Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
FEEDHOPPER
'L HOPPER --ADJUSTMENT ADJUSTMENT FEED CONECOVER BOWL' BOWL LlNER U-BOL T' PLATE CAP SEALCAP -
/--/
.ADJUSTMENT RAM
/UPPER
SPRING SEGMENT
/
,./
/
/.
/
SOCKET MAIN FRAME / LOWER SPRING LlNER LlNER SEGMENT
-OIL GUARD
FLlNGER
.COUNTERSHAFT
GEAR
FLlNGER PINION WASHER THRUST HOUSING
PINION BUSHING
INNER ECCENTRIC ECCENTRIC BUSHING
CLEARING
JACK
STANDARD
SHORT HEAD
cc,"""=
~~ ~
2.
HIGHEST
EFFICIENCY
In the Symons principie, each gyrating cycle is timed so that the descending material and the upward thrust of the crushing head meet at the moment of maximum impacto The optimum speed of gyration and the large eccentric throw combine to produce two important results: .The rapidly closing crusher head catches falling material, rearranges it and then delivers an extremely high crushing force. .In the part of the crushing chamber where crushing is not taking place, the rapidly receding head allows material to fall freely to the next point of impacto This combination of superior crushing force and free flow of material provides higher crusher efficiency which means lower power consumption.
HEAD DISPLACEMENT
Tests at the Nordberg Research and Development Test Center have compared power requirements per ton of production. Design differences between other types of competitive cone crushers were duplicated and tested under controlled operating conditions. Factors (other than design) which would influence power draw and production were eliminated. The graphs indicate that the combination of stroke, head angle and cycle of gyration on the Symons cone crusher results in the most efficient use of power. Greater efficiency means lower power consumption, reduced product cost per ton, less maintenance and high profits.
3.
.Increased
Symons Gane crushers are designed to give greater crushing force with minimum operating and maintenance costs.
Displacement volume is the difference between the volume displaced by the crushing head when it's fully closed and fully apeno The larger displacement volume supplied by Symons Gane crushers results in greater capcity for the following reasons: .More .More material space is crushed is left open at each as the crushing cycle. head
crushing
allowing more material at each cycle to fill the eccentric throw coupled
gyrating cycles allows the cavity, before the greater flow rate
through
The benefits of high efficiency, greater crushing force and high capacity are the principie reasons the Symons Gane crusher has been accepted, throughout productivity. the world, as the best way to increase
4.
.AII parts and assemblies, except the countershaft assembly, are removable from the top, resulting in less downtime. .Bowl assembly is easily turned out of threaded adjustment ring for liner changes or to remove head and main shaft assembly. The bowl can be rotated to new positions for equal wear, improved metal utilization and longer liner life. .The crushing head and main shaft are selfaligned by the conical inner eccentric bushing and spherical socket liner. .Eccentric assembly and drive gear can be completely removed for easy inspection of bearing surfaces and wear checks. .Countershaft and housing is removable as a separate unit from the crusher side. Wear parts can be exchanged and gear backlash adjustments made without working under the machine. Foundation design is simplified and installation costs lower than with machines requiring servicing from below.
(?
.Crushing loads are distributed over a large spherical bearing. The socket liner keeps full contact with the crushing head ball and carries all of the vertical component and part of the horizontal. The long force arm, represented by the main shaft, reduces the load transmitted through the eccentric bushing. .Sleeve bearings make removal and installation of the crushing head and main shaft simple. The tapered main shaft fits into a large opening at the upper end of the tape red eccentric bushing. The shaft does not require precise alignment. It can be inserted from a vertical position and will self-align.
5.
The spring release system acts as an overload protection system that allows tramp iron to pass through the crushing cavity without damage to the crusher. Should a piece of tramp iron become wedged in the crusher cavity, the springs compress, allowing the bowl and adjustment ring to rise, and the tramp iron to pass. f:A. Once the tramp iron has cleared the crusher cavity,~. the springs automatically return the bowl and adjustment ring to the normal operating position. The long force arm designed into the Symons Gane provides greater crushing force. In addition, the
spring release system generates more opposing force than other cone crushers. ..so, the crushing force is even greater. More crushing force means more productivity.
HYDRAULIC CLEARING -Should the crusher become jammed, clearing jacks are used to raise the adjustment ring and bowl, permitting non-crushable material to pass. A portable hydraulic power unit is connected to the hydraulic clearing jack circuito With the power unit activated, a single control lever directs hydraulic pressure to the jacking cylinders. The cylinder rams raise the adjustment ring, bowl and liner assembly away trom the main trame, providing increased clearance in the crushing cavity.
HYDRAULIC SETTING -Setting adjustments are made quickly and simply by hydraulic controls using two levers mounted on the control console. One lever instantly releases the bowl for adjustment or clamps it for crushing. A second lever extends or retracts the hydraulic rams that rotate the bowl within the adjustment ring. Setting adjustments can be made with the crusher in operation.
REMOTE
OPERATOR
CONTROLS
-AII
CLAMPING ADJUSTMENT
operator controls can be mounted on a portable remate control console or can be located in a control room for operating convenience. Visual contact with the crusher is sufficient and there is no need for the operator to approach the machine. 6.
STANDARD CRUSHER -The majar difference between Standard and Short Head Symons cone crushers is the shape of the crushing cavities. Standard Gane crushers are designed to make a product ranging from 1/2" to more than 21/2" in both open and closed circuits. They may be furnished with fine, medium, coarse or extra coarse cavities to meet variations in size of feed and end producto Symons Standard crushers may be applied in large or small operations for single reduction, or as a primary or secondary crusher ahead of Short Head machines. Six sizes are available from 2 to 7 feet in diameter. Open circuit capacities range from 18 to ayer 1,500 net tons per hour.
SHORT HEAD CRUSHER -Symons Short Head crushers have a steeper head angle and a more parallel crushing cavity than Standard units. They are designed to take a ~.'. smaller feed and are intended to make a smaller producto Product range is from less than 3/16" to about 1" in both open and closed circuits. Short Head crushers are offered in six sizes from 2 to 7 feet in diameter and produce up to 720 net tons per hour. M ultiple cavities are available for specific applications.
7.
. .
I
STANDARD
I OPEN CIRCUIT
SYMONS
CONE
CRUSHERS
CAVITIES
FEED
THE I
Size
-CAPACITIES IN TONS (2000 LB) PER HOUR PASSING Recommended Feed opening with mino Type of minimum recommended discharge 1/4" I discharge settinq A 3/8" cavity setting A B B (6mm) (9mm) Closed side Open side
1/4" 318"
THROUGH
1/2"
(13mm)
25 25 25 65 65
5/8"
(16mm)
30 30 30
2 Ft.
(600mm)
21/4" 31/4"
18
20 20 50
1.12"
3/8"
(13mm) 4"
35/16"
63/8"
3 Ft.
j900mm)-
Fine
Coarse Extra Coarse Fine Medium Coarse Extra Coarse Fine
1/2"
(83mm)
(159mm)
7"
(175mm)
1"
~
80 80
120 130
1~)
(9mm) (13mm) (19mm) (25mm)
~ (13mm)
(16mm) (19mm) -(~)
61/2" (~)
4 Ft.
3/8"
5"
61/8"
71/8"
1/2"
3/4" 1.." 1/2" 5/8" 3/4"
(1200mm)
4 V4 Ft.
91/4/'
43/S" 71/2"
70
100 110
120
Medium (1275~m)
5Y2 Ft. Coarse Extra Coarse
8s/s" 91/2"
(216mm) (238mm)-
1.
