477 nr.1 21 2 3 W21,8 x 1/14 LH DIN 477 nr.1 2 W 24,32 x 1/14 DIN 477 nr.10 2 Chemic GAS G 3/8 RH DIN 477 nr.11 2 symbo G 3/4 Control DIN 477 nr.9 2 Gas Equipment 1 ACETYLENE C2H2 WPRODUCT 1 x 1/8 DIN 477 GCE nr.8 GROUP 2 FROM THE AMMONIA NH3 W21,8 x 1/14 LH DIN 477 nr.1 2 2 ARGON Ar W21,8 x 1/14 DIN 477 nr. 6 2 BUTANE C4H10 G 5/8 DIN 477 nr.7 2 Outlet Form Numbers 3 CARBON DIOXIDE CO2 1 2 3 MONOXIDE 4 CO CARBON CHLORINE Cl2 Acetylene C2H2 20 x 9 NEN3268 YOKE 4 Chemical O COMPRESSED AIR G 5/8 LH NEN3268 LI2 1 GAS symbol Dim 2H4O ETHYLENE OXIDE C AMMONIA NH3 W1 x 1/8 NEN3268 RU 4 2 ARGON Ar W24,32 x 1/14 NEN3268 RU 3 1 2 ACETYLENE 15,3 2 /4 HELIUM C2H2 He Gas Control Equipment BUTANE C4H10 PRODUCT FROM W21,8 x 1/14 LH GROUP NEN3268 LU 1 2 THE GCE HYDROGEN H2 3 W 21,8 AMMONIA NHconnectio Table of outlet CARBON DIOXIDE CO2 W21,8 x 1/14 NEN3268 RU 1 2 4 METHANE Ar CH 2 ARGON W 21, the most popular gas CARBON MONOXIDE CO W1 x 1/8 LH NEN3268 LU 4 2 2 NITROGEN N W 21, 8 BUTANE C4H10 CHLORINE Cl2 W1 x 1/8 NEN3268 RU 4 2 Outlet Form Numbers 2O NITROUS OXIDE COMPRESSED AIR W28, 8 x 1/14 NEN3268 RU 6 3 2 2 WN 21, CARBON DIOXIDE CO 1 2 3 4 GERMA 2 5 OXYGEN O ETHYLENE OXIDE C2H4O W 1 x 1/8 LH NEN3268 LU 4 2 CARBON MONOXIDE CO W 1// x AUSTR PHOSGENE COCl HELIUM He W24,32 x 1/14 NEN3268 RU 3 2 W1 CHLORINE Cl2 SWITZER HYDROGEN H2 W21,8 x 1/14 LH NEN3268 LU 1 2 PROPANE C3H8 Chemical Outlet CZECH RE COMPRESSED AIR G5 METHANE CH4 W21,8 x 1/14 LH GAS NEN3268 LU 1 2 REFRIGERANT symbol Dimensions // NITROGEN N2 W 24,32 x 1/14 NEN3268 RU 3 2 HUNGA 2H4O W 21/8 ETHYLENE OXIDE C SULPHUR DIOXIDE SO2 NITROUS OXIDE N2O W21,8 x 1/14 NEN3268 RU 1 2 2H2 1 ACETYLENE C 15,3 x 7,5 POLAN 3 1 Scandinavia and Switzerland outlet G / 4 internal 2 /4 HELIUM He W 21, OXYGEN O2 G 5/8 NEN3268 RI 2 1 2 Scandinavia outlet W24.32 // // 3 outlet G 3/4 external W 21,8 xSCANDIN 1/14 AMMONIA NH 3 Czech 2 W 21, 8 HYDROGEN H PHOSGENE COCl2 W1 x 1/8 NEN3268 RU 4 2 4 Hungary G 1/2 external BALTIC S // Outlet Form Numbers 2 LH ARGON Ar W 21, 8x 1/14 W 21, 8 METHANE CH 5 Scandinavia, Hungary, Czech &4Baltic States W21.8 outlet PROPANE C3H8 W21,8 x 1/14 NEN3268 LU 1 2 // g e o n, s. r t REFRIGERANT W21,8 x 1/14 BUTANE NEN3268 RU 1 2 E Au 2 x 1/14 W 24, 3 NITROGEN N8 10 W LH C4H . o 21, GC SULPHUR DIOXIDE SO2 W1 x 1/8 NEN3268 RU 4 2 // G 3 ISO 9001 2 O NITROUS OXIDE N 3 W 21, 8 x 1/14 CARBON DIOXIDE CO ce 2 d r tif O at e ikovn Chemical Outlet National o/certific // 2 // 5 G OXYGEN CO O GAS x Standard 1/8 LH CARBON MONOXIDE W 1 symbol Dimensions

