Project: SCADA/PLC System for Ulu Pandan Newater Factory Lime Dosing System.

FAT Report

FUNCTIONAL Check List

P505/FAT Section 1.0/Rev 0 Page 1 of 5

System: Carrierf Booster PUMP Control system Sl.No. CASE PRESSURE MONITOR AT NIP LINE (PIT-001) PRESSURE MONITOR AT PLANT AREA for the NIP LINE (PIT002) ACTION TO BE PERFORMED EXPECTED RESPONSE RESULT REMARKS

Simulate the Analog reading for the PIT-001 using the 4~20mA current Injector at the NIP SCADA shows coresponding Pressure for the PITRIO 001. 4mA = 0 bar, 20mA = 10 bar Simulate the Analog reading for the PIT-002 using the 4~20mA current Injector at the NIP SCADA shows coresponding Pressure for the PITRIO 002. 4mA = 0 bar, 20mA = 10 bar

NIP Service Water line Motorised Valve MBUV-008 SCADA shows coresponding Valve MBUV-008 in Control Simulate the MBUV-008 in to LOCAL MODE LOCAL CONTROL MODE

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4 NIP Service Water line Motorised Valve MBUV-008 Simulate the MBUV-008 in to REMOTE Control (SCADA) MODE MBUV-008 SCADA MANUAL OPEN COMMAND MBUV-008 SCADA MANUAL OPEN STATUS SCADA shows coresponding Valve MBUV-008 in REMOTE (SCADA) MANUAL CONTROL MODE

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SCADA will issue a OPEN COMMAND to the valve MBUV-008 Correspoinding PLC OUT (DO-01-05) will be ON Simulate the OPEN STATUS from the LIME RIO Panel for the MBUV-008. (DI-01-09) SCADA will refelect the OPEN STATUS for the MBUV-008

Tested By: WILLOWGLEN Sign: Name: P.RAVI Date: _____/_____/2009

Witnessed by: CPG Sign:________________ Name: _________________ Date: _____/_____/2009

Witnessed by: PUB Sign:________________ Name: _________________ Date: _____/_____/2009

Project: SCADA/PLC System for Ulu Pandan Newater Factory Lime Dosing System. FAT Report

FUNCTIONAL Check List

P505/FAT Section 1.0/Rev 0 Page 2 of 5

System: Carrierf Booster PUMP Control system Sl.No. CASE ACTION TO BE PERFORMED EXPECTED RESPONSE RESULT REMARKS

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7 8 MBUV-008 SCADA MANUAL CLOSE COMMAND MBUV-008 SCADA MANUAL CLOSE STATUS SCADA will issue a CLOSE COMMAND to the valve MBUV-008 Correspoinding PLC OUT (DO-01-05) will be OFF Simulate the CLOSE STATUS from the LIME RIO Panel for the MBUV-008. (DI-01- SCADA will refelect the CLOSE STATUS for the 10) MBUV-008

NIP Service Water line Motorised Valve MBUV-009 SCADA shows coresponding Valve MBUV-009 in Control Simulate the MBUV-009 in to LOCAL MODE LOCAL CONTROL MODE Ulu Pandan Newater Service Water line Motorised Valve Simulate the MBUV-009 in to REMOTE MBUV-009 Control (SCADA) MODE MBUV-009 SCADA MANUAL OPEN COMMAND MBUV-009 SCADA MANUAL OPEN STATUS MBUV-009 SCADA MANUAL CLOSE COMMAND MBUV-009 SCADA MANUAL CLOSE STATUS

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SCADA shows coresponding Valve MBUV-009 in REMOTE (SCADA) MANUAL CONTROL MODE

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SCADA will issue a OPEN COMMAND to the valve MBUV-009 Correspoinding PLC OUT (DO-01-07) will be ON Simulate the OPEN STATUS from the LIME RIO Panel for the MBUV-009. (DI-01-13) SCADA will refelect the OPEN STATUS for the MBUV-009

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SCADA will issue a CLOSE COMMAND to the valve MBUV-009 Correspoinding PLC OUT (DO-01-07) will be OFF Simulate the CLOSE STATUS from the LIME RIO Panel for the MBUV-009. (DI-01- SCADA will refelect the CLOSE STATUS for the 14) MBUV-009

Tested By: WILLOWGLEN Sign: Name: P.RAVI Date: _____/_____/2009

Witnessed by: CPG Sign:________________ Name: _________________ Date: _____/_____/2009

Witnessed by: PUB Sign:________________ Name: _________________ Date: _____/_____/2009

Project: SCADA/PLC System for Ulu Pandan Newater Factory Lime Dosing System. FAT Report

FUNCTIONAL Check List

P505/FAT Section 1.0/Rev 0 Page 3 of 5

System: Carrierf Booster PUMP Control system Sl.No. CASE ACTION TO BE PERFORMED EXPECTED RESPONSE RESULT REMARKS

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Carrier Water Booster PUMP-BPP-018 Control Simulate the BP-P-018 in to LOCAL MODE

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SCADA shows coresponding Pump BP-P-018 in LOCAL CONTROL MODE