140
200
1"
5/8" 7/8"
103/S" (259mmt
83/8" 95/8" 103/4" (209mm) (241mm) (269mm)
Fine Medium
Coarse Extra Coarse Fine Medium Coarse Extra Coarse
1"
11/2" 3/4"
1 II
(1650mm) 7Ft. HD
141/2" (368mm)
11/4" 11/2"
(2100mm)
7 FT. SHD
111/8" (278mm) (19mm) 101/8" (253mm) 121/8" (303mm) 133/8" (334m m) (25m m) (31mm) 133/8" (334mm)~/4"143/4" (369m m) 181/8" (460mm) (38mm) (425mm) CONSULT FACTORY
Type
of
Size
cavity
B Closed si de
31/4"
4"
13/8" (10mm)13/8"
21 Note 1 I Note 21Note
(10mm)
1
2 Ft.
Coarse Fine
(57mm) (83mm)
(100mm)
~
3 Ft.
(900~m)
10
20
12 12
24 24 65
16 16 40 55
-i?~
.~/ I
28
70
I Fine
Coarse Extra Coarse Fine
3/8"
1/2" 1"
3/8"
1
(13mm) (25mmj
(9mm)
(83mm) (159mm)
(163mm) (127mm) (156mm) (178mm) (231mm)
35
4 Ft.
Medium
_(1200mm)4V4 Ft. Fine
5"
61/8" 71/8" 91/4" 43/8" 71/2" 85/8"
1"
Medium
Coarse
(19mm)
{25mm)
(13mm) (16mm) (19mm)
50
95
95
1/2"
5/8"
3/4"
C1275mm)
5V2 Ft.
-(~)- ~
1"
11/2"
3/4"
103/8" (259mm)83/8" 95/8" 103/4" 141/2" (209mm) (241 mm) (269mm) (368m m)
(1650mm)
7Ft. HD
.."
~1/2"
"11/4"
(19mm) 101/8" (253m m) 111/8" (278mm) (25mm) 121/8" (303m m) 133/8" (334mm) (31 mm) 133/8" (334m m) 14314" (369m m) (38mm) ) 63/4~ __(425mmt 181/8" (~)-
. ~
7 FT. SHD
13.
Note: See pg. 12 for detailed instructions on the use of this chart
--~
2 Ft.
(610mm)
Fine Coarse Fine Medium Coarse Fine Medium Coarse Extra Coarse Fine Medium Coarse Extra Coarse Fine Medium Coarse Extra Coarse Fine Medium Coarse Extra Coarse
1/8"
3/16"
(3mm)
(5mm)
(3mm) (3mm)
(19mm) (38mm)
13/8"
(35mm)
10 30 30
2"
15/8"
23/8" 3"
~
18 18 45 45 55
20 24
3 Ft. (91~mm) c
1/8"
1/8"
(13mm)
(33mm) (51mm) (29mm) (44mm) (56mm) (89mm)
4 F6"
1/4"
l6mm) 2"
(5mm) (8mm) (13mm) (16mm)
(3ml m) (6ml m)
3/16"
, 1/8"
13/4"
23/16" 31/2"
21/4"
27/8" 31/2" 45/8" 21/2"
5/16"
1/2"
J1219mm)4 V4 Ft.
5/8" 1/8"
11/S"
21/S"
37/S"
1/4" 5/16"
5/8"
3/16"
(8mlJ.!l!!! 23/4"
_(1295mm)-
J~t
(64mm)
(89mm) (105mm)
_(133mm)-
40
65
~
150 150 300
90
1/4"
3/8"
.1~
(70mm) (89mm)
(133mm)
_(133mm)-
100
51/4" 51/4"
41/8" 51/4"
(1676mm)
(13mm)
3/16" 3/8" 1/2" 5/8"
(2134mm)
7 FT. SHD
7"
8"
210
(gQ~!!!!!!}
-L-
CONSUL T FACTORV
CLOSED
CIRCUIr Type of
-CAPACITIES
IN TONS
(2000
BASED
1/8"
ON CLOSED
(3m
CIRCUIr
I
-
Size
cavity
Feed opening
Effective s
I Recommended closed
.on
m~
si de
1/8" (3mm)
6
3/16" (5mm)
10 ~ J ---' 20
40 40 60
2 Ft.
(610mm)
13i8"
(35m m)
-(~)-
12
30 30
"'
3 Ft.
(914mm)
1/2"
15/16" 2"
15
15
jQ 20
20 30
4 Ft.
rlne
Medium Coarse (1219mm) Extra Coarse 4 V4 Ft. Fine Medium Coarse (1295mm) Extra Coarse
5/6"
1/8" 1/4" 5/16" 5/8" 3/16" 1/4" 3/8" 1/2"
~
(57mm) (73mm) (89mm)_~~L (64mm) (89mm) (105mm) (133mm) (70mm) (89mm) (133mm) (133mm) 20 40
(29mm)
(54mm) (70mm) (98mm)
35
70
5Y2 Ft.
(10mm)
(13mm)
37/8" 45/8"
65
130
(95mm)
~~1/8" 51/4"
(127mm)
7"
j~~m~)- 8"-
120
240
CONSUL T FACTORY
instructions
.PRODUCT
iAT INDICATED
SIZES .CAPACITIES
DISCHARGE g_TTING C
New Feed
3/8"
1/2"
(13mm)
5/8"
(16mm)
3/4"
(19mm)
1"
(25mm)
(10mm)
~.
.L
75 75 80
110
125 140
Circulating Load
6
Closed Circuit
6
Open Circuit
'YD
115
c~
360 390
220 230
250 260
~:~;1
c
Note 2 Tons per hour passing through crusher (net finished product plus recirculating load)
660 720
IOPERATl9~ ..
3/4" (~)-~(gmm)~(13mm)5/8" (16mm)~1 3/4" (19mm)-
30 30
45 45
50 50 55
65 65 70
70 70 75
85
85 90
80 80 85
95 105
135
145
130
150
55
80
75
80
110 120
100 105
110
125
125 140
170 170
200
175
175
250 250
200 200
260 260
160
230
240
360
315
390
420
315
In the mining industry, 8 out of every 10 Gane crushers are Symons! With industry-wide acceptance such as this, you know there must be a reason. And the reason is performance. Symons canes crush finer, with lower recirculating loads, at higher tonnage rates and with lower maintenance costs than any other Gane crusher. Here's how it is done: FINE CRUSHING .Long parallel zone tor unitorm accurate sizing ot producto .Ideal gyrating cycle delivers quick hammerlike blows on tree-talling particles. .Contact between gyrating head and talling material rearranges particles betore each impacto .Adjustment ot the upper crushing member by rotation gives even liner wear and maintains setting accuracy around entire crushing chamber. HIGH PRODUCTION .High impacts reduce the hardest materials more ettectively. .Crushing members designed to evenly distribute loads tor optimum etticiency. .Large head displacement lets a greater volume ot material tlow at each cycle. .More energy is concentrated on crushing with minimal surtace triction, resulting in low kwh/ton consumption. LOW MAINTENANCE .Every part designed tor extraordinary durability and long service. .Long force arm reduces load on bearings and main trame. .Unitorm product sizing lowers recirculating loads. .Quick-change assemblies tor taster service. .Reliable tramp iron protection prevents overloads. .Simple hydraulic clearing ot jams reduces downtime. .The proper crushing members are selected based on the teed material. 17
The 7' Symons Gone crushers (both Standard and Short Head) are built in Heavy Duty models for normal crushing applications and Super Heavy Duty models for crushing hard materials and when producing fine products. The Super trame with tlange and adjustment the Heavy socket are gear teeth Heavy Duty design has a main an extended heavy cast upper a heat treated carbon steel ring ot greater cross section than Duty designo The head, bowl and ot heat treated steel. Pinion and are case hardened.