Chemical GAS symbol Acetylene C2H2 AMMONIA NH3 ARGON Ar BUTANE C4H10 CARBON DIOXIDE CO2 CARBON MONOXIDE CO CHLORINE Cl2 COMPRESSED AIR ETHYLENE OXIDE C2H4O HELIUM He HYDROGEN H2 METHANE CH4 NITROGEN N2 NITROUS OXIDE N2O OXYGEN O2 PHOSGENE COCl2 PROPANE C3H8 REFRIGERANT SULPHUR DIOXIDE SO2

GERMANY, AUSTRIA, SWITZERLAND, CZECH REPUBLIC, HUNGARY, POLAND, SCANDINAVIA, BALTIC STATES Gas Control Equipment

Table th

Cylinde

Table of outle the most p

HOLLAND, BELGIUM

Cylinder Valve

Acetylene C2H2 AMMONIA NH3 ARGON Ar BUTANE C4H10 CARBON DIOXIDE CARBON MONOXIDE CO CHLORINE Cl2 ETHYLENE OXIDE C2H4O HELIUM He HYDROGEN H2 METHANE CH4 NITROGEN N2 NITROUS OXIDE N2O OXYGEN O2 PHOSGENE COCl2 PROPANE C3H8 REFRIGERANT SULPHUR DIOXIDE SO2

FRANCE

52

//2 PHOSGENE COCl W1 x 1/8// W 1 Cl2 21 x 10mm CHLORINE N FE 29-650/A C2H2 4 ACETYLENE 15,3 x 7,5 DIN 477 nr.3 3H8 W 21, 8 PROPANE C // 22,91 x 1,814 LH N FE 29-650/H 1 COMPRESSED AIR G 5/8 3 W 21,8// x 1/14// DINRH 477 nr.6 AMMONIA NH REFRIGERANT 21,7 x 1,814 N FE 29-650/C 2 // W 21, // 2H48 Ox 1/14 W 21/8// x 1/14 LH ETHYLENE OXIDE C 2 DIN 477 nr.6 ARGON Ar W 21, 21,7 x 1,814 N FE-29-650/C 2 G SULPHUR DIOXIDE SO2 // // /4 2 HELIUM He W 21, 8 x 1/14 4 10 H W 21, 8 x 1/14 LH DIN 477 nr.1 BUTANE C 21,7 x 1,814 LH N FE 29-650/E 1 Scandinavia 2and Switzerland outlet G 3/4 internal // // CO2 21,7 x 1,814 N FE 29-650/C 2 Scandinavia 3 W 21, DIN 477 nr.6 CARBON DIOXIDE CO2 2outlet W24.32 W 21, 8 x 1/14 LH HYDROGEN H2 8 x 1/14 3 Czech outlet G 3/4 external 21,7 x 1,814 LH N FE 29-650/E 2 // // // nr.5 1 DIN 477 CARBON MONOXIDE CO G /2 external W CH 1 x4 1/8 LH 4 Hungary W 21, 8 x 1/14 LH METHANE 25,4 x 31,75 N FE 29-650/J 5 Scandinavia, 2 Hungary, Czech & W21.8 outlet // Baltic States // 2 W 1 x 1/8 DIN 477 nr.8 CHLORINE Cl W 24, 32 x 1/14// N2 21,7 x 1,814 LH NITROGEN N FE 29-650/E gen, s. to2 r. o E Au 477 nr.13 COMPRESSED AIR G 5/8// RH GC 21,7 x 1,814 NITROUS N FE 29-650/C OXIDE 2 G DIN 3/8// RH N2O // // ISO 9001 21,7 x 1,814 LH OXIDE N FE 29-650/E C W 21/8 x 1/14 LH DIN 477 nr.1 ETHYLENE c e 2H4O 2 r tif ed 5 LH OXYGEN G 3/4// O2 iko 21,7 x 1,814 N FE 29-650/E 2/certificatW 21, 2 /4 HELIUM DIN 477 nr.6 He vno 8 x 1/14// 21, 7 x 1, 814 PHOSGENE N FE 29-650/C 2 W 1// x Ref: 1/8// COCl2 W 21, 8 x 1/14// LH DIN 477 CVC nr.1 1 HYDROGEN H2 26 x 1,5 N FE 29-650/G 1 // 3H8 LH PROPANE C // W 21, 8 x 1/14 W 21, 8 x 1/14 LH DIN 477 nr.1 METHANE CH4 1 22,91 x 1,814 N FE 29-650/F // // W 21, 8 x 1/14 REFRIGERANT 27 x 2 N FE 29-650/K 2 W 24, 32 x 1/14 DIN 477 nr.10 NITROGEN N2 // 21,7 x 1,814 LH OXIDE N FE 29-650/E DIOXIDE 2 // RH G 5/8 SULPHUR SO G 3/8 DIN 477 nr.11 NITROUS N2O 2 21,7 x 1,814 N FE 29-650/C 2 3 // 1 Scandinavia and Switzerland outlet 5 G 3/4 DIN 477 nr.9 OXYGEN O2 G /4 internal 27 x 2 2 Scandinavia N outlet FE 29-650/K 2 W24.32 W 1// x 1/8// DIN 477 nr.8 PHOSGENE 3 Czech outlet G 3/4 external COCl2 4 Hungary G 1/2 external // 3H8 W 21, 8 x 1/14 LH DIN 477 nr.1 PROPANE C 5 Scandinavia, Hungary, Czech & Baltic States W21.8 outlet // DIN 477 nr.6 REFRIGERANT W 21, 8 x 1/14 togen, s. r E Au .o GC 1/2008 G 5/8// DIN 477 nr.7 SULPHUR DIOXIDE SO2 Edition - GCE UK 2008

