Manual de Partes Pulsar 220 Naked y Full Fairing 0

(For 220 S & F)
Bajaj Auto Limited

Akurdi Pune 411 035 India
Tel
+91 20 27472851
Fax +91 20 27407385
www.bajajauto.com
Spare Parts Catalogue

(Export)
Brand ID: 001MC618
We have pleasure in presenting the Spare Parts Catalogue for Pulsar 220 for full
Fairing (F) & Small Fairing (S) Motorcycle. This catalogue has been specially
designed to assist you in selecting the correct parts for procurement to maintain
100% availability.
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.
All information contained in this manual is based on the

latest product information at the time of publication. Bajaj
Auto Limited accepts no liability for any inaccuracies or
omissions in this publication, although every possible care
has been taken to make it as complete and accurate as
possible. All procedures and specifications subject to change
without prior notice. The right is reserved to make such
changes at any time without prior notice and without
incurring an obligation to make such changes to product
manufactured previously. Contact authorized Bajaj Dealer for
the latest information on product improvements incorporated
In a continual effort to improve Performance and Efficiency of the vehicles,

Specifications, Diagrams, Illustrations and Part Numbers can change without notice.
Consequently, the description in this Spare Parts Catalogue cannot therefore be final
and binding on us.
The modifications / alterations which are carried out after the issue of this catalogue,
will be conveyed to you through our Service Circulars. You are requested to make
necessary corrections in the Parts Catalogue as per the circulars so as to keep your
catalogue up-to-date. This will ensure the appropriate and speedy delivery of the
Spare Parts as the order placed will bear the latest part numbers.
In case, if you need any technical assistance contact the concerned Regional Office
or write to us on the following address :
after this manual was issued.
Bajaj Auto Limited

International Business
DOC. NO.: 71111554
Akurdi, Pune 411 035 India

Phone : 020-27472851
Fax : 020-27407395
Email : Spdexportss@bajajauto.co.in
REV. 00 MAR. 2012
Brand ID: 001MC618

INDEX
1. How to Read the Catalogue : Open the catalogue and from the pictorial index
locate the group in which the part you want to find is present. Turn over to the
concerned page number (as given by pictorial index). Now find out the figure of
the part you wish to order. Write down the part number against that particular
figure number from the text.
In case, if you have the part number and you need the other details, the part index
can be used. The part index (at the end of the catalogue) will give you the figure
and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the part
required should be invariably mentioned in the order as per the catalogue text.
The latest part number as conveyed through our service circulars should only
appear on the order. In case of ordering painted components, colour shade of the
components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for that
group so that particular quantity should be multiplied by the number of sets
required.
3. Part Number System: We have used 8 digit system for part numbers. The model
or hardware item is indicated by first two digits or alphanumeric, the next two or
four digits indicate main group and the last four or two digits indicate serial number
in main group or serial number or subgroup of fastener respectively. Thus the part
numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this
system will enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
assly.
Assembly
Volts
N.I.
Not illustrated
Watts
C'case
Crankcase
accl.
Accelerator
Cyl
Cylinder
Comp.
Complete
o/s.
Over size
Fr
Front
Std.
Standard
Length
A/t.
Alternate
Rr
Rear
R.H.
Right hand
Hex.
Hexagonal
L.H.
Left hand
AR
As required
No.
1
2
3
4
5
Description
Cover Cylinder Head
Cylinder Head
Valve
Camshaft / Tensioner
Cylinder & Piston
Page
No.
No.
1
2
3
4
5
36
37
38
39
40
Rear Disc Brake

Rear Master Cylinder
Rear Caliper
Rear Brake Pedal
Handle Bar
42
43
44
45
46&47
41
42
43
44
45
Front Fork
Painted Parts & Decals (For S)
Painted Parts & Decals (Exl. S)
Cap Tank & Gauge Fuel
Fitting - Petrol Tank,
Side Cover & Cover seat
48&49
50-51
52-53
54
6
7
8
9
10
Crankshaft
Balancer & Balancer Idler Gear
Transmission
Change Drum/ Shift Fork
Gear Change Mechanism
6
7
8&9
10
11
11
12
13
14
15
Engine Assly & Crankcase RH

Crankcase LH
Cover RH
Cover Magneto
Clutch
12
13&14
15&16
17
18&19
16
17
18
19
20
Carburetor
Oil Coller Assly
Air Cleaner Comp.
Silencer Assly
Seat Assly. / Seat Lock
20
21
22
23
24
21
22
23
24
25
Oil Pump
Magneto/C.D.I./H.T.Coil
Starter Assly
Engine Mountings
Frame & Frame fitting
25
26&27
28
29
30
26
27
28
29
30
Rider Foot rest

Pillion Foot rest / Holder
Mudguard Front & Rear
Stand Assembly
31
32
33
34
35
Tyre/ Tube /Rim

Front Hub
Front Master Cylinder
Front Disc Brake
Rear Hub
Swing Arm / Rear Shock Absorber
31
32
33
34
35
36
37
38
39
40&41
Description
46
47
48
49
50
Meter Assly.
Control Cables
Chain Case
Head Lamp & Fairing
Indicator Light Assly.
51
52
Fearing & Mounting

Tail Lamp Assly / Front &
Rear No. Plate
Electrical Equipments
Tool Kit
Accessories / Grab Handle
53
54
55
Page
No.
55
56
57
58
59
60
61&62
63
64&65
66
67
Kits List
68&70
Amendment Sheet(Parts Added)
71
Amendment Sheet(Parts Deleted)
72
Part Index
73
Brand ID: 001MC618

PICTORIAL INDEX
PLATE NO. : 1
COVER CYLINDER HEAD
PLATE NO. : 3
VALVE
PLATE NO. : 5
CYLINDER AND PISTON
PAGE NO.:
1
PAGE NO.:
3
PLATE NO. : 2
CYLINDER HEAD
PLATE NO. : 4
CAMSHAFT / TENSIONER
PAGE NO.:
2
PAGE NO.:
4
PAGE NO.:
PLATE NO. : 6
PAGE NO.:
CARNKSHAFT
Brand ID: 001MC618
Brand ID: 001MC618
PICTORIAL INDEX
PICTORIAL INDEX
PLATE NO. : 7
BALANCER AND BALANCER
IDLER GEAR
PAGE NO.:
PLATE NO. : 8
PAGE NO.:
TRANSMISSION
8 & 9
PLATE NO. : 13
PAGE NO.:
15 & 16
COVER RH
PLATE NO. : 14
PAGE NO.:
COVER MAGNETO
17
4
1
5
4 3 2 N 1
PLATE NO. : 9
CHANGE DRUM / SHIFT FORK
PLATE NO. : 11
ENGINE ASSLY. & CRANKCASE RH
PAGE NO.:
10
PLATE NO. : 10
GEAR CHANGE MECHANISM
PAGE NO.:
11
PAGE NO.:
PLATE NO. : 12
PAGE NO.:
12
CRANKCASE LH
13 & 14
PLATE NO. : 15
CLUTCH
PLATE NO. : 17
OIL COOLER ASSLY.
PAGE NO.:
PLATE NO. : 16
PAGE NO.:
18 & 19
CARBURETTOR
20
PAGE NO.:
PLATE NO. : 18
PAGE NO.:
21
AIR CLEANER COMP.
22
Brand ID: 001MC618
Brand ID: 001MC618
PICTORIAL INDEX
PICTORIAL INDEX
PLATE NO. : 19
SILENCER ASSLY.
PLATE NO. : 21
OIL PUMP
PLATE NO. : 23
STARTER ASSLY.
PAGE NO.:
23
PAGE NO.:
25
PAGE NO.:
28
Molykote
Grease
PLATE NO. : 20
SEAT ASSLY. / SEAT LOCK
PLATE NO. : 22
MAGNETO / C.D.I./H.T. COIL
PLATE NO. : 24
ENGINE MOUNTINGS
PAGE NO.:
24
PAGE NO.:
26 & 27
PAGE NO.:
29
PLATE NO. : 25
FRAME & FRAME FITTINGS
PLATE NO. : 27
RIDDER FOOT REST
PLATE NO. : 29
MUDGUARD FRONT & REAR
PAGE NO.:
30
PAGE NO.:
32
PAGE NO.:
34
PLATE NO. : 26
SWING ARM / REAR SHOCK ABSORBER
PLATE NO. : 28
PILLION FOOT REST / HOLDER
PLATE NO. : 30
STAND ASSEMBLY
PAGE NO.:
31
PAGE NO.:
33
PAGE NO.:
35
Brand ID: 001MC618
Brand ID: 001MC618
PICTORIAL INDEX
PICTORIAL INDEX
PLATE NO. : 31
PAGE NO.:
TYRE / TUBE / RIM
36
PLATE NO. : 32
PAGE NO.:
FRONT HUB
37
PLATE NO. : 37
REAR MASTER CYLINDER
PLATE NO. : 38
PAGE NO.:
43
REAR CALIPER
44
PAGE NO.:
PLATE NO. : 40
PAGE NO.:
EU
PAGE NO.:
OGRIP
Piston
EU
OGRIP
PAGE NO.:
FRONT MASTER CYLINDER
38
PLATE NO. : 34
PAGE NO.:
FRONT DISC BRAKE
39
PLATE NO. : 39
REAR BRAKE PEDAL
45
HANDLE BAR
46 & 47
N
E
-R
I G N I T
FF O
L O
N
PLATE NO. : 33
CK
LO
PUS
: USE
ING T3-4 M
RN DO
FRO R
WA LY
ON FLUID INE
NTA P
KE
CO CA
BRA
ING
LED ER OV
FILL
SEA
A
AN E REM
CLE OR
BEF
REAR HUB
PAGE NO.:
40-41
PLATE NO. : 36
PAGE NO.:
REAR DISC BRAKE
KBX
PLATE NO. : 35
42
PLATE NO. : 41
FRONT FORK
PAGE NO.:
48 & 49
PLATE NO. : 42
PAINTED PARTS & DECALS (FOR F)
PAGE NO.:
50 - 52
Brand ID: 001MC618
Brand ID: 001MC618
PICTORIAL INDEX
PICTORIAL INDEX
PLATE NO. : 43
CAP TANK AND GAUGE FUEL
(EXCLUSIVE FOR S)
PAGE NO.:
PLATE NO. : 45
FITTING P. TANK, SIDE COVER &
SEAT COVER
PAGE NO.:
53
PAGE NO.:
PLATE NO. : 46
PAGE NO.:
54
56
METER ASSEMBLY
PLATE NO. : 49
PAGE NO.:
HEAD LAMP & FAIRING
PLATE NO. : 51
59
PAGE NO.:
FAIRING & MOUNTING (FOR S/F ONLY)
61-62
PLATE NO. : 50
INDICATOR LIGHTS ASSLY.
PAGE NO.:
60
PLATE NO. : 52
TAIL LAMP ASSEMBLY /
FRONT & REAR NUMBER PLATE
PAGE NO.:
PLATE NO. : 54
PAGE NO.:
63
55
PLATE NO. : 44
FITTING P. TANK, SIDE COVER AND
COVER SEAT
10
12
F
6
E
DE
SIID
PLATE NO. : 47
CONTROL CABLES
km/h
x 1 0 0 rpm
STAND
PAGE NO.:
PLATE NO. : 48
PAGE NO.:
57
CHAIN COVER
58
PLATE NO. : 53
ELECTRICAL EQUIPMENTS
PAGE NO.:
64-65
TOOL KIT
66
Brand ID: 001MC618
Brand ID: 001MC618

Plate No. 1 : COVER CYLINDER HEAD
PICTORIAL INDEX
PLATE NO. : 55
ACCESSORIES / GRAB HANDLE
PAGE NO.:
67
4
7
5
11
10
3
10
1
11
No.
Part No.
1
2
3
4
5
DK 1016
52 JN01
36 DS10
DS 1011
DS 1010
6
7
8
9
10
11
07
36
01
66
96
Description
Qty/
Veh.
Head Cylinder with Cover

Cover Tappet
Cyl. Head O Ring Kit
Silent Bush (V)
Camshaft Cap
1
2
1
1
1
39 2647 15
DS 1010 84
59 0400 23
39 1075 04
DH 1012 72
Domed Cap Nut

Copper gasket
Hex. Bolt with Flange
Plug
4
4
2
4
2
DG 1014 98
Gasket
Remarks
Ref. page no. 68
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 2 : CYLINDER HEAD
Plate No. 3 : VALVE
9
4
8
2
9
1
10
11
16 15
2
2
5
5
12
8
6
3
14
No.
Part No.
DK 1016 07
36 DK00 90
39 1660 05
DK 1010 03
DH 1015 08
39 1283 21
2
3
4
5
Description
Stud (Exhaust)
Gasket Cylinder Head
Damper Cylinder Head
O Ring (Intake Pipe)
7
7
13
Qty/
Veh.
1
1
2
1
5
1
6
7
8
9
10
JC 1200 18
DH 1210 38
39 1674 04
DH 1110 12
39 2608 01
Insulator
Clamp for Insulator
Hex. Bolt / Flange
Sleeve - Spark Plug
Grub Screw
1
2
2
1
1
11
12
13
14
15
36 DS10
JC 1200
39 1075
DK 1015
39 2181
Cyl. Head O Ring Kit