Spring loading is approximately 50% greater than the Heavy Outy, and this increased loading plus reinforced construction provides greater efficiency when crushing hard materials and when producing fine products. The Super Heavy Duty produces a finer gradation mili feed at higher production rates and has proven itself in some of the most demanding crushing installations in the world.
18
The advantages of producing afine, uniform mili feed are well known. Mili efficiency is improved when the top size of a nominal mili feed is held to specification. Rod mili feed size in two-stage grinding circuits is usually minus 3/4" (19mm). Ball mili feed size in single stage milling is approximately all passing 1/2" (13mm). Symons Short Head crushers produce a crushed product ranging from minus 3/8" (9mm) to minus 1" (25m m) in closed circuit operations. The high tonnage from the Short Head is achieved when the crusher operates
continuously at or near full loado To maintain this full load operation, feed rate control is necessary. The Nordberg Automatic Feed Control system offers the best in feed control and automation. High recirculating loads increase maintenance and rduce live surge capacity. So it is important to operate the Short Head at a setting which will crush the maximum tonnage to screen undersize, thus holding the recirculating load down. The schematic diagram below shows a typical mining
circuito
19.
Symons canes work best when incoming material is controlled to utilize optimum power draw. The point at which the crusher reaches optimum efficiency can be determined and measured. So horsepower demand becomes a highly accurate measure of optimum efficiency. The Nordberg automatic crusher feed control system compares existing horsepower demand with the predetermined ideal set point and automatically controls the feed rate until horsepower reaches and maintains the optimum level. Here's how it works: HIGH POWER DRAW Horsepower demand is constantly monitored through current and potential transformers. Motor power s converted into a measurable signal and sent to the crusher controller. The controller averages and compares the horsepower signal with the set point. If actual horsepower exceeds the set point, an output signal is transmitted to the feeding device and the feed rate is reduced.
SURGE LOADS
Because the power demand signal is averaged at the controller, normal fluctuating horsepower signals (characteristic of crusher operation) will have no effect on feed rateo The goal is peak production and all systems are programmed to reach this goal.
20.
1. Gil tank -entire top of tank removable for quick inspection and cleaning. 2. Immersion heater and thermostat preheats and maintains oil at proper operating temperature and viscosity in cold climates. 3. Pump and motor assembly -rugged, slow speed pump provides ample flow 01 oil for complete lubrication and heat dissipation. 4. Nordco filters -large capacity filters give additional life to the internal parts of the crusher. 5. Filter pressure gauge -pressure drop across filter is continuously registered on gauge for quick visual monitoring of filter elements. 6. Filter by-pass valve -severe pressure drop across filter unit will automatically open the filter by-pass valve to insure continuous flow of lube oil in the event of a clogged filter. 7. Cooler -water cooled heat exchanger cools the lube oi! to proper input temperature. 8. Cooler by-pass valve -cooler by-pass valve automatically opens, by-passing the cooler, if cooled oil becomes excessively heavy. " 9. Temperature control valve -the flow of cooling water through the cooler is automatically regulated to maintain a .constant oil temperature. 10. Flow switch -critical reduction in oil flow will energize a warning alarmo
:.: '! "c ' 11. Main flow pressure gauge -system oil pressure is constantly monitored at the main flow pressure gauge. warning
\~,i~, ; -.,;=
, :,::
\
'~::
'
.,.
.'~'..
.;
\c,
.
~ ~
-'
21.,
.
.'!'
-""';,.";-'"
Hydrofine
Convierta sus desechos en ganancias
Mecanicamente idntica a la HYDROCONE, esta retrituradora es empleada con muchsimo xito en la produccin de arena artificial (producto cbico con mejores propiedades que la arena natural), pelotizacin de minerales, preparacin de productos que tienen que ser molidos y otras aplicaciones con materiales de alimentacin finos -de 4 mesh a 1". La trituracin se lleva a cabo principalmente por la accin de partcula contra partcula. y no contra el revestimiento interno, como en el caso de la HYDROCONE. As siendo, no se controla la abertura de salida sino la presin del aceite del control HYDROSET. la cual se mantiene automaticamente entre 400 y 500 psi.
1 Una vez la trituradora en movimiento, el cono se acerca y se aparta .alternativamente del revestimiento de la cmara de trituracin. El material que est siendo triturado se mueve por el espacio existente entre el cono y el revestimiento.
...
-,
~.
'..-Al.~\ ~
Con los movimientos del cono, el espacio de la cmara se reduce .en un punto determinado. En ese exacto momento, el cono ejerce sobre las partculas una compresin de trituracin semejante a la que ocurre en las trituradoras de cono
.convencionales.
La mayor parte de la trituracin resulta de la accin entre .las camadas de partculas an en la parte ms estrecha de la cmara. El material es continuamente sustituido por nuevos flujos de partculas no trituradas.
:o
';.'.
Todos los datos de este catlogo son sujetos a alteraciones sin previo aviso.
.El movimiento de vaivn ondulante del cono revuelve constantemente el material. de modo que la orientacin de las partculas cambia rapidamente.
...
Para informaciones ms detalladas acerca de la retrituradora HYDROFINE. solicite nuestro catlogo n.O 0778-8
... ...
cb o
La retrituradora HYDROCONE es un equipo de gran productividad y bajo costo operacional, utilizado en las fases secundarias y terciarias de la trituracin de los ms variados tipos de material, desde los ms friables hasta los ms tenaces y abrasivos. El exclusivo control hidrulico HYDROSET -equipo standard en todos los modelos -garantiza en cualquier situacin el mximo aprovechamiento de la potencia instalada y mantiene la granulometra del producto dentro de estrechsimos lmites de tolerancia. Se trata de un sistema de gato hidrulico con control remoto. cuya funcin es la de elevar o abajar el cono sin interrumpir el funcionamiento de la mquina, permitiendo la realizacin de tres operaciones bsicas: a. Regulado de la abertura de salida -Para el regulado de la abertura de salida, se acciona la bomba de engranajes de alta presin (1), que fuerza el aceite para el cilindro (2) o para el depsito (3). levantando o abajando el cono con la mquina en movimiento.
b. Vaciado rpido de la cmara -Despus de una parada provocada por falta o fallo de energa. la mquina se pone de nuevo en funcionamiento y el aceite es bombeado de vuelta al depsito (3). El cono se abaja por la fuerza de la gravedad y la cmara se vaca en cuestin de segundos, sin necesidad de cualquier operacin manual. c. Entrada de pedazos de hierro y de otros materiales no triturables -El exceso de presin en la cmara de trituracin hace con que el aceite fluya para el acumulador (4). presurizado con gas neutro. Una vez removido el material no triturable, el aceite vuelve al cilindro (2), colocando de nuevo el cono en su posicin de trabajo -automaticamente.
.
-
La retrituradora
HYDROCONE
es utilizada
para o finos.
un revestimiento
-o
sea, una
Cmara para gruesos Tamao mximo de alimentacin. utilizada normalmente en circuito abierto. En promedio, el 60%* del producto es menor que la abertura del lado cerrado..
Cmara para medios Retrituracin de materiales de granulometra media, utilizada normalmente en circuito cerrado. En promedio, el 68%" de! producto es menor que la abertura del lado cerrado.
Cmara para finos Es apropiada para la alimentacin de finos siendo utilizada en circuito cerrado. En promedio, el 75%' del producto es menor que la abertura del lado cerrado. .Valores en promedio que pueden variar de acuerdo con el material.
