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Compact

performance
Threaded Safety Relief Valves
Series 437 Type 437 438 439 Series 459 Type 459 462

CATALOG
The Safety Valve

Series 459 Packed lever H4

Frontview 462 H4 GG 4c

Series 459 Balanced bellows design

Frontview 462 H2 GG SB 4c

Series 459 Cap H2

Series 459 Flanged version

Frontview 462 H2 GG 4c

Series 459 Plain lever H3


Frontview 462 H3 GG 4c

Threaded Safety Relief Valves Spring Loaded Contents

Contents

General
Applications Features and Benefits Codes and Standards Overview 5 5 5 6 9 10 12 14 15 16 18 20 21 22 24 25 27 28 30 32

Series 437
Materials How to Order Numbering System Article Numbers Available Connections Dimensions and Weights Pressure Temperature Ratings Accessories and Options Caps and Levers Metal Seat Soft Seal Heating Jacket Spare Parts Approvals Series 437 Capacities Type 437 Capacities Type 438 / 439 Specification Sheet

Series 459
Materials How to Order Numbering System Article Numbers Available Connections Dimensions and Weights Pressure Temperature Ratings Accessories and Options Caps and Levers Balanced Bellows Metal Seat Soft Seal Heating Jacket Lift Indicator Spare Parts Approvals Series 459 Capacities Series 459 Specification Sheet

33 34 40 42 43 44 46 48 50 51 52 54 55 56 58 59 62

Series 437 Cap H2

Series 437 Packed lifting device H4 LWN 471.01

Series 437 Flanged version

Threaded Safety Relief Valves Spring Loaded General

LESER s compact performance valves are spring loaded


safety relief valves of specially compact design, developed in close cooperation with plant engineers and service specialists to protect special processes and installations against overpressure. Extensive testing at the LESER ASMEcertified test lab together with up to date manufacturing processes ensure the reliability of these state of the art products.

LESER s compact performance valves are designed and


manufactured to highest standards and compliant with and approved according to ASME (Sec. VIII, Div. 1), the Canadian CRN, the European PED standard (CE), the German AD 2000Merkblatt A2 and those of many other countries, covering requirements from end-users, OEM s and engineering companies worldwide.

Type 437 / 438 / 439

Type 459 / 462

LWN 471.02

Threaded Safety Relief Valves Spring Loaded Applications Features and Benefits Codes and Standards

Applications
LESER s compact performance valves represent the ultimate solution for critical applications such as
q q q q q q q

Features and Benefits


LESER s compact performance valves cover a large variety of types, materials and options to fit any application: Scope of Design q Four valve sizes from 1/2 through 11/2 q Four orifice sizes from 0.3*D through F q Threaded or flanged connections ANSI or DIN, Inlet rating: class 150# to 2500# q Standard metal sealing: Type 437 and Type 459 or q Soft seal: Type 438, 439 and 462 q Optional stainless steel bellows for back pressure compensation q Packed or plain lifting lever or gastight cap q Heating jacket available for high viscosity fluids Compact design and High Performance q Single trim for steam, gas and liquid for less spare parts and easier maintenance q Broad set pressure range up to 11600 psig q Self-draining body design, avoids residues and reduces corrosion q One-piece spindle reduces friction q Unobstructed seat bore for maximum capacity compared to nominal size q Heavy duty design Type 459M q Various materials: chrome steel, stainless steel, Monel or Hastelloy q All parts machined from bar stock for complete valves from special materials within short time q Variety of capacities and versions, multiple choice of connections to fit any application Ease of plant design, installation, operation and maintenance q Replaceable nozzle and disc q Hardened or optional stellited metal sealing for longer product life q Soft seat for superior tightness q Ringless design, no adjustments

Codes and Standards


LESER s compact performance valves comply with the following codes and standards:
q

Air/gas compressors and pumps Technical gases and CO2 plants Chemical equipment and piping Pressure vessels and piping systems containing gas, air, liquid or steam LPG/LNG terminals, carriers etc. Cryogenic systems and oxygen application Thermal relief

q q q q q q

ASME Section VIII National Board certified capacities (single trim for steam, gas and liquid service): UVstamp ASME Section II - materials ASME B 16.34 and ASME B16.5 API 527, NACE MR 0175 CRN EN ISO 4126-1 PED 97 / 23 / EC (CE-marking), VdTUEV-SV 100, AD 2000-Merkblatt A2 Others

LWN 471.03

Threaded Safety Relief Valves Spring Loaded General Overview

Overview

Series 437
q q q

Series 459
q q

Type 437: Metal to metal seat Type 438: Soft seal, o-ring Type 439: Soft seal, vulcanized

Type 459: Metal to metal seat Type 462: Soft seal, o-ring

Common Features q Very compact design q Medium capacity q Two standard body materials: chrome steel, stainless steel q All parts machined from bar stock various material options available q Various connections

Common Features q Compact design q High capacity compared to nominal sizes: for most common valve size 3/4 x 1 up to 1.5 D-orifice capacity * q Four different orifice sizes available q Wide range of set pressures q Optional balanced bellows q Three body materials: cast iron, carbon steel, stainless steel q Various connections

The diagram gives a quick overview about the main features of LESERs compact performance valves: capacity and tightness.

Tightness

Series 437 Type 439 Vulcanized soft seal Type 438 O-ring disc Type 437 Sealing plate

Series 459

Type 462 O-ring disc Type 459 Sealing plate

Type 437 Metal to metal

Type 459 Metal to metal

Capacity / Orifice

Selection of Threaded Safety Relief Valves


Criteria Set Pressure High Flow Capacity is required > 2700psig > 6000psig D Orifice F Orifice Series Type 437  1     437 438     439     459    1       459 462       Flanged SRV e.g. 526         

Thermal Expansion application Soft Seats Metal Seats Temperature > 536 F Temperature < -50 F Variable Back Pressure occurs Threaded Connections are required Flanged Connections are required
Note: 6
1

Disc with sealing plate (e.g. PTFE) is available. LWN 471.04

Threaded Safety Relief Valves Spring Loaded General Overview

Metal to metal seat

Type 437 and 459 provide for the protection of installations where the metal to metal seat with its wide temperature range and good chemical resistance is suitable. Type 437 and 459 can be equipped with an optional sealing plate disc for low temperature soft seat applications.

Set Pressure [psig]

459 0.044 inch2 459 0.099 inch2

437 Long Version 0.122 inch2 437 Standard Version 0.122 inch2

459 0.206 inch2 459 0.373 inch2

Capacity / Orifice

Metal to metal seat

Type 437 Capacity Set pressure Sealing Design

Orifice 0.5*D up to 2610 psig metal to metal very compact

Type 459 Capacity Set pressure Sealing Design

Orifice 0.3*D through F up to 11600 psig metal to metal compact, optional bellows, heavy duty design 459M

Schnitt 459 H2 male 4c

LWN 471.05

Threaded Safety Relief Valves Spring Loaded General Overview

Soft seal

Type 438, 439 and 462 provide for the protection of installations where a soft seat for superior tightness is required like for hard to hold gases.

Set Pressure [psig]

Type 439 allows maintained tightness close to the set pressure especially at lower set pressures due to the advanced design of the vulcanized soft seat.

462 0.099 inch2

438 Long Version 0.122 inch2 438 Standard Version 0.122 inch2 439 0.122 inch2

462 0.206 inch2 462 0.373 inch2

Capacity/ Orifice

Soft seal

Type 438 Capacity Set pressure Sealing Design

Orifice 0.5*D up to 2610 psig soft seal, O-ring very compact

Type 439 Capacity Set pressure Sealing Design

Orifice 0.5*D up to 232 psig vulcanized soft seal very compact


Schnitt 439 H2 3 4x1 male 4c

Type 462 Capacity Set pressure Sealing Design

Orifice 0.75*D through F up to 5075 psig soft seal, O-ring compact, optional bellows

Schnitt 462 H2 male 4c

LWN 471.06

Threaded Safety Relief Valves Spring Loaded Series 437

Series 437

Type 437 / 438 / 439

Type 437 / 438 / 439 Flanged Version


LWN 471.07 9

Series 437

Threaded Safety Relief Valves Spring Loaded Materials Type 437

Materials Type 437


Item 1 2 7 12 16 / 17 18 19 40 54 57 61 Part Name Inlet body Outlet body Disc Spindle Spring plate Adjusting screw with bushing Lock nut Cap H2 Spring Pin Ball Type 4373 Chrome Steel SA 479 316L SA 479 430 Hardened stainless steel AISI 420 AISI 430F AISI 430F PTFE Steel Steel Stainless steel Stainless steel Hardened stainless steel Flanged Version 1 2 2.1 2.2 48 Inlet body Outlet body Outlet adaptor Outlet flange Inlet flange SA 479 316L SA 479 430 316L 316L 316L SA 479 316L SA 479 316L 316L 316L 316L Type 4374 Stainless Steel SA 479 316L SA 479 316L 316L 316L 316L 316L PTFE 316L 316L Stainless steel Stainless steel 316

40 18 19 16 12 54 2 17 57 61 7 1

Type 437

40 18 19 16 2.2 2.1 12 54 2 17 57 61 7 1 48

Type 437 Flanged version


10 LWN 471.08

Threaded Safety Relief Valves Spring Loaded Materials Type 438 Type 439

Materials Type 438 Type 439


Item 1 2 7 12 16 / 172 18 19 40 54 57 61 Part Name Inlet body Outlet body Disc with soft seal 1 Spindle Spring plate Adjusting screw with bushing Lock nut Cap H2 Spring Pin Ball Type 4383 Type 4393 Chrome Steel SA 479 316L SA 479 430 316L AISI 420 AISI 430F AISI 430F PTFE Steel Steel Stainless steel Stainless steel Hardened stainless steel Flanged Version 1 2 2.1 2.2 48
Notes:
1

40

Type 4384 Type 4394 Stainless Steel SA 479 316L SA 479 316L 316L 316L 316L 316L PTFE 316L 316L Stainless steel Stainless steel 316

18

19

16

12

54

Inlet body Outlet body Outlet adaptor Outlet flange Inlet flange
CR NBR EPDM FPM FFKM

SA 479 316L SA 479 430 316L 316L 316L

SA 479 316L SA 479 316L 316L 316L 316L

Type 438 O-ring seal

Neoprene Nitrile Ethylene / Propylene Fluorocarbon Kalrez (Type 438) ISOLAST (Type 439)

Schnitt 438 H2 3 4x1 male 4c

40

18

Item 17 only Type 439

16 2.2 2.1 12

54

2
2

17
7

57
1

61
48

Type 439 Vulcanized soft seal


LWN 471.09

Type 438 Flanged version


11
Schnitt 438 H2 Flansch

Series 437

Threaded Safety Relief Valves Spring Loaded How to Order Numbering System

How to Order
Numbering System

1
1 1

Article Number
2 3 4

Set Pressure

Connections

Please state unit (in gauge)! Please do not exceed pressure range mentioned in the spring charts.

Please refer to table Available Connections on page 15. Please state one option code for each, inlet and outlet.