Manifold
Hex bolt
Engine temperature sensor
Dowel
1
1
1
1
2
16
39 1759 04
Bolt
01
17
04
03
06
Remarks
Part No.
DS 1013 35
DK 1017 48
DS 1013 36
DK 1017 51
DS 1013 33
DK 1017 55
DG 1010 29
39 2017 19
Rocker Arm Shaft - Intake

Rocker Arm Shaft - Intake
Rocker Arm Shaft - Exhaust
Rocker Arm Shaft - Exhaust
Rocker Arm with roller
Rocker Arm
Collet
Seal valve stem
1
1
1
1
2
2
4
2
DK 1013 26
DK 1013 27
DS 1013 66
DH 1012 95
59 1100 02
39 2440 11
Valve Repair Kit

Valve Kit (inlet + exhaust)
Wave washer
Wave washer
Plain washer
Plain washer
1
1
2
2
4
4
(W/o NRB) from Eng. BUF67894
2
3
4
5
(F)
For Sleeve Spark Plug
Ref. page no. 68
6
7
8
9
Description
Qty/
Veh.
No.
Remarks

Ref. page no. 68

Ref. page no. 68
from Eng. BUF67894
from Eng. BUF67894
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 4 : CAMSHAFT / TENSIONER
Plate No. 5 : CYLINDER AND PISTON
4
7
2
2
6
1
15
5
12
11
Description
Qty/
Veh.
1
2
3
4
5
39
DK
JC
JC
DK
2669
1016
1010
1010
1013
21
14
86
85
30
Ring O
Camshaft Assembly
Bearing cam RH side
Bearing cam LH side
Guide chain Kit
1
1
1
1
1
6
7
8
9
10
DS
DH
DH
DK
DK
1012
1014
1010
1013
1010
76
12
48
86
64
Sprocket cam Driven (32 T)

Collar cam Sprocket
Special camshaft washer
Hex. Soc. Head cap Bolt
Cam Chain (100 link)
1
1
1
1
1
11
12
13
14
15
DH 1013 92
JC 1010 34
39 1673 04
CS 1011 28
DD 1010 62
Cam chain Tensioner pivot Bolt

Tensioner Assly
Hex Bolt / Flange
Tensioner assly. gasket
Bolt Flange
1
1
2
1
1
14
13
8 9
Part No.
8
10
No.
Remarks
No.
Ref. page no. 68
Part No.
1
2
3
4
5
DK
39
DK
39
DK
1010
2181
1013
2132
1016
63
06
28
17
25
6
7
8
9
DH 1014 14
DK 1015 92
31 1210 06
DD 1210 07
Description
Qty/
Veh.
Gasket Cylinder
Pin dowel
Ring Set Piston
Ring Snap
Cylinder Block / Piston Assly
1
4
1
2
1
Damper
Assembly Oil Pipe
Gasket
Bolt
4
1
4
2
Remarks
Ref. page no. 68
Brand ID: 001MC618
Brand ID: 001MC618

Plate No. 7 : BALANCER & BALANCER IDLER GEAR
Plate No. 6 : CRANK SHAFT
1
8
13
6
10
8
1
11
11
10
7
6
6
12
7
9
No.
Part No.
1
2
3
4
5
DK
39
39
31
DS
6
7
8
9
10
11
12
13
1010
2183
2165
1011
1011
65
04
11
73
54
Description
5
Qty/
Veh.
Crankshaft assly. comp.

Bolt primary drive lock
Plain washer
Key woodruff
Square Key
1
1
1
1
1
39 1931 20
DK 101248
39 2203 07
DH 1010 64
DH 1011 95
Bearing Ball
Sprocket cam drive (16 T)
Parallel pin
Body centrifugal oil filter
Nut
1
1
1
1
1
DH 1010 65
36 DK00 07
DK 1015 61
Cover centrifugal oil filter

Kit centrifugal oil filter
Housing comp. clutch
1
1
1
Remarks
Ref. page no. 68
12
12
Description
Qty/
Veh.
No.
Part No.
1
2
3
4
5
DK 1014 16
DK 1017 76
DH 1010 72
39 1672 04
DH 1014 32
39 2152 20
Body Balancer Assly.

Body Balancer Assly.
Bearing stopper
Bolt
Assly. Balancer Idler Gear comp.
Needle roller bearing
1
1
1
1
1
2
6
7
8
9
10
DH 1014 24
39 2557 17
39 1686 06
39 1620 11
52 DH01 77
Spring torsion Balancer Idler

Circlip ext.
Dowel Pin
Spring steel washer
Balancer Idler Holder
2
2
2
2
1
11
12
39 1674 04
DH 1013 73
Hex bolt with flange

Scissor balancer idler
3
2
Remarks
from Eng. DKZCCG23263
Brand ID: 001MC618
Brand ID: 001MC618

Plate No. 8 : TRANSMISSION
Plate No. 8 : TRANSMISSION
17
2
5
12
5
4
10
20
11
21
5
25
15
11
10
19
21
5
25
Qty/
Veh.
Part No.
1
2
3
4
5
DK 1014 71
39 2158 11
DK 1011 03
DH 1010 79
DH 1012 35
Shaft input transmission

Washer plain
Gear 4th Drive
Washer Spline
External Circlip
1
2
1
3
4
6
7
8
9
10
DK 1011 02
DK 1016 32
DH 1010 84
39 2160 11
DK 1011 44
Gear 3rd Drive

Gear 5th drive
Gear 2nd drive
Plain washer
Shaft output transmission
1
1
1
1
1
11
12
13
14
39 2166 11
DK 1011 05
DH 1010 79
DK 1011 06
DK 1017 18
Washer Thrust
Gear 3rd Driven
Washer spline
Gear 4th Driven
Gear 4th Driven
2
1
2
1
1
DH 1011 11
Bush 1st driven
12
11
22
23
24
No.
15
16
14
13
18
19
Description
18
20
17
15
11
16
14
13
Remarks
Qty/
Veh.
No.
Part No.
16
17
DH 1012 35
DK 1011 18
DK 1017 17
Circlip
Gear 1st driven
Gear 1st driven
1
1
1
DK 1016 33
DK 1017 20
Gear 5th Driven

Gear 5th Driven
1
1
DH 1013 19
DH 1013 33
DK 1017 19
Bush 2nd driven

Gear 2nd Driven
Gear 2nd Driven
1
1
1
DK
DK
DV
DJ
DJ
Collar Sprocket
O Ring Sprocket Collar
Sprocket Drive
Plate Drive Sprocket
Bolt flange
1
1
1
1
2
18
19
20
21
22
23
24
25
1012
1013
1010
1010
1013
45
52
48
63
00
Description
24
22
23
Remarks
From Eng. No. BUC38650

Ref. Cir. D-41
Ref. Cir. D-41

Ref. Cir. D-41
For Crankcase with circlip

Ref. Cir. D-41
Brand ID: 001MC618
Brand ID: 001MC618

Plate No. 10 : GEAR CHANGE MECHANISM
Plate No. 9 : CHANGE DRUM / SHIFT FORK

1
9
2
10
6
1
5
9
4
3
7
5
2
10
12
11
2
No.
1
2
3
4
5
6
7
8
9
10
10
Part No.
DK
DK
DH
DH
DK
DK
1011
1011
1011
1014
1013
1017
59
60
46
93
82
32
39 1197 04
39 2606 07
DK 1013 61
DH 1014 96
DK 1011 35
Description
Qty/
Veh.
Fork Gear Shift Input

Fork Gear Shift output
Shaft Gear Shift Fork
Shaft Gear Shift Fork
Drum comp. Gear Shift
Drum comp. Gear Shift
1
2
1
1
1
1
Bolt Socket
Parallel pin
Guide Gear Shifter
Spacer
Bush Fork Gear Shift
1
1
1
1
1
Remarks

Ref. Cir. D-41
Description
Qty/
Veh.
No.
Part No.
1
2
3
4
5
DK 1017 33
DH 1011 43
DH 1011 44
DK 1011 82
31 1011 08
Lever comp. Gear Shifter

Spring Slider Arm Reset
Spring Gear Shifter Return
Lever gear shift
Damper
1
1
1
1
1
6
7
8
9
10
39 1902 04
DH 1013 93
DK 1017 25
DK 1012 53
DH 1013 94
Flanged Bolt
Bolt Gear Shift drum Stopper
Stopper Gear Shifter Drum
Spring Gear Shifter Drum Stopper
Bolt Shift Change
1
1
1
1
1
11
12
DK 1011 77
DK 1011 80
Lever change arm

Tie rod
1
1
Remarks
11
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 11 : ENGINE ASSLY. & CRANKCASE RH
Plate No. 12 : CRANKCASE LH

13
2
2
3
15
14
3
21
10
21
24
6 5
9
28
11
17
11
16
23
26
3
27
4 10
19
18
1
25
12
22
20
Part No.
1
2
3
4
5
DK 1016 13
JC 1010 29
59 0500 02
DJ 1013 02
DH 1018 96
Engine Assly. with starter motor

Crankcase RH
Stud
Bolt Flanged
Gasket Crankcase
1
1
2
1
1
6
7
8
9
10
39 2583 20
59 2000 27
39 2180 06
39 2601 20
DH 1014 87
Bearing Ball (For Input shaft)

Bearing Ball (For Output shaft)
Dowel Pin
Needle Roller Bearing
Plate Stopper
1
1
2
1
1
11
39 2181 06
Dowel Pin
12
Description
Qty/
Veh.
No.
Remarks
N I
(For Dr. Comp. Gear Shift)
No.
Part No.
1
2
3
4
5
DK
59
DK
39
59
6
7
8
9
10
DK 1010 97
39 0752 01
39 2603 20
59 2000 06
39 2185 20
59 2000 28
DG 1014 56
39 2190 19
DH 1012 03
DH 1012 46
28 1011 74
11
12
13
14
15
1015
0500
1010
2188
2100
81
02
94
19
06
Description
Qty/
Veh.
Crankcase LH
Stud
Guide starter assly
Oil Seal
O Ring
1
2
1
1
1
Damper
C Sunk Head Screw
Bearing Ball (For Input shaft)
Bearing Ball (For Output shaft)
Bearing Balancer LH
Bearing Balancer LH
Oil Seal (For Output shaft)
Oil Seal (For Shift lever)
Breather
Rubber tube
Spring Clip
1
3
1
1
1
1
1
1
1
1
1
Remarks
with banjo
from Eng. DKZCCG23263
13
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 12 : CRANKCASE LH
Plate No. 13 : COVER RH

13
2
15
14
11
16
17
22
21
8
7
10
21
24
2
10
12
6 5
28
11
17
16
19
18
27
18
23
26
1
25
12
14
15
13
22
20
19
21
20
No.
Part No.
Description
Qty/
Veh.
16
DH 1016 61
Plug (Drain Bolt)
17
DG 1014 98
Gasket (For Drain Bolt)
18
DK 1013 80
Switch comp. (Neutral)
19
39 1013 21
O ring
20
39 1677 04
Bolt
21
DH 1013 90
Bolt
22
59 2000 07
23
DJ 2011 40
Cable assly. (Battery to Earth)
24
39 2448 11
Plain Washer
25
39 0849 14
Toothed Washer
Remarks
26
DK 1015 77
Thermal Sensor with AL gasket
27
39 1672 04
Flange Bolt
For Plastic neutral switch
28
KE BA37 15
Circlip (May 10)
For DKGBTB 50638
14
Part No.
1
2
3
4
5
36 DK00 64
52 DK02 04
DH 1011 97
39 1041 19
DH 1011 41
DH 1011 42
Cover comp RH Flower type

Cover comp RH Flower type
Grommet Breather
Seal clutch lever
Rack
Shaft clutch release
1
1
1
1
1
1
6
7
8
9
10
DK 1012 51
DG 1014 18
DS 1012 15
DS 1013 53
39 0999 06
Parallel pin
Gauge
Wire circlip
Bolt
Pin Dowel
1
1
1
10
2
11
12
13
14
15
DK
DH
DK
DH
DH
Bracket Clutch Cable

Gasket cover RH
Plunger Oil
Plate Plunger Oil
Spring Joint A
1
1
1
1
1
1012
1011
1014
1210
1210
52
54
80
11
12
Description
Qty/
Veh.
No.
Remarks
Black Color
Moon Light Silver
15
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 13 : COVER RH
Plate No. 14 : COVER MAGNETO

3
11
16
17
22
8
7
2
10
12
3
1
9
6
18
19
20
4 3 2 N 1
13
14
15
21
No.
Part No.
16
17
18
19
20
DH
39
DK
DK
DS
1015
2443
1017
1014
1010
44
11
38
69
71
21
22
DH 1011 52
39 1990 20
Description
Qty/
Veh.
Spring Torsion clutch lever

Washer
Decal clutch cover
Assembly Relief Valve Complete
Cap Oil Filler
1
1
1
1
1
O ring
1
2
Remarks
Qty/
Veh.
No.
Part No.
52 DH06 24
52 DK01 72
52 DH06 86
52 DK02 03
DV 1010 42
DS 1013 53
39 0999 06
JC 1010 33
DK 1017 62
Cover Magneto Flower

Gasket Magneto cover
Bolt
Pin Dowel
Cover LH Rear
Cover LH Rear
DH 1012 93
DJ 1612 28
AP 1010 43
JE 5412 12
Plate Damper Cover LH Rear

Gear Shift Label
Decal DTS-i Magneto
2
3
4
5
6
7
8
9
16
Description
Type
Type
Type
Type
1
1
1
1
1
5
2
1
1
Remarks
Black
Black
Moon
Moon
Color
Color
Light
Light
(220 SF)
(220 F)
Silver (220 SF)
Silver (220 F)
Moon Light Silver 220 F/SF
1
1
1
1
17
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 15 : CLUTCH
Plate No. 15 : CLUTCH

19
19
18
18
12
12
10
10
1
5
14
3
16
17
13
16
17
13
11
11
15
Part No.
Description
15
Qty/
Veh.
1
2
3
4
5
DK
DH
DK
DK
DK
1015
1012
1015
1015
1015
60
75
63
64
69
Clutch assembly comp.