1 Scandinavia and Switzerland outlet G 3/4 internal ce d r tif 2 Scandinavia outlet W24.32 at e ikovn o/certific 3 Czech outlet G 3/4 external

ISO 9001
.

Appendix

Outlet Chemical Outlet National Form Gas Control Equipment GAS symbol Dimensions Standard No. PRODUCT FROM THE GCE GROUP Cylinder outlet forms Acetylene C2H2 W 22.91 LH int YOKE 4 MIE AP7 1 AMMONIA NH3 W 21.7 x 1/14LH MIE AP7 2 ARGON Ar W 21.7 x 1/14 MIE AP7 2 1 2 BUTANE C4H10 W 21.7 x 1/14LH MIE AP7 2 CARBON DIOXIDE CO2 W 21.7 x 1/14 MIE AP7 2 CARBON MONOXIDE CO W 21.7 x 1/14LH MIE AP7 2 CHLORINE Cl2 W 31.75 x 1/7 MIE AP7 Control 2 Gas Equipment PRODUCT FROM THE GCE COMPRESSED AIR M 30 x 1.75 MIE AP7 3 GROUP ETHYLENE OXIDE C2H4O W 21.7 x 1/14LH MIE AP7 2 HELIUM He W 21.7 x 1/14 MIE AP7 2 HYDROGEN H2 W 21.7 x 1/14LH MIE AP7 2 Outlet Form Num METHANE CH4 W 21.7 x 1/14LH MIE AP7 1 2 2 3 NITROGEN N2 W 21.7 x 1/14 MIE AP7 2 NITROUS OXIDE N2O R 3/8 MIE AP7 2 Chemica OXYGEN O2 W 22.91 x 1/14 MIE AP7 1 GAS symbol PHOSGENE COCl2 W 25.4 x 1/8 MIE AP7 2 Gas Control Equipment 1 ACETYLENE C2H2 PROPANE C3H8 W 21.7 x 1/14LH MIE AP7 2 PRODUCT FROM THE GCE GROUP AMMONIA NH3 SULPHUR DIOXIDE SO2 R 5/8 MIE AP7 2 2 ARGON Ar BUTANE C4H10 Outlet Form Numbers 3 CARBON DIOXIDE CO2 Acetylene C2H2 20 x 10mm UNI 4411/1 4 1 2 3 MONOXIDE 4 CO CARBON G 5/8 Sin. UNI 441 1 AMMONIA NH3 W 30 1/14 Sin. UNI 4407 2 CHLORINE Cl2 ARGON Ar W 24,5 1/14 UNI 4412 1 Chemical Ou COMPRESSED AIR GAS 2 symbol Dime BUTANE C4H10 W 20 1/14 Sin. UNI 4405/P 2H4O ETHYLENE OXIDE C CARBONDIOXIDE CO2 2 ACETYLENE 15,3 1 2 /4 HELIUM C2H2 He Gas Control Equipment CARBON MONOXIDE CO W 21,7 1/14 UNI 4406 2 PRODUCT FROM THE GCE GROUP HYDROGEN H2 3 W 21,8 AMMONIA NH Table of outlet connectio CHLORINE Cl2 W 1 1/8 UNI 4408 2 4 METHANE Ar CH 2 ARGON 2 the W 21, 8 COMPRESSED AIR W 30 1/14 UNI 4410 most popular gas 2 NITROGEN N ETHYLENE OXIDE C2H4O W 20 1/14 Sin. UNI 4405/H BUTANE 2 W 21, 8 x C4H10 Outlet Form Numbers HELIUM He W 24,5 1/14 UNI 4412 1 2O NITROUS OXIDE 3 WN 21, 8 CARBON CO2 1 W20 1/14 Sin. 2 4405/H 32 DIOXIDE 4 GERMA HYDROGEN H2 UNI 2 5 OXYGEN O // CO W1 x AUSTR METHANE CH4 W 20 1/14 Sin. UNI 4405/H CARBON 2 MONOXIDE 2 PHOSGENE COCl// NITROGEN N2 W 21,7 1/14 UNI 4409 1 W1 CHLORINE Cl2 SWITZERL PROPANE C3H8 Chemical Outlet NITROUS OXIDE N2O G3/8A UNI 9097 2 CZECH REP COMPRESSED AIR G 5/ GAS UNI REFRIGERANT Dimensions OXYGEN O2 W 21,7 1/14 4406 2 symbol // HUNGA 2H4O W 21/8 ETHYLENE OXIDE C SULPHUR DIOXIDE SO2 x PHOSGENE COCl2 W 21,7 1/14 UNI 4406 2 2H2 1 ACETYLENE C 15,3 x 7,5 POLAN 3 1 Scandinavia and Switzerland outlet G / 4 internal 2 /4 HELIUM He W 21, 8 PROPANE C3H8 W 20 1/14 Sin. UNI 4405/P 2 2 Scandinavia outlet W24.32 // // 3 outlet G 3/4 external W 21,8 xSCANDIN 1/14 AMMONIA REFRIGERANT W 21,7 1/14 UNI 4406 2 NH 3 Czech W 21, 8 x HYDROGEN H2 4 Hungary G 1/2 external BALTIC ST // SULPHUR DIOXIDE SO2 W Sin. Outlet UNI Form 4405/H Numbers 2 220 1/14 ARGON Ar W 21, 8x 1/14 W 21, 8x METHANE CH 5 Scandinavia, Hungary, Czech &4Baltic States W21.8 outlet

