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JM - Introduction
FOREWORD
This service-training booklet has been prepared for service technicians of authorized Hyundai distributor to familiarize them with JM (TUCSON). It is our intention to increase the level of skill and knowledge of service personnel to enable effective and efficient problem diagnosis and repair.
February, 2004 Printed in Korea Published by Chonan Technical Service Training Center
copyright by Hyundai Motor Company All right reserved. Chonan Technical Service Training Center http://training.hmc.co.kr training@hmc.co.kr
JM - Introduction
Contents
JM - Introduction
1. Introduction
1.1 General
JM car was developed as a concept of small sized SUV (Sports Utility Vehicle) based on the same platform with XD Elantra. Its size is smaller than current SM (Santa Fe) but the exterior styling is a little bit similar with it. The vehicle name of JM is a TUCSON. It is the city name of USA in Arizona State. This city is located in the desert area and has a Spanish culture. Also the old western styled building and the most modern tradition coexists together. This name represents the crossover image and the dynamic feeling of JM car as a SUV. - SUV unique features
195mm
Wheel Arch Molding Flip-up Tail Gate Glass Side Garnish Electronic controlled Large Tire & Wheel 215/16 inch 235/16 inch (Option) 4 Chonan Technical Service Training Center 4WD Function
JM - Introduction
- Vehicle concept All New Sophisticated Concept
SUV
SEDAN
JM
MPV
Car
SUV
Exterior Styling - Simple but Strong - Large Tire & Ground Clearance Torque on Demand Type 4WD - Highly Advanced 4WD System
MPV
JM - Introduction
JM
HP
Freelander
SM
RAV4
Cup Holder
JM - Introduction
Luggage Area
Same Plastics Washable Luggage Floor Front - Walk-Through Rear - Full Flat Luggage Net Luggage Tray - Seat Armrest (Driver) - Center Armrest - Seat Under tray (Passenger) - Forward Folding and Dive to Floor for - Seatback Folding to Table Form (Passenger) luggage Area Seatback Full-Flat Height Adjustable Walk-Through Export Product
- Comparison
Items
Toyota RAV4
Honda CR-V
Exterior
( - )
Overall Length Overall Width Overall Height Wheel Base Wheel Tread Tire
- Safety
- Meet All Regulation - Rear Center 3 Point Seat Belt & Headrest - ABS & TCS - ESP - Dual Air Bags - Side Air Bags and Air Curtain
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JM - Introduction
- Convenience
- Power Window & Central Door Lock - Keyless Entry - Electric Sunroof & Overhead Console - Power Outlet (2EA) - Trip Computer - Auto Light Control - Full Auto Air Con - Air Quality Control System - Various Audio (Radio, Cassette, CD, MP3) - Product value * Hiden In Belt type of door trim was applied.
Exposed In Belt
8 Hiden
JM - Introduction
For better exterior view, lower weight and cost. * Non-housing type outside door handle was applied. For better exterior view and lower cost.
Housing type
Non-housing type
SM: Exposed wire for glass heating Chonan Technical Service Training Center
JM - Introduction
* De-icer wiper
* Rear seat
Reclining
* Mounting
FRT ROLL
ENG MTG.
TM MTG
RR ROLL
Rubber Coupling
* Hub bearing For lower noise. : Dust cover added. , : Reduced gap to prevent the inlet of foreign materials. Increased bearing capacity: (XD Carry over SM Carry over)
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JM - Introduction
* Electrical contact connector To improve the exterior view of the flip-up type tailgate wire, the electrical contact type connector was applied instead of the curl wire.
Ring #4
Ring #3 Ring #2
Outside
4WD P/Shaft
* Door beam Layout The optimized door beam layout for the enhanced strength against the side impact.
Front
Rear
* Swollen face on the floor To absorb the vibration generated from the floor,
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JM - Introduction
the swollen face was applied on the floor.
EGR valve
Coolant IN
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JM - Introduction
D 2.0 DSL Engine (Europe) - 111 ps/4,000 rpm - 25.0 kgm/2,000 rpm
RAV4 - 2.0 Gas (150 ps) - 2.0 DSL (116 ps) - No Premium Engine
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JM - Introduction
M5GF1 model:
nd
2 gear
1 gear
st
Triple synchronizer
- Applied on EF, FO car - Triple synchronizer cone was adopted on the 1st,2nd synchronier gear to improve shift feeling and reduce shifting force. - Keyless type:
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JM - Introduction
Key and type spring were replaced with the - Clutch: Hydraulic Push type - SMF (Single Mass Flywheel) was applied.