Nut
Clutch Plate Assly
Clutch Center
Plate Clutch pressure
1
1
1
1
1
7
8
9
10
DK
DK
DK
DK
DK
39
DK
1015
1015
1015
1015
1015
1674
1015
66
68
67
65
72
04
74
Disc Clutch friction

Disc Clutch friction (B type)
Disc Clutch friction (C type)
Plate Clutch
Spring Clutch Capacity
Bolt
Bolt
4
1
1
5
5
1
5
11
12
39 1880 20
DK 1015 73
Bearing Clutch lifter thrust

Holder Clutch
1
1
18
14
6
No.
Remarks
DJ 1013 69 (Disc Clutch

Friction Kit)
Part No.
13
14
15
DK 1010 72
DK 1011 26
DH 1016 48
Rod Clutch lifter

Spacer Clutch
Nut Primary drive lock
1
1
1
16
17
18
19
DK
39
DK
DK
Lever Assly. Clutch

Washer Primary Drive Gear
Seat judder spring
Spring judder
1
1
1
1
1016
2200
1015
1015
36
11
70
71
Description
Qty/
Veh.
No.
Remarks
LH Thread
19
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 17 : OIL COOLER ASSEMBLY
PLATE NO. 16 : CARBURETTOR
4
8A
16
15
5
3
17
11
13
18
17
13
12
18
14
6
14/15
1
6
10
9
11
16
12
No.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
JC 1200 24
36 DK00 58
DK 1210 41
DK 1210 42
DK 1210 43
DK 1210 44
DK 1210 45
36 DK00 59
36 DK00 60
DH 1211 01
DJ 1210 70
39 1780 01
DK 1210 47
DK 1210 48
36 DK00 62
36 DK00 61
DH 1210 63
DK 1210 51
20
Description
Carburettor Assly.
Piston valve assly. Kit
Vaccum adjuster kit
Jet needle (JN)
O ring
Screw
Float Assly.
Main jet Kit
Float Chamber body Kit
Magnet Assly
Reed Switch Assly.
Pan Head Screw
Needle Assly.
Pilot Screw Kit
Solenoid Kit for Auto choke
Tap Cap Assly. Kit
Screw Cover
Pilot Jet
Qty/
Veh.
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
4
1
Remarks
10
No.
Part No.
Description
Qty/
Veh.
Refer Page 70
Refer Page 70
1
2
3
4
5
6
7
8
8A
9
10
DK
DK
DK
DK
39
DK
DK
39
39
DK
DK
1016
1012
1013
1610
1672
1016
1016
2637
0291
1013
1012
34
25
40
81
04
30
31
04
15
66
37
Oil cooler assembly

Switch oil pressure
O ring Oval (oil cooler pipe)
Rubber Grommet
Bolt
Pipe inlet oil cooler
Pipe outlet oil cooler
Hexagon head Bolt
Nut Hex. M5 x 0.8
Banjo bolt
Copper Washer (oil cooler)
1
1
1
2
2
1
1
2
2
2
4
Refer Page 69
Refer Page 70
Refer Page 70
11
12
13
14
15
16
17
18
DK
DK
DK
DK
DK
DK
JB
DK
DK
DK
DK
1611
1611
1016
1611
1611
1012
4022
1612
1612
1612
1612
88
89
35
86
87
79
02
59
63
60
64
Cap oil cooler LH

Cap oil cooler RH
Oil cooler jali
Oil cooler cap bracket LH
Oil cooler cap bracket RH
Washer Cooler Pipe
Grommet oil Pressure Switch
Decal Oil Cooler LH
Decal Oil Cooler RH
Decal Oil Cooler LH
Decal Oil Cooler RH
1
1
1
1
1
1
1
1
1
1
1
For BS III Carb. Refer Page 69

Refer Page 69
Remarks
At cover RH
Other than Orange (For S)
Other than Orange (For S)
For Orange (For S)
For Orange (For S)
21
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 18 : AIR CLEANER COMP
Plate No. 19 : SILENCER ASSLY.
3
3
11
9
2
8
3
4
1
7
5
4
12
10
6
5
2
Part No.
1
2
3
4
5
DK 1210 38
DK 1210 09
DH 1210 20
39 1765 11
39 1780 01
Air Cleaner comp

Assly element filter
Bracket lock
Plain washer
Hexagonal head screw
1
1
1
1
1
6
7
8
9
10
AP
DK
DK
DK
DK
Clamp
IR sensor
O Ring
Filter element cover
Grommet IR sensor
1
1
1
1
1
11
12
DK 1210 39
DH 1613 77
Connecting Tube
Bolt Step
1
3
22
1210
1110
1210
1210
1210
64
40
15
08
22
Description
Qty/
Veh.
No.
Remarks
Part No.
DK 1014 82
DK 1016 76
Silencer Assly. w/o shield

Silencer Assly with CAT
1
1
2
3
4
5
DH
DH
DJ
DK
Silencer front shield

Truss screw
Gasket exhaust
Silencer rear shield
1
2
1
1
6
7
DK 9026 27
DK 1016 10
Nut
Resonator bolt
2
1
1016
1016
1010
1014
08
07
64
75
Description
Qty/
Veh.
No.
Remarks
from Chassis No.

MD2A13EZ9CCC03995
21
23
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 20 : SEAT ASSLY / SEAT LOCK
Plate No. 21 : OIL PUMP
1
2
2
1
3
3/5
12
No.
Part No.
1
2
3
4
5
DK
DS
DH
DK
DK
39 1902 04
24
2110
2110
1610
2110
2110
01
05
46
04
08
Description
Qty/
Veh.
Remarks
No.
Part No.
Description
Qty/
Veh.
Seat assly comp front

Damper
Lock assly seat front
Seat assly comp rear
Lock assly seat rear
1
2
1
1
1
1
2
3
4
5
52 DH01 69
39 1674 04
DH 1210 10
39 1686 06
DH 1210 35
Oil Pump Assly

Hex. Bolt with flange
Mesh filter Oil pump
Hollow dowel pin
Clip Mesh Oil filter
1
3
1
1
1
Bolt flange
39 2194 21
O Ring
Remarks
25
Brand ID: 001MC618
Brand ID: 001MC618

Plate No. 22 : MAGNETO / C.D.I. / H.T. COIL
Plate No. 22 : MAGNETO / C.D.I. / H.T. COIL

8
8
7
17
15
7
16
21
20
15
10
10
14
14
10
10
2
19
18
9
13
13A
16
8
11
8
A
11
21
13
12
16
18
Qty/
Veh.
Part No.
JC 1110 26
PD 3510 01
Stator assly. comp.

Stator assly. comp.
1
1
3
4
5
DH 1110 81
JC 1110 28
DH 1110 83
39 1674 04
39 0761 01
DK 1110 28
Stator assly. comp.

Rotor Assly.
Rotor Assly.
Pan Head Screw
Spark Plug
1
1
1
2
2
2
6
7
8
9
10
DH
JC
JC
DH
DD
Grommet Spark Plug

H.T. Coil LH
H.T. Coil RH
Cap Spark Plug
Grommet H.T. Cable
2
1
1
2
2
11
12
DK 1110 72
DK 2010 01
DK 2011 39
CDI Unit
Regulator Voltage
Regulator Voltage
1
1
1
DJ 2012 02
Regulator Voltage
26
1011
1110
1110
1110
1110
13
22
23
15
12
Description
No.
20
19
(220 F)
(220 F) from Chassis no.
MD2A3EZ2CCC0209
(220 SF)
(220 F)
(220 SF)
19
Remarks
12
No.
Part No.
13
13A
14
15
16
17
18
19
20
DK 2010 36
39 1944 04
39 1902 04
DJ 1610 67
DH 1110 16
DK 1210 84
DH 1013 81
JC 1110 07
DS 1013 53
A
B
C
DK 1110 16
DK 1110 21
JC 1110 10
D
E
36 DK00 50
36 DK00 51
16
17
Description
Capacitor
Bolt Flange
Flange Bolt
Bracket H.T. Coil
Grommet Sleeve Spark Plug
Hex bolt stator mounting
Pan head screw (Pick up coil mtg)
Motor assly. starter
Bolt
STARTER MOTOR SERVICEABLE
Armature
Tie Bolt
Yoke
STARTER MOTOR KIT
Starter Motor Repair kit
Starter Motor Repair kit
Qty/
Veh.
18
Remarks
1
2
2
1
1
3
2
1
2
1
1
1
1
1
Refer page no. 69

Refer page no. 69
(220 F)
MD2A3EZ2CCC0209
(220 SF)
27
Brand ID: 001MC618
Brand ID: 001MC618

Plate No. 24 : ENGINE MOUNTINGS
Plate No. 23 : STARTER ASSLY.
14
10
3
16
14
13
7
1
2
17
10
4
15
12
15
16
2
5
11
12
13
6
Molykote
Grease
7
8
5
11
No.
Part No.
1
2
3
4
5
36 DK00
DK 1016
JC 1011
DH 1015
DH 1013
6
7
8
9
10
11
12
13
14
15
16
28
76
05
12
81
85
Description
Qty/
Veh.
Kit comp. starter clutch

Plate roller clutch
Gear starter clutch
Plate starter clutch gear return
Bolt
1
1
1
1
1
DK 1011 76
DH 1011 72
JC 1011 15
39 2152 20
39 0972 04
Shaft starter counter

Collar starter counter
Gear comp. starter counter assly.
Needle roller bearing
Bolt Socket
1
1
1
1
3
36 DK00 45
39 0849 14
DK 1017 70
DH 1013 89
36 DK00 77
DH 1011 63
Grease Molykote (200 gm box)

Star Washer Toothed
Cover starter motor
Slotted csunk screw
Kit For Starter Clutch Spring
Roller
1
3
1
1
1
5
Remarks
Ref. Cir. D-40
For stopper plate
For BSC Lubrication@ 5K Kms
Ref. Cir. No. D-40
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
DK 1610
DH 1611
DH 1611
36 DK00
DK 1611
96
89
90
11
59
Bkt. Assly. eng. mtg. front

Bkt. comp. LH eng. mtg. Front
Bkt. comp. RH eng. mtg. Front
Kit hardware eng. mtg.
Bkt. comp. LH eng. mtg. lower
1
1
1
1
1
6
7
8
9
10
DK 1611 60
39 2157 04
39 2412 04
DH 1612 73
39 1967 04
Bkt. comp. RH eng. mtg. lower

Bolt Flanged
Bolt Flanged
Bush in frame
Bolt
1
3
1
1
1
11
12
13
14
15
59
DK
39
39
39
Hex. soc. hd. cap bolt

Bkt. comp. RH eng. rear
Flanged bolt
Bolt
Washer
1
1
2
1
1
16
17
DK 1612 22
DK 1612 23
Bracket engine hanger LH

Bracket engine hanger RH
1
1
0400
1611
2310
2412
2457
43
61
04
04
11
Remarks
Ref. page no. 68
29
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 25 : FRAME & FRAME FITTINGS
Plate No. 26 : SWING ARM / RR. SHOCK ABSORBER
10
4
6
14
7
6
15
16
10
7
8/9
2
11
12
13
11
13
12
No.
1
Part No.
Description
Qty/
Veh.
2
3
4
5
JC 1610
JC 1610
DH 1611
DK 1810
DK 1810
36 DV00
50
49
12
75
76
07
Frame Assly. Comp.