437 4 . 314 2
Type 437 / 438 / 439
Type Types of sealing 437 Metal seat Metal-to-metal Metal-to-metal stellited Soft seat EPDM NBR CR FFKM (Kalrez) FKM (Viton) Plastic seat SP PCTFE PTDE-FDA Vespel-SP1 Kel-F Teflon                438 439

Material Code 3 Body Material Chrome Steel 4 Body Material Stainless Steel Valve Code Identifies valve size, body material and orifice, refer to page 14. Code for lifting device 2 Screwed cap H2 4 Packed lever H4

4374.3142 Article No.

100 psig Set Pressure

V62

V71 Connections

12

LWN 471.10

Threaded Safety Relief Valves Spring Loaded How to Order Numbering System

4
Type 437 / 438 / 439 Inlet body stellited (Type 437 only)

Options
Option Code L20

Documentation

6
1 1 2

Code and Medium


2

Please select requested documentation: Material test certificate DIN EN 10204-3.1 Parts Inlet body Outlet body Bonnet Cap / lever cover Disc Option Code H 01 L 34 L 30 L 31 L 23

1 . 1
Code 1. ASME Section VIII 2. CE / VdTUEV 3. ASME Section VIII + CE / VdTUEV

Soft seal material (Type 438 / 439 only) NBR EPDM CR FKM FFKM Heating jacket

N F K L C

J30 J22 J21 J23 J20 H29

Medium .1 Gases .2 Liquids .3 Steam .0 Steam / Gases / Liquids (valid only for CE / VdTUEV)

L20 Options

H01

L30

1.1 Code and Medium

Documentation

LWN 471.11

13

Series 437

Threaded Safety Relief Valves Spring Loaded How to order Article Numbers

How to order

Article Numbers Type 437


Type Orifice [Inch2 ] Body Material Chrome Steel SA 479 430 Set Pressure Range [psig] 1.5 - 1348 0.122 Type 437 long version 1 1349 - 2610 4373.2612 4373.2614 987 - 2610 4374.3152 4374.3154 Cap H2 4373.2602 Packed Lever H4 4373.2604 Body Material Stainless Steel SA 479 316L Set Pressure Range [psig] 1.5 - 986 Cap H2 4374.3142 Packed Lever H4 4374.3144

Type 437 standard version

Article Numbers Type 438


Type Orifice [Inch2 ] Body Material Chrome Steel SA479 430 Set Pressure Range [psig] 7 - 1348 0.122 Type 438 long version1 1349 - 2610 4383.2872 4383.2874 987 - 2610 4384.2992 4384.2994 Cap H2 4383.2862 Packed Lever H4 4383.2864 Body Material Stainless Steel SA 479 316L Set Pressure Range [psig] 7 - 986 Cap H2 4384.2982 Packed Lever H4 4384.2984

Type 438 standard version

Article Numbers Type 439


Type Orifice [Inch2 ] Body Material Chrome Steel SA479 430 Set Pressure Range [psig] 1.5 - 232 Cap H2 4393.2882 Packed Lever H4 4393.2884 Body Material Stainless Steel SA 479 316L Set Pressure Range [psig] 1.5 - 232 Cap H2 4394.2892 Packed Lever H4 4394.2894

Type 439 standard version


Note:
1

0.122

The long version is a high pressure version with extended outlet body.

14

LWN 471.12

Threaded Safety Relief Valves Spring Loaded How to Order Available Connections

Available Connections Threaded ASME ANSI B1.20.1


Inlet Male NPT Option Code V61 V62 V63 Female NPT Option Code Size
1

Outlet Female NPT Size Option Code


1

Size
1

/2 /4

/2 /4

V58 V59 V60

/2 /4

V70 V77 V71

Male thread

Available Connections Flanged ASME ANSI B16.5


Inlet Size ANSI-Class 150
1

Outlet Option Code V01 V02


1

Size

ANSI-Class 150 300 600 900 150

Option Code V24 V13 V14 V15 V16 V17 V18 V19 V20

/2

300 600 900 1500 2500 150

/2

V03 V04 V05 V06


3

/4

300 600 900 1500 2500 150 300 600 900 1500 2500

/4

300 600 900 150 300 600 1 900 2

V07 V08 V09 V10 1 V11 V12

Female thread

Notes:

1 2

Maximum inlet flange class: #1500 Extended center to face dimension outlet: 4 3/4 (120 mm)

Different sizes and flange classes inlet and outlet can be combined. Standard flange facing is raised face (RF) according to ASME ANSI B16.5. RJ flange facing as well as other facings are available. Flanged version
LWN 471.13 15

Series 437

Threaded Safety Relief Valves Spring Loaded Dimensions and Weights Threaded / Flanged Connections US Units

s s b

Male thread

Female thread

Flanged version

Dimensions and Weights Threaded Connections US Units


Center to Face [Inch] Connection Size [Inch] Orifice [Inch2 ] Male a
1

Height [Inch] Outlet Standard Hmax. 8 35/64 8 35/64 8 35/64 8 21/32 8 13/16 Long Version Hmax.1 9 3/8 9 3/8 9 3/8 9 31/64 9 41/64

Weight [lbs]

Inlet Female a 1 /4 1 3/4 1 3/4 1 53/64 1 53/64


3

b 1 1 1 1 1
3

/2 x /2 1 x 3 /2 /4 3 x 3 /4 /4 3 x 1 /4
1 x 1
only Type 437 / 438

0.122

1 1 1 1 1

19

/64 19 /64 19 /64 25 /64 23 /64

/64 55 /64 55 /64 55 /64 1 1/8

55

/16 7 /16 7 /16 7 /16 7 /16

3.5

Note:

Dimensions and Weights Flanged Connections US Units


Center to Face [Inch] Connection Size [Inch] Orifice [Inch2 ] inlet a
1

Flange Thickness [Inch] Class 150 Class 300 / 600 s 1 1 1 /8


1

Height [Inch] Class 2500 s 1 7/16 1 9/16 1 5/8 Standard Hmax. 10 7/16 Long Version Hmax.1 11
17

Weight [lbs]

outlet b

Class 900/ 1500 s 1 5/16 1 1/4 1 9/16

m 15.5

/2 3 /4
1
Notes:
1 2

0.122

31

/642 3 15/16

/16 11 /16 3 /4

11

/64

only Type 437 / 438 for 1/2 ANSI 150: 3

15/16

16

LWN 471.14

Threaded Safety Relief Valves Spring Loaded Dimensions and Weights Threaded / Flanged Connections Metric Units

Dimensions and Weights Threaded Connections Metric Units


Center to Face [mm] Connection Size [Inch] Orifice [mm2 ] Male a
1

Height [mm] Outlet Standard Hmax. 195 195 195 198 197 Long Version Hmax.1 216 216 216 219 218

Weight [kg]

Inlet Female a 44.5 44.5 44.5 46.5 46.5

c 22 22 22 22 27

b 30 37 37 37 37

/2 x /2 1 /2 x 3/4 3 x 3 /4 /4 3 x 1 /4
1 x 1
only Type 437 / 438

78.5

33 33 33 36 35

1.6

Note:

Dimensions and Weights Flanged Connections Metric Units


Center to Face [mm] Connection Size [Inch] Orifice [mm2 ] inlet a
1 3

Flange Thickness [mm] Class 150 Class 300 / 600 s 25 25 28 Class 900 / 1500 s 33 32 39 Class 2500 s 37 39 42

Height [mm] Standard Hmax. 265 Long Version Hmax.1 286

Weight [kg]

outlet b 100

s 17 17 19

m 7

/2 /4

78.5

1032

1
Notes:
1 2

only Type 437 / 438 for 1/2 ANSI 150: 100 mm

LWN 471.15

17

Series 437

Threaded Safety Relief Valves Spring Loaded Pressure Temperature Ratings Type 437 / 438 / 439 US Units

Pressure Temperature Ratings Type 437 US Units1


Valve Size Orifice [Inch2 ] Set Pressure Range [psig] Body Material Standard Version min.
1

Long Version min. 1349 987 max. 2610 2610

Temperature Range according to ASME [F] min. - 20 - 450 max. + 428 + 536

max. 1348 986

/2 1 /2 1

0.122 0.122

Chrome Steel Stainless Steel

1.5 1.5

Pressure Temperature Ratings Type 438 US Units1


Valve Size Orifice [Inch2 ] Set Pressure Range [psig] Body Material Standard Version min.
1

Long Version min. 1349 987 max. 2610 2610

Temperature Range according to ASME [F ]2 min. - 20 - 49 max. + 356 + 356

max. 1348 986

/2 1 /2 1

0.122 0.122

Chrome Steel Stainless Steel

15 15

Pressure Temperature Ratings Type 439 US Units1


Valve Size Orifice [Inch2 ] Set Pressure Range [psig] Body Material min.
1

Standard Version max. 232 232

Temperature Range according to ASME [F ]2 min. - 20 - 49 max. + 356 + 356

/2 1 /2 1

0.122 0.122

Chrome Steel Stainless Steel

1.5 1.5

Notes:

1 2

For flanged versions the pressure temperature rating acc. to ANSI B 16.34 may supersede these limits The temperature is limited by the soft seal material, please refer to soft seal selection table on page 23.

18

LWN 471.16

Threaded Safety Relief Valves Spring Loaded Pressure Temperature Ratings Type 437 / 438 / 439 Metric Units

Pressure Temperature Ratings Type 437 Metric Units1


Valve Size Orifice [mm 2 ] Set Pressure Range [bar] Body Material Standard Version min.
1

Long Version min. 93 68 max. 180 180

Temperature Range according to ASME [C] min. - 29 - 268 max. + 220 + 280

max. 93 68

/2 1 /2 1

78.5 78.5

Chrome Steel Stainless Steel

0.1 0.1

Pressure Temperature Ratings Type 438 Metric Units1


Valve Size Orifice [mm 2 ] Set Pressure Range [bar] Body Material Standard Version min.
1

Long Version min. 93 68 max. 180 180

Temperature Range according to ASME [C]2 min. - 29 - 45 max. + 180 + 180

max. 93 68

/2 1 /2 1

78.5 78.5

Chrome Steel Stainless Steel

1 1

Pressure Temperature Ratings Type 439 Metric Units1


Valve Size Orifice [mm 2 ] Set Pressure Range [bar] Body Material min.
1

Standard Version max. 16 16

Temperature Range according to ASME [C]2 min. - 29 - 45 max. + 180 + 180

/2 1 /2 1

78.5 78.5

Chrome Steel Stainless Steel

0.1 0.1

Notes:

1 2

For flanged versions the pressure temperature rating acc. to ANSI B 16.34 may supersede these limits. The temperature is limited by the soft seal material, please refer to soft seal selection table on page 23.

LWN 471.17

19

Series 437

Threaded Safety Relief Valves Spring Loaded Accessories and Options Caps and Levers

Accessories and Options Caps and Levers


Series 437 is available with the following lever designs
q q

Materials subassembly Item 40


Body Material Chrome Steel Item 1 2 2 12 13 14 16 19 22 23 24 25 Component Lever cover Cap Knob Spindle cap Bolt Support ring Pin O-ring Stopper Seal Seal wire Sealing nose Cap H2 Steel Plastic 316SS 316L Packed lever H4 AISI 430F AISI 430F AISI 420 316SS 316SS Stainless Steel Viton AISI 430F Plastic 316SS 316L Body Material Stainless Steel Cap H2 316L Plastic 316SS 316L Packed lever H4 316L 316L 316L 316SS 316SS Stainless Steel Viton 316L Plastic 316SS 316L

Cap H2 Packed lever H4, threaded design

The packed lever H4 provides some special features: q operation by turning the knob anticlock wise q remains in open position until the knob is screwed down again q open and closed position is indicated

22 16 14
2

2 12 1
Open

19
25 24 23

13 25 24 23

Closed

Cap H2

Packed lever H4

20

LWN 471.18

Threaded Safety Relief Valves Spring Loaded Accessories and Options Metal Seat

Metal Seat (Type 437)

The LESER metal seats (disc and nozzle) are lapped to optical flatness to ensure a tight shut off. LESER safety relief valves are supplied with a standard leak tightness according to API 527. Type 4373 Standard material for the disc is a hardened stainless steel. The combination of a hard disc material and a softer seat material (316L) provides for improved wear resistance and longer product life. Type 4374 Disc and seat are provided in 316L material for highest corrosion resistance. Any other material which is available from bar stock can be supplied as well (e.g. Hastelloy, Monel, Alloy20,). Metal seat

57 7.3 7.1 7.2 1

57 7.3 7.1 7.2 1

Stellited sealing surfaces

Disc Materials subassembly Item 7


Item Part Name Type 4373 Body Material Chrome Steel Hardened stainless steel Hardness 40 50 HRC AISI 430F Steel 316 Type 4374 Body Material Stainless Steel 316L 316L 316L 316

7.1 7.2 7.3 57

Disc Lifting aid Nut Pin

Item

Part Name

Optional stellited sealing surfaces 316L stellited Hardness 40 45 HRC 316L stellited Hardness 40 45 HRC

Stellited sealing surfaces For high temperature applications, or applications with abrasive fluids wear resistant sealing surfaces are recommended. The sealing surfaces of the disc, seat or nozzle can be stellited by build-upwelding. The minimum thickness of the stellite is 0.06 inch. In addition to the corrosion resistance, the stellited surface also offers a high resistance to impact and sudden changes in temperature.

