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LS
3000 50 I S
LG OF SHELL/NOZZLE= SPOT LENGTH= NO. OF SPOT= TIME CALCUCATION SPOT SPOT FOR FILLET IN T-FRAMES PEMOROMIC
3000 300 10
THK=
50
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LS
HRS/KG
52
R.F.= 2
R.G.=
4 2.00 (C/S) 30 0.27 (L/S) 18 0.44 3).FCAW (1.2 ) 6 1.33 4). GTAW 1.6 5.00 5). TWIN HD. (C/S)24 48 0.33 0.66 SAW ** (L/S) 14.4 0.56 28.8 1.11 ** WITH 2 OPERATORS POSITION OF MULTIPLICATION WELDING FACTOR 1). 1G 1 2). 2G 1.6 3). 3G 1.3 PREHEATING REQUIRED? YES NO MULTIPLICATION FACTOR 1.15 1
ALL DIMENSIONS ARE IN MM CROSS SEC. AREA TOTAL WELD KG O/S WELDING= C/B WELDING= TOTAL WELDING= 1420.3 298.2 1718.5 659.0 138.4 797.4
CHIP BACK DEPTH(MM) THK <= 30 THK > 30 HEATING (Y/N) 1.0 1.0 1.0 N N N 1 1 1
6 12
LONG SEAM
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 20% 80% 100%
POSITION CODE 1 1 1
TOTAL =
RUN TIME (min) (Hrs) 3514.7 58.6 63264.4 1054.4 16603.5 276.7 83382.6 1389.7
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ls
15.0 =
R.G.=
60
2
CROSS SEC. AREA TOTAL WELD KG O/S WELDING= C/B WELDING= TOTAL WELDING= 710.3 514.4 1224.7 7.6 5.5 13.1
CHIP BACK DEPTH(MM) THK <= 30 6 THK > 30 12 HEATING (Y/N) Y Y Y 1.15 1 1
LONG SEAM
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 12% 88% 100%
TOTAL =
RUN TIME (min) (Hrs) 120.7 2.0 178.5 3.0 146.9 2.4 446.1 7.4
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cs
R.G.= 10
ALL DIMENSIONS ARE IN MM CROSS SEC. AREA O/S WELDING= TOTAL WELDING= 119.8 119.8 TOTAL WELD KG 16.2 16.2
CIRC SEAM
OUT SIDE BALANCE 100%
RUN TIME (Y/N) (min) (Hrs) Y 1 #VALUE! #VALUE! TOTAL = #VALUE! #VALUE!
HEATING
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ETTING HRS/KG
2.00 0.27 0.44 1.33 0.33 0.66 0.56 1.11
MULTIPLICATION FACTOR
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CS
11.0
10
CROSS SEC. AREA TOTAL WELD KG O/S WELDING= C/B WELDING= TOTAL WELDING= 2186.6 486.7 2673.3 24.8 5.5 30.3
CHIP BACK DEPTH(MM) THK <= 30 THK > 30 HEATING (Y/N) 1.0 1.0 1.0 Y Y Y 1.15 1.15 1.15
6 12
CIRC SEAM
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 20% 80% 100%
PROCESS CODE 1 1 1 2 2 2
POSITION CODE 1 1 1
TOTAL =
RUN TIME (min) (Hrs) 683.1 11.4 2732.5 45.5 760.3 12.7 4175.9 69.6
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CS
HRS/KG
4 2.00 (C/S) 30 0.27 (L/S) 18 0.44 3).FCAW (1.2 ) 6 1.33 THK= 50 4). GTAW 1.6 5.00 I/D OF SHELL= 2600 5). TWIN HD. (C/S) 24 48 0.33 0.66 SAW ** (L/S) 14.4 28.8 MATERIAL (SS/STEEL)= STEEL 0.56 1.11 ** WITH 2 OPERATORS POSITION OF MULTIPLICATION DENSITY= 0.00000785 WELDING FACTOR 1). 1G 1 ALL DIMENSIONS ARE IN MM 2). 2G 1.6 3). 3G 1.3 PREHEATING REQUIRED? YES NO MULTIPLICATION FACTOR 1.15 1
CROSS SEC. AREA TOTAL WELD KG O/S WELDING= C/B WELDING= TOTAL WELDING= 738.6 298.2 1036.8 48.3 19.5 67.8
CHIP BACK DEPTH(MM) THK <= 30 THK > 30 HEATING (Y/N) 1.0 1.0 1.0 Y Y Y 1.15 1 1
6 12
CIRC SEAM
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 20% 80% 100%