El eje principal de la HYDROCONE es apoyado en dos cojinetes: el superior, montado en la cruz del soporte, y el inferior, integrado al conjunto excntrico. Este doble apoyo permite que se apliquen a la HYDROCONE fuerzas de trituracin mucho mayores que a una trituradora de un slo cojinete, lo que por su vez permite la utilizacin de potencias ms elevadas y por consiguiente, una mayor produccin. La mejor distribucin del esfuerzo sobre los cojinetes significa un desgaste de piezas mucho menor an y la reduccin del costo de mantenimiento. Haga usted mismo una experiencia con un lapicero, tal como lo muestran las figuras, para saber lo que el sistema de doble apoyo representa en trminos de capacidad de aguante de esfuerzo.
El proyecto de la HYDROCONE es perfectamente compatible con las elevadas potencias instaladas. Las carcasas de acero fundido con gruesas paredes reforzadas con nervuras, son cuidadosamente mecanizadas y encajan con toda precisin. La carcasa superior y la cruz del soporte constituyen una nica pieza fundida, con una amplia abertura para la alimentacin. La cruz del soporte es protegida
por placas de desgaste macizas. Una brida en la cumbre de la carcasa superior provoca la formacin de una acumulacin de piedras que protege el rea de carga contra la abrasin. La carcasa inferior. que tambin constituye un monobloque fundido proporciona un montaje rgido y preciso del cojinete excntrico. del control hidrulico HYDROSET y del eje del pin.
El diseo de la tolva de alimentacin de la HYDROCONE evita la segregacin y la distribucin irregular de la carga y permite el totaf aprovechamiento de los 3600 de giro del cono. Se recomienda -siempre que sea posible -el empleo de la alimentacin a boca llena, que proporciona:
c. desgaste uniforme del revestimiento interno; d. distribucin granulomtrica uniforme; e. reduccin de la circulacin de la carga, con lo que se obtiene un menor desgaste de la retrituradora y de los equipos auxiliares; f. disminucin de la posibilidad de una alimentacin irregular provocada por la acumulacin de finos en el rea de carga.
La HYOROCONE. con su control hidrulico HYOROSET. fu desarrollada hace ms de 20 aos por Allis-Chalmers. Millares de unidades en funcionamiento en el mundo entero permitieron el perfeccionamiento continuo del proyecto. lo que trajo como resultado unas caractersticas que garantizan la mayor produccin y un costo operacional ms bajo. Caractersticas .Control hidrulico de materiales .Construccin fundido de la altura del cono y de la entrada con un eje principal de potencias ms
.Tres sistemas independientes de lubricacin para el buje del cabezal, el eje del pin y el sistema excntrico.
elevadas.
t,
~
10. Regulado instantneo de la altura del cono para la compensacin del desgaste del revestimiento, la variacin de la abertura de salida o el vaciado 11. Engranajes cnicos de dientes en espiral, de operacin silenciosa Y larga vida til. 12. Gran espacio de salida, permitiendo el libre flujo del producto, sin ocasionar el desgaste de 13. Placas de desgaste de acero al manganeso para la proteccin de los brazos de la parte inferior de 14. Sellado eficiente de los cojinetes por medio un sistema de sellos con anillos tricos autolubricantes. 15. Diseo exclusivo que garantiza
1. Lubricacin
de
gran viscosidad. 2. Rodamientos del pin sumergidos en aceite dentro de un armazn sellado. 3. Sistema de lubricacin forzada con dos entradas independientes: una para el excntrico y otra para el conjunto del cojinete de apoyo del eje principal. El aceite vuelve hacia el depsito por un tubo nico, siendo filtrado y enfriado antes de entrar nuevamente en circulacin. 4. Eje principal protegido contra el desgaste por un buje sustituible. 5. Placas de desgaste de acero al manganeso para la proteccin de la cruz del soporte. 6. Revestimiento de la cmara de trituracin, sustituible de acuerdo con la aplicacin requerida. 7. Carcasa super reforzada constituida por dos piezas nicas de acero fundido. 8. Larga vida de los rodamientos del eje del pin. 9. Transmisin por correas en "V" o por acoplamiento directo. Motor elctrico o diesel, a eleccin.
de la cmara.
la carcasa. la carcasa.
de
til de los revestimientos. 16. Gran rea de entrada para una alimentacin libre y sin estorbos.
17
16
Tres sistemas independientes proporcionan una lubricacin eficiente y continua, operando lo mismo con la mquina parada. La ilustracin en corte de la pgina anterior muestra la sencillez del sistema 3: la bomba lleva el aceite del depsito para el filtro y para el enfriador y desde all, por medio de dos circuitos independientes, para la retrituradora. El primer circuito, que lleva al cilindro del control HYDROSET, lubrica el pistn, el conjunto del cojinete de apoyo y las superficies del buje del excntrico. El aceite sale a travs de los agujeros situados en la parte superior del buje del excntrico y baja por entre el excntrico y el buje de la carcasa inferior. El segundo circuito lleva directamente al buje del excntrico. Los dos circuitos de aceite se combinan para lubricar el buje y los engranajes. El aceite se acumula en una cavidad y vuelve al depsito por la fuerza de la gravedad.
18
2
2 14
lA ,y
11
1. 2. 3. 4. 7. 8. 9. 10. Enfriador de agua Indicador de flujo Filtro Base Vlvula by-pass Registro Bombade aceite Manmetro
11. Caja de reduccin 12. Motor de la bomba de aceite 13. Bomba de engranajes de alta presin del control HYDROSET 14. Depsito de aceite 15. Regreso de aceite 16. Termmetro 17. Interruptor de temperatura excesiva 18. Tapa de la abertura de inspeccin
10
9 8 7
Este conjunto acciona el eje principal (4). El excntrico (1) gira solidario con una camisa de bronce (2), cuya pared interna desliza sobre la superficie del eje, el cual pasa a tener un movimiento excntrico sin rotacin. La superficie externa del excntrico desliza sobre el buje (3) que est fijado a la carcasa inferior. Unas ranuras en el excntrico y en el manguito preceden en su movimiento de giro las reas de gran presin y arrastran el aceite para esas reas, proporcionando as una lubricacin total y completa. El eje del pin transmite la rotacin al excntrico a travs de un engranaje cnico de dientes en espiral, ajustado con clavijas a la base del excntrico, precisamente all donde las fuerzas de trituracin son mnimas.
1. 2. 3. 4. 5. Excntrico Camisa del excntrico Buje de la carcasa inferior Eje principal Clavija
El pin de engranaje cnico y dientes en espiral que transmite el par de torsin al excntrico. est montado sobre un eje corto de gran dimetro. La precisin del mecanizado del engranaje permite una operacin silenciosa y minimiza los problemas de desalineacin. Los rodamientos del eje trabajan sumergidos en aceite en un sistema de lubricacin independiente. para mayor seguridad. Unos sellos especiales evitan la entrada del polvo. El conjunto del eje del pin est atornillado sobre husos cuidadosamente mecanizados en la carcasa inferior y puede ser totalmente removido sin que para ello sea necesario el desmontaje de la trituradora. 5
Uno de los detalles del proyecto que contribuyen decisivamente para el altsimo desempeo de las retrituradoras HYDROCONE lo constituye su sistema de cojinetes desarrollados en nuestros modernos laboratorios de pruebas y exhaustivamente puestos a prueba en trabajo. La elevada productividad de un equipo depende en gran medida de la durabilidad de sus cojinetes. El sistema de cojinetes dobles (en la cruz del soporte y en el excntrico) del eje principal permite la mejor distribucin de los esfuerzos y por consiguiente un desgaste mucho menor. La lubricacin de gran eficiencia descripta en la pgina anterior tambin contribuye esencialmente para asegurar la mayor durabilidad de las piezas.