Constant 2WD/4WD or Auto Control - 2WD: Front Wheel Drive - 4WD: Electronically Controlled All Wheel Drive
ECM
Rear Axle
Transfer case
JM - Introduction
- Sudden vehicle starting, low friction road driving: Driven with 4WD automatically by ECM control. - Better fuel consumption and faster response than mechanical type. - Automatic Transaxle Applied model: HIVEC F4A42
P Cable end Key lock cable
Washer Spring
The shift lock and key lock cable were applied. (Only N/A, Aust., Taiwan, Japan) TCM Location * For LHD
TCM : -2.7 / D-2.0
* For RHD
ECM (PCM)
* Sports mode 4-speed front driving * A/T relay DTC code was changed.
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JM - Introduction
- Old: P1723 (A/T relay open or short) - New: P0885 (A/T relay open or short) - Application: From JM vehicle - Objective: To satisfy the renewed regulation of North America. * It is planned to adopt F4A51 in D-2.0 VGT. - ESP System
HECU Wheel speed sensor Steering angle sensor Yaw rate sensor & Lateral G sensor
Mando MGH-25 ESP HECU 2WD ESP Wheel speed sensor ACTIVE 4WD ESP ACTIVE Remarks 2WD/4WD FRT: Same RR: Diff. ESP H/UNIT Pressure sensor Steering angle sensor Yaw rate sensor Lateral G sensor ESP 4WD O O O X ESP 2WD O O O O Same shape Master cylinder -
* Objectives: - For more stable handling performance - To prevent the oversteering and understeering effect
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JM - Introduction
- SRS System
Floor deformation
* Depowered airbag system (Except North America) ACU (Airbag Control Unit): Bosch, AB8E Model - DAB, PAB, SAB, CAB - Single threshold without buckle switch - TRW (Germany)s CAB (Curtain Airbag) was applied to satisfy the regulation (Euro NCAP Car-to-Pole) - FIS (Frontal impact sensor) was applied. - PPD (Passenger presence detection) sensor removed. - CAB and SAB are deployed together always. * Advanced airbag system (North America only) - Delphi (USA) system to satisfy the new regulation of FMVSS 208 (USA)
PAB Module (2stage) PPD sensor Telltale lamp
PASSENGER AIRBAG OFF
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JM - Introduction
- Body Electrical * Trip computer : DTE (Distance to empty), Average fuel consumption Odometer : Trip computer switch is located on the cluster housing.
ECM
TCM
Terminal A B C D E F G H Body K-Line Chassis K-Line (Factory air bleeding) B+ (HMC only) B+ K L M N O P Q 19 R P/T K-Line
Terminal
MELCO TCM Reprogramming power IG Switch (Factory air bleeding) MELCO TCM Reprogramming Comm. - Service Training Center Chonan Technical GND
JM - Introduction
* RCT connector was removed and this 20 pin connector is used for TCM reprogramming. - Immobilizer system * D-2.0 C/Rail: Bosch SMARTA
- Operating voltage range: DC 6 ~ 16V - Operating temperature range: -40 ~+85 - Storage temperature range: -40 ~+85 - Current consumption: 100mA(min) 200mA(max) - Radio Frequency: 125kHz * Delta 2.7, Beta 2.0: Stand-alone
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JM - Introduction
- Operating voltage range: DC 8 ~ 16V - Operating temperature range: -40 ~+80 - Storage temperature range: -40 ~+85 - Current consumption: 20mA(typ) 500mA(max) - Frequency (Data transmitting): 134.2 kHz - Suspension * Front: Macpherson with coil spring - The improved design of lower arm was applied to reduce the shimmy noise. - The increased cross section of the suspension member enables the reduced idle booming noise. - Gas type shock absorber is applied as a standard. - Increased caster angle comparing SM (Santa Fe) to give better performance while direct forward driving. (SM: 2.5 * Rear: Dual link
Solid type Bush type
JM: 3.5)
2WD 21
JM - Introduction
- More enhanced design than XD was applied to improve the driving and steering feeling. - Reduced NVH. - Gas type shock absorber is applied as a standard.
1.2 Specifications
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JM - Introduction
1.3 Dimension
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JM - Introduction
Items Overall Length (mm) Overall Width (mm) Overall Height (mm) Wheel Base (mm) Tread (mm) Interior Length (mm) Interior Width (mm) Interior Height (mm) Ground Clearance (mm) FRT RR
Model
(All Area) 4,325 1,795 (1,830: with Side garnish) 1,680 (1,730: with Roof rack) 2,630 1,540 1,540 1,800 1,485 1,215 195
Measuring at
Sub frame
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JM - Introduction
1.4 Performance
- A/T
- M/T
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JM - Introduction
Angle 19
o
Climing angle: 39-41% (DSL, M/T, GVW, Starts from stationery condition)
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