POSITION CODE 1 1 1
TOTAL =
RUN TIME (min) (Hrs) 1332.3 22.2 617.9 10.3 311.8 5.2 2262.0 37.7
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PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 3.2 2). SAW 14.4 3). FCAW (1.2 ) 6.0 4). GTAW 1.3
HRS/KG
2.50 0.56 1.33 6.25
MULTIPLICATION FACTOR
1.15
ELLIPSE DIMENSION MAJOR AXIS= 64.0 MINOR AXIS= 64 LG. OF WELDING= 201.07
ON SHELL OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING
WEIGHT CROSS SEC. WELD KG CALCULATION AREA ON SHELL ON D/END O/S WELDING= 338.00 0.53 0.53 C/B WELDING= 56.55 0.09 0.09 TOTAL WELDING= 0.62 0.62 PROCESS POSITION HEATING CODE CODE (Y/N) 20% 1 2.5 1 1.0 Y 1.15 80% 1 2.5 1 1.0 Y 1.15 100% 1 2.5 1 1.0 Y 1.15 TOTAL =
CHIP BACK DEPTH(MM) THK <= 30 6 THK > 30 12 RUN TIME (min) (Hrs) 18.4 0.3 73.6 1.2 15.4 0.3 107.4 1.8
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PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 3.2 2). SAW 14.4
3).FCAW (1.2 ) 6.0
6800
R.G= 10
MULTIPLICATION FACTOR
1.15
ELLIPSE DIMENSION o/d I/d MAJOR AXIS= 353.4 303.4 WEIGHT MINOR AXIS= 353.4 303.38 CALCULATION LG. OF WELDING= 1110.2 O/S WELDING= TOTAL WELDING=
WELD KG ON SHELL ON D/END 7.63 7.63 7.63 7.63 HEATING (Y/N) Y 1.15 TOTAL =
ON D/END
OUT SIDE BALANCE 100% BACKING STRIPP DIMENSION OUTER MAJOR AXIS= 358.4 OUTER MINOR AXIS= 340.0 WIDTH= 32.3
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ING HRS/KG
2.50 0.56 1.33
MULTIPLICATION FACTOR
1 1.6 1.3
MULTIPLICATION FACTOR
1.15
DEPTH(MM) 6 12
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DOUBLE 'V'
CFW= 9 INC. ANG= 45
HRS/KG
2.50 0.56 1.33 6.25
194
R.F.= 2
3020
194
INC. ANG= 35
ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING= 197.1 197 619.1137 WEIGHT CALCULATION O/S WELDING= C/B WELDING= TOTAL WELDING= PROCESS CODE 1 1 1 2.50 2.5 2.5 1 1 1 WELD KG CROSS SEC. AREA ON SHELL ON D/END 1146.50 5.57 5.57 336.45 1.64 1.63 7.21 7.20 POSITION CODE 1.0 1.0 1.0 Y Y Y HEATING (Y/N) 1.15 1 1
6 12
ON SHELL
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 20% 80% 100%
TOTAL =
RUN TIME (min) (Hrs) 192.2 3.2 668.6 11.1 245.3 4.1 1106.2 18.4
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369
1). SMAW 2). SAW DENSITY= 0.00000785 3).FCAW (1.2 ) 4). GTAW
OFF SET=
SHELL I/D=
4644
369
ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING= 372.4 372 1169.3 WEIGHT CALCULATION I/S WELDING= C/B WELDING= TOTAL WELDING= PROCESS CODE 1 1 1 2.5 2.5 2.5 1 1 1 CROSS SEC. AREA 1456.86 414.69 WELD KG ON SHELL ON D/END 13.37 13.37 3.81 3.80 17.18 17.17 HEATING (Y/N) 1.0 1.0 1.0 Y Y Y 1.15 1.15 1.15
6 12
ON SHELL
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 20% 80% 100%
POSITION CODE
TOTAL =
RUN TIME (min) (Hrs) 461.4 7.7 1845.4 30.8 656.6 10.9 2963.4 49.4
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0 THK= 16 R.F.PAD 5
NOZZLE O/D=
## ##
602
# ## # ##
THK= 20
R.F.= 2
NOZ O/D
4300
R.G= 3
ON SHELL