,. Platillo de apoyo (bronce) 2. Cojinete de apoyo (acero) 3. Platillo de desgaste de! pistn (bronce)
.Bujes y sellos de montaje y sustituc,in fcil. .El buje del eje principal evita la deterioracin del eje en caso de quiebra del cabezal. .La disposicin de los sellos permite los movimientos horizontales. verticales y giratorios del eje principal.
.-'.'
Conwnto del eje principal
.Ele eje corto de grande dimetro tiene una gran rigidez y una resistencia elevada. .Buje de proteccin en la parte superior del eje. .El revestimiento del cono es fijado por tuercas
autobloqueantes.
.La conicidad de la parte central del eje garantiza la firmeza del montaje de los elementos. .El sellado de gran eficiencia es
autoajustable yautolubricante.
con anillos sustitucin. tricos de fcil
Instrucciones
de uso
~ " " o Q.
.. ., ..
O-
.. ., ..
a.
Las curvas de distribucin granulomtrica permiten determinar con aproximacin los porcentjes del producto retriturado en cada faja de tamao, en funcin de la abertur de salida del lado cerrado. , Las curvas de los cuadros al lado fueron especialmente trazadas para las retrituradoras HYDROCONE, operando en condiciones medias de trabajo y en circuito abierto. Ejemplo: La tabla de la pgina 7 indica que el modelo 76O, trabajando con una abertura de 1 ", produce 175 m3/h. La curva correspondiente a la abertura de 1" en el cuadro del medio (cmara para medios) indica lo siguiente: a.98,8% del producto triturado es menor a 1 3/4", esto es, pasa por la malla de una zaranda con esa abertura. El resto, o sea, 1,2%, queda retenido en la misma malla por ser mayor a 1 3/4 ". b.92% del producto triturado es menor a 1 1/2", esto es, el 8% es mayor a 1 1/2 ". c.8 -1,2 = 6,8% es el porcentaje del producto que pasa por la malla de 1 3/4" Y queda retenido en la malla de 1 1/2", o sea, es el porcentaje del producto cuyo tamano se halla entre 1 3/4" Y 1 1/2". d. De la misma manera, podemos decir que 31 % del producto tiene un tamao entre 1" (69% que pasa) y 1/2" (38% que pasa). Basndose en estas instrucciones, se puede determinar la distribucin granulomtrica del producto triturado, por ejemplo, para las mallas de 11/2"; 1"; 3/4"; 1/2" Y 1/4". Siendo que la curva de 1" intercepta los 5 tamaos elegidos, respectivamente, en los porcentajes del producto que pasa de 92; 69; 54; 38 Y 21, tenemos:
Q.
,.t-.
t
I
:3-=
B
t
r t ~ -1\
.
-
..I
I
p
~:=::
I I
I /
I
-
-()
-Lf"'
I
I
al
I
:
F
381
I[
I 12'
KI
I 7I
I
7I
I
ID
416 11
n.1
51
1296 I
;;;r;
3I
6I 2I
2I
1
60 84
I
!O83 113
127
2I
203
'JU"LV V""
-. -
~'"
I I
I
'JU"'U U~
V'V,Q,
I I
osfl ~ +
d. 1 ~ 1 lelO olp 27 1461 1 I jUIIlU' -L ~
18
Nota: Las capacidades de produccin indicadas en las tablas arriba son valores en promedio, que pueden variar de acuerdo con el tipo de material, el grado de humedad. la adherencia y la granulometra de la carga. 7
Cmara para gruesos 'o_., ,"".., 'm..' '1'" '/"" ,,0" S/". "'" "'. .,. '/0. " ".-""."".,' ",","
Tamao de la piedra
O"
Instrucciones
de uso
'" ., '"
c. Q) ~
oQ)
"
Q)
Do
o
Cmara para finos
Tamao de la piedra
-..""""""'/'-3/00'/0-0/003/1'/3""-3/0'",.-""-",.-,-,,,,-3-0-
.. c. ., ., iO' ' ., u
:1 C"
.. .,
Las curvas de distribucin granulomtrica permiten determinar con aproximacin los porcentajes del producto retriturado en cada faja de tamao, en funcin de la abertur de salida del lado cerraoo. . Las curvas de los cuadros al lado fueron especialmente trazadas para las retrituradoras HYDROCONE, operando en condiciones medias de trabajo y en circuito abierto. Ejemplo: La tabla de la pgina 7 indica que el modelo 7 60, trabajando con una abertura de 1", produce 175m3/h. La curva correspondiente a la abertura de 1" en el cuadro del medio (cmara para medios) indica lo siguiente: a.98,8% del producto triturado es menor a 1 3/4", esto es, pasa por la malla de una zaranda con esa abertura. El resto, o sea, 1,2%, queda retenido en la misma malla por ser mayor a 1 3/4". b.92% del producto triturado es menor a 1 1/2", esto es, el 8% es mayor a 1 1/2". c.8 -1,2 = 6,8% es el porcentaje del producto que pasa por la malla de 1 3/4" Y queda retenido en la malla de 1 1/2", o sea, es el porcentaje del producto cuyo tamano se halla entre 1 3/4" Y 1 1/2". d. De la misma manera, podemos decir que 31 % del producto tiene un tamao entre 1" (69% que pasa) y 1/2" (38% que pasa). Basndose en estas instrucciones, se puede determinar la distribucin granulomtrica del producto triturado, por ejemplo, para las mallas de 11/2"; 1"; 3/4"; 1/2" Y 1/4". Siendo que la curva de 1" intercepta los 5 tamaos elegidos, respectivamente, en los porcentajes del producto que pasa de 92; 69; 54; 38 Y 21, tenemos:
no
Circuito
abierto
Mo~el? de maquma
,Gmara de
trituracin
Abertura
Potencia
de entrada
(pulg.)
(H.P.)
[pulg.)
3/8'
5/8 79
82 :08
3(4
88
.'8"
1 1;4 i
1 '/2 '
2.1/2"
551
751
91
128
96
139
103
116 162
179
125-200
119 122
150
165
105'
136
150
116
175
199
460
94
99 156
105
165
111 170
7 60 1260
187
199
255 282 298 341
12
15 227 250
199
227
1560
51\4
gruesos
finos medios
325
384
261
295
292
304 326
304
312
318
267
10 13" 300-500
323
383
363
392 482
511 539 624 681 738
tO 84 384 .1f84
355
369
426
454
397
1r
Nota: Las capacidades de produccin indicadas en las tablas arriba son valores en promedio, que pueden variar de acuerdo con el tipo de material, el grado de humedad. la adherencia y la granulometra de la carga.
~\"'~~
5' 784
Reliable, simple, rapid, convenient and automatic thanks to the Hydroset system
The Hydroset systemis a combined safetyand setting adjustment systemincorporating a heavy-duty hydraulic cylinder which supports and adjuststhe position of the mainshaft. Changesin the dischargesetting canbe carried out in seconds.The Hydroset systemhas beenused with great success for many decades.
Crushers with a performancepotentiallike that of the H -8000are almost always incorporated into automated processcontrol systems.The H-8000 is therefore delivered from the factory with an automatic setting regulation system,ASR, asstandardequipment. This large crusheris therefore fitted with a pressurelimiting valve instead of accumulators.After a temporary overload the mainshaft assembly,with the mantle,is returned to its original position with the help of the ASR system.
Setting reduction: oil ispumpedfrom the tank to the Hydroset cylinde1;thus raising the mantle to the desired position.