SPAIN, PORTUGAL

Cy

Table the

Cylinde

ITALY

Table of outlet the most p

Cylinder Valve

Acetylene C2H2 AMMONIA NH3 ARGON Ar BUTANE C4H10 CARBON DIOXIDE CO2 CARBON MONOXIDE CO CHLORINE Cl2 COMPRESSED AIR ETHYLENE OXIDE C2H4O HELIUM He HYDROGEN H2 METHANE CH4 NITROGEN N2 NITROUS OXIDE N2O OXYGEN O2 PHOSGENE COCl2 PROPANE C3H8 REFRIGERANT SULPHUR DIOXIDE SO2

UNITED KINGDOM

// togen, s. r E Au 2 x 1/14 W 24, 3 NITROGEN N8 10 W LH BUTANE C4H . o 21, GC // G 3/ ISO 9001 2 O NITROUS OXIDE N 3 W 21, 8 x 1/14 CARBON DIOXIDE CO ce 2 d r tif O at e G 5/8 LH BS 341Chemical nr.2 1 ikovn Outlet National o/certific // 2 // 5 GF OXYGEN CO O GAS G A CARBON x Standard 1/8 LH MONOXIDE W 1 BS 341 nr.10 2 Dimensions symbol // //2 COCl G 5/8 RH BS 341 nr.3 PHOSGENE 1 W1 x 1/8// W 1 CHLORINE Cl2 ACETYLENE C2H2 15,3 x 7,5 DIN 477 nr.3 1 3H8 W 21, 8 x C G 5/8 LH BS 341 nr.4 PROPANE 1 // COMPRESSED AIR G 5/8 3 W 21,8// x 1/14// DINRH 477 nr.6 AMMONIA NH 0,860 x 14 TPI BS 341 nr.8 REFRIGERANT 2 // W 21, 8 // 2H48 Ox 1/14 W 21/8// x 1/14 LH ETHYLENE OXIDE C 2 DIN 477 nr.6 ARGON W 21, G 5/8 LH BS 341 nr.4 Ar 1 G SULPHUR DIOXIDE SO2 // // G2 5/8 BS 341 nr.C 6 4H10 2 21, /4 A HELIUM He W 21, 8 x 1/14 W 8 x 1/14 LH DIN 477 nr.1 BUTANE Scandinavia and Switzerland outlet G 3/4 internal G 5/8 RH BS 3411 nr.3 1 // // 2 Scandinavia outlet W24.32 3 W 21, DIN 477 nr.6 CARBON DIOXIDE CO2 W 21, 8 x 1/14 LH HYDROGEN H2 8 x 1/14 G 5/8 A LH BS 3413 nr.7 outlet G 3/4 external 2 Czech // // // nr.5 1 DIN 477 CARBON MONOXIDE CO W CH 1 x4 1/8 LH Hungary G /2 external W 21, 8 x 1/14 LH METHANE G 5/8 RH BS 3414 nr.3 1 5 Scandinavia, Hungary, Czech & W21.8 outlet // Baltic States // 2 W 1 x 1/8 DIN 477 nr.8 CHLORINE Cl G 5/8 LH BS 341 nr.2 1 W 24, 32 x 1/14// NITROGEN N2 utogen, s. r .o G 5/8 LH CE A 1 G 5/8// RH 477 nr.13 COMPRESSED AIRBS 341 nr.2G O G DIN 3/8// RH NITROUS OXIDE G 5/8 RH BS 341 nr.3 1 N2// // ISO 9001 W 21/8 x 1/14 LH DIN 477 nr.1 ETHYLENE OXIDE C c e 2H4O r ti te d 11/16 20 TPI BS 341 