Frame Assly. Comp.
Cup rear
Nut
Cup - Steering
Bearing Cone Kit
1
1
2
1
1
1
6
7
8
9
10
DK
39
DJ
DJ
DK
50
04
32
33
51
Cage bearing upper

Flanged bolt
Cable Hook LH
Cable Hook RH
Cage bearing lower
1
2
1
1
1
30
1810
1680
1611
1611
1810
Remarks
(220 F)
(220 SF)
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
DK 1710
DG 1710
36 DK00
DK 1710
DG 1710
14
38
12
11
18
Rear Shock Absorber

Bolt Pre-coated
Kit Bush Rear Shock Absorber
Swing arm assly.
Needle bearing
2
2
1
1
2
6
7
8
9
10
DK
DG
DH
DK
DG
1710
1710
1710
1710
1710
06
19
19
03
34
Collar swing arm

Dust seal swing arm
U nut swing arm
Shaft swing arm
Chain slider guard
2
4
1
1
1
11
12
13
14
15
JM
JM
39
35
39
1710
1710
0292
1710
0740
03
04
15
33
11
Adjuster chain
Cap Chain Adjuster
Hexagon nut
Grease nipple
Plain washer (Nylon)
2
2
4
2
2
16
DJ 1710 34
Nitrox Screw Assly.
Remarks
Ref. page no. 68
Ref. page no. 68
(1 Per RSA)
31
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 27 : RIDER FOOT REST
Plate No. 28 : PILLION FOOT REST / HOLDER

4
4
6
2
2
4
1
5
7
8
Qty/
Veh.
No.
Part No.
1
2
3
4
5
DJ 1611 26
22 1504 51
DJ 1611 27
DH 1610 53
DH 1611 94
Main step LH assly. comp.

Flange bolt
Main step RH assly. comp.
Rubber main step
Kick stopper
1
4
1
2
1
6
7
8
DX 1610 67
DH 1611 00
39 2475 04
Plate lock pillion step

Spacer main step
Bolt
2
2
2
32
Description
Remarks
No.
1
Part No.
Description
Qty/
Veh.
3
4
5
DK 1611
52 DK01
DK 1613
DK 1611
52 DK01
DK 1613
DJ 1611
DJ 1611
36 DK00
37
67
08
38
68
09
28
29
13
Holder LH step - Silver

Holder LH step - Black
Holder LH step - Moon Light Silver
Holder RH step - Silver
Holder RH step - Black
Holder RH step - Moon Light Silver
Pillion step assly. comp. LH
Pillion step assly. comp. RH
Kit hardware pillion
1
1
1
1
1
1
1
1
2
6
7
8
9
39
39
39
DJ
01
15
04
22
Hexagonal head screw

Nut
Flanged Bolt
Pillion footrest rubber
2
1
2
2
1069
0292
2582
1611
Remarks
Ref. Cir. IB-14; Aug-11
Ref. Cir. IB-14; Aug-11
Ref. page no. 68
Bolt Mtg. LH & RH Holder Step
33
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 29 : MUDGUARD FRONT & REAR
Plate No. 30 : STAND ASSEMBLY
12
9
8
6
10
7
2
8
11
No.
Part No.
Qty/
Veh.
Remarks
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
DK
59
DK
39
39
98
40
86
11
04
Brace fender
Step bolt
Fender rear front
Plain washer
Flange bolt
1
4
1
4
2
1
2
3
4
5
DK 1611 22
30 1611 57
39 0787 08
DH 1611 21
DH 1611 45
Stand main
Shaft stand
Pin cotter
Spring main stand
Cover spring main stand
1
1
1
1
1
6
7
8
DK 1610 85
DS 1611 25
DJ 1610 69
Fender rear
Cable guide
Nail Cable guide
1
1
1
6
7
8
9
10
JC 1610 17
DH 1610 66
DH 1611 46
DF 1611 02
39 0422 15
Stand side
Spring side stand
Cover spring side stand
Bolt
Nut
1
1
1
1
1
11
12
DJ 2011 06
DJ 1611 24
Magnet assembly
Main Stand Rubber
1
1
34
1610
0400
1610
0711
1680
Description
Remarks
35
Brand ID: 001MC618
Brand ID: 001MC618

Plate No. 32 : FRONT HUB
Plate No. 31 : TYRE / TUBE / RIM
4
2
3
2
5
6
11
EU
10
OGRIP
1
4
12
3
9
EU
13
OGRIP
14
No.
1
2
3
4
5
6
36
Part No.
JC
DK
DK
DK
DK
1510
1510
1510
1510
1510
13
39
50
40
26
Description
Qty/
Veh.
Wheel rim front

Tubeless tyre front
Wheel rim rear
Tubeless tyre rear
Valve for tubeless tyre
1
1
1
1
2
Weights for Wheel Rim
Remarks
Not serviceable
Not serviceable
Description
Qty/
Veh.
No.
Part No.
1
2
3
4
5
39 0787 08
39 2362 20
DK 1510 28
DG 1510 05
DE 1510 12
Pin cotter
Bearing ball
Spacer assly.
Seal oil
Plate drive
1
2
1
1
1
6
7
8
9
10
DE
DK
DH
DG
DG
1510
1510
1710
1510
1510
08
27
19
08
49
Seal oil
Disc
U nut
Plain washer
Hex. soc. hd. bolt
1
1
1
1
6
11
12
13
14
JC
JC
DG
DK
1510
2010
1510
1510
20
50
07
08
Case meter assly. (W/o Sensor)

Hardware Kit
Collar
Axle
1
1
1
1
Remarks
Applicable to all versions of

Pulsar 220 & 200
37
Brand ID: 001MC618
Brand ID: 001MC618

Plate No. 34 : FRONT DISC BRAKE
Plate No. 33 : FR. MASTER CYLINDER
4
5
10
10
E
: US -4
NG
NI DOT3 OM
WAR NLY D FR R
O FLUI AINE
E
NT
AK CO CAP
BR
R VING
ED
AL FILLE MO
SE
RE
A
AN
CLE FORE
BE
13
1
15
9
5
4
10
14
7
2
12
3
7
6
11
5
4
No.
Part No.
Description
Qty/
Veh.
Remarks
1
2
3
4
5
DE
DK
DJ
DE
DE
1910
1510
1910
1910
1910
43
57
57
11
10
Major Kit - Master Cylinder

Hose Brake Front
Lever Grip RH
Banjo Bolt
Washer Copper
1
1
1
2
4
BREMBO
6
6A
7
8
9
10
DJ
DK
DJ
DJ
DJ
DE
1910
1810
1910
1910
1910
1910
27
52
28
29
30
30
Clamp Holder RH
Clamp Holder RH
Bolt
Bolt Front Brake Lever
Nut Flanged
Screw
1
1
2
1
1
2
(220 SF)
(220 F)
11
12
13
14
15
DJ
DJ
DE
DE
DE
1910
2011
1910
1910
1910
56
09
29
28
35
Cylinder Master
Front brake switch
Reservoir Cover
Diaphragm
Oil Window Kit
1
1
1
1
1
BREMBO
38
No.
Part No.
Description
Qty/
Veh.
1
2
3
4
5
DK
59
DE
DE
DE
1510
0400
1510
1510
1510
54
48
48
46
47
Caliper Assly. Front

Bolt Flanged
Spring Pad
Bleeder Screw
Bleeder Cap
1
2
1
1
1
6
7
8
9
10
DE
DE
DJ
DE
DE
1510
1510
1510
1510
1510
37
43
73
51
52
Disc Pad Set

Insulator
Protection Boot
Minor kit caliper
Major kit caliper
1
1
1
1
1
Remarks
39
3
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 35 : REAR HUB
Plate No. 35 : REAR HUB
22
9
16
22
15
13
12
16
20
15
12
20
15
15
11
11
6
14
19
19
10
5
14
13
10
21
18
21
18
17
17
7
17B
No.
Part No.
1
2
3
4
5
DK
39
39
30
DK
6
7
8
9
10
11
12
13
14
15
40
1510
2686
2687
1510
1510
Qty/
Veh.
Rear disc
Ball bearing
Ball bearing
Seal oil
Collar bearing assly.
1
1
1
1
1
39 0794 15
DK 1510 09
DH 1710 19
36 DK00 40
JG 1312 19
Nut - Hex Fine :- M10 X 1.25

Axel rear
"U" nut
Chain sprocket kit
Coupling rubber
6
1
1
1
1
JC
DK
DK
DS
DS
Coupling
Ball Bearing
Sleeve
Washer lock
Stud
1
1
1
6
2
1510
1510
1510
1510
1510
24
20
20
82
22
Description
16
13
15
74
73
Remarks
17B
17A
Part No.
16
17
18
19
20
DK 1510 12
DK 1510 17
DK 1510 81
DK 1510 82
DG 1510 08
DH 1510 40
39 2036 04
Oil Seal
Spacer
Spacer
Spacer
Washer
Hex soc. HD bolt
Bolt Socket
1
1
1
1
1
6
6
21
22
23
24
25
39
DK
DK
39
39
Pin cotter
Drive chain lock
Spacer for Coupling
Plain Washer
Nut Hex. Small - M8
1
1
1
1
1
17A
17B
Ref. page no. 68
0787
1510
1510
2566
1997
08
36
14
11
15
Description
Qty/
Veh.
No.
17A
Remarks
For Floating Type Caliper assly.

For Floating Type Caliper assly.
N.I.
N.I.
N.I.
41
3
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 36 : REAR DISC BRAKE
Plate No. 37 : REAR MASTER CYLINDER
8
5
11
7
6
5
KBX
1/1A
10
9
Piston
6
7
2/2A
12/12A
Part No.
1
1A
2
3
4
5
DK 1510 59
DK1510 83
DK 1510 32
DK 1510 33
DK 1510 34
39 2310 04
Caliper assembly rear

Caliper assembly rear
Hose disc brake
Reservoir rear disc brake
Reservoir tube
Flange bolt
1
1
1
1
1
2
6
7
8
9
10
DK
39
DK
DK
DK
Caliper bracket
Caliper bracket Bolt
Reservoir Wire cap
Clip for reservoir tube
Banjo Bolt
1
2
1
2
1
Copper Washer
Disc Pad
Disc Pad Modified
1
1
1
11
12
12A
42
1510
2481
1510
1510
1510
23
04
45
63
69
DE 1910 10
DK 1510 38
DK 1510 85
Description
Qty/
Veh.
No.
Remarks
Floating Type (New)
Description
Qty/
Veh.
No.
Part No.
1
2
2A
3
4
5
DK 1510 31
DK 1510 73
DK 1510 74
DK 151078
DK 1510 43
DK 1510 42
Master Cylinder
Major Kit
Major Kit
Circlip
Push Road
Boot
1
1
1
1
1
1
6
7
DK 1510 76
DK 1510 77
Connector
Cap
1
1
Remarks
(Includes Piston)
(Does not Includes Piston))
Floating Type (New)
43
3
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 38 : REAR CALIPER
Plate No. 39 : REAR BRAKE PADAL
8
6
2
9B
14
15
10
9A
6
3
11
12
13
8
6
5
No.
1
2
-3
4
5
6
7
8
9
9A
9B
10
11
12
13
14
15
16
17
18
44
Part No.
DK
DK
DK
DK
Not
Not
Not
Not
Not
1510
1510
1510
1510
59
68
71
70
Serviceable
Serviceable
Serviceable
Serviceable
Serviceable
DK 1510 41
Not Serviceable
DK 1510 64
Not Serviceable
DK 1510 65
DK 1510 67
DK 1510 66
Not Serviceable
Not Serviceable
Not Serviceable
DK 1510 88
DK 1510 89
DK 1510 90
Description
Qty/
Veh.
Caliper assly. Rear

Seal
Caliper Major Kit
Caliper Minor Kit
Scrapper Ring
Piston
Half Caliper without Mounting
O Ring
Pad
Spring Pad
Pin Assly.
Pin
Fork
Circlip
1
2
1
1
2
2
--1
-1
-1
Bleeder Screw
Bleeder cap
Thread Protector
Shim Mounting Side
Shim Wheel Side
Piston Kit (major kit) floating caliper
Kit Piston Seal (Minor Kit)
Insulator Kit floating caliper
1
1
-
1
1
1
Remarks
(Includes Sr. No. 6,3,2,4)

(Includes Sr. No. 6,3,2)
No.
Part No.
1
2
3
4
5
DK
DG
DK
DK
DK
1910
1013
1011
1011
1011
12
39
86
85
87
6
7
DK 1910 13
DG 1013 39
Description
Qty/
Veh.
Lever Brake Pedal

Damper
Bolt pivot lever change
Washer pivot bolt
Collar pivot bolt
1
1
1
1
1
Spring brake pedal