Setting increase: oil ispumpedfrom the Hydroset cylinder back to the tank, thus lowering the mantle to the desiredposition.
tion.
Gil isforced outfrom the Hydroset cylinder to the accumulator so that the mantle drops to allow the uncrushable object to passthrough the crusher.The accumulatorforces the Gil back to the Hydroset cylinder as soonas the object has left the crushing chamber.
If the crusher stops under load due to a power failure, the mantle canbe dropped to make restarting easier.
1
future.
In combination with the CLP crushing chambers(CLP = Constant Liner Performance),the high motor powers give theseHydrocone crusherscapacitieswhich in most cases are comparable with those of other, larger crushers.
If exceptionallycoarsematerial is to be crushed,H-2000, H-3000, H-4000 and H-6000 Hydrocone crushers canbe transformed into Superior secondarygyratory crushers, with much larger feed openings for increasedfeed acceptancecapabilities.
Both the capacityand the feed acceptance capability remain almost undiminished throughout the whole life of the liners thanks to their CLP designo Together with the long mainshaft travel, thesefactors contribute to the favorable wear costs.
of high-quality
Thousand seriesHydrocone crushersmeetexactingproduct quality demands.Aggregatespecificationshave been tightened up and this trend towards higher standardswill continue. Hydrocone crushersand the CSC technique (Cubical ShapeCrushing) developedby us provide the solution. Thousand seriesHydrocone crushersproduce material of excellentshape. Compared to impact breakers,the amount of fines produced can be matched to the demando In addition, energy consumption is low and Hydrocone crushers can be used for a wider range of duties than other crusher types.
f"c
High output
and increased
liner life
When the mainshalt is raised to maintain the discharge setting,wear alters the shape01 the crushingchamber: Theleed opening decreases, the liner surlacesbecome moreparallel and capacitydrops. CLP standsfor Constant Liner Performance. The advantages are: .constant feed acceptancecapability .increased output .high-quality products .increased liner life .optimal Oyeran running costs This is achievedby the shapeof the CLP crushing chamber and by the fact that the feed opening remains virtually unaltered throughout the life of the liner seto The output of crushed material is greaterthan that obtained by crushing with conventionalliners for the sametime. The increase in output canbe up to 30% but dependson the nature of the feed material. Feed opening and capacityare normally reduced by some300;0or more in crusherswith fully worn conventional, non-CLP liners.
The almost vertical profile in the leed openingarea meansthat the shapeof the chamberismaintained virtually unchangedthroughout the wearing lile. This gives constant, high production.
Compared with conventionalliners, CLP linersproduce a greater amount of material, both in a given penad and over the whole liner lifetime.
Data
Performance figures are approximate and give an indication of what the crusher can produce. They apply for open circuit crushing of dry material with a bulk density of 1600kg/m3. It is assumedthat material finer than the crusher's closedside setting (CSS)is removed from the feed. Consult us regarding the application o/ the crushersince the degree of reduction, the material's crushability (W), the size analysis of the feed, the design of any recrushing circuit and the moisture content in the feed all affect the performance of the crusher.
Crushing chambers
Numerous standard crushing chambersare availablefor thousand-series Hydrocone crushers.
H-2000Hydrocone
H -4000 Hydrocone
H-8000Hydrocone
lOOr-
.7
B 9 ...'1
" 6 76'
7 B'
'00
Product curves
90
90
80
80
101
-1
70
61
~
f,L
."
50
~UI
JOI
/
21
Iu I
JO
: ::
20
/'
10
The product curve and the percentageof the crusher's product smallec than the discharge setting (CSS)are dependent on the crushability (Wj) of the material and the size distribution of the feed. The product curves shown here apply for thousand-series Hydrocone crushers with crushing chambers from F (fine) to EC
(extra-coarse).
o 67s91
.,
6 7 6 9~
J,:;
678.
(!Q]
.,,7,.
(Qg
~ ~ ! 7;rl
H-8000Hydrocone
.7
lOOr--;
.9
I I I
:
'1
,676i , .."
7 8 9
100
' ,
Productcurves
The product curve and the percentageof the crusher's product smallec than the discharge setting (CSS)are dependent on the crushability (Wj) of the material and the size distribution of the feed. The product curves shown here apply for thousand-series Hydrocone crushers with crushing chambers from F (fine) to EC (extra-coarse).
901
90
80
70'
60
60
"VI
21
//
w
.'6769
30
20
"'1
o 6 7 8 .~
."6
769cb
2
Square
J'
screen hole
56789
[[QJ size (mm)
~ ~
~ -f
''0 1'0 0
Dimensions, m
An easy-to-maintain crushe,;Maintenanceand inspec tion from above. 2 The crusherhasa CLP crushing chamberas standard. One topshellis used[or all crushing chambers. 3 Long lile from liners of special alloy steel.
4 Note: referenceline only, not floor level
Min. for removal o: 1 Hydroset cylinder components 2 Pinionshaft 3 Mainshaft
An automatic overloadprotection systemis standard. TheH-8000 hasa pressurelimiting valve. Other sizes have an accumulatorasshownhere.
5 Inspectionholesareprovided in the bottomshell. 6 The battamshellarms have liners af special allay steel. 7 The interior o/ the crusherisprotected/rom dust by a self-lubricating sealring. 8 Quiet operation and long lile thanks to bevel gearswith hardened,spiral-cut teeth. 9 Product curve and capacitycanbe optimized by adjust ing the eccentncbushingsupplied with the crushe1: 10 Prepared for the installation of ASR, the Automatic Setting Regulation system. 11 Large leed opening. The two topshellarms are protected againstwear by robust liners of special alloy steel.
~imen.si?nsare intended ~n~ya~~guide for preliminary planning ot the installation and should not be used for the construction of foundations, etc.
12 Mainshaft protected by replaceablesleeveand inner headnut. 13 CLP crushingchamber designmaintainsleed opening throughout the entire lile of the liners.
14Rugged design provides the strength and stability necessary lor the crushing01 extra-hard materials. The designalso resultsin low maintenancecosts.
4.700'
14.300* 1 7.300'
1.400
15 Easyadjustment o/ gear backlash. 16Rugged designof the pinionshaft assembly.Thepinionshaft and its bearingsare built asa single unit which can be removed without taking the crusheraparto 17 Oiltank unit .filtration .cooling and heating .circulation pump .monitors for temperatureandJ1owyate .interlocks
5.300
23.500'
.Applies to crusher with fine crushing chamber.With coarse crushing chamber,theseweights are reduced by approximately 380kg for the H-3000, by 600 kg for the H-4000 model, by 600 kg for the H-6000 and by 3800kg for the H-8000 Hydro-
cone.
Lubrication
A
Separate lubrication for the spider bearing. B The oil tank unit automatically maintains oil flow to the various bearings.This systempermits fulllubrication evenbefore the crusheritself is started since the pump is independent of the crusher.The oil is filtered and cooled automatically. The oi1.tankfor the lubrication and Hydroset systemsis a self-contained unit incorporating filters, heatingand cooling equipment, pumps, temperature and flow rate monitors and electricalinterlocks. C The pinionshaft unit has separate lubrication.
We manufacturea complete range of Hydrocone and Superior crushers for a wide variety of crushing applications, including the hardestand most abrasive rocks and ores.