nr.13 fikovno/certifica2 5 x OXYGEN G 3/4// O2 // 2 /4 HELIUM DIN 477 nr.6 He W 21, 8 x 1/14 G 5/8 RH BS 341 nr.3 1 COCl2 W 1// x Ref: 1/8// CVC 1 PHOSGENE // 2 W 21, 8 x 1/14 LH DIN 477 nr.1 HYDROGEN H G 5/8A BS 341 nr. 6 2 // 3H8 LH PROPANE C // W 21, 8 x 1/14 G 5/8 LH BS 341 nr.4 1 W 21, 8 x 1/14 LH DIN 477 nr.1 METHANE CH4 // G 5/8 A BS 341 nr. 6 2 // W 21, 8 x 1/14 REFRIGERANT W 24, 32 x 1/14 DIN 477 nr.10 NITROGEN N2 G A BS 341 nr.10 2 // 2 // RH G 5/8 SULPHUR DIOXIDE SO G 3/8 DIN 477 nr.11 NITROUS OXIDE N2O

1 Scandinavia and Switzerland outlet G 3/4// OXYGEN O2 G 3/4 internal 2 Scandinavia outlet W24.32 W 1// x 1/8// PHOSGENE 3 Czech outlet G 3/4 external COCl2 4 Hungary G 1/2 external 3H8 W 21, 8 x 1/14// LH PROPANE C 5 Scandinavia, Hungary, Czech & Baltic States W21.8 outlet REFRIGERANT W 21, 8 x 1/14// Autogen, s. r. o CE G G 5/8// SULPHUR DIOXIDE SO2 Edition 1/2008 - GCE UK 2008

1 Scandinavia and Switzerland outlet G 3/4 internal ce d r tif 2 Scandinavia outlet W24.32 at e ikovn o/certific 3 Czech outlet G 3/4 external

ISO 9001
.

DIN DIN DIN DIN DIN

477 nr.9 477 nr.8 477 nr.1 477 nr.6 477 nr.7 53

GCE worldwide

GCE world-wide: http://www.gcegroup.com

Subsidiaries
Austria GCE GmbH Manfred Sllner A-4651 Stadl-Paura Tel: +43 - (0)7234 - 87 950 Fax: +43 - (0)7234 - 88 069 MT: 0664 - 35 17 703 manfred.soellner@gcegroup.com Croatia, Greece, Macedonia, Slovenia, Turkey GCE Croatia d.o.o. Bistranska 11 HR-10290 Zapresic, Croatia Tel: +385 (1) 33 111 27 Fax: +385 (1) 33 111 84 branko.nikolac@gcegroup.com BENELUX GCE GmbH Guus Meisters NL- 6466 AP Kerkrade Tel: +31 - (0)475 - 53 75 00 MT: +31 - 653 273 629 guus.meisters@gcegroup.com PR of China GCE Co ., Ltd . No . 4 Building, 318 Xiao Wan Road Fengpu Ind. Dev . Park Fengpu, Fengxian County Shanghai 201401 Tel: +86-21-37 198 408 Fax: +86-21-37 198 617 elisa .qu@gcegroup.com Czech Republic GCE s.r.o. Zizkova 381 CZ-583 81 Chotebor The Czech Republic Tel: +420 569-66 11 11 Fax: +420 569-66 11 07 www.gce.cz