7.1 1

Disc Inlet Body

LWN 471.19

21

Series 437

Threaded Safety Relief Valves Spring Loaded Accessories and Options Soft Seal

Soft Seal
O-ring disc (Type 438) Vulcanized soft seal (Type 439) Disc with sealing plate (Type 437, optional)

57

57
Code letter1

7.2
Code letter 1

7.3

7.1 7.2 7.3

7.1 7.3
Code letter1

7.1 7.2

O-ring disc Type 438 Application Type 437, 438 and 439 are provided with a soft seal disc for q superior tightness q maintained tightness close to the set pressure Features and Benefits q three different designs for extended application range q minimized leakage and product loss q large selection of soft seal materials q simple replacement of soft seal q standard ARP o-ring sizes q one standard durometer per o-ring material q reduced maintenance costs For temperature limits and medium resistance refer to the soft seal selection table.

Vulcanized soft seal disc Type 439 Disc with vulcanized soft seal Type 439 with a vulcanized soft seat allows maintained tightness close to the set pressure especially at lower set pressures.

Disc with sealing plate Type 437 Disc with sealing plate For applications, where the increased tightness of a soft seal is required but the temperature is too low or too high for an o-ring-disc, e.g. liquefied gases.

Note:

Code letter: Please refer to soft seal selection table

Materials subassembly Item 7


Type 438 O-ring disc Item Part Name Material Type 439 Vulcanized soft seal disc Part Name Material 316L with vulcanized soft seal, refer to soft seal selection table 316L 316L 316 Type 437 Disc with sealing plate Part Name Material

7.1

Disc

316L

Disc

Disc

316L

7.2 7.3 57

Lifting aid O-ring Pin

316L Refer to soft seal selection table

Lifting aid Nut Pin

Lifting aid Sealing plate Pin

316L Refer to soft seal selection table 316

22

LWN 471.20

Threaded Safety Relief Valves Spring Loaded Accessories and Options Soft Seal

Soft Seal Selection


Type 437 Sealing plate Type 438 O-ring, Type 439 Vulcanized soft seal
Abbrevation ASTM 1418 CR NBR Tmin Designation Trade name Neoprene (Chloroprene) Buna - N (Nitrile-Butadiene) Buna - EP (Ethylene-Propylene Diene) Viton (Fluorocarbon) Code- Option letter1 Code [ F] -40 -13 [ C] -40 -25 Tmax Application 2 [ F] 212 230 [ C] 100 110 Paraffin oil, silicone oil and grease, water and waterbased solvents, refrigerants, ozone Hydraulic oil, vegetable and animal grease and oil Hot water and superheated steam up to 302F, several organic and inorganic acids, silicone oil and grease, FDA compliant For high temperature service (no superheated steam), mineral oil and grease, silicone oil and grease, vegetable and animal grease and oil, ozone, FDA compliant compound available on request Nearly all chemicals, standard compound is Kalrez 6375 with steam resistance, FDA compliant compound available on request High temperature and high pressure applications (no steam), for chemical resistance refer to manufacturers guide Cryogenic and refrigeration application, flammable media, gaseous oxygene application up to 725 psig at 140 F Nearly all chemicals

K N

J21 J30

EPDM

J22

-49

-45

302

150

FPM (FKM)

J23

-4

-20

356

180

FFKM3

Kalrez (Perfluoro) VESPEL SP-1 (Polyimide) Kel-F (Polychlorotrifluoroethylene) Teflon (Polytetrafluoroethylene)

J20

32

482

250

SP

J49

-454

-270

572

300

PCTFE

J48

-454

-270

400

204

PTFE Other
1 2 3

J44

-300

-184

302

150

Please contact LESER LLC

Notes:

The code letters will be stamped on the disc. For soft seal materials other than listed the code letter X will be used. Pressure and temperature service must be considered in any case. For type 439: material is ISOLAST.

Set Pressure Limits Sealing plate disc


Pressure Range Material min. max. Registered Trademarks Company

[psig]
VESPEL SP-1 Kel-F Teflon 150 1.5 1.5

[bar]
10 0.1 0.1

[psig]
2610 2610 145

[bar]
180 180 10

Buna-N, Teflon, Viton, VESPEL SP-1, Neoprene, Kalrez Buna EP Kel-F ISOLAST

DuPont Bayer 3M Busak + Shamban

LWN 471.21

23

Series 437

Threaded Safety Relief Valves Spring Loaded Accessories and Options Heating Jacket

Heating Jacket (Type 437)

Application Pressure relief valves in systems to be protected from media which are viscous, sticky or have a tendency to crystallize out of solution can be fitted with a heating jacket. For type 437 the outlet body is fitted with a fabricated heating jacket. The position of the heating connections is shown in figure 1.

Specifications of the heating jacket The operating data for the heating jacket are shown on a separate name plate. Operating Pressure
pmax 260 psig

Operating Temperatures
Tmax 410 F

Available heating connections Connection


Couplings FNPT

Option Code
S02 + H29

Type 437 with heating jacket

24

LWN 471.22

Threaded Safety Relief Valves Spring Loaded Spare Parts Discs O-ring

Spare Parts

Discs Type 437 metal to metal seat (Item 7)


Valve Size all Orifice [Inch2 ] 0.122 Type 4373 Hardened stainless steel 200.8739.9000 Type 4374 Stainless Steel 316L 200.8749.9000

Discs Type 438 soft seal with o-ring, disc material: 316L (Item 7)
Valve Size all (standard version) all (long version) Orifice [Inch2 ] O-ring size ARP-no.
7

CR Neoprene K 200.8349.9751

EPDM Ethylene F 200.8349.9741

FPM (FKM) Viton L 200.8349.9771

NBR Nitrile N 200.8349.9781

FFKM Kalrez C 200.8349.9791

0.122

/16 x 3/32 ARP 111 /16 x 3/32 ARP 111

0.122

200.8549.9053

200.8549.9042

200.8549.9073

200.8549.9083

200.8549.9091

O-ring Type 438 soft seal (Item 7.3)


Valve Size Orifice [Inch2 ] O-ring size ARP-no.
7

CR Neoprene K 502.0107.2651

EPDM Ethylene F 502.0107.2641

FPM (FKM) Viton L 502.0107.2671

NBR Nitrile N 502.0107.2681

FFKM Kalrez C 502.0107.2691

all

0.122

/16 x 3/32 ARP 111

Discs Type 439 with vulcanized soft seal (Item 7)


Valve Size Orifice [Inch2 ] CR Neoprene K 200.9049.9051 EPDM Ethylene F 200.9049.9041 FPM (FKM) Viton L 200.9049.9071 NBR Nitrile N 200.9049.9081 FFKM ISOLAST C 200.9049.9091

all

0.122

LWN 471.23

25

Series 437

Threaded Safety Relief Valves Spring Loaded Spare Parts Inlet Bodies

Inlet Bodies Types 437 Threaded connections Material 316L (Item 1)


Male NPT Size
1

Female NPT Part Number 136.4449.9204 136.4549.9204 136.5849.9204 Size


1

Orifice [Inch2 ] 0.122 0.122 0.122

Orifice [Inch2 ] 0.122 0.122 0.122

Part Number 136.4449.9211 136.4549.9211 136.5849.9211

/2 /4

/2 /4

Inlet Bodies Types 438 / 439 Threaded connections Material 316L (Item 1)
Male NPT Size
1

Female NPT Part Number 136.4949.9204 136.5449.9204 136.6849.9204 Size


1

Orifice [Inch2 ] 0.122 0.122 0.122

Orifice [Inch2 ] 0.122 0.122 0.122

Part Number 136.4949.9211 136.5449.9211 136.6849.9211

/2 /4

/2 /4

26

LWN 471.24

Threaded Safety Relief Valves Spring Loaded Approvals Series 437 Rated slope

Approvals Series 437


Coefficient of Discharge 1 Country Code Type Fluid Approval No. Orifice ASME Certified K 0.458 0.333 0.406 0.322 ASME Measured KD 0.509 0.370 0.451 0.358

United States

437 ASME Sec. VIII 438 / 439 CRN 437 / 438 / 439

S/G L S/G L S/G/L

37213 37189 37190 37202 OG0772.9C

0.122

Canada

0.122

Refer to ASME Sec. VIII

Country

Code

Type

Fluid S/G L S/G L

Approval No.

Orifice

Certified Coefficient of Discharge K dr 0.50 0.35 0.40 0.33 w

437 Europe PED 97 / 23 / EC (CE-marking) 438 / 439

072020111 Z0008/0/21-1

0.122

Germany

437 AD 2000Merkblatt A2 China: Russia: Ship classification authorities: 438 / 439 CSBQTS DIN GOST

S/G L S/G L

TUEV-SV 980

0.122

0.50 0.35 0.40 0.33

Others

BV, DNV, GL, LROS, RINA

Notes:

Acc. to ASME Sec. VIII the certified coefficient of discharge K is calculated by K = 0.9 * KD For sizing acc. to ASME Sec. VIII K must be used in the sizing equations.

Rated slope Within the capacity certification according to ASME Sec. VIII the coefficients of discharge for series 437 are issued as rated slope values instead of K values.
Fluid S G L

Rated slope values can be converted into K values. The table above shows the converted K values. The original rated slope values are listed below.
Rated slope Type 438 /439 2.55 lb / hr / PSIA 0.904 SCFM / PSIA 1.49 GPM / PSID

Rated slope Type 437 2.86 lb / hr / PSIA 1.02 SCFM / PSIA 1.54 GPM PSID

LWN 471.25

27

Series 437

Threaded Safety Relief Valves Spring Loaded Capacities US Units STEAM AIR WATER

Type 437 STEAM


ASME Section VIII [lb/ hr]

AIR
ASME Section VIII [S.C.F.M.]

WATER
ASME Section VIII [US - G.P.M.]

Capacities US Units
Set pressure [psig]
15 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 2000 2500 3000

Capacities US Units
Set pressure [psig]
15 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 2000 2500 3000

Capacities US Units
Set pressure [psig]
15 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 2000 2500 3000

Orifice 0.122 Inch2


94 108 137 168 200 232 263 295 326 358 421 484 547 611 674 737 800 863 926 990 1053 1116 1179 1242 1306 1621 1937 2253 2569

Orifice 0.122 Inch2


33.5 38.6 48.9 60.1 71.4 82.7 93.9 105 117 128 150 173 195 218 241 263 286 308 331 353 376 398 421 443 466 579 692 804 917 1030 1143 1255 1368 1481 1594 1706 2270 2834

Orifice 0.122 Inch2


6.54 7.39 8.86 10.2 11.4 12.5 13.5 14.5 15.3 16.2 17.7 19.1 20.5 21.7 22.9 24.0 25.0 26.1 27.1 28.0 28.9 29.8 30.7 31.5 32.3 36.2 39.6 42.8 45.7 48.5 51.1 53.6 56.0 58.3 60.5 62.6 72.3 80.8

Capacities for saturated steam according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure. Capacities at 30 psig and bellow are based on 3 psig overpressure.

Capacities for air according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure at 60 F. Capacities at 30 psig and below are based on 3 psig overpressure.

Capacities for water according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure at 68 F. Capacities at 30 psig and below are based on 3 psig overpressure.

