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REXNORD SWAGING HANDBOOK

SHAFER® BEARING TOOLS

Buying high quality bearings is only the first step toward achieving complete satisfaction for bearing applications. Proper installation is the crucial step that allows the bearing’s full design capabilities to be transformed into the expected performance desired by the end user. Rexnord’s extensive experience in bearing design and application, plus over 30 years experience in designing and selling installation tooling, makes us uniquely qualified to meet all your installation, swaging, proof testing, and bearing removal needs. Rexnord understands that one tool style will not accommodate all

bearing

installation/removal situations and now offers various types of tooling for the many different circumstances confronting bearing installers and inspectors. These tools are particularly designed for the aerospace industry such as airframe and power plant manufacturers, their subcontractors, their subcontractors, the airlines, and all commercial, private and military facilities involved in any maintenance, repair and overhaul.

facilities involved in any maintenance, repair and overhaul. grooved Our customers have proven over the years

grooved

Our customers have proven over the years that the use of these tools saves time and offers other cost savings benefits. When these savings are compared to using nearly all other type of tooling the choice of Shafer Tooling is relatively simple.

In order to overcome the many problems inherent in swaging bearings, Shafer developed two types of Tri-Roller Tools. The first is a drill press tool for production or short runs and the second, a portable tool particularly designed for on-wing maintenance, repair and overhaul. Both tools incorporate the following features so that maximum bearing performance is assured by highest quality bearing installation.

Features of the Tri-Roller Tools

Drill Press and Portable

Simplicity of operation under complete operator controlFeatures of the Tri-Roller Tools Drill Press and Portable Easy to use, with readily available shop

Easy to use, with readily available shop equipmentSimplicity of operation under complete operator control Minimizes bearing internal free play & torque changes

Minimizes bearing internal free play & torque changes due to outer ring distortioncontrol Easy to use, with readily available shop equipment Develops full thrust capabilities of the swaged

Develops full thrust capabilities of the swaged lipfree play & torque changes due to outer ring distortion Ensures uniform swaging around the entire

Ensures uniform swaging around the entire bearing circumferenceDevelops full thrust capabilities of the swaged lip Repeatable swaging quality Specified by all major airframe

Repeatable swaging qualityuniform swaging around the entire bearing circumference Specified by all major airframe manufacturers Portable Needs

Specified by all major airframe manufacturersthe entire bearing circumference Repeatable swaging quality Portable Needs no power equipment – can easily swage

Portable

Needs no power equipment – can easily swage bearings using only a small wrench can easily swage bearings using only a small wrench

Bearing swaging can be done in confined areasno power equipment – can easily swage bearings using only a small wrench Bearing housing removal

Bearing housing removal is unnecessarypower equipment – can easily swage bearings using only a small wrench Bearing swaging can be

Process and Operating Instructions for the:

Tri-Roller Drill Press Swaging Tool

The Shafer Tri-Roller swaging tool is simple to set-up and operate. A small hand-fed drill press is recommended to install grooved bearings into their housings. Begin by inserting the roller fixture into the drill press spindle and setting the spindle speed to approximately 100RPM (higher speeds can be used when the operator gains more proficiency). Note: Guide bars or fixtures may be used to accurately position the locating fixture for repeated operations Next, position the housing and bearing on the locating fixture and guide the pilot of the roller fixture into the bearing bore Utilize light pressure during initial revolutions to allow the rollers to center in the bearing grove Follow this with more arm pressure until the bearing lip is swaged (approximately 5 seconds) Turn the bearing and housing over and repeat the process

5 seconds) Turn the bearing and housing over and repeat the process Inspect the swaged lip
5 seconds) Turn the bearing and housing over and repeat the process Inspect the swaged lip
5 seconds) Turn the bearing and housing over and repeat the process Inspect the swaged lip
5 seconds) Turn the bearing and housing over and repeat the process Inspect the swaged lip
5 seconds) Turn the bearing and housing over and repeat the process Inspect the swaged lip
5 seconds) Turn the bearing and housing over and repeat the process Inspect the swaged lip

Inspect the swaged lip per instructionsuntil the bearing lip is swaged (approximately 5 seconds) Turn the bearing and housing over and

Process and Operating Instructions for the:

Tri-Roller Portable Swaging Tool

Shafer’s Tri-Roller portable tool is simple to operate. There are two styles which operate in similar fashion although there are slight variations which are described below.