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16 17 18 Carrier Water Booster PUMP-BPP-018 Control BP-P-018 SCADA MANUAL RUN COMMAND BP-P-018 SCADA MANUAL RUN STATUS BP-P-018 SCADA MANUAL STOP COMMAND BP-P-018 SCADA MANUAL STOP STATUS Simulate the BP-P-018 in to REMOTE (SCADA) MODE SCADA will issue a RUN COMMAND to the Pump BP-P-018 Simulate the RUN STATUS from the LIME RIO Panel for the BP-P-018. (DI-02-01) SCADA shows coresponding Pump BP-P-018 in REMOTE (SCADA) MANUAL CONTROL MODE Correspoinding PLC OUT (DO-01-09) will be ON SCADA will refelect the RUN STATUS for the BPP-018

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SCADA will issue a STOP COMMAND to the Pump BP-P-018 Correspoinding PLC OUT (DO-01-09) will be OFF Simulate the STOP STATUS from the LIME RIO Panel for the BP-P-018. (DI- SCADA will refelect the STOP STATUS for the BP02-02) P-018

Tested By: WILLOWGLEN Sign: Name: P.RAVI Date: _____/_____/2009

Witnessed by: CPG Sign:________________ Name: _________________ Date: _____/_____/2009

Witnessed by: PUB Sign:________________ Name: _________________ Date: _____/_____/2009

Project: SCADA/PLC System for Ulu Pandan Newater Factory Lime Dosing System. FAT Report

FUNCTIONAL Check List

P505/FAT Section 1.0/Rev 0 Page 4 of 5

System: Carrierf Booster PUMP Control system Sl.No. CASE ACTION TO BE PERFORMED EXPECTED RESPONSE RESULT REMARKS

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Carrier Water Booster PUMP-BPP-019 Control Simulate the BP-P-019 in to LOCAL MODE

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SCADA shows coresponding Pump BP-P-019 in LOCAL CONTROL MODE

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22 23 24 Carrier Water Booster PUMP-BPP-019 Control BP-P-019 SCADA MANUAL RUN COMMAND BP-P-019 SCADA MANUAL RUN STATUS BP-P-019 SCADA MANUAL STOP COMMAND BP-P-019 SCADA MANUAL STOP STATUS Simulate the BP-P-019 in to REMOTE (SCADA) MODE SCADA will issue a RUN COMMAND to the Pump BP-P-019 Simulate the RUN STATUS from the LIME RIO Panel for the BP-P-019. (DI-02-05) SCADA shows coresponding Pump BP-P-019 in REMOTE (SCADA) MANUAL CONTROL MODE Correspoinding PLC OUT (DO-01-11) will be ON SCADA will refelect the RUN STATUS for the BPP-019

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SCADA will issue a STOP COMMAND to the Pump BP-P-019 Correspoinding PLC OUT (DO-01-11) will be OFF Simulate the STOP STATUS from the LIME RIO Panel for the BP-P-019. (DI- SCADA will refelect the STOP STATUS for the BP02-06) P-019

Tested By: WILLOWGLEN Sign: Name: P.RAVI Date: _____/_____/2009

Witnessed by: CPG Sign:________________ Name: _________________ Date: _____/_____/2009

Witnessed by: PUB Sign:________________ Name: _________________ Date: _____/_____/2009

Project: SCADA/PLC System for Ulu Pandan Newater Factory Lime Dosing System. FAT Report

FUNCTIONAL Check List

P505/FAT Section 1.0/Rev 0 Page 5 of 5

System: Carrierf Booster PUMP Control system Sl.No. CASE ACTION TO BE PERFORMED EXPECTED RESPONSE RESULT REMARKS

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27 28 29 30 AUTO MODE AUTO MODE AUTO MODE AUTO MODE Select the SCADA AUTO MODE the MBUV008, MBUV-009, BP-P-018 & BP-P-019 Simulate the PIT-001 reading to 6 bar (13.6mA) Simulate the PIT-002 reading to 5.5 bar (12.8mA) PLC Will issue a OPEN Command to the MBUV-008 and CLOSE Command to the MBUV-009 PLC WILL issue the START command to the BP-P-018 & the Freq set will be 30Hz equals to 13.6mA Output from the PLC Analog Output (AO-01-01) Simulate the PIT-002 reading to 3.5 bar (9.25mA) PLC Will issue a CLOSE Command to the MBUV-008 and OPEN Command to the MBUV-009 PLC will send a command to run the Carrier water booster pump BP-P-018 in full speed (50Hz) PLC Analog OUTPUT (AO-01-01) will be 20mA SCADA shows coresponding Pumps BP-P-018, BP-P-019 & Valves MBUV-008, 009 in REMOTE (SCADA) AUTO CONTROL MODE SCADA will refect the PIT-001 to 6 bar SCADA will refect the PIT-002 to 5.5 bar MBUV-008 PLC OUT will be ON (DO-01-05) Measure the PLC Analog OUT. should be 13.6mA (AO-01-01) SCADA will refect the PIT-002 to 3.5 bar MBUV-008 PLC OUT will be OFF (DO-01-05) & MBUV-009 PLC OUT will be ON (DO-01-07) Measure the PLC Analog OUT. should be 20mA (AO-01-01)

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AUTO MODE AUTO MODE AUTO MODE

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AUTO MODE

Tested By: WILLOWGLEN Sign: Name: P.RAVI Date: _____/_____/2009

Witnessed by: CPG Sign:________________ Name: _________________ Date: _____/_____/2009

Witnessed by: PUB Sign:________________ Name: _________________ Date: _____/_____/2009