28

LWN 471.26

Threaded Safety Relief Valves Spring Loaded Capacities Metric Units STEAM AIR WATER

Type 437 STEAM


ASME Section VIII [kg / hr]

AIR
ASME Section VIII [Sm3/ hr]

WATER
ASME Section VIII [103 kg/ hr]

Capacities Metric Units


Set pressure [bar]
1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200

Capacities Metric Units


Set pressure [bar]
1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200

Capacities Metric Units


Set pressure [bar]
1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200

Orifice 78.5 mm2


42 61 81 102 123 144 165 185 206 227 269 310 352 393 435 476 518 560 601 643 684 726 768 809 851 1059 1267

Orifice 78.5 mm2


56 81 109 137 165 192 220 248 276 304 359 415 470 526 582 637 693 748 804 860 915 971 1026 1082 1138 1416 1694 1972 2250 2528 2806 3084 3362 3640 3918 4196 4474 4752 5030

Orifice 78.5 mm2


1.46 1.98 2.42 2.80 3.13 3.42 3.70 3.95 4.19 4.42 4.84 5.23 5.59 5.93 6.25 6.56 6.85 7.13 7.40 7.66 7.91 8.15 8.39 8.62 8.84 9.89 10.8 11.7 12.5 13.3 14.0 14.7 15.3 15.9 16.5 17.1 17.7 18.2 18.8

Capacities for saturated steam according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure. Capacities at 2.07 bar (30 psig) and below are based on 0.207 bar (3 psig) overpressure.

Capacities for air according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure at 16 C. Capacities at 2.07 bar (30 psig) and below are based on 0.207 bar (3 psig) overpressure.

Capacities for water according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure at 20 C. Capacities at 2.07 bar (30 psig) and below are based on 0.207 bar (3 psig) overpressure.

LWN 471.27

29

Series 437

Threaded Safety Relief Valves Spring Loaded Capacities US Units STEAM AIR WATER

Type 438 / 439 STEAM


ASME Section VIII [lb/ hr]

AIR
ASME Section VIII [S.C.F.M.]

WATER
ASME Section VIII [US - G.P.M.]

Capacities US Units
Set pressure [psig]
15 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 2000 2500

Capacities US Units
Set pressure [psig]
15 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 2000 2500

Capacities US Units
Set pressure [psig]
15 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 2000 2500

Orifice 0.122 Inch2


83 96 121 149 177 205 233 261 289 317 373 429 485 541 597 653 709 765 821 877 933 989 1045 1101 1157 1437

Orifice 0.122 Inch2


30 34 43 53 63 73 83 93 103 113 133 153 173 193 213 233 253 273 293 313 333 353 373 393 413 513 613 713 813 913 1013 1113 1213 1313 1413 1513 2012 2512

Orifice 0.122 Inch2


6.32 7.15 8.56 9.89 11.1 12.1 13.1 14.0 14.8 15.6 17.1 18.5 19.8 21.0 22.1 23.2 24.2 25.2 26.2 27.1 28.0 28.8 29.7 30.5 31.3 35.0 38.3 41.4 44.2 46.9 49.4 51.9 54.2 56.4 58.5 60.5 69.9 78.2

Capacities for saturated steam according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure. Capacities at 30 psig and bellow are based on 3 psig overpressure.

Capacities for air according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure at 60 F. Capacities at 30 psig and below are based on 3 psig overpressure.

Capacities for water according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure at 68 F. Capacities at 30 psig and below are based on 3 psig overpressure.

30

LWN 471.28

Threaded Safety Relief Valves Spring Loaded Capacities Metric Units STEAM AIR WATER

Type 438 / 439 STEAM


ASME Section VIII [kg / hr]

AIR
ASME Section VIII [Sm3/ hr]

WATER
ASME Section VIII [103 kg/ hr]

Capacities Metric Units


Set pressure [bar]
1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200

Capacities Metric Units


Set pressure [bar]
1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200

Capacities Metric Units


Set pressure [bar]
1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200

Orifice 78.5 mm2


37 54 72 91 109 128 146 164 183 201 238 275 312 349 386 422 459 496 533 570 607 644 680 717 754

Orifice 78.5 mm2


50 72 97 121 146 171 195 220 244 269 318 368 417 466 516 565 614 663 713 762 811 861 910 959 1008 1255 1501 1748 1994 2241 2487 2734 2980 3227 3473 3720 3966 4213 4459

Orifice 78.5 mm2


1.42 1.91 2.34 2.70 3.02 3.31 3.58 3.82 4.06 4.28 4.68 5.06 5.41 5.74 6.05 6.34 6.62 6.89 7.15 7.40 7.65 7.88 8.11 8.33 8.55 9.56 10.5 11.3 12.1 12.8 13.5 14.2 14.8 15.4 16.0 16.6 17.1 17.6 18.1

Capacities for saturated steam according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure. Capacities at 2.07 bar (30 psig) and below are based on 0.207 bar (3 psig) overpressure.

Capacities for air according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure at 16 C. Capacities at 2.07 bar (30 psig) and below are based on 0.207 bar (3 psig) overpressure.

Capacities for water according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure at 20 C. Capacities at 2.07 bar (30 psig) and below are based on 0.207 bar (3 psig) overpressure.

LWN 471.29

31

Series 437

Threaded Safety Relief Valves Spring Loaded Specification Sheet

Specification Sheet

Please fax to: or your local representative

636 326 9185

Company: Location: Name: Reference: GENERAL 1 s Item No.: 2 s Tag No.: 3 s Customer: 4 q Equipment: 5 q Enquiry/Order No.: 6 q Delivery time: 7 q Number of valves: 8 q Number of spare valves: SERVICE CONDITIONS s Steam (S) 11 s Fluid and state: 12 s Molecular weight: 13 q Coefficient C: 14 q Ratio of specific heats k: 15 q Compressibility factor Z: 16 s Spec. gravity / units: 17 q Viscosity / units: 18 s Relieving temperature / units: 19 s Required capacity / units: VALVE CONSTRUCTION 27 q Orifice Designation: 28 q Connection inlet 29 q Size: 30 q Thread type or Flange class: s RJ 31 q Facing type: s RF

Phone: Fax: e-mail: Date:

Page:

of

9 s Basis of Selection: Code: s ASME VIII s PED 97/ 23 / EC (CE-marking) s other: 10 s Documentation: Material test report s inlet body s outlet body s other:

s Fire

20 21 22 23 24 25 26

s s q q s s q q

s Liquid (L) Gas (G) Set pressure / units: Operating pressure / units: Cold diff. set pressure / units: Const. back pressure / units: Var. back pressure / units: s 10 % Overpressure: s 10 % Blowdown:

s Two phase

s ...... % s 20 % s ...... %

s other:

Connection outlet Size: Thread type or Flange class: s RF s RJ Facing type: s 4: Stainless steel 37 q Soft seat s CR s NBR seal: s FPM s FFKM 38 q Spring: s high temp. alloy steel s stainless steel 39 q Comply with NACE MR 0175

s other:

MATERIALS 32 q LESER Material Code s 3: Chrome steel 33 q LESER Type: s 437 s 438 s 439 34 s Inlet body: 35 q Outlet body: 36 q Disc (Type 437): s SS hardened s 316L q s other: ACCESSORIES AND OPTIONS 40 s Lifting lever: s packed H4 41 q Others (specify): SIZING AND SELECTION 42 v Required orifice area / units: 43 v Selected orifice area / units: 44 v Coeff. of discharge: 45 v Calculated capacity / units: Order Code s cap H2

s s s s s

EPDM other: carbon steel other: Yes s No

s Please fill in these fields in any case. q Please fill in these fields if possible. v These fields will be completed by the supplier.

.
Article No. Set Pressure Connections Options Documentation Code and Medium LWN 471.30

32

Threaded Safety Relief Valves Spring Loaded Series 459

Series 459

Type 459 / 462

Type 459 / 462 carbon steel


LWN 471.31 33

Series 459

Threaded Safety Relief Valves Spring Loaded Materials Type 459

Materials Type 459


Threaded Connections

40 18 19

Item 1 2 7 8 9 12 14 16/17 18 19 40

Part Name Inlet body Outlet body Disc Guide Bonnet Spindle Split ring Spring plate Adjusting screw with bushing Lock nut Cap H2 Spring standard

Type 4593 SG Iron SA 479 316L Gr. 60-40-18

Type 4592 Carbon Steel SA 479 316L SA 479 316L

Type 4594 Stainless Steel SA 479 316L SA 479 316L 316L 316L SA 479 316L 316L 316L 316L 316L PTFE 316L 316L Stainless Steel

9 16 54 12 17 14 60 8 57 61 7 2 1

Hardened Hardened stainless steel stainless steel AISI 430F tenifer Gr. 60-40-18 AISI 420 AISI 430F Steel AISI 430F PTFE Steel Steel Carbon Steel AISI 430F tenifer Carbon Steel SA 105 AISI 420 AISI 430F Steel AISI 430F PTFE Steel Steel Carbon Steel

Type 459

54

Spring optional Pin Gasket Ball

High temp. High temp. alloy steel or alloy steel or stainless steel stainless steel 316 Graphite / 316L 316 Flanged Version 316 Graphite / 316L 316 316 Graphite / 316L 316
40 18 19 9
Schnitt 459 H2 male 4c

57 60 61

1 2 2.1 2.2 48

Inlet body SA 479 316L Outlet body Gr. 60-40-18 Outlet adaptor 316L Outlet flange 316L Inlet flange 316L

SA 479 316L SA 479 316L 316L 316L 316L

SA 479 316L SA 479 316L 316L 316L 316L


2.2 2.1

16 54 12 17 14 60 8 57 61 7 2 1 48

Type 459 Flanged version


34 LWN 471.32

Threaded Safety Relief Valves Spring Loaded Materials Type 459 Balanced Bellows Design

Materials Type 459 Balanced Bellows Design


Threaded Connections

40 18 19

Item 1 2 7 8 9

Part Name Inlet body Outlet body Disc Guide Bonnet

Type 4593 SG Iron SA 479 316L Gr. 60-40-18

Type 4592 Carbon Steel SA 479 316L SA 479 316L

Type 4594 Stainless Steel SA 479 316L SA 479 316L 316L 316L

9 16 54 12 17 14

Hardened Hardened stainless steel stainless steel AISI 430F tenifer Gr. 60-40-18 AISI 430F tenifer Carbon Steel SA 105 SA 479 316L AISI 420 AISI 430F 316L Steel AISI 430F PTFE Steel Steel Carbon Steel

SA 479 316L SA 479 316L 316L 316L 316L 316L 316L PTFE 316L 316L Stainless Steel

60 11 15 60 57

11 Bonnet spacer SA 479 316L 12 Spindle AISI 420 14 Split ring AISI 430F 15 Bellows 316L 16 / 17 Spring plate Steel 18 19 40 Adjusting screw with bushing Lock nut Cap H2 Spring standard 54 Spring optional Pin Gasket Ball AISI 430F PTFE Steel Steel Carbon Steel

61 7 2 1

High temp. High temp. alloy steel or alloy steel or stainless steel stainless steel 316 Graphite / 316L 316 Flanged Version 316 Graphite / 316L 316 316 Graphite / 316L 316

Type 459 Balanced bellows design

57 60 61

Schnitt 459 H2 male SB 4c

1 2 2.1 2.2 48

Inlet body SA 479 316L Outlet body Gr. 60-40-18 Outlet adaptor 316L Outlet flange 316L Inlet flange 316L

SA 479 316L SA 479 316L 316L 316L 316L

SA 479 316L SA 479 316L 316L 316L 316L

LWN 471.33

35

Series 459

Threaded Safety Relief Valves Spring Loaded Materials Type 462

Materials Type 462


Threaded Connections

40 18 19

Item 1 2 7 8 9 12 14 16 18 19 40

Part Name Inlet body Outlet body Disc with soft seal1 Guide Bonnet Spindle Split ring Spring plate Adjusting screw with bushing Lock nut Cap H2 Spring standard

Type 4623 SG Iron SA 479 316L Gr. 60-40-18 316L AISI 430F tenifer Gr. 60-40-18 AISI 420 AISI 430F Steel AISI 430F PTFE Steel Steel Carbon Steel

