INTERACTIVE SCHEMATIC

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Component Table Tap Table Fluid Power Symbols Electrical Symbols

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RENR9980-06 January 2012

330D and 336D Excavator 336D MHPU Hydraulic System

330D: MAG1-UP B6H1-UP LRM1-UP JLP1-UP HAS1-UP EDX1-UP T2Y1-UP 336D: 330D: PTB1-UP J2F1-UP KDJ1-UP MYP1-UP M4T1-UP WET1-UP 336D MHPU: JRX1-UP

Heavy Lift and Fine Swing

2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Description
ACCUMULATOR GP CYLINDER GP - BOOM CYLINDER GP - BUCKET CYLINDER GP - STICK FILTER GP - OIL (CASE DRAIN) FILTER GP - OIL (HYDRAULIC RETURN) FILTER GP - OIL (PILOT) MANIFOLD GP - CONTROL (PILOT OIL) MOTOR GP - HYDRAULIC FAN MOTOR GP - SWING MOTOR GP - TRAVEL (LEFT) MOTOR GP - TRAVEL (RIGHT) PUMP GP - HYDRAULIC FAN PUMP GP - MAIN SWIVEL GP VALVE GP - CHECK (OIL COOLER BYPASS) VALVE GP - CUSHION (CROSSOVER RELIEF) VALVE GP - LOAD CONTROL (BOOM DRIFT RED, RELIEF LINE) VALVE GP - LOAD CONTROL (STICK DRIFT RED, RELIEF LINE) VALVE GP - MAIN CONTROL VALVE GP - PILOT (TRAVEL) VALVE GP - PILOT CONTROL (LEFT JOYSTICK) VALVE GP - PILOT CONTROL (RIGHT JOYSTICK) VALVE GP - PRESSURE REDUCING (BOOM, SWING PRIORITY) VALVE GP - SHUTTLE VALVE GP - SHUTTLE VALVE GP - SOLENOID (HEAVY LIFT) VALVE GP - TRAVEL (COUNTERBALANCE) (LEFT) VALVE GP - TRAVEL (COUNTERBALANCE) (RIGHT) Note A: Refer to Parts Manual for your specific machine.

Part Number
164-6981 NOTE A NOTE A NOTE A 289-8194 188-4140 158-8987 215-5037 234-4638 200-3373 271-6376 271-6376 259-0815 322-8733 234-4440 190-7745 322-8716 255-5683 255-5680 285-1345 310-0414 297-0533 297-0532 310-0210 185-0462 123-2430 121-6303 204-2819 204-2819

Machine Schematic Location Location

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 B-6 G-3 G-10 G-10 A-6 A-9 A-5 B-8 A-10 G-8 G-6 G-5 B-4 B-3 F-6 B-9 F-8 E-3 E-7 D-4 E-10 D-10 D-9 B-6 C-10 B-6 B-6 F-7 F-5

TAP LOCATION
Tap Number
AA BB CC DD SOS

Description
Pilot Filter Pressure Test Port Drive Pump Pressure Test Port Power Shift Pressure Test Port Idler Pump Pressure Test Port Hydraulic Oil Sampling Port

Schematic Location
A-6 B-2 B-2 A-2 A-5

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example

Current Standard

Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK

Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

10

9
(10) MOTOR GP SWING 200-3373

PG DR

(3) CYLINDER GP G BUCKET

(4) CYLINDER GP STICK

R.C.V.-C MU BG AG

(11) MOTOR GP TRAVEL (LEFT) 271-6376

(12) MOTOR GP TRAVEL (RIGHT) 271-6376

(2) CYLINDER GP BOOM

Pp3 B1 A1 T1 T2

Pp3 T1 T2

AR3

BR3

AL3

BL3 AG BG BG AG AR4 BR4

B BL2

A AL2

F
(28) VALVE GP TRAVEL (COUNTERBALANCE) (LEFT) 204-2819
A B A B

TP TRAVEL (L) TT TRAVEL (R)

(17) VALVE GP CUSHION (CROSSOVER RELIEF) 322-8716

BL1

AL1

BR1

AR1

(15) SWIVEL GP 234-4440

(29) VALVE GP TRAVEL COUNTERBALANCE (RIGHT) 204-2819

E
BACK T1 aL1 T5 FWD T2 bL1 FWD T4 bR1 T6 BACK T3 aR1 SP3 SDr SPi BL3 SP2 AL3

E
(19) VALVE GP LOAD CONTROL (STICK DRIFT RED, RELIEF LINE) 255-5680 aL2
AL2 R.C.V.: A BL2 L AL1 BL1 Di4 BACK Pi4 BACK aR1