Brake pedal rubber
1
1
Remarks
Refer Page no. 69

Refer Page no. 69
Refer Page no. 69
45
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 40 : HANDLE BAR
Plate No. 40 : HANDLE BAR
17
14
19
E
-R
FF O
L O
N
E
-R
18
26
CK
LO
PUS
27
21
23
22
15
22
6
10
9
12
16
13
25
12
20
16
17
13
25
20
17
11
11
8
2
No.
1
Part No.
Description
Qty/
Veh.
Remarks
DK 1810
DK 1810
36 DK00
36 DJ40
DK 1810
DK 1810
DK 1810
DK 1810
DG 1810
27
63
91
30
85
62
81
60
08
Upper Bracket
Upper Bracket
Kit Hall Sensor (Blinker Self Cancellation)
Kit Hall Sensor (Blinker Self Cancellation)
Holder handle RH
Holder handle RH
Holder handle LH
Holder handle LH
Allen bolt
1
1
1
1
1
1
1
1
4
Silver colour
Black colour
( 220 F)
( 220 SF)
Silver colour
Black colour
Silver colour
Black colour
DK
DK
JC
DK
DK
JC
DJ
DJ
70
40
17
71
41
18
69
82
Control switch LH
Control switch LH
Control switch LH
Control switch RH
Control switch RH
Control switch RH
Lever & Holder Assly LH
Lever & Holder Assly LH
1
1
1
1
1
1
1
1
(220 F)
10
DJ 1910 55
DJ 1910 83
DL 1910 14
Lever LH
Lever LH (from Chs. no. UCJ73042)
Stud lever handle
1
1
1
11
12
39 1184 15
36 DK00 19
Self locking nut

Hardware Holder kit LH
1
1
2
3
4
5
6
7
8
9
46
2010
2011
2010
2010
2011
2010
1910
1910
24
27
15
10
17
I G N I T
I G N I T
24
PUS
23
CK
LO
18
26
21
16
19
F
L OF ON
16
14
Part No.
13
14
15
16
DH 1910 07
DH 1910 08
DH 1910 19
DH 1810 22
DJ 1810 11
39 2427 04
DK 2010 15
JC 2010 45
39 1943 04
Grip LH
Grip RH
Boot for lever
Handle bar weight
Handle bar weight
Hex. soc. hd. cap screw
Switch assly. ignition
Switch assly. ignition
Flange bolt
1
1
1
2
2
2
1
1
2
DK 2010 83
DJ 2011 95
DJ 2012 46
DK 1810 36
DK 1810 82
DK 1810 86
DH 1910 17
DK 2210 22
DJ 1910 54
Clutch Switch
Clutch Switch
Clutch Switch (Transil Diode Type)
Handle bar plug
Handle bar tube assly. LH
Handle bar tube assly. RH
Pipe throttle
Mirror holder LH
Mirror holder LH
1
1
1
2
1
1
1
1
1
(220 F)
(220 SF)
(220 SF & F)(from Chs. no. UCJ73042)
DK 1810 34
JC 1810 29
LA C000 20
Lock set 4-in-1

Lock set 4-in-1
Handle Bar bolt
1
1
2
(220 F)
(220 SF)
17
18
19
20
(220 F) from chs. MD2A3EZ2CCC0209
(220 SF)
(220 F)
(220 SF)
(for Transil Diode Type Clutch Switch)

from Chs. no. UCJ73042)
(for Transil Diode Type Clutch Switch
21
22
23
24
25
26
27
Description
Qty/
Veh.
No.
Remarks
(220 F)
(220 SF)
(220 F)
(220 SF)
(220 F)
(220 SF)
Ref. page no. 69
3
47
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 41 : FRONT FORK
Plate No. 41 : FRONT FORK

18
18
19
19
20
20
15A
31
29
31
29
32
2
26
32
2
26
17
28
15A
25
25
11
10
17
28
13
14
3/4
11
10
12
21
12
13
14
3/4
16
8
15
30
Part No.
23
24
Description
Qty/
Veh.
DK
DK
DK
DK
DK
1810
1810
1810
1810
1810
72
19
56
57
07
Fork front
Oil seal
Outer Tube LH
Outer Tube RH
Copper Washer
1
2
1
1
2
6
7
8
9
10
DK
DK
DK
DK
DK
1810
1810
1810
1810
1810
06
10
70
11
73
Bolt
Seat Pipe (Cylinder comp. fork)
Pipe comp. suspension inner
Slide Bush
Spring front fork
2
2
2
2
2
11
12
13
14
15
15A
DK
DK
31
DK
DK
DK
1810
1810
1811
1810
1810
1810
22
23
01
71
48
37
Bolt fork
O ring
Seat fork spring
Spacer Tube
Clamp for brake hose lower
Clamp for brake hose upper
2
2
2
2
1
1
Remarks
30
27
No.
22
1
2
3
4
5
48
15
22
No.
5
6
21
16
Part No.
Description
23
24
27
Qty/
Veh.
16
17
18
19
20
DK
59
JC
JC
JC
1810
0400
1810
1810
1810
18
05
23
22
24
Washer
Bolt
Cushion Rubber
Cover Trail B
Lamp Shade asly.
2
1
2
4
1
21
22
23
24
25
DG
DK
DK
DK
DK
1810
1810
1810
1810
1810
05
24
25
08
17
Bearing cone
Holder fork under
Spring washer
Flange Bolt
Guide bush
1
1
2
2
1
26
27
28
29
30
DK
36
DK
DK
DK
1810
3140
1810
1810
1810
13
04
09
12
02
Rebound spring
Fork Oil Bottle 160 ml
Cap Oil Lock
Piston Ring
Bolt
2
1
2
2
2
31
32
DK 1810 21
DK 1810 20
Inner Dust Seal

Oil Seal Stopper
2
2
Remarks
Included in kit 36 DV00 07
49
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 42 : PAINTED PARTS & DECALS (FOR F)
Plate No. 42 : PAINTED PARTS & DECALS (FOR F)
14
14
5
7
12
12
1
15
15
11
11
18
18
16
16
4
8/9
10
8/9
No.
Part No.
DK 7103 2V
DK 7103 4K
DK 7103 4L
DK 7103 4M
DK 7103 5C
DK 7104 5G
DK 7104 5F
52 DH05 30
52 DH05 28
52 DH05 32
52 DH05 34
52 DH05 31
52 DH05 29
52 DH05 33
52 DH05 35
DK 7303 2V
DH 7303 4K
DH 7303 4L
DH 7303 4M
DH 7303 5C
DK 7304 2V
DK 7304 4K
50
13
17
10
Description
Fuel Tank
Fuel Tank
Fuel Tank
Fuel Tank
Fuel Tank
Fuel Tank with Dual Decal
Side cover LH (for F&S)
Side cover RH (for F&S)
Seat Cowl Assly. (for F&S)
Front Fender
Front Fender
Qty/
Veh.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
FOR WINE RED
FOR PLASMA BLUE
FOR GREY SILVER
FOR MIDNIGHT BLACK
FOR ORANGE METALLIC
PLASMA BLUE
WINE RED
FOR WINE RED
FOR PLASMA BLUE
FOR GREY SILVER
FOR MIDNIGHT BLACK
FOR WINE RED
FOR PLASMA BLUE
FOR GREY SILVER
FOR MIDNIGHT BLACK
FOR WINE RED
FOR PLASMA BLUE
FOR GREY SILVER
FOR MIDNIGHT BLACK
FOR ORANGE METALLIC
FOR WINE RED
FOR PLASMA BLUE
13
17
No.
6
7
8
9
10
11
12
13
14
15
16
17
18
Part No.
Description
Qty/
Veh.
DK 7304 4L
DK 7304 4M
Front Fender
Front Fender
1
1
DH 1410 20
DK 7401 2V
DK 7401 4K
DK 7401 4L
DK 7401 4M
DK 7401 5C
52 DK02 01
52 DK02 00
DK 1611 23
DK 1611 24
59 0200 01
DK 1410 15
DS 1611 25
DK 1612 55
DK 1612 57
DJ 1610 69
JC 1410 49
JC 1410 39
JC 1410 40
DK 1612 10
DK 1810 74
Seat tape
Fairing
Fairing
Fairing
Fairing
Fairing
Fairing 220 F with Decal Blue
Fairing 220 F with Decal Red
Cover Side Mesh LH
Cover Side Mesh RH
Self tap screw
Tank Pad
Guide cable
Decal for seat cowl
Decal for seat cowl
Nail guide cable
B Monogram
Pulsar Tank Decal
Pulsar Tank Decal
Foam Tape II
Beading For Fairing
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
16
1
Remarks
FOR GREY SILVER
FOR MIDNIGHT BLACK
FOR WINE RED
FOR PLASMA BLUE
FOR GREY SILVER
FOR MIDNIGHT BLACK
FOR ORANGE
220 F
220 F
(For F&S)
(For F&S)
(For F&S)
(For F&S)
Common for all
FOR ORANGE
For Red Blue Black
For Silver
51
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 43 : PAINTED PARTS & DECALS (EXCLUSIVE FOR S)
Plate No. 43 : PAINTED PARTS & DECALS (EXCLUSIVE FOR S)
2/3
No.
Part No.
DK 7105 2V
DK 7105 4K
DK 7105 4L
DK 7105 4M
DK 7105 5C
DK 7103 5G
DK 7103 5F
JC 7201 2V
JC 7201 4K
JC 7201 4L
JC 7201 4M
JC 7201 5C
JC 7202 2V
JC 7202 4K
JC 7202 4L
JC 7202 4M
JC 7202 5C
DK 7304 2V
DK 7304 4K
52
2/3
Description
Fuel Tank
Fuel Tank
Fuel Tank
Fuel Tank
Fuel Tank
Tank Flap LH
Tank Flap LH
Tank Flap LH
Tank Flap LH
Tank Flap LH
Tank Flap RH
Tank Flap RH
Tank Flap RH
Tank Flap RH
Tank Flap RH
Front Fender
Front Fender
Qty/
Veh.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
FOR WINE RED
FOR PLASMA BLUE
FOR GREY SILVER
FOR MIDNIGHT BLACK
FOR ORANGE
PLASMA BLUE
WINE RED
FOR WINE RED
FOR PLASMA BLUE
FOR GREY SILVER
FOR MIDNIGHT BLACK
FOR ORANGE
FOR WINE RED
FOR PLASMA BLUE
FOR GREY SILVER
FOR MIDNIGHT BLACK
FOR ORANGE
FOR WINE RED
FOR PLASMA BLUE
No.
Part No.
Description
Qty/
Veh.
DK 7304 4L
DK 7304 4M
DH 7401 2V
DH 7401 4K
DH 7401 4L
DH 7401 4M
DH 7401 5C
Front Fender
Front Fender
Fairing
Fairing
Fairing
Fairing
Fairing
1
1
1
1
1
1
1
Remarks
FOR
FOR
FOR
FOR
FOR
FOR
FOR
GREY SILVER
MIDNIGHT BLACK
WINE RED
PLASMA BLUE
GREY SILVER
MIDNIGHT BLACK
ORANGE
53
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 43A : DUAL COLOR DECALS
Plate No. :
6/7
No.
Part No.
36
36
36
36
36 DK00 83
36 DK00 87
3
4
53A
DK00
DK00
DH40
DH40
82
86
34
37
Qty/
Veh.
Description
Kit
Kit
Kit
Kit
Decal
Decal
Decal
Decal
Tank
Tank
Tank
Tank
220 F
220 F
Pulsar
Pulsar
Blue
Red
Blue
Red
6/7
Remarks
1
1
1
1
220
220
220
220
F
F
SF
SF
Kit Decal Fairing 220 F Blue

Kit Decal Fairing 220 F Red
1
1
220 F
220 F
36 DK00 84
36 DK00 88
Kit Decal Side Cover Blue

Kit Decal Side Cover Red
1
1
220 F / SF
220 F / SF
36 DK00 85
36 DK00 89
Kit Decal Cowling 220 F Blue

Kit Decal Cowling 220 F Red
1
1
220 F
220 F
36 DH40 36
36 DH40 39
Kit Decal Cowling Pulsar Blue

Kit Decal Cowling Pulsar Red
1
1
220 SF
220 SF
36 DH40 35
36 DH40 38
Kit Decal Fairing Pulsar Blue

Kit Decal Fairing Pulsar Red
1
1
220 SF
220 SF
No.
Part No.
6
7
JC 1410 18
JC 1410 19
Description
Decal Oil Cooled LHS
Decal Oil Cooled RHS
Qty/
Veh.
Remarks
1
1
Note - For Plasma Blue & Passion Red Dual Color Decal Vehicles The painted parts Side Covers & Seat Cowl are supplied without Dual tone decals.
The above Dual Color Decals to be fixed on the exiting painted parts.
The Seat Cowl & Side Cover - Black Color is common.
53B
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 44 : CAP TANK & GAUGE FUEL
Plate No. 45 : FITTINGS P. TANK, SIDE COVER & COVER SEAT
3
1
7
4
2
6
13
8
7
3
14
13
10
5
9
12
11
No.
Part No.
1
2
3
4
5
DK
39
39
DK
JC
6
7
8
9
10
11
12
13
14
54
1410
0840
2381
1410
1410
14
01
04
01
34
Description
Qty/
Veh.
Remarks
No.
Part No.
Description
Qty/
Veh.
Cap Assly. Tank

Pan head screw
Hex. Soc Hd. cap screw
Tap Assly
Spring drain tube
1
1
7
1
1
1
2
3
4
5
DK 1611 85
DH 1410 31
DG 1611 21
39 2424 11
DH 1410 23
Grommet Kit For side cover