Type 4622 Carbon Steel SA 479 316L SA 479 316L 316L AISI 430F tenifer Carbon Steel SA 105 AISI 420 AISI 430F Steel AISI 430F PTFE Steel Steel Carbon Steel

Type 4624 Stainless Steel SA 479 316L SA 479 316L 316L 316L SA 479 316L

9 16 54 12 17 14 60

316L 316L 316L 316L PTFE 316L 316L Stainless Steel

8 57 61 7 2 1

Type 462

54

Spring optional Pin Gasket Ball

High temp. High temp. alloy steel or alloy steel or stainless steel stainless steel 316 Graphite / 316L 316 Flanged Version 316 Graphite / 316L 316 316 Graphite / 316L 316
40 18 9
Schnitt 462 H2 male 4c

57 60 61

1 2 2.1 2.2 48
Note:
1

Inlet body SA 479 316L Outlet body Gr. 60-40-18 Outlet adaptor 316L Outlet flange 316L Inlet flange 316L
CR NBR EPDM FPM FFKM Neoprene Nitrile Ethylene / Propylene Fluorocarbon Kalrez

SA 479 316L SA 479 316L 316L 316L 316L

SA 479 316L SA 479 316L 316L 316L 316L


2.2 2.1

16 54 12 17 60 8 7 2 1 48

Type 462 Flanged version


36 LWN 471.34

Threaded Safety Relief Valves Spring Loaded Materials Type 462 Balanced Bellows Design

Materials Type 462 Balanced Bellows Design


Threaded Connections Type 4623 SG Iron SA 479 316L Gr. 60-40-18 316L AISI 430F tenifer Gr. 60-40-18 Type 4622 Carbon Steel SA 479 316L SA 479 316L 316L AISI 430F tenifer CarbonSteel SA 105 SA 479 316L AISI 420 AISI 430F 316L Steel AISI 430F PTFE Steel Steel Carbon Steel Type 4624 Stainless Steel SA 479 316L SA 479 316L 316L 316L SA 479 316L SA 479 316L 316L 316L 316L 316L 316L PTFE 316L 316L Stainless Steel Type 462 Balanced bellows design

40 18 19

Item 1 2 7 8 9

Part Name Inlet body Outlet body Disc with soft seal1 Guide Bonnet

9 16 54 12 17 14 60 11 15 60 57

11 Bonnet spacer SA 479 316L 12 Spindle AISI 420 14 Split ring AISI 430F 15 Bellows 316L 16 / 17 Spring plate Steel 18 19 40 Adjusting screw with bushing Lock nut Cap H2 Spring standard 54 Spring optional Pin Gasket Ball AISI 430F PTFE Steel Steel Carbon Steel

61 7 2 1

High temp. High temp. alloy steel or alloy steel or stainless steel stainless steel 316 Graphite / 316L 316 Flanged Version 316 Graphite / 316L 316 316 Graphite / 316L 316

57 60 61

Schnitt 462 H2 male SB 4c

1 2 2.1 2.2 48
Note:
1

Inlet body SA 479 316L Outlet body Gr. 60-40-18 Outlet adaptor 316L Outlet flange 316L Inlet flange 316L
CR NBR EPDM FPM FFKM Neoprene Nitrile Ethylene / Propylene Fluorocarbon Kalrez

SA 479 316L SA 479 316L 316L 316L 316L

SA 479 316L SA 479 316L 316L 316L 316L

LWN 471.35

37

Series 459

Threaded Safety Relief Valves Spring Loaded Materials Type 459 Heavy Duty Design

Materials Type 459 Heavy Duty Design


Threaded Connections

40 18 19

Item 1 2 7 8 9 12 14 16/17 18 19 40 54 57 60 61

Part Name Inlet body Outlet body Disc Guide Bonnet Spindle Split ring Spring plate Adjusting screw with bushing Lock nut Cap H2 Spring Pin Gasket Ball

Type 4594 Stainless Steel SA 479 316L SA 479 316L 316L 316L SA 479 316L 316L 316L 316L 316L PTFE 316L 316L Stainless Steel 316 Graphite / 316L 316 Type 459 Heavy duty design

9 16 54 12 17 14 60 8 57 61 7 2 1

40 18 19 9 16 54 12 17 14 60 11 15 60 57 61 7 2 1

38

Type 459 Heavy duty design with balanced bellows

LWN 471.36

Threaded Safety Relief Valves Spring Loaded Material Options Type 4594

The Heavy Duty Design of Type 459 offers the possibility to easily obtain special material versions. The fact that all product wetted parts are machined from bar stock materials makes it easier and faster to fulfill almost all material requirements according to the material availability. Two special material levels are available: q Level 1 special materials for the trim = wetted parts in closed position q Level 2 special material for trim and outlet = wetted parts in open position

Material Options Type 4594 Heavy Duty Design


Level 1 Trim Item 1 7 Part Name Inlet body Disc Level 2 Trim and Outlet Item 1 2 7 11 15 57 61 Part Name Inlet body Outlet body Disc Bonnet spacer Bellows1 Pin Ball

Option Code Grade HA Grade MA Grade DA


Note:
1

Material Hastelloy Monel Duplex

Option Code Grade HB Grade MB Grade DB

Material Hastelloy Monel Duplex

Available in 316L, Duplex, Hastelloy, Inconel, Monel. Other materials on request.

LWN 471.37

39

Series 459

Threaded Safety Relief Valves Spring Loaded How to Order Numbering System

How to Order
Numbering System

1
1 1

Article Number
2 3 4

Set Pressure

Connections

Please state unit (in gauge)! Please do not exceed pressure range mentioned in the spring charts.

Please refer to table Available Connections on page 43. Please state one option code for each, inlet and outlet.

459 4 . 255 2
Type 459 / 462
Type Types of sealing 459 Metal seat Metal-to-metal Metal-to-metal stellited Soft seat EPDM NBR CR FFKM (Kalrez) FKM (Viton) Plastic seat SP PCTFE PTDE-FDA Vespel-SP1 Kel-F Teflon           462

Material Code 2 Body Material Carbon Steel 3 Body Material SG iron 4 Body Material Stainless Steel Valve Code Identifies valve size, body material and orifice, refer to page 14.

4
Code for lifting device 2 Screwed cap H2 3 Plain lever H3 4 Packed lever H4

4594.2552 Article No.

100 psig Set Pressure

V62

V71 Connections

40

LWN 471.38

Threaded Safety Relief Valves Spring Loaded How to Order Numbering System

4
Type 459 / 462

Options
Option Code

Documentation

6
1 1 2

Code and Medium


2

Please select requested documentation: Material test certificate DIN EN 10204-3.1 Parts Inlet body Outlet body Bonnet Cap / lever cover Disc Option Code H 01 L 34 L 30 L 31 L 23

Outlet body L19 heavy duty design (Type 459) Inlet body stellited L20 (Type 459) Soft seal material NBR N J30 (Type 462) EPDM F J22 CR K J21 FKM L J23 FFKM C J20 Stainless steel bellows p < 580 psig J78 p > 580 psig J78 + J55 Hastelloy J81 Elastomer bellows J79 Heating jacket H29 Heating jacket H33 bonnet spacer High temperature X01 alloy spring Stainless steel spring X04

1 . 1
Code 1. ASME Section VIII 2. CE / VdTUEV 3. ASME Section VIII + CE / VdTUEV

Medium .1 Gases .2 Liquids .3 Steam .0 Steam / Gases / Liquids (valid only for CE / VdTUEV)

J78 Options

H01

L30

1.1 Code and Medium

Documentation

LWN 471.39

41

Series 459

Threaded Safety Relief Valves Spring Loaded How to Order Article Numbers

How to order

Article Numbers Type 459


Type 4593 Body Material SG Iron Orifice [Inch2 ] 0.099 0.206 0.373 Cap H2 4593.2502 4593.2512 4593.2522 Packed Lever H4 4593.2504 4593.2514 4593.2524 Plain Lever H3 4593.2503 4593.2513 4593.2523 Cap H2 4592.2472 4592.2482 4592.2492 Type 4592 Body Material Carbon Steel Packed Lever H4 4592.2474 4592.2484 4592.2494 Plain Lever H3 4592.2473 4592.2483 4592.2493 Type 4594 Body Material Stainless Steel Cap H2 4594.2552 4594.2562 4594.2572 Packed Lever H4 4594.2554 4594.2564 4594.2574

Article Numbers Type 462


Type 4623 Body Material SG Iron Orifice [Inch2 ] 0.099 0.206 0.373 Cap H2 4623.2902 4623.2912 4623.2922 Packed Lever H4 4623.2904 4623.2914 4623.2924 Plain Lever H3 4623.2903 4623.2913 4623.2923 Cap H2 4622.3772 4622.3782 4622.3792 Type 4622 Body Material Carbon Steel Packed Lever H4 4622.3774 4622.3784 4622.3794 Plain Lever H3 4622.3773 4622.3783 4622.3793 Type 4624 Body Material Stainless Steel Cap H2 4624.2952 4624.2962 4624.2972 Packed Lever H4 4624.2954 4624.2964 4624.2974

Article Numbers Type 459 Heavy duty design


Type 4594 Body Material Stainless Steel Orifice [Inch2 ] 0.044 (L) 0.044 (S/G) 0.099 0.206
Notes:
1 2

Article Numbers Type 462 Heavy duty design


Type 4624 Body Material Stainless Steel Orifice [Inch2 ] 0.099 0.206 Cap H2 4624.2252 4624.2272 Packed Lever H4 4624.2254 4624.2274

Cap H2 4594.2532 1 4594.2542 2 4594.2582 4594.2592

Packed Lever H4 4594.2534 1 4594.2544 2 4594.2584 4594.2594

Liquid service Steam and gas service

42

LWN 471.40

Threaded Safety Relief Valves Spring Loaded How to Order Available Connections

Male thread

Female thread

Flanged version

Available Connections Threaded Option codes


Schnitt 459 H2 female

Inlet Male NPT Orifice [Inch2 ] Size


1

Inlet Female NPT


Schnitt 459 H2 male 4c Orifice [Inch2 ]

Outlet4c Female NPT Orifice [Inch2 ] 0.373 V59 V60 V75 Size
1

0.044 V61 V62 V63

0.099 V61 V62 V63

0.206 V61 V62 V63

0.373 V63 V64

Size
1

0.044 V58 V59 V60

0.099 V58 V59 V60

0.206 V58 V59 V60

0.044 V71

0.099 V71 V72

0.206 V71 V72

0.373 V72

/2 /4

/2 /4

/2 /4

1 11/2

1 11/2

1 11/2

Available Connections Flanged ANSI B16.5 Option codes


Inlet Orifice [Inch2 ] ANSI-Class 150 300 / 600 1 /2 900 / 1500 2500 150 300 / 600 3 /4 900 / 1500 2500 150 300 / 600 1 900 / 1500 2500 11/2
Notes:
1 2

Outlet Orifice [Inch2 ] 0.373 V05 V06 V07 V08 V09 V10 V11 V12 ANSI-Class 150 300 / 6001 1 9002 150 11/2 300 / 600 900 Size 0.044 V18 V19 V20 0.099 V18 V19 V20 V21 V22 V23 0.206 V18 V19 V20 V21 V22 V23 0.373 V21 V22 V23

Size

0.044 V01 V02 V03 V04 V05 V06 V07 V08 V09 V10 V11 V12

0.099 V01 V02 V03 V04 V05 V06 V07 V08 V09 V10 V11 V12

0.206 V05 V06 V07 V08 V09 V10 V11 V12

maximum inlet flange class: #1500 extended center to face dimension outlet: 4 3/4 (120 mm) 43

LWN 471.41

Series 459

Threaded Safety Relief Valves Spring Loaded Dimensions and Weights Type 459 / 462