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING R.F.PAD WELDING 20% 80% 100% 100%
WEIGHT WELD KG CALCULATION CROSS SEC. AREA ON SHELL ON D/END O/S WELDING= 554.79 8.29 8.28 C/B WELDING= 56.55 0.85 0.84 R.F.PAD WELDING= 450.00 22.42 22.42 TOTAL WELDING= 31.55 31.54 PROCESS POSITION HEATING CODE 1 1 1 1 2.5 2.5 2.5 2.5 1 1 1 1 CODE 1.0 1.0 1.0 1.0 N N N N (Y/N) 1 1 1 1
TOTAL =
RUN TIME (min) (Hrs) 248.7 4.1 995.0 16.6 126.8 2.1 3362.6 56.0 1370.5 22.8
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TING HRS/KG
2.50 0.56 1.33 6.25
DEPTH(MM) 6 12
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HRS/KG
2.50 0.56 1.33
INC. ANG= 5
# ## # ## # # ##
345
THK= 90
R.F.= 2
NOZ O/D
2450
R.G= 3
WEIGHT WELD KG CALCULATION CROSS SEC. AREA ON SHELL ON D/END ELLIPSE DIMENSION o/d I/d O/S WELDING= 13984.83 131.46 131.46 MAJOR AXIS= 381.2 331.2 R.F.PAD WELDING= 800.00 20.26 20.26 MINOR AXIS= 381.2 331.1593 TOTAL WELDING= 151.71 151.71 LG. OF WELDING= 1197.447 PROCESS POSITION HEATING
6 12
ON D/END
(Y/N) 1 1.15
TOTAL =
BACKING STRIPP DIMENSION OUTER MAJOR AXIS= 386.2 OUTER MINOR AXIS= 371.0 WIDTH= 25.2
RUN TIME (min) (Hrs) 4381.9 73.0 4542.3 75.7 8924.1 148.7
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HRS/KG
2.50 0.56 1.33 6.25
5 DENSITY= 0.00000785
OFF SET=
THK= 16 R.F.PAD
545 5
R.F.= 2 NOZZLE O/D=
## ##
# ##
##
407
R.G= 3
INC. ANG=
PREHEATING REQUIRED? YES NO WEIGHT WELD KG CALCULATION CROSS SEC. AREA ON SHELL ON D/END I/S WELDING= 129.77 0.42 1.36 C/B(O/S) WELDING= 314.68 1.01 3.30 R.F. PAD WELDING 450.00 22.42 22.42 TOTAL WELDING= 23.85 27.07 PROCESS POSITION HEATING CODE CODE 2.5 2.5 2.5 2.5 1 1 1 1 1.0 1.0 1.0 1.0 N N N N (Y/N) 1 1 1 1 1 1 1 1
35 ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING= 424.7 410 1311.309
6 12
ON SHELL
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING R.F.PAD WELDING 20% 80% 100% 100%
TOTAL =
RUN TIME (min) (Hrs) 12.5 0.2 50.1 0.8 151.9 2.5 3362.6 56.0 3577.2 59.6
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THK= 30 R.F.PAD
OFF SET=
10
NOZZLE O/D=
330
345
R.F.= 2
## ## # ## # ##
345 2450
R.G= 3
FILLET SIZE=30 WEIGHT CALCULATION O/S WELDING= C/B WELDING= R.F. PAD WELDING TOTAL WELDING= PROCESS CODE 2 1 1 1 0.56 2.5 2.5 2.5 WELD KG CROSS SEC. AREA ON SHELL ON D/END 4099.95 35.95 35.19 450.00 3.95 3.86 450.00 22.42 22.42 39.90 39.05 POSITION HEATING CODE 1 2 2 1 1.0 1.6 1.6 1.0 Y Y Y Y (Y/N) 1 1.15 1.15 1.15
INC. ANG=
ON D/END
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING R.F.PAD WELDING 20% 80% 100% 100%
TOTAL =
RUN TIME (min) (Hrs) 234.6 3.9 7769.2 129.5 1065.9 17.8 3867.0 64.4 12936.7 215.6
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S SETTING HRS/KG
2.50 0.56 1.33 6.25
ACK DEPTH(MM) 6 12
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SET ON
50 35 19 `
INC. ANG.=
HRS/KG
2.50 0.56 1.33 6.25
15 R.F.= 1
CFW= 9
INC. ANG.= 50
R.G.=
ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING= 238.2 238 748.0 WEIGHT CALCULATION O/S WELDING= TOTAL WELDING= PROCESS CODE 4 1 6.25 2.5
ON SHELL
OUTSIDE ROOT RUN 20% OUT SIDE BALANCE 80%
TOTAL =
RUN TIME (min) (Hrs) 362.6 6.0 580.2 9.7 942.9 15.7
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WELD LG (CALCULATED/MANUAL) (C/M?) M MANUAL LENGTH OF WELDING(MM)= MATERIAL (SS/STEEL)= STEEL 6 DENSITY= 0.00000785 FOR CALCULATING WELD LENGTH RADIUS OF WELDING(MM)= 0 INCLUDED ANGLE OF WELDING(DEG)= 0 CALCULATED LENGTH OF WELDING(MM)= 0.000 LENGTH OF WELDING(MM)= 33615.000 33615
HRS/KG
2.50 0.56 1.33
PROCESS
HEATING (Y/N) Y 1
FILLET WELD
1
CODE 2.50
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D
1000
HRS/KG
2.50 0.56 1.33
13
WELD CALCULATION FIRST SIDE WELDING SECOND SIDE WELDING TOTAL WELDING=
DOUBLE OPERATOR
FIRST SIDE SECOND SIDE SIDE 100% 100%
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HRS/KG
2.50 1.33
MATERIAL (SS/STEEL)= STEEL SECOND SIDE 20CFW DENSITY= 0.00000785 POSITION OF WELDING 1). 1F/2F 2) 3F MULTIPLICATION FACTOR 1 1.1
O/D= 400
WELD CALCULATION FIRST SIDE WELDING SECOND SIDE WELDING TOTAL WELDING=
SINGLE OPERATOR
FIRST SIDE SECOND SIDE SIDE 100% 100%
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C
10000
HRS/KG
2.50 0.56 1.33 6.25 FOR TIG
20
10 RG= 2 2 20
DENSITY= 0.00000785 FOR CALCULATING WELD LENGTH RADIUS OF WELDING(MM)= 1000 INCLUDED ANGLE OF WELDING(DEG)= 360 CALCULATED LENGTH OF WELDING(MM)= 6283.185 LENGTH OF WELDING(MM)= 6283.185 CHIP BACK DEPTH(MM)= 6
WELD CALCULATION FIRST SIDE WELDING SECOND SIDE WELDING TOTAL WELDING=
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BORE O/LAY
BORE OF FLANGE AFTER O/LAY= LENGTH OF FLANGE/FORG= THK OF O/LAY= 165 1234 8
HRS/KG
2.00 1.14 1.33
BORE O/LAY=
42.9231 KG
KG
PROCESS CODE
RUN TIME (min) 291 3385 277 3953.1 (Hrs) 4.8 56.4 4.6 65.9
GASKET FACE OVER LAY BORE OVER LAY BACK FACE (PROFILE) OVER LAY
1 2 3
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FLANGE
GASKET FACE O/LAY O/D OF GASKET FACE O/LAY= BORE OF FLANGE AFTER O/L= DIA OF GASKER GROOVE= DEPTH OF GASKET GROOVE= WIDTH OF GROOVE AT TOP= THK OF O/LAY= GASKET FACE O/LAY= TOTAL O/LAY= 483 381 450 0 0 7 3.876072 KG 13.68025 KG BORE O/LAY BORE OF FLANGE AFTER O/LAY= LENGTH OF FLANGE= THK OF O/LAY= 381 168 6
HRS/KG
2.00 1.14 1.33
BORE O/LAY=
9.80418 KG
KG
PROCESS CODE
RUN TIME (min) 465 672 1137.4 (Hrs) 7.8 11.2 19.0
3.9 9.8
1 2
2.00 1.14
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HRS/KG
2.00 1.33
BORE O/LAY=
169.3643 KG
KG
PROCESS CODE
169.4
1.33
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BORE O/LAY=
27.01986 KG
KG
PROCESS CODE
27.0
1.14
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HRS/KG
2.00 1.14 1.33
THK= 70 47 5
R.G.=
CS
q= 35
3 5 O/L THK= 6
15 = 45 35
KG
PROCESS CODE
30.6
2.00
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HRS/KG
0.18 0.12 0.10
BORE O/LAY=
2032.133 KG
KG
PROCESS CODE
2032.1
0.18
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