Hydrocone
crusher:
6000
In the United States alone, an estimated 32 billion kWh of power are consumed by size reduction equipment. A large percentage of that power is for fine grinding applications.When fine grinding in a tumbling milI, the production of unwantednoiseand heatwastevaluableenergy. The VERTIMILL~ a stirred media milI, is an energy efficient alternativeto a tumbling type milI for fine grinding applications. The VERTIMILL@ can be used for wet or dry grinding. This brochure describes wet grinding in the VERTIMILL~
When compared to a tumbling milI, the VERTIMILL@hasthe following advantages: ...HIGHER ENERGY EFFICIENCY
T LESS OVERGRINDlNG
T LESS NOISE-USUALLY BELOW 8sdB
T LESSDOWNTIME
"f' LOWER INSTALLAnON COST
"" REQUIRES LESS FLOOR SPACE VTM-50-LS VERTIMILL@LIMESLAKER prior to shipmentfrom our York manufacturingfacility. T SIMPLE FOUNDAllON "" GREATER OPERAllNG SAFETY
The VERTIMILL@ grinds feed material, 1/4 inch top size, to produce product sizerangesfrom 200 mesh(74 microns)to 2 microns or filler. The VERTIMILL@ can be used in continuous or batch applicationsin open or closedcircuito Our standardline rangesfrom 20 HP to 1,250HP with capacities of up to 100tph. Originally, the VERTIMILL@ was designed for fine grinding applications. Subsequenttestwork and successful installations have demonstrated the applicationflexibility of this milI. The VERTIMILL@ is the optimum choicefor:
PRIMARY GRINDING
T SECONDARY GRINDING
...REGRINDING CONCENTRATES
'Y LIMESTONE GRINDING For finely ground limestonereagent from 3/4" feed,the ideal system consistsof a crusherfollowed by a VERTIMILL@.
T LIME SLAKING The VERTIMILL@is an excellent lime slaker, producing finely ground, grit-free,homogeneous, slow settlingslakedlime in a simple one-step operation.For additional information on lime slaking applications,askfor Form 57-Lime SlakingSystems.
.CLEAN COAL AND COAL/WATER AND COAL/OIL SLURRY PREPARAllON For micronized coalcleaning and coa!combustioI:t, the VERTIMILL@producesan ultrafine product for improved combustionand reducedemissionof fly ashand S02. For additiona!information on coa!grinding, askfor Form 7101Coa! Grinding Systems.
"Grind" To crush, pulverize, or powder by friction especially by rubbing between two hard surfaces. If your process requiresgrinding, Svedalacan probably serve your needs. We are the world's leading supplier of grinding milis. Our vision is to be recognized worldwide by the industries we serve as a supplier of superior quality products and services with on time delivery and unmatchedvalue. Grindingis an experimentalscience and useful knowledge originates with experience. Svedala's total combined grinding experienceis unrivaled... .More than 100 years of grinding mili manufacture. .Over 8,000 milis installed. .Combined technology expertise of Kennedy Van Saun (KVS), Dominion Engineering, DenverEquipment, Allis Chalmers, Boliden Allis, Hardinge, Marcy, MPSI,Sala, and NEI. Suchbackgroundis rarely available to a single equipment manufacturerand it providesus withfue abilityto optimize product designs and provide unmatched value to our customers. Our standard line of equipmentfor wet and dry grinding systemsinclude: .Autogenous/Semi-Autogenous Milis .Cylindrical and ConicalBall, Rod, and Pebble Milis .Batch Milis .VERTIMILLS" .Vibrating Ball Milis .Gyrotor, DELTA-SIZER, Whizzer, and Double ConeAir Classifiers .LOPULCO Table and Roller Milis .Pendulum Ring and Roller Milis .IMPAX Hammermills .Impact Milis .Svedala Rubber Roller Milis (SRR) .Svedala Agitated Milis (SAM) Our experienced personnel understand the challenges mineral processing can presentoSvedalaprovides fue equipment and product supports services necessary to maximize fue return on your grinding equipment investment. We will work with you from fue initial conception of fue project through the life of the installation.
SVEDALA LlNINGS
Line your milis with quality from the feed head to fue discharge grate. Svedala manufactures and markets Rubber, Steel, Combination, and the unique Orebed Liners. Each type of lining has features that make it appropriate for specific applications. Standard modular components enable our lining systems to be tailored for specific customer requirements.
Grinding media, suchas steelballs or cerarnic or naturalpebbIes, is stirred by an overhungdpubIe heIix screw (or chargeagitator).Feed material and water enter through an opening at the top of the VERnMILL@. An externalrecycIepump providesa predetermined uprising veIocity which causesa cIassification of particIesin the upper partan of the milI body. PrecIassification and removal of product sized feed reduces overgrinding and increases efficiency.The small particIesrise, whiIe the Iarge particIesare drawn into the mediaand ground. Grinding is by attrition/abrasion. Grinding efficiency is enhanced by the reIativeIy high pressure between the media and particIes to be ground. Because there is greaterpressurebetween media and less production of heat and sound, the VERTIMILL@ consumes less energy than a tumbling rnill to perform the same work.
The lower portion of the milI body is packed with media except for a small space directly below the screw flights. When steel balls are used, typical media depth is 6 to 8 feet. Grinding media rises within the screw flights and falls downward in the space between the flight tips and the inside diameters of the milI body. Pulp overflows from the mi11body into a splitter box. The splitter box is equipped with a dart valve and control devices which split the pulp into a process stream and a recycle stream. The recycle stream is controlIed to produce anoptimum uprising velocity in the milI body for the specific grinding application. The process stream is either finished product or feed for an extemal classifying system.
Aluminum Oxide Aragonite Barite BIastFurnaceSIag CaIcinedBauxite CaIcite CaIciumCarbonate CIar CoaI- oil CoaI- water CoaI Tar SIudge Coke-oil Correr MoIybdenum Correr Concentrate Correr Ore
Lime (slaking) Lime Powder Limestone Magnesium Oxide MagnetiteConcentrate Manganese Dioxide Manganese Ore
Ferrite
Ferro Alloy Ferro Manganese Gold Ore Gold Tailings Graphite Hydrated Alumina Iron Oxide Iron Sand Kaoline LeadConcentrate LeadZinc Ore
Marble
Molybdenite
Slag
Strontium Ferrite
MolybdenumConcentrate Sulphur Oil Sludge Petroleum Coke Phosphate Rock Pottery Stone Pyrite Talc Uranium Zinc Concentrate Zinc LeadOre
The modular design of the VERTIMILL@ allows for many assemblyorientations utilizing standardcomponents. The top can be rotated boltby-bolt to suit your specificlayout requirements. The door on the body of the milI opens with very little effort. A manualjack at the lower door hinge aids in opening and closing the door, keeps the door in a verticalplane when the door is open, and eliminatessagging of the door. A hydraulic jacking systemis availableupon request.This systemconsistsof tour jacks, one at eachcorner of the door, which allow the door to be "popped-open." The milI body interior is protected from wear by an orebed magnetic lining. These magnetic "tiles" attract and hold the grinding media. The mediaitself serves asa wearingsurface. The primary wear parts are special metallic wear plates which are bolted to the screwflights. Normally, theseparts require replacement at six to twelve month intervals.
OrebedMagneticLining in VERTIMILL~
VTM-1250-WB
SvedalaGrinding draws from more than 100 yearsof milI design and manufacturing expertise and more than a decade of successful stirred milI applications. In many instances, the selection of a VERTIMILL@is basedon existinggrindability data or experience. Where reliable data is unavailable, a pilot scaletestutilizing our testplant VERTIMILL@ is recommended. Testresultsprovide scale-updata for commercialsize milI selectionand demonstrate the capabilities of the VERTIMILL@. The VERTIMILL@has proven to be a versatile tool that exhibits advantages in power consumption, media consumption, capital cost, and easeof installation. Svedala continuesto explore potential applicationsfor this revolutionarymilI.