Male thread

Female thread

Flanged version

Dimensions and Weights Threaded Connections US Units


Center to Face [Inch] Connection Size [Inch] Male a
1

Height [Inch] Outlet Standard Hmax. 11 11/16 11 11/16 11 27/32 11 27/32 12 1/64 12 1/8 Bellows Hmax.1 12 61/64 12 61/64 13 7/64 13 7/64 13 17/64 13 25/64

Weight [lbs]

Inlet Female a 2 11/64 2 11/64 2 11/64 2 1/4 2 1/4 2 63/64

m 5.7 5.7 5.7 6.6 6.6 6.6

/2 x 1 3 x 1 /4
1 x 1

/4 x 11/2 1 x 11/2 11/2 x 11/2


Note:
1

1 /4 1 3/4 1 47/64 1 29/32 1 57/64 2 1/8

/64 55 /64 1 1/8 55 /64 1 1/8 1 1/8

55

61

/64

not for orifice 0.044 inch2

Dimensions and Weights Flanged Connections US Units


Center to Face [Inch] Orifice [Inch2] Inlet 150 RF 2500 RF a 3 /16 3 15/16 3 15/16 4 9/64
15

Height [Inch] Outlet Standard H 12 /64 12 63/64 12 63/64 13 7/64


63

Weight [lbs] Bellows H 14 1/4 14 1/4 14 3/8 m

300 RJ 1500 RJ a 4 4 4 4
7 7

2500 RJ a 4 4 4 4
31 31

150 RF 600 RF b

0.044 0.099 0.206 0.373

/32 /32 7 /32 9 /16

/64 /64 31 /64 27 /32

15

/16

17.6

44

LWN 471.42

Threaded Safety Relief Valves Spring Loaded Dimensions and Weights Type 459 / 462 Flange Thickness

Dimensions and Weights Threaded Connections Metric Units


Center to Face [mm] Connection Size [Inch] Male
1

Height [mm] Outlet Standard Hmax. 275 275 274 279 278 281 Bellows Hmax.1 307 307 306 311 310 313

Weight [kg]

Inlet Female a 55 55 55 57 57 76

/2 x 1 3 /4 x 1
1 x 1

/4 x 11/2 1 x 11/2 11/2 x 11/2


Note:
1

a 45 45 44 49 48 54

c 22 22 27 22 27 27

m 2.6 2.6 2.6 3 3 3

75

not for orifice 0.044 inch2

Dimensions and Weights Flanged Connections Metric Units


Center to Face [mm] Orifice [mm2] Inlet 150 RF 2500 RF a 100 100 100 105 300 RJ 1500 RJ a 107 107 107 116 2500 RJ a 114 114 114 123 Outlet 150 RF 600 RF b Standard Hmax. 330 330 330 333 Height [mm] Bellows Hmax. 362 362 365 8 m Weight [kg]

28.2 63.6 133 241

100

Flange Thickness US Units


Flange Thickness [Inch] Connection Size [Inch]
1 3

Flange Thickness Metric Units


Flange Thickness [mm] Class 2500 s 1 /16 1 1/2 1 5/8 2
7 1 3

Class 150 s

Class 300/600 s

Class 900/1500 s 1 /4 1 1/4 1 9/16 1 9/16


1

Connection Size [Inch]

Class 150 s

Class 300/600 s 25 25 28 31

Class 900/1500 s 33 32 39 40

Class 2500 s 37 39 42 53

/2 /4

11

1 11/2

/8 /16 3 /4 15 /16

/16 /16 1 1/8 1 3/16


15

15

/2 /4

1 11/2

17 17 19 24

LWN 471.43

45

Series 459

Threaded Safety Relief Valves Spring Loaded Pressure Temperature Ratings US Units Type 459 / 462

Pressure Temperature Ratings US Units1 Type 459


Set Pressure Range [psig] Orifice [Inch2] 0.044 0.099 0.206 0.373
Notes:
1 2 3

Temperature Range acc. to ASME [F] min. with bellows 43.5 43.5 43.5 SG Iron min. max. Carbon Steel min. max. Stainless Steel min. max. Stainless Steel
Heavy Duty Design

min. 150 21.8 2.9 2.9

max. 8550 (11600)3 5800 2900 1450

min.

max.

- 20

+ 572

- 20

+ 800 2

- 300

+ 800 2

- 450 + 1000 2

for flanged versions the pressure temperature rating acc. to ANSI B 16.34 may supersede these limits above 572 F / 300 C stainless steel bellows is required for spring heat protection value in brackets: special spring required, expect longer lead time

Pressure Temperature Ratings US Units1 Type 462


Set Pressure Range [psig] Orifice [Inch2] 0.099 0.206 0.373
Notes:
1 2

min. 7.3 2.9 2.9

max. 5075 2900 1450

min. with bellows 43.5 43.5 43.5

Temperature Range acc. to ASME [F] 2 SG Iron Carbon Steel Stainless Steel min. max. min. max. min. max. - 20 + 356 - 20 + 356 - 49 + 356

for flanged versions the pressure temperature rating acc. to ANSI B 16.34 may supersede these limits the temperature is limited by the soft seal material, please refer to soft seal selection table on page 53

46

LWN 471.44

Threaded Safety Relief Valves Spring Loaded Pressure Temperature Ratings Metric Units Type 459 / 462

Pressure Temperature Ratings Metric Units1 Type 459


Set Pressure Range [bar] Orifice [mm2] 28.2 63.6 133 241
Notes:
1 2 3

Temperature Range acc. to ASME [C] min. with bellows SG Iron min. max. Carbon Steel min. max. Stainless Steel min. max. Stainless Steel
Heavy Duty Design

min. 10 1.5 0.2 0.2

max. 590 (800) 400 200 100


3

min.

max.

3 3 3

- 29

+ 300

- 29

+ 427 2

- 184

+ 427 2

- 268

+ 538 2

for flanged versions the pressure temperature rating acc. to ANSI B 16.34 may supersede these limits above 572 F / 300 C stainless steel bellows is required for spring heat protection value in brackets: special spring required, expect longer lead time

Pressure Temperature Ratings Metric Units1 Type 462


Set Pressure Range [bar] Orifice [mm2] 63.6 133 241
Notes:
1 2

min. 0.5 0.2 0.2

max. 350 200 100

min. with bellows 3 3 3

Temperature Range acc. to ASME [C] 2 SG Iron Carbon Steel Stainless Steel min. max. min. max. min. max. - 29 + 180 - 29 + 180 - 45 + 180

for flanged versions the pressure temperature rating acc. to ANSI B 16.34 may supersede these limits the temperature is limited by the soft seal material, please refer to soft seal selection table on page 53

LWN 471.45

47

Series 459

Threaded Safety Relief Valves Spring Loaded Accessories and Options Caps and Levers

Accessories and Options Caps and Levers


Series 459 is available with the following lever designs
q q q q

Materials subassembly Item 40


Body Material Carbon Steel or SG Iron
Item 1.1 2 3a 3b 4 / 1.4 1.5 6 / 1.6 1.7 1.8 1.9 1.9 1.10 1.10 1.11 12 13 14 22 23 24 25 93 93.5 Component Lever cover Cap Spacer Hex screw Shaft / Bolt Lifting fork Lever Washer Nut O-ring Bushing Retaining clip Nut Support ring Spindle cap Pin Retaining clip Plug Seal Seal wire Sealing nose Test gag Washer Cap H2 Steel Plastic 316SS 316L 316SS Fiber Plain Lever H3 Gr. 60-40-18 B7 Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel 316SS 316SS Plastic Plastic 316SS Packed Lever H4 Gr. 60-40-18 316L Steel Carbon Steel Carbon Steel Carbon Steel 2H Viton Carbon Steel Carbon Steel Carbon Steel 316SS 316SS Plastic 316SS 316SS Fiber

Cap H2 Plain lever H3 Packed lever H4 Test gag, available for cap H2 and packed lever H4

Body Material Stainless Steel


Cap H2 316L Plastic 316SS 316L 316SS Fiber Packed Lever H4 CF8M 316L 316L 316L 316SS 316SS 8M Graphite 316L 316SS 316L 316SS 316SS Plastic 316SS 316SS Fiber

12 14

6 3b

25

13
24 23

1 22 23 24

10 4

Cap H2
48

Plain lever H3
LWN 471.46

Threaded Safety Relief Valves Spring Loaded Accessories and Options Caps and Levers

93 1 12 14 13 1.5 1.6 24 23 3a

93.5

1.8 1.7

1.10 1.11 1.9 1.4

BLOCKED. Remove after testing!

Packed lever H4

Test gag

LWN 471.47

49

Series 459

Threaded Safety Relief Valves Spring Loaded Accessories and Options Balanced Bellows

Balanced Bellows

Application Bellows protect the guides, moving parts and the spring from dirt, corrosion, impurities or temperature to guarantee the proper function of the safety relief valve. Additionally they provide for back pressure compensation 1. Design Series 459 with balanced bellows is provided with a bonnet spacer to house the bellows. The spacer serves for cooling and shields the bellows against turbulences during discharge to avoid vibration and to guarantee longer lifetime.

Materials and Limits of Application


Standard Bellows material Bellows joint materials Option codes Minimum set pressure limit Maximum set pressure limit Superimposed back pressure limit 3 Built up back pressure limit 3 Temperature limits (Type 459)
Note s:
1

Heavy Duty 316L 316L J78 + J55 580 psig acc. to set pressure limit of the valve 580 psig

Hastelloy Hastelloy C Hastelloy C J81 (Hastelloy)

Inconel Inconel Inconel J78 + S15 (Inconel)

316L 316L J78 43.5 psig

580 psig

232 psig

max. 35 % of set pressure, not to exceed the maximum bellows back pressure limit up to 752 F

The bellows for type 459/462 is back pressure compensating for orifice size 0.206 Inch2 (133 mm2). It is over compensating for orifice size 0.099 Inch2 (63,6 mm2) and under compensating for orifice size 0.373 Inch2 (241 mm2). Please ask factory for details. 2 Type 4594 with heavy duty body: up to 1022 F, the temperature limits for type 462 depend on other parts e.g. soft seal materials. 3 The so called built up back pressure limit defines limit for which the proper function of the pressure relief valve is ensured. The superimposed back pressure limit of a bellows refers only to the static stability of the bellows design and does not consider the influence of the backpressure on the opening and closing of a pressure relief valve.

Conversion kits are available for an easy change from a conventional design to a balanced bellows design. Conversion kits contain all necessary parts which must be replaced (bellows, spacer, spindle and gaskets). Please refer to page 56 Spare Parts.

50

LWN 471.48

Threaded Safety Relief Valves Spring Loaded Accessories and Options Metal Seat

Metal Seat (Type 459)

The LESER metal seats (disc and nozzle) are lapped to optical flatness to ensure a tight shut off. LESER safety relief valves are supplied with a standard leak tightness according to API 527. Type 4592 / Type 4593 Standard material for the disc is a hardened stainless steel. The combination of a hard disc material and a softer seat material (316L) provides for improved wear resistance and longer product life. Type 4594 Disc and seat are provided in 316L material for highest corrosion resistance. Any other material which is available from bar stock can be supplied as Monel, well (e.g. Hastelloy, Alloy20,). Metal seat

57 7.1 7.3 7.2 1 7.2

57 7.1 7.3

Stellited sealing surfaces

Materials subassembly Item 7


Item Part Name Type 4593 Body Material SG Iron Hardened stainless steel Hardness 40 50 HRC 316L 316L 316 Type 4592 Body Material Carbon Steel Hardened stainless steel Hardness 40 50 HRC 316L 316L 316 Type 4594 Body Material Stainless Steel 316L 316L 316L 316

7.1 7.2 7.3 57

Disc Lifting aid Retaining clip Pin

Item

Part Name

Optional stellited sealing surfaces 316L stellited Hardness 40 45 HRC 316L stellited Hardness 40 45 HRC

7.1 1

Disc Inlet Body

Discs with stellited sealing surfaces For high temperature applications above 842 F, or applications with abrasive fluids wear resistant sealing surfaces are recommended. The sealing surfaces of the disc, seat or nozzle can be stellited by build-upwelding. The minimum thickness of the stellite is 0.06 inch. In addition to the corrosion resistance, the stellited surface also offers a high resistance to impact and sudden changes in temperature.