(21) VALVE GP PILOT (TRAVEL) 310-0414

BDr

BR4 BPi BP2

BP3 aL1 AR1 BR1 aR2 BR2 AR2 CLOSE aR3

(18) VALVE GP LOAD CONTROL (BOOM DRIFT RED, RELIEF LINE) 255-5683

(20) VALVE GP MAIN CONTROL 285-1345

BR3 AR3

AR4 aR4 BR5 AR5 aR5 IN R.C.V.: B

AL4

IN aL3

(22) VALVE GP PILOT CONTROL (LEFT JOYSTICK) 297-0533 JLP

JLT STICK SWING BUCKET JRP

(23) VALVE GP PILOT CONTROL (RIGHT JOYSTICK) 297-0532

JRT BOOM

aL4 UP

SP1 ST BL3 R2

Pi1 DOWN

BR4

BP1 BT R1

R3

JL1

OUT

IN JL3

R JL2

L JL4

JR4

OPEN

CLOSE JR2

DOWN JR3

UP JR1

BOOM (2) OUT

TRAVEL (R)

STICK (1) R

SWING

ATCH

BUCKET

BOOM (1)

STICK (2)

TRAVEL (L) FWD

C
(25) VALVE GP SHUTTLE 185-0462

A1

A2

A3

A4

A5

A6

A7

A8 HL bL4

Di2

Pi2

Pi3

Di3

DST bL1

Pi5

OPEN bR2

UP

Di1

OUT bR5 HR

bR1 bL3 bL2 PL PR

bR3

bR4

R.C.V.: RETURN CHECK VALVE

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT PUMP OUTPUT IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT HEAVY LIFT CONTROL CIRCUIT FAN PUMP OUTPUT POWER SHIFT CONTROL CIRCUIT SUPPLY LINE STICK CONTROL AND STICK CYLINDER CIRCUIT LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT ATTACHMENT CONTROL CIRCUIT SWING CONTROL AND SWING MOTOR CIRCUIT DRAIN / RETURN LINE IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT TRAVEL SPEED CONTROL CIRCUIT BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT BOOM CONTROL AND BOOM CYLINDER CIRCUIT

B1

B2

B3

B4

B5

B6

B7

B8

aR3

aR4

bR3

bR4

bL3

bL2

bL4

aL2 T-OUT2 P2 Pi1 #1 (TRAVEL) P-IN PSA2 #2 (SWING) DR1 PSA1

#3 (LOCK)

R.C.V.: C R.C.V.: B B A R.C.V.: A DE C

(16) VALVE GP CHECK (OIL COOLER BYPASS) 190-7745

G F

A1 DR2

B2

A2

(26) VALVE GP SHUTTLE 123-2430 (24) VALVE GP PRESSURE REDUCING L (BOOM, SWING PRIORITY) 310-0210 B (27) VALVE GP SOLENOID (HEAVY LIFT) 121-6303 (7) FILTER GP OIL (PILOT) 158-8987
L1

Pi1

(13) PUMP GP HYDRAULIC FAN 259-0815

HR

(14) PUMP GP MAIN 322-8733

PR

T P1 P2

D0

Ps1

a4 a1 M1 Psv

(8) MANIFOLD GP CONTROL (PILOT OIL) 215-5037

BB

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure

P1 PAC DR3 DR4 Pi2 DR5 T-OUT1 DR6

(1) ACCUMULATOR GP 164-6981 A

RIGHT PUMP

a3
LEFT PUMP

CC DD
PL

Drain / Return Lines Component Group

M2 a5 a2

DR

CALLOUTS
YY

Dr1

DR1

L3

L2

(5) FILTER GP OIL (CASE DRAIN) 289-8194

OUT T PG PC

IN

A4 S1

D1 Ps2

Taps (Pressure, Sampling, Sensor - by letter)

(52) VALVE GP - CONTROL 138-1234 Part Number
Component Name

(Machine Location from Component LocationsTable)

Callout Number

(9) MOTOR GP HYDRAULIC FAN 234-4638

(6) FILTER GP OIL (HYDRAULIC RETURN) 188-4140

AA

SOS

HL Pi2

THIS SCHEMATIC IS FOR THE 330D AND 336D EXCAVATOR AND 336D MHPU HYDRAULIC SYSTEM / WITH HEAVY LIFT AND FINE SWING MEDIA NUMBER: RENR9980-06 SCHEMATIC PART NUMBER: 259-7414, CHANGE: 02, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

10

MACHINE COMPONENT LOCATIONS

VIEW ALL CALLOUTS

25

22

23

21

26

16

24

27

14

13

17

FILTERS
VIEW ALL CALLOUTS

SOS

AA

MOTOR GP - SWING AND SWIVEL

VIEW ALL CALLOUTS

10

15

MOTOR GP - TRAVEL
VIEW ALL CALLOUTS

28

29

11

12

RIGHT SIDE SHOWN

PUMP GP - MAIN
VIEW ALL CALLOUTS

BB

CC

DD

VALVE GP - MAIN CONTROL

VIEW ALL CALLOUTS

20

18

19