Tell us what materialsyou are processingand your grinding specifications. Our experienced engineers will recommend an energy efficient VERnMILL@ for your specific process application. For additional infO1mation, contadyour nearest Svedalaoffice.
Trituradoras
Somos
Gyradisc
el contorno de la cavidad trituradora y adaptar una trituradora de cono para rendir producto triturado fino, no compensa en lo ms mnimo para la redistribucin de fuerzas altamente concentradas ni hace ajuste alguno al ciclaje que es tan crtico para lograr una estructura uniforme de las partculas. Nosotros diseamos la nuestra de cabo a rabo. Esto significa que tuvimos la flexibilidad de diseo para resolver los problemas tpicos y nicos de trituracin conminuta entre partculas. i Debido a que logramos alcanzar nuestras metas de diseo nuestra trituradora Gyradisc: triturar una mayor variedad de materiales dentro de un mayor rango de tamaos con mejor control de tamao y forma ms eficintemente y ms econmicamente que cualquier otra trituradora!
Los Unicos
Todos recordamos historias de alquimistas antiguos y de sus experimentos infructuosos en cambiar plomo a oro. Sorprendentemente, hay muchos fabricantes hoy tratando de realizar este mismo tipo de magia en equipo de trituracin. Todas las trituradoras de producto fino que se encuentran en el mercado el da de hoy son meras modificaciones de trituradoras de
La
trituradora Nordberg Gyradisc es el nico propsito en mente de obtener un producto triturado fino.
El
concepto
fundamental
de
diseo que se aplica al triturar multiples capas de partculas es tan diferente al concepto para triturar una sola capa que no es posible admitir que una sola mquina pueda cumplir adecuadamente ambos propsitos. El simplemente modificar
Instalaciones
Trituradora Gyradisc de 36" montada sobre plataforma operando en una planta en Australia.
Trituradora Gyradisc de 48" instalada sobre una planta mvil porttil operando en un sitio en California.
Dos trituradoras Gyradisc de 48" y dos tamices GP Nordberg de 6' x 20' instaladas en una planta de arena en la parte oriental de los Estados Unidos.
Esta planta porttil de arena combina una trituradora Gyradisc de 48" con un tamiz GP Nordberg de doble plataforma de 5' x 14' al operar en varios lugares del occidente de los Estados Unidos.
30
48"
HD
resortes, soltando as el tazn, que puede ser girado entonces dentro del anillo de ajuste. 4. Ajuste hidrulico. Dos arietes hidrulicos montados en lados opuestos del anillo de ajuste cambian la posicin de ajuste al enganchar un anillo ranurado horizontal en la tapadera de ajuste, girando as el tazn. Cada vez que el ariete se extiende, este
desgaste de los revestimientos. 5. Diseo balanceado minimiza los requerimientos de fundicin, y hace la trituradora Gyradisc de 36" y 48" ideal para plantas porttiles. El tamao y peso de
esas mquinas estn dentro de
los limites neces"arios para transporte vial de un sitio de trabajo a otro. 6. Sistema de lubricacin a presin proporciona flujo positivo a todas las partes movibles. Se incluye equipo de proteccin bsico. Tambin es disponible opcionalmente un juego completo y compacto de aceite lubricante. 7. Revestimientos de rozamiento. Los revestimientos superior e inferior se ajustan por si mismos con respaldo esmerilado y no requieren soporte. Son extremadamente fciles de reponer. Hay varios tipos de revestimientos
disponibles diseados ex-
,1
extremadamente
mquinas
se muestran
en el diagrama
trituradora
sec-
1. Desenganche visto misma instantnea sobremedida, indeseable, probada trituradoras Los de De o se el pie anillo No cin 2. se de resortes ajuste suceder paso de
extensin del ariete resulta en un cambio especfico en el ajuste, el operador puede determinar el cambio exacto que desea lograr. En todo momento tiene control preciso y completo, y puede saber con precisin la cantidad de desgaste de los revestimientos. Hay un fundicin giratoria disponible para rotar el tazn cuando hay desgaste mnimo de los revestimientos y se requieren pocos ajustes. 4. Revestimientos de rozamiento. Los revestimientos superior e inferior se ajustan por si mismos con respaldo esmerilado y no requieren soporte. Son extremadamente fciles de reponer. Hay varios tipos de revestimientos disponibles diseados exclusivamente para requerimientos especficos de trituracin. 5. Sistema de lubricacin a presin proporcional flujo positivo a todas las partes movibles. Se incluye equipo de proteccin
bsico. Tambin es disponible opcionalmente un juego completo y compacto de aceite lubricante. 6. Abrazaderas controladas hidrulicamente. Durante opera. ciones de triturado, postes fi. jadores hidrulicos proporcionan una fuerza hidrulica constante hacia arriba contra el anillo sujetador, asegurando el tazn dentro del anillo de ajuste. Cuando hay que hacer un cambio en el
ajuste se remueve la presin
hidrulica, soltando as el anillo sujetador y el tazn que puede ser girado entonces dentro del anillo de ajuste. 7. Portabilidad. La trituradora
Gyradisc de 66" es ideal como
una planta porttil pues ha sido diseada para reunir las limitaciones de tamao y peso nece-
sarias para transporte vial. El diseo balanceado minimiza los requerimientos estructurales haciendo propicia esta trituradora para unidades mviles.
exceda tazn la
comprime
permitiendo
suban
automticamente
tonces
restaurando
regresan
a sus asi requiere parte del
el
tazn
y el
giratorio
motorizado la conparticulas
grandes
distribuye colectora
y
en
pequeas,
de flujo un
y
continuo
las
y
alrededor
la cmara
uniforme.
3. Ajuste hidralicos opuestos cambian enganchar horizontal ajuste, vez que avanza girando el ariete el tazn la hidralico. montados del un en anillo de anillo la as posicin Dos en de arietes lados ajuste ajuste ranurado de Cada este y al
se extiende,
cada
especfico de tipo
una
en de
de
estas
un
muescas
cambio seguro de los forse cada Un
horizontales
positiva
27
Tabla de rendimiento
basada en operacin
de circuito
cerrado
375"
(9mm)
250" (6mm)
185"
(5mm) MU#4
MALLA 4
.093"
.046"
.0328"
36"
000
36"
60
50
35
30
23
18
15
10
20.25
GD
48"
GD
1200
65-75
(914mm) 48"
105
80
55
45
40
30
25
17
34-40
GD
115-130
(1219mm)
c
GD
66"
1'650
66"
160
120
85
70
60
45
40
25
55-60
190-210
GD GD 2tOO (1676mm)
84"
84"
250 265-300
180
130
100
90
70
60
40
80-70
GD
GD
(2134mm)
NOTA: MU = Malla Uniforme Las capacidades mostradas no son ni mnimas ni mximas, y estn basadas en resultados logrados en prctica. Los nmeros mostrados se aplican a toneladas cortas de material pesando 100 libras por pie cbico, y estn basados en alimentacin de gradacin apropiada, con la trituradora consumiendo un mnimo del 80% del caballaje recomendado. Alimentacin de tamao menor de 3/4" es tpica, pero alimentacin de menos de 1 V2" puede ser aceptada fcilmente. Capacidad ptima es obtenida con ajuste de lado cerrado entre 1/4" Y 1/2". El ajuste no est necesariamente relacionado a la aberLas reas de tamizado recomendadas fueron determinadas usando el anlisis de malla de producto triturado que se encuentra en la pgina 9 de este boletn. SO y 00 significan tamiz plataforma simple o plataforma ble respectivamente.
de do-
25
48"GD
1200 GD
48"
8'.3'1. ..
13'-3"
4'.3V."
HD
2100GD
84"
5'-10'/."
28