LWN 471.49

51

Series 459

Threaded Safety Relief Valves Spring Loaded Accessories and Options Soft Seal

Soft Seal
O-ring disc (Type 462) Disc with sealing plate (Type 459, optional) Application Type 459 and 462 are provided with a soft seal disc for q superior tightness q maintained tightness close to the set pressure Features and Benefits q two designs with o-ring or sealing plate for extended application range q minimized leakage and product loss q large selection of soft seal materials q simple replacement of soft seal q standard ARP o-ring sizes q reduced maintenance costs q one standard durometer per o-ring material For temperature limits and medium resistance refer to the soft seal selection table. O-ring disc Type 462

57 2 3 1 4

57 2 3 1 4

Disc with sealing plate Type 459 Disc with sealing plate For applications, where the increased tightness of a soft seat seal is required but the temperature is too low or too high for an o-ring-disc, e.g. liquefied gases.

Materials subassembly Item 7


Item 1 2 3 4 57 Part Name Disc Lifting aid Pin O-ring Pin Type 462 O-ring disc Material 316L 316L 316 Refer to soft seal selection table 316 Item 1 2 3 4 57 Part Name Disc Lifting aid Retaining clip Sealing plate Pin Type 459 Disc with sealing plate Material 316L 316L 316L Refer to soft seal selection table 316

52

LWN 471.50

Threaded Safety Relief Valves Spring Loaded Accessories and Options Soft Seal

Soft Seal Selection


Code Designation Trade name Neoprene (Chloroprene) Buna - N (Nitrile-Butadiene) Buna - EP (Ethylene-Propylene Diene) Viton (Fluorocarbon) Code- Option letter 1 Code Tmin [ F] -40 -13 [ C] -40 -25 Tmax Application 2 [ F] 212 230 [ C] 100 110 Paraffin oil, silicone oil and grease, water and waterbased solvents, refrigerants, ozone Hydraulic oil, vegetable and animal grease and oil Hot water and superheated steam up to 302F, several organic and inorganic acids, silicone oil and grease, FDA compliant For high temperature service (no superheated steam), mineral oil and grease, silicone oil and grease, vegetable and animal grease and oil, ozone, FDA compliant compound available on request Nearly all chemicals, standard compound is Kalrez 6375 with steam resistance, FDA compliant compound available on request High temperature and high pressure applications (no steam), for chemical resistance refer to manufacturers guide Cryogenic and refrigeration application, flammable media, gaseous oxygene application up to 725 psig at 140 F Nearly all chemicals

CR

K N

J21 J30

Type 462 O-ring

NBR

EPDM

J22

-49

-45

302

150

FPM (FKM)

J23

-4

-20

356

180

FFKM

Kalrez (Perfluoro) VESPEL SP-1 1 (Polyimide) Kel-F (Polychlorotrifluoroethylene) Teflon (Polytetrafluoroethylene)

J20

32

482

250

Type 459 Sealing plate

SP

J49

-454

-270

572

300

PCTFE

J48

-454

-270

400

204

PTFE Other
1 2

J44

-300

-184

302

150

Please contact LESER LLC

Notes:

The code letters will be stamped on the retainer (Item 2). For soft seal materials other than listed the code letter X will be used. Pressure and temperature service must be considered in any case.

Set Pressure Limits Sealing plate disc


Pressure Range Material min. max. Registered Trademarks Company
DuPont Bayer 3M

[psig]
VESPEL SP-1 Kel-F

[bar]
10 0.2 0.2

[psig]
5800 4350 145

[bar]
400 300 10

Buna-N,

Teflon,

150 2.9 2.9

Viton, VESPEL SP-1, Neoprene, Kalrez Buna EP Kel-F

Teflon

LWN 471.51

53

Series 459

Threaded Safety Relief Valves Spring Loaded Accessories and Options Heating Jacket

Heating Jacket

Application Pressure relief valves in systems to be protected from media which are viscous, sticky or have a tendency to crystallize out of solution can be fitted with a heating jacket. For type 459 the outlet body is fitted with a fabricated heating jacket. The position of the heating connections is shown in the drawing.

Balanced Bellows Design For safety relief valves with balanced bellows, the bonnet spacer required to house the bellows is fitted with an additional heating jacket. Both heating jackets are joined by a tubing.

Specifications of the heating jacket The operating data for the heating jacket are shown on a separate name plate.

Operating Pressure

Operating Temperatures

pmax 260 psig

Tmax
572 F

Available heating connections Type 459 with heating jacket


Connection Option Code

Couplings FNPT

H29

54

LWN 471.52

Threaded Safety Relief Valves Spring Loaded Accessories and Options Lift Indicator

Lift Indicator
(proximity switch)

Lift indicators are an important component for automation. They are used to monitor operating status. As an option, Series 459 can be provided with an inductive proximity switch. The lift indicator will indicate an opening of the pressure relief valve when the vessel pressure has increased so that the valve opens with a pop. LESER provides DC proximity switches type N using two-wire technology. These intrinsically safe proximity switches can be used in explosion hazard area zone 0. Other types of switches can be used as well. The lift indicator option is available for series 459 in combination with the packed lever H4 either with or without proximity switch. The connection size is M18 x 1. A = closed position B = open position

94

Option

Option Code

Lifting device H4 with adaptor for lift indicator M18 x 1

J39

Lift indicator type PEPPERL + FUCHS NJ5-18GK-N (5 V to 25 V d.c.)

J93

LWN 471.53

55

Series 459

Threaded Safety Relief Valves Spring Loaded Spare Parts Discs

Spare Parts

Discs Type 459 metal to metal seat (Item 7)


Orifice [Inch2 ] 0.044 0.099 0.206 0.373 Type 4592 / 4593 Hardened stainless steel 200.2039.9000 200.2139.9000 200.2239.9000 Type 4594 316L Steam and gas service: 200.3269.9118 Liquid service: 200.3969.9118 200.2049.9000 200.2149.9000 200.2249.9000

Discs Type 462 soft seal, disc material: 316L (Item 7)


Orifice [Inch2 ] O-ring size ARP-no.
1

CR Neoprene K

EPDM Ethylene D 200.9349.9041 200.4549.9041 200.4649.9041

FPM (FKM) Viton L 200.9349.9071 200.4549.9071 200.4649.9071

NBR Nitrile N 200.9349.9081 200.4549.9081 200.4649.9081

FFKM Kalrez C 200.9349.9091 On Request On Request

0.099 0.206 0.373

/2 x 3/32

ARP 112
9

200.9349.9051 200.4549.9051 200.4649.9051

/16 x 3/32 ARP 113 /16 x 3/32 ARP 117

13

O-ring Type 462 soft seal (Item 7)


Orifice [Inch2 ] O-ring size ARP-no.
1

CR Neoprene K

EPDM Ethylene D 502.0123.2641 502.0139.2641 502.0202.2641

FPM (FKM) Viton L 502.0123.2671 502.0139.2671 502.0202.2671

NBR Nitrile N 502.0123.2681 502.0139.2681 502.0202.2681

FFKM Kalrez C 502.0123.2691 On Request On Request

0.099 0.207 0.373

/2 x /32 ARP 112 /16 x 3/32 ARP 113 /16 x 3/32 ARP 117

502.0123.2651 502.0139.2651 502.0202.2651

13

56

LWN 471.54

Threaded Safety Relief Valves Spring Loaded Spare Parts Inlet Bodies Inlet Bodies and Flanges Bellows Gaskets

Inlet Bodies Type 459 / 462 Threaded connections Material 316L (Item 1)
Male NPT Size 1 /2 3 /4 1 3 /4 1 11/2 3 /4 1 11/2 1 11/2 Orifice [Inch2 ] 0.044 Inlet Body 136.6969.9204 136.7069.9204 136.7169.9204 136.7549.9204 136.7649.9204 136.7849.9204 136.8049.9204 136.8149.9204 136.8349.9204 136.3649.9204 136.8649.9204 Size 1 /2 3 /4 1 3 /4 1 11/2 3 /4 1 11/2 1 11/2 Female NPT Orifice [Inch2 ] 0.044 Inlet Body 136.6969.9211 136.7069.9211 136.7169.9211 136.7549.9211 136.7649.9211 136.7849.9211 136.8049.9211 136.8149.9211 136.8349.9211 136.3649.9211 136.8649.9211

0.099

0.099

0.206

0.206

0.373

0.373

Bellows and Bellows Conversion Kits Material 316L (Item 15)


Valve Size all1 all1
Note:
1

Set pressure p 580 psig (40 bar) p > 580 psig (40 bar)

Bellows 400.7949.0000 400.6349.0000

Conversion Kit 5021.1050 5021.1051

The bellows for type 459 / 462 is back pressure compensating for orifice size 0.206 In2 (133 mm2).

Gaskets Body Bonnet (Item 60)


Valve Size all all Gasket 500.2407.0000 500.2405.0000 Material Graphite + 316 SS Gylon (filled PTFE)

LWN 471.55

57

Series 459

Threaded Safety Relief Valves Spring Loaded Approvals Series 459

Approvals Series 459


Coefficient of Discharge1 Country Code Type Fluid Approval No. Orifice ASME Certified K 0.811 0.566 ASME Measured KD 0.901 0.629

United States Canada

ASME Sec. VIII CRN

459 / 462 459 / 462

S/G L S/G/L

37112 37101 OG0730.9C

All All All

Refer to ASME-code

Country

Code

Type

Fluid S/G L

Approval No.

Orifice

Certified Coefficient of Discharge K dr 0.81 0.70 0.83 0.61 0.81 0.53 2 0.79 0.52 w

0.044 0.099 0.206 0.373

Europe

PED 97/23/EC (CE-marking)

459 / 462

S/G L S/G L S/G L

072020111 Z0008/0/13

S/G L Germany AD 2000Merkblatt A2 S/G L S/G L

0.044 0.099 TUEV-SV 909 0.206 0.373

459 / 462

Others

China: Russia: Ship classification authorities:

S/G L SELO / AQSIQ (SQLBPV) DIN GOST BV, DNV, GL, LROS, RINA

0.81 0.70 0.83 0.61 0.81 0.53 2 0.79 0.52

Note:

Acc. to ASME Sec. VIII the certified coefficient of discharge K is calculated by K = 0.9 * KD For sizing acc. to ASME Sec. VIII K must be used in the sizing equations. 2 Type 462: K dr = 0.61 / w = 0.61
1

58

LWN 471.56

Threaded Safety Relief Valves Spring Loaded Capacities US Units / Metric Units STEAM

Type 459 / 462 STEAM


ASME Section VIII [lb/ hr]

STEAM
ASME Section VIII [kg / hr]

Capacities US Units
Orifice [Inch2 ]
Set pressure [psig] 15 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 2000 2500 0.044 0.099 0.206 281 324 410 504 599 693 788 882 977 1071 1260 1449 1638 1827 2016 2205 2394 2584 2773 2962 3151 3340 3529 3718 3907 4852 5797 6742 7688 8633 9578 10523 11469 12414 13340 14373 19872 26298 0.373 509 586 742 913 1085 1256 1427 1599 1770 1941 2284 2626 2969 3311 3654 3996 4339 4682 5024 5367 5709 6052 6394 6737 7080 8792 10505 12218 13931 15644 17357 19070 20782 22495 24174

Capacities Metric Units


Orifice [mm2 ]
Set pressure [bar] 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 28.2 63.3 133 125 182 244 306 368 430 493 555 617 679 804 928 1053 1177 1301 1426 1550 1675 1799 1924 2048 2173 2297 2421 2546 3168 3790 4412 5035 5657 6290 6978 7687 8421 9183 9980 10821 11716 12680 13734 14909 241 227 330 442 555 667 780 893 1005 1118 1231 1456 1682 1907 2133 2358 2584 2809 3035 3260 3486 3711 3937 4162 4388 4613 5741 6868 7996 9123 10251 11398

349 389 430 470 510 550 591 631 671 711 752 792 832 1034 1235 1436 1638 1839 2040 2242 2443 2644 2842 3062 4233 5602

155 196 242 287 332 377 423 468 513 604 695 785 876 966 1057 1148 1238 1329 1419 1510 1601 1691 1782 1872 2326 2779 3232 3685 4138 4591 5044 5497 5950 6394 6889 9525 12604

145 171 198 224 251 277 304 330 357 383 410 436 463 489 516 542 675 807 940 1072 1205 1340 1487 1638 1794 1956 2126 2305 2496 2701 2926 3176

87 117 147 176 206 236 266 296 326 385 445 505 564 624 683 743 803 862 922 982 1041 1101 1161 1220 1518 1817 2115 2413 2711 3015 3345 3685 4036 4401 4783 5186 5615 6077 6583 7146

Capacities for saturated steam according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure. Capacities at 30 psig (2.07 bar) and bellow are based on 3 psig (0.207 bar) overpressure.