Begin by placing the bearing into the housing and inserting the roller fixture pilot into the bearing until the rollers seat against the lip of the bearing groovethere are slight variations which are described below. Mount the locating fixture on the opposite side

Mount the locating fixture on the opposite side of the bearing by threading the bolt of the locating fixture into the pilot of the roller fixture until the entire assembly is snug against the lip of the bearing groove. (For the through bolt style: thread the bolt of the roller fixture into the pilot For the through bolt style: thread the bolt of the roller fixture into the pilot of the locating fixture)

Rotate the roller fixture by hand to insure there are no restrictionsthe roller fixture into the pilot of the locating fixture) Next, turn the locating fixture nut

Next, turn the locating fixture nut approximately 5 degrees and rotate the roller fixture several revolutions or until there is no resistance. Repeat this sequence until the bearing lip is properly swaged (for the through bolt style: tighten the cap screw as necessary insuring that constant pressure for the through bolt style: tighten the cap screw as necessary insuring that constant pressure is maintained as the roller fixture is turned until swaging is complete

Then, disassemble the unit by unscrewing the locating fixture bolt (for through bolt style: unscrew roller fixture bolt) and flip-flop locating and roller fixture and for through bolt style: unscrew roller fixture bolt) and flip-flop locating and roller fixture and repeat the swaging procedure on the opposite side of the bearing

Inspect the swaged lip per instructionsbolt) and flip-flop locating and roller fixture and repeat the swaging procedure on the opposite side

fixture and repeat the swaging procedure on the opposite side of the bearing Inspect the swaged

Shafer Hydraulic Swaging Systems

In addition to the Tri-Roller Swaging tools, Shafer offer a line of portable removal, installation, proof testing, and anvil swaging tools. A standard line of portable tools designed for the MS14101 and MS14103 bearings is available as a complete system. All of the hydraulic equipment, dies, and gauging for these sizes of bearings, plus full documentation for their use is included. They are neatly packaged in durable, fitted cases, which protect and keep them well organized for use.

cases, which protect and keep them well organized for use. Bearing removal using standard type tools

Bearing removal using standard type tools designed for these kits is based upon housing material of equal or greater strength than the swaged lip material. For housing materials of lesser strength, such as aluminum, Shafer also offers a line of tools which cuts away the majority of the bearing’s swaged lip without damaging the housing bore. The bearing is then easily pushed out of the housing.

Process and Operating Instructions for:

Hydraulic Bearing Removal

The first step is to assemble the hydraulic system by simply connecting the hose assembly to the hydraulic pump oil outlet by hand (no tools required).

Next, install the receiver and driver dies (Note 1) into the ram that will be used (Note 2).the hydraulic pump oil outlet by hand (no tools required). Close the pressure control valve on

Close the pressure control valve on the hydraulic pump and pump the handle to pressurize they system until the bearing is displaced from the housing.dies (Note 1) into the ram that will be used (Note 2). When finished, open the

When finished, open the pressure-control valve on the pump and the cylinder will retract.they system until the bearing is displaced from the housing. Remove and scrap the used bearing.

Remove and scrap the used bearing.valve on the pump and the cylinder will retract. Process and Operating Instructions for: Hydraulic Bearing

Process and Operating Instructions for:

Hydraulic Bearing Press Fit Installation

The first step is to assemble the hydraulic system by simply connecting the hose assembly to the hydraulic pump oil outlet by hand (no tools required).

