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Each triplicated section (slice) of the module receives output data from the 3ODQWJXDUG TMR Processor and sends its data to an internal safety layer hardware voter. Each slice uses the voted data to control the outputs. Every output channel consists of a sixelement voted array. The output switch array provides fault tolerant, uninterrupted control under an output switch failure condition. Output switching and fault diagnostics comply with the demanding requirements of IEC-61508 SIL-3 for First Fault - Fault Tolerant, and Second Fault - Fail Safe outputs. When a module fault is detected, the 3ODQWJXDUG TMR Processor will flag the unhealthy condition, indicating the need to replace the module. Control continues until a replacement (healthy) module is available. Replacement modules can be located in a standby slot next to the module or in a designated SmartSlot with a temporary connection to the same 3ODQWJXDUG Termination Assembly. Each output is user configurable to perform line monitoring of the connected field devices to detect field wiring and load failures. Automatic over-current protection is inherent in every output circuit which eliminates the need for fuses.

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The 3ODQWJXDUG TMR 120V dc Digital Output module interfaces to 32 field output devices. Outputs are arranged in four groups of eight outputs. All outputs in a group share a common power source and return. Fault tolerance is achieved through Triple Modular Redundancy (TMR) within the same module for each of the 40 output channels. The module provides on-board Sequence of Events (SOE) reporting with a resolution of 1ms. The event is the actual sensing of the field device loop current

Modules may be placed in any I/O module slot in a 3ODQWJXDUG Processor Chassis or Expander chassis. Once the I/O module configuration is set, mechanical keying is available on all I/O modules to prevent inserting a module into an incorrect slot. Configuration of the module is carried out using the 3ODQWJXDUG Toolset running on an Engineering Workstation. Once configured and loaded into the 3ODQWJXDUG Controller, replacement modules are on-line educated by the TMR Processor.

Dec 2002

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Internal Voting Bus Slice Control TimeA Stamp
Failsafe Bias Control Slice Power Supply Field Logic Control

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Diagnostic Monitor Housekeeping

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Bus Interface

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Failsafe Bias Control

TMR Intermodule Bus

Slice Power Supply

Diagnostic Monitor Housekeeping

Slice B
N.O. N.C.

Bus Interface

Slice Control TimeB Stamp

Field Logic Control

Failsafe Bias Control Slice Power Supply

Diagnostic Monitor Housekeeping

Slice C
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Field Interface Protection Circuit

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Bus Interface

Slice Control TimeB Stamp

Field Logic Control

Opto Isolation Boundary

Housekeeping Module Temp Supply Diag DSP reference

Group Fail-Safe Switch

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Front Panel Voting Logic

Serial Display Latches Redundant Supply

Health Indicators

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Voted Status Display LEDs

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Back Plane Power Bus 1 Qr7 Back Plane Power Bus 2

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6KRFN 15g, sine wave, 11ms (0, ,(&  ESD Air discharge to 15kV Contact discharge to 8kV Radiated Fields 10V/m, 27MHz to 500MHz Transients and Bursts 2kV, 2.5kHz for t=60 seconds

ABB

Technical data sheets are intended for information and guidance. ABB has a policy of continual product development and improvement. Specifications are subject to change without notice.