LWN 471.57

59

Series 459

Threaded Safety Relief Valves Spring Loaded Capacities US Units / Metric Units AIR

Type 459 / 462 AIR


ASME Section VIII [S.C.F.M.]

AIR
ASME Section VIII [Sm3/ hr]

Capacities US Units
Orifice [Inch2 ]
Set pressure [psig] 15 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 2000 2500 3000 3500 4000 4500 5000 6000 7000 8000 9000 10000 11000 0.044 0.099 0.206 100 115 146 180 213 247 281 315 348 382 449 517 584 652 719 787 854 921 989 1056 1124 1191 1259 1326 1393 1731 2068 2405 2742 3079 3416 3753 4091 4428 4765 5102 6788 8473 0.373 181 209 264 326 387 448 509 570 631 692 814 936 1058 1180 1302 1424 1546 1669 1791 1913 2035 2157 2279 2401 2523 3134 3744 4354 4965 5575 6186 6796 7407 8017 8628

Capacities Metric Units


Orifice [mm2 ]
Set pressure [bar] 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 250 300 350 400 500 600 700 800 28.2 63.3 133 168 243 326 409 492 575 658 741 825 908 1074 1240 1406 1573 1739 1905 2071 2238 2404 2570 2737 2903 3069 3235 3402 4233 5064 5895 6727 7558 8389 9221 10052 10883 11715 12546 13377 14209 15040 15871 16702 241 303 440 590 740 891 1041 1192 1342 1493 1643 1944 2246 2547 2848 3149 3450 3751 4052 4353 4654 4955 5256 5557 5858 6159 7664 9170 10675 12180 13685 15190

125 139 154 168 182 197 211 226 240 254 269 283 298 370 442 514 586 658 730 802 874 946 1018 1090 1450 1810 2170 2530 2890 3250 3610 4330 5050 5770 6490 7211 7931

55 70 86 103 119 135 151 167 184 216 248 281 313 346 378 410 443 475 508 540 572 605 637 670 832 994 1156 1318 1480 1642 1804 1966 2128 2290 2452 3262 4072 4882 5692 6502 7313 8123

194 229 265 300 336 371 407 442 478 513 549 585 620 656 691 727 904 1082 1259 1437 1614 1792 1969 2147 2325 2502 2680 2857 3035 3212 3390 3568 4455 5343 6231 7119 8894 10670 12446 14221

117 157 196 236 276 316 356 396 436 516 596 676 756 836 916 996 1075 1155 1235 1315 1395 1475 1555 1635 2034 2434 2833 3233 3632 4032 4431 4831 5230 5630 6029 6429 6828 7228 7627 8027 10024 12022 14020 16017

Capacities for air according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure at 60 F (16 C). Capacities at 30 psig (2.07 bar) and below are based on 3 psig (0.207 bar) overpressure.
60 LWN 471.58

Threaded Safety Relief Valves Spring Loaded Capacities US Units / Metric Units WATER

Type 459 / 462 WATER


ASME Section VIII [US - G.P.M.]

WATER
ASME Section VIII [103 kg/ hr]

Capacities US Units
Orifice [Inch2 ]
Set pressure [psig] 15 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 2000 2500 3000 3500 4000 4500 5000 6000 7000 8000 9000 10000 11000 0.044 0.099 0.206 18.8 21.2 25.4 29.3 32.8 35.9 38.8 41.5 44.0 46.4 50.8 54.9 58.7 62.3 65.6 68.8 71.9 74.8 77.6 80.4 83.0 85.6 88.0 90.5 92.8 104 114 123 131 139 147 154 161 167 174 180 208 232 0.373 34.0 38.4 46.0 53.1 59.4 65.1 70.3 75.1 79.7 84.0 92.0 99.4 106 113 119 125 130 135 141 146 150 155 159 164 168 188 206 222 238 252 266 279 291 303 314

Capacities Metric Units


Orifice [mm2 ]
Set pressure [bar] 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 250 300 350 400 500 600 700 800 28.2 63.3 133 4.20 5.68 6.95 8.02 8.97 9.83 10.6 11.3 12.0 12.7 13.9 15.0 16.0 17.0 17.9 18.8 19.7 20.5 21.2 22.0 22.7 23.4 24.1 24.7 25.4 28.4 31.1 33.6 35.9 38.1 40.1 42.1 44.0 45.7 47.5 49.1 50.8 52.3 53.8 55.3 56.7 241 7.61 10.3 12.6 14.5 16.2 17.8 19.2 20.5 21.8 23.0 25.2 27.2 29.1 30.8 32.5 34.1 35.6 37.0 38.4 39.8 41.1 42.4 43.6 44.8 45.9 51.4 56.3 60.8 65.0 68.9 72.7

12.5 13.3 14.0 14.7 15.4 16.0 16.6 17.2 17.7 18.3 18.8 19.3 19.8 22.2 24.3 26.2 28.0 29.7 31.3 32.9 34.3 35.7 37.1 38.4 44.3 49.6 54.3 58.6 62.7 66.5 70.1 76.8 82.9 88.6 94.0 99.1 104

10.2 12.2 14.1 15.8 17.3 18.7 19.9 21.2 22.3 24.4 26.4 28.2 29.9 31.5 33.1 34.5 36.0 37.3 38.6 39.9 41.1 42.3 43.5 44.6 49.9 54.6 59.0 63.1 66.9 70.5 74.0 77.2 80.4 83.4 86.4 99.7 111 122 132 141 150 158

2.71 2.97 3.21 3.43 3.64 3.83 4.02 4.20 4.37 4.53 4.69 4.85 5.00 5.14 5.28 5.42 6.06 6.64 7.17 7.67 8.13 8.57 8.99 9.39 9.77 10.1 10.5 10.8 11.2 11.5 11.8 12.1 13.6 14.8 16.0 17.1 19.2 21.0 22.7 24.2

2.73 3.34 3.86 4.31 4.72 5.1 5.45 5.78 6.1 6.68 7.22 7.71 8.18 8.62 9.04 9.45 9.83 10.2 10.6 10.9 11.2 11.6 11.9 12.2 13.6 14.9 16.1 17.2 18.3 19.3 20.2 21.1 22.0 22.8 23.6 24.4 25.1 25.9 26.6 27.3 30.5 33.4 36.1 38.6

Capacities for water according to ASME Section VIII (UV), based on set pressure plus 10 % overpressure at 68 F (20 C). Capacities at 30 psig (2.07 bar) and below are based on 3 psig (0.207 bar) overpressure.
LWN 471.59 61

Series 459

Threaded Safety Relief Valves Spring Loaded Specification Sheet

Specification Sheet

Please fax to: or your local representative

636 326 9185

Company: Location: Name: Reference: GENERAL 1 s Item No.: 2 s Tag No.: 3 s Customer: 4 q Equipment: 5 q Enquiry/Order No.: 6 q Delivery time: 7 q Number of valves: 8 q Number of spare valves: SERVICE CONDITIONS 11 s Fluid and state: s Steam (S) 12 s Molecular weight: 13 q Coefficient C: 14 q Ratio of specific heats k: 15 q Compressibility factor Z: 16 s Spec. gravity / units: 17 q Viscosity / units: 18 s Relieving temperature / units: 19 s Required capacity / units: VALVE CONSTRUCTION 27 q Orifice Designation: 28 q Connection inlet 29 q Size: 30 q Thread type or Flange class: 31 q Facing type: s RF s RJ

Phone: Fax: e-mail: Date:

Page:

of

9 s Basis of Selection: Code: s PED 97/ 23 / EC (CE-marking) s Two phase flow s other: 10 s Documentation: Material test report s inlet body s outlet body s bonnet: s other: s s q q s s q q Gas (G) s Liquid (L) Set pressure / units: Operating pressure / units: Cold diff. set pressure / units: Const. back pressure / units: Var. back pressure / units: Overpressure: s 10 % Blowdown: s 10 %

s ASME VIII s Fire

s Two phase

20 21 22 23 24 25 26

s ...... % s 20 % s ...... %

s other:

Connection outlet Size: Thread type or Flange class: Facing type: s RF s RJ s 3: SG Iron 38 q Soft seat s CR s NBR seal: s FPM s FFKM 39 q Bellows: s 316L s Inconel 40 q Spring: s high temp. alloy s stainless steel 41 q Comply with NACE MR 0175 44 q Bellows: s yes 45 q Others (specify):

s other:

MATERIALS 32 q LESER Material Code s 2: Carbon Steel 33 q LESER Type s 459 s 462 34 s Inlet Body: 35 q Outlet Body: 36 q Bonnet: 37 q Disc (metal): s SS hardened s 316L s other: ACCESSORIES AND OPTIONS 42 s Lifting lever: s plain H3 s packed H4 s cap H2 43 q Test gag: s yes s no SIZING AND SELECTION 46 v Required orifice area / units: 47 v Selected orifice area / units: 48 v Coeff. of discharge: 49 v Calculated capacity / units: Order Code

s 4: Stainless steel s EPDM s other: s Hastelloy s other: steel s carbon steel s other: s Yes s No s no

s Please fill in these fields in any case. q Please fill in these fields if possible. v These fields will be completed by the supplier.

4
62

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Article No. Set Pressure Connections Options Documentation Code and Medium LWN 471.60

First in safety
a not so brief history of LESER
History
The company started in 1818 as a brass foundry and over the decades developed a product portfolio of components for mechanical equipment and machines during the industrial revolution. At first LESER specialized on tough applications and its level gauges for steam boilers were famous. Soon, the company delivered their first safety valve and as a consequence of quick growing industrialization and improving demand for safety, LESER rapidly became the specialist for safety valves.

Safe solutions from the specialist


Today, LESERs product range includes 23 different designs with a variety of materials and sizes from 1/2 to 16, providing safe solutions for almost every application with q Full lift safety valves q High-pressure safety valves q Safety valves according to API 526 q Relief and safety relief valves q Clean service safety relief valves q Safety valves for critical service conditions q Safety valves according to special standards and regulation q Safety valves with supplementary pneumatic load q Special versions

Where to find LESER


Headquartered in Germany, with a state-of-the-art factory and more than 290 employees, LESER is present through subsidiaries and qualified partners in over 40 countries, providing products and services worldwide.

For the nearest source please contact us at:

LESER LLC
1664 Headland Drive Fenton, MO 63026 Phone: 636 - 343 - 8766 Fax: 636 - 326 - 9185 e-mail: sales@leserusa.com www.leserusa.com

Type 441

Type 459

Type 437 Type 488

Type 526

LESERs factory today

LESER Headquarter 1818 1914

Compact Performance Catalog Edition July 2005


LWN 471.01-471.60 / 07.2005 / 3000

The Safety Valve


LESER LLC
1664 Headland Drive Fenton, MO 63026 Phone: 636 - 343 - 8766 636 - 326 - 9185 Fax: e-mail: sales@leserusa.com www.leserusa.com

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