Next, install the anvil, which differs from the receiver and driver dies (Note 1) in or on the ram that will be used (Note 2).the hydraulic pump oil outlet by hand (no tools required). Place the housing against the anvil

Place the housing against the anvil and the bearing on the driverdies (Note 1) in or on the ram that will be used (Note 2). Close the

Close the pressure-control valve on the forward, right hand of the hydraulic pump and pump to pressurize the system while holding the bearing and housing in position until the bearing is seated against the anvilthe housing against the anvil and the bearing on the driver Open the pressure-control valve on

Open the pressure-control valve on the pump and the cylinder will retract.in position until the bearing is seated against the anvil Notes: 1. Determined from the table

Notes:

1. Determined from the table included with the ram unit.

2. Bearing size will determine which ram to use: 1/4" to 1/2" bore bearing use C- Frame Ram and 9/16” to 1” bore bearings use Center Pull Ram.

Process and Operating Instructions for:

Hydraulic Bearing Swaging

The first step is to assemble the hydraulic system by simply connecting the hose assembly to the hydraulic pump oil outlet by hand (no tools required). Next, install the swaging dies (ref. to Note 1, pg. 7) into the ram that will be used (ref. to Note 2, pg. 7). Place the housing against the anvil and the bearing on the driver. Close the pressure-control valve on the hydraulic pump and pump to pressurize the system to the correct pounds of force as specified on the table included with the ram unit. When finished, open the pressure-control valve on the pump and the cylinder will retract. Inspect the swage per instructions.

cylinder will retract. Inspect the swage per instructions. Process and Operating Instructions for: Hydraulic Bearing
cylinder will retract. Inspect the swage per instructions. Process and Operating Instructions for: Hydraulic Bearing
cylinder will retract. Inspect the swage per instructions. Process and Operating Instructions for: Hydraulic Bearing
cylinder will retract. Inspect the swage per instructions. Process and Operating Instructions for: Hydraulic Bearing
cylinder will retract. Inspect the swage per instructions. Process and Operating Instructions for: Hydraulic Bearing

Process and Operating Instructions for:

Hydraulic Bearing Proof Testing

The first step is to assemble the hydraulic system by simply connecting the hose assembly to the hydraulic pump oil outlet by hand (no tools required). Next, install the receiver and the driver dies (ref. to Note 1, pg. 7) into the ram that will be used (ref. to Note 2, pg. 7). Then mount the proof test indicator and adapter on the receiver die. Place the housing and bearing sub-assembly on the anvil. Close the pressure-control valve on the hydraulic pump and pressurize the system so that the housing is snug against the driver die. Position the dial indicator on the driver die and set it to zero. Pump the system to the specified force given on the chart included with the ram unit and verify that any axial movement is less than that specified. Open the pressure-control valve on the pump and the cylinder will retract.

axial movement is less than that specified. Open the pressure-control valve on the pump and the
axial movement is less than that specified. Open the pressure-control valve on the pump and the
axial movement is less than that specified. Open the pressure-control valve on the pump and the
axial movement is less than that specified. Open the pressure-control valve on the pump and the
axial movement is less than that specified. Open the pressure-control valve on the pump and the
axial movement is less than that specified. Open the pressure-control valve on the pump and the
axial movement is less than that specified. Open the pressure-control valve on the pump and the

Process and Operating Instructions for the:

Cutting Tool

Similar to the portable swaging tool the cutter tool is easy to use and requires only hand wrenches. The first step is to tighten the face support and the cutter support onto the bearing so that the ball and outer race are locked in place. The washers will insure that the cutter maintains constant pressure. A wrench is then applied to the hex of the cutter and rotated to cut the retention groove flange. An internal stop on the cutter will keep the cutter teeth from penetrating into and damaging the housing.