Tape tank inner
Screw
Plain Washer
Damper Rear
1
2
2
1
1
30 1410 36
DD 1410 22
39 0740 11
DK 2010 65
39 2758 21
Packing
Bolt flanged
Plain Washer
Gauge Fuel (Tank Unit)
Gasket fuel Gauge
1
2
2
1
1
6
7
DJ 1410 08
39 1556 04
Damper front
Flanged Bolt
2
1
30 1410 32
52 DJ04 49
BA 1220 03
DH 1410 24
Bolt
Tube fuel
Pipe clip
Drain tube
4
1
1
1
Remarks
Ref. Page No. 69
55
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 46 : METER ASSEMBLY
Plate No. 47 : CONTROL CABLES
10
12
6
km/h
x 1 0 0 rpm
SIDE
STAND
No.
1
2
3
4
5
6
7
8
9
56
Part No.
JC 1910
DK 1910
JC 1910
DJ 2011
DJ 2011
DJ 1811
DK 1613
DK 1613
DK 1610
39 1970
LA D000
18
35
14
59
82
19
24
23
81
15
77
Description
Meter Assly / Instrument Cluster
Meter Assly / Instrument Cluster
Instrument Cluster
Speedometer top cover
Speedo gasket
Speedometer Back Cover Fairing
Sleeve Speedometer Support
Bkt Speedometer Support
Speedometer Bkt Grommet
Flange Nut
Bolt Flanged (Speedo Bkt. Fit)
Qty/
Veh.
1
1
1
1
1
1
2
1
2
2
2
Remarks
(220 F)
(220 SF)
N.I.
(220 SF)
N.I. (220
N.I. (220
N.I. (220
N.I. (220
N.I. (220
F)
F)
F)
F)
F)
No.
1
2
3
4
Part No.
JC
JC
DK
JC
1910
1910
2010
2010
19
04
98
46
Description
Assembly Throttle
Cable Clutch
Sensor speedometer cable
Stopper
Qty/
Veh.
1
1
1
1
Remarks
(F) With Sleeve
(220 F) from Chassis

MD2A3EZ2CCC0209
57
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 48 : CHAIN COVER
Plate No. 49 : HEAD LAMP & FAIRING

3
5
6
8
7
1A
13
11
14
10
12
9
9
1
15
16
No.
Part No.
Description
Qty/
Veh.
1
2
DK 1612 50
DS 1612 24
Cover chain
Bolt
1
2
58
Remarks
No.
1
1A
2
3
Part No.
2010
2011
1811
1610
1810
1810
2141
Description
Qty/
Veh.
Remarks
4
5
DK
DJ
DJ
DK
DJ
DF
39
56
76
20
69
33
98
24
Head Lamp assly. without bulb

Head Lamp assly. without bulb
Back cover
Wind Shield
Wind Shield
Bolt
Non Metallic Washer
1
1
1
1
1
4
4
6
7
8
9
10
DL 1810 10
DK 1612 08
39 1907 01
DK 2010 44
DH 1810 52
Well Nut
Decal Wind Shield
M5 x 15L mushroom HD
Bulb
Fairing mounting upper bracket
4
1
2
2
1
11
12
13
14
15
36 DK00
DJ 1810
39 0716
39 1524
DK 2010
JC 2010
Kit hardware mtg. bracket

Clip Nut
Screw pan cross
Screw pan cross
Headlight bulb
Headlight bulb
1
4
2
2
2
1
(220 F)
(220 SF)
16
DK 2011 17
DH 2010 40
Wiring harness for HL

Wiring harness for HL
1
1
(220 F)
(220 SF)
21
65
01
01
43
09
(220 F)
(220 SF)
(220 F)
(220 SF)
Ref. page no. 69
59
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 50 : INDICATOR LIGHT ASSEMBLY
Plate No. 51 : FAIRING & MOUNTING (FOR F)

16
18
9
14
3
1/2
24
19
5
15
2
4
17
4
1
3/4
13
Part No.
1
2
3
4
5
DJ
DJ
DJ
DJ
GH
2012
2012
2012
2012
2010
07
06
06
07
12
39 1970 15
10
11
No.
12
Description
Indicator
Indicator
Indicator
Indicator
Lamp
front LH
front RH
rear LH
rear RH
Hex Nut Flange
Qty/
Veh.
1
1
1
1
1
4
Remarks
21
20
No.
1
Part No.
Description
22
Qty/
Veh.
2
3
4
5
52 DK01
52 DK02
39 1956
DK 1610
DK 1610
DK 1611
44
32
04
81
82
26
Faring mtg. structure

Faring mtg. structure
Flange bolt
Rubber grommet Fairing mtg.
Sleeve Fairing
Damper for fairing
1
1
2
4
1
4
6
7
8
9
10
DK
Dk
DK
59
DK
1610
1610
1610
0200
1610
70
71
72
01
73
Fairing air intake LH

Fairing air intake RH
Fairing under cover
Self tapping screw
Fairing back cover assly.
1
1
1
4
1
11
12
13
14
15
16
39
DJ
39
DK
DK
39
1778
1612
1907
1610
1610
1970
02
29
01
76
77
15
Self tapping screw for speedo

Clip nut
Screw
Fairing mesh LH
Fairing mesh RH
Nut Flanged M8
1
1
12
1
1
2
Remarks
from Chs. no. MD2A3EZ2CCC0209
N.I.
from Chs. no. MD2A3EZ2CCC0209
60
61
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 51 : FAIRING & MOUNTING (FOR F)
Plate No. 52 : TAIL LAMP ASSLY / FR & RR NO. PLATE
16
18
4
9
14
3 2
26
24
19
6
5
15
25
12
21
20
17
11
7
1
13
13
10
11
12
22
14
No.
16
17
Part No.
Description
Qty/
Veh.
19
20
39
DK
DJ
DK
DJ
DK
59
1918
2210
2210
2210
2210
2210
0200
24
14
03
15
04
01
01
Washer
Mirror assly. LH
Mirror assly. LH
Mirror assly. RH
Mirror assly. RH
Nut for mirror
Screw (self tapping)
6
1
1
1
1
1
6
21
22
23
24
25
26
DK
JN
DK
DK
DK
DK
1612
1814
1611
1611
2210
2210
10
06
52
25
20
21
Tape
Beading
Nylon bush for fairing
Rubber for mirror
Rubber Boot LH (Long)
Rubber Boot RH (Long)
16
1
2
2
1
1
18
Remarks
(220
(220
(220
(220
F)
SF)
F)
SF)
Qty/
Veh.
Part No.
1
2
3
4
5
DK 2010 03
DH 1612 93
DK 1611 53
59 0100 13
39 0705 01
Tail light with Lamp

Damper
Clip Nut
Screw pan cross
Truss Screw
1
2
4
4
2
6
7
8
9
10
39 1972 15
JW 4010 11
DJ 1610 72
DP 1611 45
39 1680 04
Bolt flange
No. Plate illumination
Rear No. plate bkt.
Number plate Rear
Hex Flanged Bolt
2
1
1
1
2
11
12
13
39
DP
DS
JC
39
DK
Truss Screw
Number plate front
No. plate mounting bracket
No. plate mounting bracket
Bolt flange
Blinker mounting bracket
2
1
1
1
2
1
14
15
62
10
No.
1783
1611
1810
1610
1773
1611
01
44
26
26
04
64
Description
Remarks
For Front No. Plate

(220 F)
(220 SF)
63
Brand ID: 001MC618
Brand ID: 001MC618
Plate No. 53 : ELECTRICAL EQUIPMENTS
Plate No. 53 : ELECTRICAL EQUIPMENTS
6
1/2
1/2
7
9
4
14
14
15
15
13
13
18
11
Part No.
DK
DK
39
39
JC
DK
2010
2010
1507
1956
2010
2011
Description
17
10
Qty/
Veh.
37
38
11
04
41
38
Horn LH stay
Horn RH stay
Plain Washer
Flange Bolt
Wiring Harness
Wiring Harness
1
1
1
1
1
1
JC 2010 37
Wiring Harness
6
7
8
9
10
31 2010 79
DK 1910 14
DH 2010 19
DJ 2011 26
DJ 1612 47
Rear Brake Switch

Spring Brake Switch
Grommet Rear Brake Switch
Dry Battery (12V-9A)
Band Battery
1
1
1
1
1
11
12
13
39 1551 04
DK 2010 78
DJ 1810 65
Flange Bolt
Starter Relay / Damper
Clip Nut
1
1
4
64
12
16
17
1
2
3
4
5
11
12
16
No.
18
Remarks
(220 F)
MD2A3EZ2CCC0209
(220 SF)
Qty/
Veh.
No.
Part No.
14
15
JC 2010 27
DJ 2011 40
Cable assly. (Battery to St. Relay)

Cable assly. (Battery to Earth)
1
1
16
17
AL
JC
JC
JD
Main relay
B.C.U.
B.C.U.
Battery Drain Pipe
1
1
1
1
18
2010
2010
2010
4018
12
40
16
06
Description
10
Remarks
(220 F)
(220 SF)
65
3
Brand ID: 001MC618
Brand ID: 001MC618

Plate No. 55 : ACCESSORIES / GRAB HANDLE
Plate No. 54 : TOOL KIT

1
5
2
8/9
Description
Qty/
Veh.
No.
Part No.
DK 2210 11
Tool Kit
DK 2210 24
Band tool kit
Remarks
No.
1
2
3
4
5
N.I.
6
7
8
9
66
Part No.
Description
Qty/
Veh.
36 DK00
39 2310
DK 1611
36 DK00
DK 1611
DK 1612
33
04
76
23
47
17
Leg Guard Kit

Flange bolt
Sari Guard Assly.
Kit hardware sari guard
Grab handle LH
Grab handle LH
1
4
1
1
1
1
DK
DK
39
DJ
DJ
48
18
04
79
80
Grab handle RH
Grab handle RH
Bolt Flange
Foam LH For grab
Foam RH For grab
1
1
4
1
1
1611
1612
2310
1610
1610
Remarks
Ref. page no. 69

Black color
Black color
67
Brand ID: 001MC618
Brand ID: 001MC618
KIT LIST
Sr.
Kit Part No. Kit Description
No.
KIT LIST
Consisting of Following Parts
Part No.
Description
Qty./Kit
36DS1001 Cyl. Head O Ring Kit
39239121
39128321
O Ring (Cover tappet)

O ring
2
2
DK101327 Valve Kit
DK101052
DK101011
Valve Intake
Valve Exhaust
1
1
DK101326 Valve Repair Kit
DK101247
DK101108
DK101110
DK101246
Retainer valve spring

Spring valve inner
Spring valve outer
Seat valve spring
2
2
2
2
DK101330 Guide Chain Kit
DK101611
DK101059
Guide chain (Tight)

Guide Chain (slack)
DK101328 Ring set piston
DK101049
DK101050
DK101051
36DK0007 Kit centrifugal oil filter
Description
Qty./Kit
30191024
30191017
39021911
39072504
Screw
Nut
Plain washer
Hex bolt
1
1
1
1
15 36DK0021 Kit hardware mtg. bracket
DJ181029
DJ181036
39021111
39155304
Collar fearing mtg.

Grommet fearing structure
Plain washer
Flange bolt
1
1
1
1
1
1
16 DK161185 Grommet kit for side cover
DH161158
DH161133
Grommet side cover front

Grommet side cover rear
2
2
Ring piston top

Ring piston second
Ring piston oil
1
1
1
17 36DK0023 Kit hardware saree guard
39220011
DH101234
DH101640
DH101066
DH101067
39219908
Washer
Gasket centrifugal oil filter
Oval screw
Join oil delivery
Spring oil delivery
Pin oil delivery joint
1
1
3
1
1
1
DH161255
39078912
39008004
59040013
39029615
DH161144
DD221003
Bolt special
Washer spring
Bolt hexagaon
Bolt hex socket
Hexagaon nut
Cap saree guard
Plug
1
1
1
1
1
1
1
18 36DK0050 St. Mtr. Repair Kit
DK111017
DK111019
DK111020
Brush assly. kit

O ring for spigot
Oil Seal for yoke
1
1
1
19 36JC0015 Starter Motor Repair kit
JC111018
JC111019
Drive end bracket

Bracket rear end
1
1
20 36DK0058 Piston valve assly. Kit
Piston valve assly.