Italy GCE Mujelli S. p. a. Via F. Ili Cervi, 11 I-37036 S. Martino Tel:+39-458-780 525 Fax: +39-458-780 750 mujelli@mujelli.it http://www.mujelli.it

Sweden, Denmark, Finland, Norway, Lithuania, Estonia, Iceland, Latvia GCE Norden AB Box 21044 S-200 21 Malm, Sweden Tel: +46-40-38 8307 Fax: +46-40-30 8344 info@gcenorden.se http://www.gcenorden.se

Poland, Armenia, Azerbaijan, Belarus, Georgia, Moldavia, Russia, Slovakia, Ukraine GCE Sp z o.o. ul. Drapinska 12 PL-03-581 Warsaw Tel: 022-677-70-80 Fax: 022-678-39-95 gce@gce.pl http://www.gce.pl

Portugal GCE sas Rua de Vila Boa, n10, casa 16 PT-4520-160 Feira Tel: +351 256 373 682 Fax: +351 256 378 260 americo.ribeiro@gcegroup.com

Spain GCE Ibrica Calle Juan de Olias 21, 1 E-28020 Madrid Tel: 00 34 91 57 11 470 Fax: 00 34 91 57 12 756 etienne.masson@@gcegroup.com

Switzerland GCE GmbH Armin Schau D-66504 Bottenbach Tel: +49 - (0)63 39 - 40 94 36 MT: +49 - (0)171 - 43 02 893 armin.schau@gcegroup.com

United Kingdom, Ireland GCE Ltd. Yew Tree Way, Stone Cross Park Golborne, Warrington WA3 3JD Tel: +44 - 1942 29 29 50 Fax: +44 - 1942 29 29 77 sales@gceuk.com http://www.gceuk.com

USA GCE Inc. 4457 Bethany Road, Building H Mason, OH 45040 Tel: +1 513 459 1540 Fax: +1 513 459 0249 todd.campbell@gcegroup.com

54

Edition 1/2008 - GCE UK 2008

CATPACGS01. Edition 1/2008, GCE AB, Malm, Sweden. HR+TP. Alterations are subject to change without notice. GCE 2008

France GCE Charledave s.a.s. 6, rue de Grigny, B.P. 110 F-58404 La Charit-sur-Loire Tel: +33/3 86 69 46 00 Fax: +33/3 86 70 09 15 fabrice.faucard@gcegroup.com http://www.gcesa.fr

Germany GCE GmbH In den Strauwiesen 4 D-36039 Fulda Tel: +49-(0)661 - 8393-0 Fax: +49-(0)661- 8393-25/31 info-autogen@gcegmbh.de

Hungary, Bulgaria, Romania GCE Hungary Kft. Rkoczi Ferenc t 90/b. H-2314 Halsztelek Tel: +36-24-521-200 Fax: +36-24-452-400 peter.magoss@gcegroup.com http://www.gce.hu

Notes

Edition 1/2008 - GCE UK 2008

55

Notes

56

Edition 1/2008 - GCE UK 2008

GCE world-wide: http://www.gcegroup.com Austria, Belgium, France, Netherlands, Luxembourg, Portugal, Spain, Switzerland, Bulgaria, Croatia, Czech Republic, Hungary, Poland, Romania Scandinavia, United Kingdom, Ireland Middle East, North Africa, India Armenia, Azerbaijan, Belarus, Georgia, Moldavia, Russia, Slovakia, Ukraine USA, Caribbean, Canada, South America Australia, New Zealand, China

PROCESS APPLICATIONS

CUTTING & WELDING

MEDICAL

HIGH PURITY

High Pressure Valves

for all gases Residual Pressure Valves Machine Cutting Equipment Industrial Process Application Equipment

Cutting and

Welding Systems Gas supply Systems for Industries

Oxygen Therapy
Systems Gas Supply Systems for Hospitals Emergency Gas Systems

Regulators Gas Supply


and valves Panels and Systems Accessory

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