An internal stop on the cutter will keep the cutter teeth from penetrating into and damaging
An internal stop on the cutter will keep the cutter teeth from penetrating into and damaging
An internal stop on the cutter will keep the cutter teeth from penetrating into and damaging
An internal stop on the cutter will keep the cutter teeth from penetrating into and damaging
An internal stop on the cutter will keep the cutter teeth from penetrating into and damaging

PATENTED

SWAGING TOOLS FOR MS SERIES BEARINGS

     

USED TO SWAGE BEARINGS

SWAGING

PORTABLE

PORTABLE

Mil-B-81936

Mil-B-8976

Mil-B-8942

Mil-B-81820

TOOL

SWAGING

CUTTING

MODEL

TOOL

TOOL

Part No.

Part No.

Part No.

Part No.

NO.

MODEL NO.

MODEL NO.

RST1000

RST3000

RKC4101-3

-

MS21154-3

-

MS14101-3

RST1001

RST3001

RKC4103-3

-

 

- MS21230-3

MS14103-3

RST1002

RST3002

RKC4103-4

-

 

- MS21230-4

MS14103-4

RST1003

RST3003

RKC4101-4

M81936/1-4

MS21154-4

MS21232-4

MS14101-4

RST1004

RST3004

RKC4103-5

-

-

MS21230-5

MS14103-5

     

MS14101-5

RST1005

RST3005

RKC4101-5A

M81936/1-5

MS21154-5

MS21232-5

MS4101-5A

RST1006

RST3006

RKC4101-6

M81936/1-6

MS21154-6

MS21232-6

MS14101-6

RKC4103-6

-

-

MS21230-6

MS14103-6

   

RKC4101-7

M81936/1-7

MS21154-7

MS21232-7

MS14101-7

RST1007

RST3007

RKC4103-7A

-

-

MS21230-7A

MS14103-7A

RST1008

RST3008

RKC4103-7

-

-

MS21230-7

MS14103-7

RST1009

RST3009

RKC4101-8

M81936/1-8

MS21154-8

MS21232-8

MS14101-8

RST1010

RST3010

RKC4103-8

-

-

MS21230-8

MS14103-8

RST1011

RST3011

RKC4101-9

M81936/1-9

MS21154-9

MS21232-9

MS14101-9

RST1012

RST3012

RKC4103-9

-

-

MS21230-9

MS14103-9

RST1013

RST3013

RKC4101-10

M81936/1-10

MS21154-10

MS21232-10

MS14101-10

RST1014

RST3014

RKC4103-10

- -

 

MS21230-10

MS14103-10

RST1015

RST3015

RKC4103-12

- -

 

MS21230-12

MS14103-12

RST1016

RST3016

RKC4101-12

M81936/1-12

MS21154-12

MS21232-12

MS14101-12

RST1017

RST3017

RKC4101-14

-

MS21154-14

MS21232-14

MS14101-14

RST1018

RST3018

RKC4103-14

-

-

MS21230-14

MS14103-14

RST1019

RST3019

RKC4101-16

-

MS21154-16

MS21232-16

MS14101-16

RST1020

RST3020

RKC4103-16

-

-

MS21230-16

MS14103-16

C-FRAME DIES (RKT 0303)

MILITARY

       

LOAD CHART

STANDARD

SWAGING

   

DASH

RECEIVER

ANVIL

DRIVER

DIES

NUMBER

SWAGING

PROOF

FORCE

FORCE

(±1,500LBS)

(POUNDS)

MS14101-4

RKD4101-4R

RKD4101-4AN

RKD4101-4D

RKS4101-4

8,343

590

K#:

KMT0260

KMT250408

KMT0233

KMT0202-4

   

MS14103-4

RKD4101-4R

RKD4010-4AN

RKD4103-4D

RKS4103-4

7,875

563

K#:

KMT0260

KMT250408

KMT0234

KMT0203-4

   

MS14101-5

RKD4101-5R

RKD4101-5AN

RKD4101-5D

RKS4101-5

9,750

675

K#:

KMT0261

KMT250409

KMT0235

KMT0202-5

   

MS14101-5A

RKD4101-5R

RKD4101-5AN

RKD4101-5D

RKS4101-5A

12,000

750

K#:

KMT0261

KMT250409

KMT0235

KMT0202-5A

   

MS14103-5

RKD4101-5R

RKD4101-5AN

RKD4103-5D

RKS4103-5

8,813

619

K#:

KMT0261

KMT250409

KMT0236

KMT0203-5

   

MS14101-6

RKD4101-6R

RKD4101-6AN

RKD4101-6D

RKS4101-6

13,125

812

K#:

KMT0262

KMT250410

KMT0237

KMT0202-6

   

MS14103-6

RKD4101-6R

RKD4101-6AN

RKD4103-6D

RKS4101-6

13,125

812

K#:

KMT0262

KMT250410

KMT0238

KMT0202-6

   

MS14107-7

RKD4101-7R

RKD4101-7AN

RKD4101-7D

RKS4101-7

14,812

906

K#:

KMT0263

KMT250411

KMT0239

KMT0202-7

   

MS14103-7

RKD4101-7R

RKD4101-7AN

RKD4103-7D

RKS4103-7

15,375

938

K#:

KMT0263

KMT250411

KMT0240

KMT0203-7

   

MS14103-7A

RKD4101-7R

RKD4101-7AN

RKD4101-7D

RKS4101-7

14,812

906

K#:

KMT0263

KMT250411

KMT0239

KMT0202-7

   

MS14101-8

RKD4101-8R

RKD4101-8AN

RKD4101-8D

RKS4101-8

21,000

1,600

K#:

KMT0264

KMT250412

KMT0241

KMT0202-8

   

MS14103-8

RKD4101-8R

RKD4101-8AN

RKD4101-8D

RKS4103-8

16,500

1,000

K#:

KMT0264

KMT250412

KMT0241

KMT0203-8

   

CENTER PULL DIES (RKT 0304)

MILITARY

     

LOAD CHART

STANDARD

RECEIVER

DRIVER

SWAGING

   

DASH

DIES

SWAGING

PROOF

NUMBER

FORCE

FORCE

(±1,500LBS)

(POUNDS)

MS14109-9

RKD4101-9R

RKD4101-9D

RKS4101-9

24,842

1,750

K#:

KMT0265

KMT0243

KMT0202-9

   

MS14103-9

RKD4101-9R

RKD4103-9D

RKS4103-9

19,750

1,125

K#:

KMT0265

KMT0244

KMT0203-9

   

MS14101-10

RKD4101-10R

RKD4101-10D

RKS4101-10

27,188

1,900

K#:

KMT0266

KMT0245

KMT0202-10

   

MS14103-10

RKD4101-10R

RKD4101-10D

RKS4103-10

20,875

1,188

K#:

KMT0266

KMT0245

KMT0203-10

   

MS14101-12

RKD4101-12R

RKD4101-12D

RKS4101-12

33,438

2,300

K#:

KMT0267

KMT0246

KMT0202-12

   

MS14103-12

RKD4101-12R

RKD4103-12D

RKS4103-12

31,875

2,200

K#:

KMT0267

KMT0247

KMT0203-12

   

MS14101-14

RKD4101-14R

RKD4101-14D

RKS4101-14

36,563

2,500

K#:

KMT0268

KMT0248

KMT0202-14

   

MS14103-14

RKD4101-14R

RKD4101-14D

RKS4103-14

39,125

2,600

K#:

KMT0268

KMT0249

KMT0203-14

   

MS14101-16

RKD4101-16R

RKD4101-16D

RKS4101-16

41,250

2,800

K#:

KMT0269

KMT0250

KMT0202-16

   

MS14103-16

RKD4101-16R

RKD4103-16D

RKS4103-16

50,625

3,400

K#:

KMT0269

KMT0251

KMT0203-16