Spring (CO)
Diaphragm
Holder
Spring
E Spring
Ring
Jet Needle
Ring
Washer
1
1
1
1
1
1
1
1
1
1
21 DK121048 Pilot screw kit
O ring
Adjuster
Spring
Washer
O ring
1
1
1
1
1
22 DK161241 Vacuum Adjuster kit
Spring
Adjust Screw
Packing
1
1
1
DK101334 Set Damper (cover magneto)
DK101191
DH101292
DH101294
Damper Cover Magneto

Damper A Cover LH RR
Damper B Cover LH RR
1
1
1
DK101333 Set of Plate (cover magneto)
DK101192
DH101293
Plate Damper
Plate Damper Cover LH RR
1
1
36DK0011 Kit hardware engine mounting
39231204
39197015
39241304
DH161245
Bolt flange
Nut flange
Bolt flange
U Nut
4
8
1
3
10 36DV0007 Bearing cone kit
DG181045
DG181046
DG181047
DG181005
Bearing cone
Bearing race
Upper bearing race
Lower bearing race
1
1
1
1
11 36DK0012 Kit bush rear shock absorber
39071411
39071215
39073712
Plain washer
Dome cap nut
Spring washer
8
2
2
12 36DK0013 Kit hardware pillion
DJ161186
DH161061
30141031
39104011
39078408
Plait side pillion step

Pin pillion set
"O" ring
Plain washer
Split pin
2
2
2
2
2
DV101048
DK151010
DK151060
Sprocket drive
Sprocket
Chain
1
1
1
68

Part No.
14 36DK0019 Hardware holder kit LH
13 36DK0040 Chain sprocket kit
3
69
Brand ID: 001MC618
Brand ID: 001MC618

Part No.
Description
Qty./Kit
23 36DK0059 Main Jet kit
Needle jet
Main jet
Jet holder
O ring
Pilot Jet
1
1
1
1
1
24 36DK0060 Float chamber body kit
O ring
Float body assly.
Assly. Screw
Drain Screw
O ring
1
1
4
1
25 36DK0061 Tap Cap assly. Kit
Diaphragm cover
Screw
1
4
Solenoid assly.
Screw
O ring
1
2
1
27 DK151088 Piston Kit
Piston
Piston Seal
Scraper Ring
1
1
1
28 DK151089 Kit Piston Seal
Piston Seal
Scraper Ring
1
1
29 DK151090 Insulator Kit
Dust Cover
Insulator
1
1
26 36DK0062 Solenoid assly. Kit
JC120026
39178001
30 36DK0050 Starter Motor repair kit
DK111017
DK111019
Dk111020
Brush Assly Kit

O ring for spigot
Oil seal for yoke
1
1
1
31 36DK0051 Starter Motor Cover kit
DK101014
DK101015
Drive end bracket

Bracket Rear end
1
1
70
Amendment Sheet (Parts Added)

Sr.No.
Part No.
Description
Qty.
Page No. Fig.No.
71
SPC Updation Details

Page Fig. Old part
no. no.
no.
46
8
--------
SPC Updation Details
Updation
New part
Remarks
Description
date
no.
DJ191082 Lever & Holder Assly LH 30.01.12 For Transil Diode Type Clutch Switch
46
--------
DJ191083 Lever LH
30.01.12 For Transil Diode Type Clutch Switch
47
20
--------
DJ201246 Clutch Switch
30.01.12 Transil Diode Type
40
10
--------
36DK0090 Cylinder Head
30.01.12 (W/o NRB) from Eng. BUF67894
--------
DK101748 Rocker Arm Intake
--------
DK101751 Rocker Arm Exhaust
--------
DK101755 Rocker Arm
--------
DH101295 Wave Washer
--------
39244011 Plain Washer
109
DJ151088 JG131219 Coupling Rubber
Page Fig. Old part New part

no.
no. no.
no.
Description
Updation
date
Remarks
30.01.12 Product Improvement
110
Brand ID: 001MC618
Brand ID: 001MC618

PART INDEX
Amendment Sheet (Parts Deleted)
Sr.No.
Part No.
Description
Part No.
Qty.
Page No. Fig.No.
22150451
28101174
30141032
30141036
30151082
30161157
31101108
31101173
31121006
31181101
31201079
35171033
36314004
36DH4034
36DH4035
36DH4036
36DH4037
36DH4038
36DH4039
36DJ4030
36DK0007
36DK0011
36DK0012
36DK0013
36DK0019
36DK0021
36DK0023
36DK0033
36DK0040
36DK0045
36DK0050
36DK0051
36DK0058
36DK0059
36DK0060
36DK0061
36DK0062
36DK0064
36DK0076
36DK0077
36DK0082
72
Figure
No.
Page
No.
2
15
11
6
4
2
5
4
8
13
6
14
27
1
5
4
1
5
4
2
12
4
3
5
12
11
4
1
9
11
D
E
2
8
9
16
15
1
1
15
1
32
13
54
54
40
35
11
6
5
48
64
31
49
53A
53A
53A
53A
53A
53A
6
29
31
33
46
59
67
67
40
28
27
27
20
20
20
20
20
15
28
28
53A
Part No.
36DK0083
36DK0084
36DK0085
36DK0086
36DK0087
36DK0088
36DK0089
36DK0090
36DK0091
36DS1001
36DS1001
36DV0007
39029115
39029215
39029215
39042215
39070501
39071111
39071601
39074011
39074011
39075201
39076101
39078708
39078708
39078708
39079415
39084001
39084914
39084914
39097204
39099906
39099906
39101321
39104119
39106901
39107504
39107504
39118415
39119704
39128321
Figure
No.
Page
No.
2
3
4
1
2
3
4
1
2
3
11
5
8A
13
7
10
5
4
13
15
8
7
4
3
1
21
6
2
25
12
10
10
4
19
3
6
9
13
11
6
5
53A
53A
53A
53A
53A
53A
53A
2
46
1
2
30
21
31
33
35
63
34
59
31
54
13
26
35
37
41
40
54
14
28
28
15
17
14
15
33
1
2
46
10
2
73
Brand ID: 001MC618
Brand ID: 001MC618
PART INDEX
Part No.
39150711
39152401
39155104
39155604
39162011
39166005
39167204
39167204
39167204
39167304
39167404
39167404
39167404
39167404
39167404
39167704
39168004
39168004
39168004
39168606
39168606
39175904
39176511
39177304
39177802
39178001
39178001
39178301
39188020
39190204
39190204
39190204
39190701
39190701
39191824
39193120
39194304
39194404
39195604
39195604
39196704
74
PART INDEX
Figure
No.
Page
No.
3
14
11
7
9
2
3
27
5
13
8
11
9
2
3
20
7
5
10
8
4
16
4
14
11
12
5
11
11
6
6
14
8
13
16
6
19
13A
2
4
10
64
59
64
55
7
2
7
14
21
4
2
7
18
25
26
14
30
34
63
7
25
2
22
63
61
20
22
63
18
11
24
26
59
61
62
6
47
26
61
64
29
Part No.
39197015
39197015
39197015
39197215
39199020
39199715
39201719
39203604
39213217
39214124
39215220
39215220
39215704
39215811
39216011
39216511
39216611
39218006
39218106
39218106
39218106
39218304
39218520
39218819
39219019
39219421
39220011
39220307
39231004
39231004
39231004
39231004
39236220
39238104
39241204
39241204
39242411
39242704
39244011
39244311
39244811
Figure
No.
Page
No.
8
6
16
6
22
25
5
20
4
5
5
9
7
2
9
3
11
8
15
2
11
2
10
4
12
6
17
8
13
5
2
7
2
3
8
14
4
17
9
17
24
56
60
61
63
16
41
3
41
5
59
7
28
29
8
8
6
8
12
2
5
12
6
13
13
13
25
19
6
29
42
67
67
37
54
29
29
55
47
3
16
14
Part No.
39245711
39247504
39248104
39255717
39256611
39258204
39258320
39260120
39260320
39260607
39260801
39264715
39266921
39268620
39268720
39269704
39275821
52DH0169
52DH0177
52DH0528
52DH0529
52DH0530
52DH0531
52DH0532
52DH0533
52DH0534
52DH0535
52DH0624
52DH0686
52DJ0449
52DK0144
52DK0167
52DK0168
52DK0172
52DK0200
52DK0201
52DK0203
52DK0204
52DK0232
52JN0136
59010013
Figure
No.
Page
No.
15
8
7
7
24
8
6
9
8
7
10
6
1
2
3
8
10
1
10
2
3
2
3
2
3
2
3
1
1
12
1
1
2
1
7
7
1
1
1
2
4
29
32
42
7
41
33
12
12
13
10
2
1
4
40
40
21
54
25
7
50
50
50
50
50
50
50
50
17
17
54
61
33
33
17
51
51
17
15
61
1
63
Part No.
59020001
59020001
59020001
59040005
59040023
59040040
59040043
59040048
59050002
59050002
59110002
59200006
59200007
59200027
59200028
59210006
AL201012
AP101043
AP121064
BA122003
CS101128
DD101062
DD111012
DD121007
DD141022
DE151008
DE151012
DE151037
DE151043
DE151046
DE151047
DE151048
DE151051
DE151052
DE191010
DE191010
DE191011
DE191028
DE191029
DE191030
DE191035
Figure
No.
Page
No.
10
9
20
17
8
2
11
2
3
2
9
9
22
7
10
5
16
8
6
13
14
15
10
9
7
6
5
6
7
4
5
3
9
10
5
11
4
14
13
10
15
51
61
62
49
1
34
29
39
12
13
3
13
14
12
13
13
65
17
22
54
4
4
26
5
54
37
37
39
39
39
39
39
39
39
38
42
38
38
38
38
38
75
Brand ID: 001MC618
Brand ID: 001MC618
PART INDEX
Part No.
DE191043
DF161102
DF181098
DG101029
DG101339
DG101339
DG101418
DG101456
DG101498
DG101498
DG151005
DG151007
DG151008
DG151008
DG151049
DG161121
DG171018
DG171019
DG171034
DG171038
DG181005
DG181008
DH101048
DH101064
DH101065
DH101072
DH101079
DH101079
DH101084
DH101111
DH101113
DH101141
DH101142
DH101143
DH101144
DH101146
DH101152
DH101154
DH101163
DH101172
DH101195
76
PART INDEX
Figure
No.
Page
No.
1
9
4
4
2
7
7
11
11
17
4
13
9
18
10
3
5
7
10
2
21
5
8
9
11
2
4
13
8
15
6
4
5
2
3
3
21
12
16
7
10
38
35
59
3
45
45
15
13
1
14
37
37
37
41
37
55
31
31
31
31
49
46
4
6
6
7
8
8
8
8
26
15
15
11
11
10
16
15
28
28
6
Part No.
DH101197
DH101203
DH101235
DH101235
DH101246
DH101272
DH101275
DH101293
DH101295
DH101319
DH101333
DH101373
DH101381
DH101385
DH101389
DH101390
DH101392
DH101393
DH101394
DH101412
DH101414
DH101424
DH101432
DH101487
DH101493
DH101496
DH101508
DH101544
DH101581
DH101607
DH101608
DH101648
DH101661
DH101896
DH111012
DH111015
DH111016
DH111081
DH111083
DH121010
DH121011
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
2
13
5
16
14
10
2
6
8
19
20
12
18
5
14
21
11
7
10
7
6
6
4
10
4
9
4
16
4
3
2
15
16
5
9
9
16
1
2
3
14
15
13
8
9
13
1
18
17
3
9
9
7
27
28
28
14
4
11
11
4
5
7
7
12
10
10
2
16
28
23
23
19
14
12
2
26
27
26
26
25
15
DH121012
DH121020
DH121035
DH121038
DH121063
DH121101
DH141020
DH141023
DH141024
DH141031
DH151040
DH161046
DH161053
DH161066
DH161100
DH161112
DH161121
DH161145
DH161146
DH161189
DH161190
DH161194
DH161273
DH161293
DH161377
DH171019
DH171019
DH171019
DH181022
DH181052
DH191007
DH191008
DH191017
DH191019
DH201019
DH201040
DH73034K
DH73034L
DH73034M
DH73035C
DH74012V
15
3
5
7
17
10
6
5
14
2
19
3
4
7
7
2
4
5
8
2
3
5
9
2
12
8
8
8
16
10
13
14
24
15
8
16
4
4
4
4
5
15
22
25
2
20
20
51
55
54
55
41
24
32
35
32
30
35
35
35
29
29
32
29
63
22
31
37
40
47
59
46
46
47
46
64
59
50
50
50
50
53
DH74014K
DH74014L
DH74014M
DH74015C
DJ101063
DJ101064
DJ101300
DJ101302
DJ121070
DJ141008
DJ151073
DJ161067
DJ161069
DJ161069
DJ161072
DJ161079
DJ161080
DJ161122
DJ161124
DJ161126
DJ161127
DJ161128
DJ161129
DJ161132
DJ161133
DJ161228
DJ161229
DJ161247
DJ171034
DJ181011
DJ181033
DJ181065
DJ181065
DJ181119
DJ181120
DJ191027
DJ191028
DJ191029
DJ191030
DJ191054
DJ191055
5
5
5
5
24
4
25
4
11
6
8
15
8
14
8
8
9
9
12
1
3
3
4
8
9
7
12
10
16
16
3
12
13
4
2
6
7
8
9
25
9
53
53
53
53
9
23
9
12
20
55
39
27
34
51
63
67
67
33
35
32
32
33
33
30
30
17
61
64
31
47
59
59
64
56
59
38
38
38
38
47
46
77
Brand ID: 001MC618
Brand ID: 001MC618
PART INDEX
Part No.
DJ191056
DJ191057
DJ191069
DJ191082
DJ191083
DJ201106
DJ201109
DJ201126
DJ201140
DJ201140
DJ201159
DJ201176
DJ201182
DJ201195
DJ201202
DJ201206
DJ201206
DJ201207
DJ201207
DJ201246
DJ221003
DJ221004
DK101003
DK101063
DK101064
DK101065
DK101072
DK101094
DK101097
DK101102
DK101103
DK101105
DK101106
DK101118
DK101126
DK101135
DK101144
DK101159
DK101160
DK101176
DK101177
78
PART INDEX
Figure
No.
Page
No.
11
3
8
8
9
11
12
9
23
15
2
1A
3
20
12
2
3
1
4
20
17
18
3
1
10
1
13
3
6
6
3
12
14
17
14
10
10
1
2
6
11
38
38
46
46
46
35
38
64
14
65
56
59
56
47
26
60
60
60
60
47
62
62
2
5
4
6
19
13
13
8
8
8
8
9
19
10
8
10
10
28
11
Part No.
DK101180
DK101182
DK101185
DK101186
DK101187
DK101225
DK101237
DK101245
DK101248
DK101251
DK101252
DK101253
DK101279
DK101326
DK101327
DK101328
DK101330
DK101340
DK101352
DK101361
DK101366
DK101380
DK101382
DK101386
DK101416
DK101469
DK101471
DK101475
DK101480
DK101482
DK101503
DK101560
DK101561
DK101563
DK101564
DK101565
DK101566
DK101567
DK101568
DK101569
DK101570
Figure
No.
Page
No.
12
4
4
3
5
2
10
21
7
6
11
9
16
6
7
3
5
3
22
8
9
18
5
9
1
19
1
5
13
1
14
1
13
3
4
7
6
6
6
5
18
11
11
45
45
45
21
21
9
6
15
15
11
21
3
3
5
4
21
9
10
21
14
10
4
7
16
8
23
15
23
2
18
6
18
18
18
18
18
18
18
19
Part No.
DK101571
DK101572
DK101573
DK101574
DK101577
DK101581
DK101592
DK101605
DK101607
DK101607
DK101610
DK101613
DK101614
DK101625
DK101630
DK101631
DK101632
DK101633
DK101634
DK101635
DK101636
DK101676
DK101717
DK101718
DK101719
DK101720
DK101725
DK101732
DK101733
DK101738
DK101748
DK101751
DK101755
DK101762
DK101770
DK101776
DK111016
DK111021
DK111028
DK111040
DK111072
Figure
No.
Page
No.
19
8
12
10
26
1
7
2
1
1
7
1
2
5
6
7
7
18
1
13
16
1
17
14
20
18
8
5
1
18
1
2
3
5
13
1
A
B
5
7
11
19
18
18
18
14
13
5
28
1
2
23
12
4
5
21
21
8
9
21
21
19
23
9
8
9
9
11
10
11
16
3
3
3
17
28
7
27
27
26
22
26
Part No.
DK121008
DK121009
DK121015
DK121022
DK121038
DK121039
DK121041
DK121042
DK121043
DK121044
DK121045
DK121047
DK121048
DK121084
DK141001
DK141014
DK141015
DK151008
DK151009
DK151012
DK151013
DK151014
DK151015
DK151017
DK151022
DK151023
DK151024
DK151026
DK151027
DK151028
DK151031
DK151032
DK151033
DK151034
DK151036
DK151038
DK151039
DK151040
DK151041
DK151042
DK151043
Figure
No.
Page
No.
9
2
8
10
1
11
3
4
5
6
7
13
14
17
4
1
11
14
7
16
12
23
13
17
5
6
1
5
7
3
1
2
3
4
22
12
2
4
8
5
4
22
22
22
22
22
22
20
20
20
20
20
20
20
27
54
54
51
37
40
41
40
41
40
41
40
42
40
36
37
37
43
42
42
42
41
42
36
36
44
43
43
79
Brand ID: 001MC618

PART INDEX
Part No.
DK151045
DK151050
DK151054
DK151057
DK151059
DK151059
DK151063
DK151064
DK151065
DK151066
DK151067
DK151068
DK151069
DK151070
DK151071
DK151073
DK151074
DK151076
DK151077
DK151078
DK151081
DK151082
DK151083
DK151085
DK151088
DK151089
DK151090
DK161069
DK161070
Dk161071
DK161072
DK161073
DK161076
DK161077
DK161081
DK161081
DK161081
DK161082
DK161085
DK161086
DK161096
80
Figure
No.
Page
No.
8
3
1
2
1
1
9
9A
10
12
11
2
10
-
2
2A
6
7
3
17A
17B
1A
12A
16
17
18
3
6
7
8
10
14
15
4
7
3
4
6
3
1
42
36
39
38
42
44
42
44
44
44
44
44
42
44
44
43
43
43
43
43
41
41
42
42
44
44
44
59
61
61
61
61
61
61
21
56
61
61
34
34
29
Part No.
DK161098
DK161122
DK161123
DK161124
DK161125
DK161126
DK161137
DK161138
DK161147
DK161148
DK161152
DK161153
DK161159
DK161160
DK161161
DK161164
DK161176
DK161185
DK161186
DK161187
DK161188
DK161189
DK161208
DK161210
DK161210
DK161217
DK161218
DK161222
DK161223
DK161250
DK161255
DK161257
DK161259
DK161260
DK161263
DK161264
DK161308
DK161309
DK161323
DK161324
DK171003
Figure
No.
Page
No.
1
1
8
9
24
5
1
2
5
6
23
3
5
6
12
15
3
1
14
15
11
12
7
17
21
5
6
16
17
1
13
13
18
18
18
18
1
2
6
5
9
34
35
51
51
62
61
33
33
67
67
62
63
29
29
29
63
67
55
21
21
21
21
59
51
62
67
67
29
29
58
51
51
21
21
21
21
33
33
56
56
31
Part No.
DK171006
DK171011
DK171014
DK181002
DK181006
DK181007
DK181008
DK181009
DK181010
DK181011
DK181012
DK181013
DK181017
DK181018
DK181019
DK181020
DK181021
DK181022
DK181023
DK181024
DK181025
DK181027
DK181034
DK181036
Dk181037
DK181048
DK181050
DK181051
DK181052
DK181056
DK181057
DK181060
DK181062
DK181063
DK181070
DK181071
DK181072
DK181073
DK181074
DK181075
DK181076
Figure
No.
Page
No.
6
4
1
30
6
5
24
28
7
9
29
26
25
16
2
32
31
11
12
22
23
1
27
21
15A
15
6
10
6A
3
4
4
3
1
8
14
1
10
18
3
4
31
31
31
49
48
48
49
49
48
48
49
49
49
49
48
49
49
48
48
49
49
46
47
47
48
48
30
30
38
48
48
46
46
46
48
48
48
48
51
30
30
Part No.
DK181081
DK181082
DK181085
DK181086
DK191012
DK191013
DK191014
DK191035
DK201001
DK201003
DK201015
DK201036
DK201037
DK201038
DK201043
DK201044
DK201056
DK201065
DK201070
DK201071
DK201078
DK201083
DK201098
DK201117
DK201138
DK201139
DK201140
DK201141
DK211001
DK211004
DK211008
DK221001
DK221011
DK221014
DK221015
DK221020
DK221021
DK221022
DK221024
DK71032V
DK71034K
Figure
No.
Page
No.
4
22
3
23
1
6
7
1
12
1
18
13
1
2
15
9
1
9
6
7
12
20
3
16
5
12
6
7
1
4
5
19
1
17
18
25
26
25
2
1
1
46
47
46
47
45
45
64
56
26
63
47
26
64
64
59
59
59
54
46
46
64
47
57
59
64
26
46
46
24
24
24
62
66
62
62
62
62
47
66
50
50
81
Brand ID: 001MC618

PART INDEX
Part No.
DK71034L
DK71034M
DK71035C
DK71035F
DK71035G
DK71045F
DK71045G
DK71052V
DK71054K
DK71054L
DK71054M
DK71055C
DK73032V
DK73042V
DK73042V
DK73044K
DK73044K
DK73044L
DK73044L
DK73044M
DK73044M
DK74012V
DK74014K
DK74014L
DK74014M
DK74015C
DK902627
DL181010
DL191014
DP161144
DP161145
DS101071
DS101084
DS101096
DS101154
DS101166
DS101215
DS101276
DS101333
DS101335
DS101336
82
Figure
No.
Page
No.
1
1
1
1
1
1
1
1
1
1
1
1
4
5
4
5
4
5
4
5
4
7
7
7
7
7
6
6
10
12
9
20
7
5
5
4
8
6
3
1
2
50
50
50
52
52
50
50
52
52
52
52
52
50
50
52
50
52
51
53
51
53
51
51
51
51
51
23
59
46
63
63
16
1
1
6
1
15
4
3
3
3
Part No.
DS101353
DS101353
DS101353
DS101366
DS151073
DS151074
DS161125
DS161125
DS161224
DS181026
DS211005
DV101042
DV101048
DX161067
GH201012
JB402202
JC101029
JC101033
JC101034
JC101085
JC101086
JC101112
JC101115
JC111007
JC111010
JC111022
JC111023
JC111026
JC111028
JC120017
JC120018
JC120024
JC141018
JC141018
JC141019
JC141019
JC141034
JC141039
JC141040
JC141049
JC151013
Figure
No.
Page
No.
9
3
20
8
15
14
7
12
2
13
2
2
23
6
5
17
2
5
12
4
3
3
8
19
C
7
8
1
2
12
6
1
6
6
7
7
5
16
16
15
1
15
17
27
3
40
40
34
51
58
63
24
17
9
32
60
21
12
17
4
4
4
28
28
27
27
26
26
26
26
2
2
20
53A
53B
53A
53B
54
51
51
51
36
Part No.
JC151016
JC151020
JC161017
JC161026
JC161049
JC161050
JC181022
JC181023
JC181024
JC181029
JC191004
JC191014
JC191018
JC191019
JC201009
JC201016
JC201017
JC201018
JC201027
JC201037
JC201040
JC201041
JC201045
JC201046
JC201050
JC72012V
JC72014K
JC72014L
JC72014M
JC72015C
JC72022V
JC72024K
JC72024L
JC72024M
JC72025C
JD401806
JE541212
JG131219
JM171003
JM171004
JN181406
Figure
No.
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No.
11
11
6
13
1
1
19
18
20
27
2
1
1
1
15
17
6
7
14
5
17
5
18
4
12
2
2
2
2
2
3
3
3
3
3
18
9
10
11
12
22
40
37
35
63
30
30
49
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47
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65
46
46
65
64
65
64
47
57
37
52
52
52
52
52
52
52
52
52
52
65
17
40
31
31
62
Part No.
JW401011
KEBA3715
LAC00020
LAD00077
NotServiceable
NotServiceable
NotServiceable
NotServiceable
NotServiceable
NotServiceable
NotServiceable
NotServiceable
NotServiceable
NotServiceable
PD351001
Figure
No.
Page
No.
7
28
28
9
3
4
5
6
7
9
9B
13
14
15
1
63
14
47
56
44
44
44
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44
44
26
83

Manual de Partes Pulsar 220 Naked y Full Fairing 0

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Manual de Partes Pulsar 220 Naked y Full Fairing 0

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(For 220 S & F)

Bajaj Auto Limited

Spare Parts Catalogue

Brand ID: 001MC618

All information contained in this manual is based on the

In a continual effort to improve Performance and Efficiency of the vehicles,

after this manual was issued.

Bajaj Auto Limited

DOC. NO.: 71111554

Akurdi, Pune 411 035 India

REV. 00 MAR. 2012

Brand ID: 001MC618

Rear Disc Brake

Engine Assly & Crankcase RH

Rider Foot rest

Tyre/ Tube /Rim

Swing Arm / Rear Shock Absorber

Fearing & Mounting

Brand ID: 001MC618

Brand ID: 001MC618

Brand ID: 001MC618

AIR CLEANER COMP.

Brand ID: 001MC618

Brand ID: 001MC618

Brand ID: 001MC618

Brand ID: 001MC618

TYRE / TUBE / RIM

FRONT MASTER CYLINDER

FRONT DISC BRAKE

REAR DISC BRAKE

Brand ID: 001MC618

Brand ID: 001MC618

HEAD LAMP & FAIRING

FAIRING & MOUNTING (FOR S/F ONLY)

Brand ID: 001MC618

Brand ID: 001MC618

Head Cylinder with Cover

Domed Cap Nut

Ref. page no. 68

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 2 : CYLINDER HEAD

Plate No. 3 : VALVE

Cyl. Head O Ring Kit

Rocker Arm Shaft - Intake

Valve Repair Kit

(W/o NRB) from Eng. BUF67894

(W/o NRB) from Eng. BUF67894

Ref. page no. 68

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 4 : CAMSHAFT / TENSIONER

Plate No. 5 : CYLINDER AND PISTON

Sprocket cam Driven (32 T)

Cam chain Tensioner pivot Bolt

Ref. page no. 68

Ref. page no. 68

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 6 : CRANK SHAFT

Crankshaft assly. comp.

Cover centrifugal oil filter

Ref. page no. 68