Sei sulla pagina 1di 52

1

BENGAL TOOLS LTD. - ENGINEERING


BTL began its journey in early 1966 through manufacture of various kinds of press tools, jigs & fixtures and form tools.
Today it offers a wide range of equipments for Bulk Material Handling, Coal and Chemical Handling, Defence Engineering etc.

BTL acquired APV Texmaco in 1998, incorporated in UK, responsible for setting up of turnkey projects. Provides Turnkey Solutions to its major clients like NTPC, NALCO, BHEL, SAIL, IOCL, MECON, CIL, VSP, TATA etc. ISO 9001 Certification & external inspection agencies assures top most quality of its projects. 2

BENGAL TOOLS LTD. - AGRO

The Agro Division of Bengal Tools Ltd. was started in the year 1992 by assembling imported Power Tillers (PT).

Tie-ups with leading banks like SBI, UBI, UCO, J&K, Rural Cooperative banks facilitates easy financing for the farmers.

Its Assembling Stations at Kolkata has a capacity of installing 10000 power tillers annually.

It has 3 Main Branch Offices, mainly in Guwahati, Cuttack, Hyderabad & about 200 dealers across India.

BENGAL SHRACHI
Bengal Shrachi Housing Development Limited (BSHDL) is a JV between West Bengal Housing Board & Shrachi Group. Shrachi Real Estate has over 10 years of experience in real estate with construction over 40 lakhs sq.ft. Some prestigious residential and commercial buildings Shrachi Gardens, Shrachi Abasan & Shrachi Manor Major Partnership Projects executed by Shrachi Realty include South City, Globsyn Crystals, Urbana & Restello. Renaissance - a mega township developed on 254 acres, offers dream homes, commercial prospects & more. 4

AMRI
AMRI Hospitals is co-founded by Emami & Shrachi Groups, along with Govt. of West Bengal to provide health facilities. At AMRI 720 beds are available for heath care with first of its kind state-of-the-art medical facility in eastern India. It is ISO 9001:2000 Certified & the first Multispecialty Hospital in Eastern India to be accredited by NABH. In 2011 AMRI has come up with a unique project in Kolkata (at E.M. Bypass) dedicated to Women and Children only. AMRI has been accredited of training for fellows from The University of Newcastle Nova Care Diabetes Academy. 5

BHASKAR SHRACHI
Bhaskar Shrachi Alloys Limited (BSAL) was incorporated on April 13, 1995 for manufacturing Silico & Ferro Manganese
Its 3 division: Ferro Alloys, Foundry (SGCI Inserts), Steel Billets has installed capacity of 24000MT, 4MNUnits, 65000MT respectively.

Its clients include Indian Railways, SAIL, Tata Steel Ltd., Usha Martin etc. It also exports to products to Europe. The company has been accorded status of Export House in accordance with the provisions of Foreign Trade Policy. It recieved Star Performers award in medium enterprise segment for export of ferro alloys in years 2005-06, 07-08. 6

A HISTORIC JOURNEY
Started as a manufacturing unit for tools, jigs & fixtures. The Company acquired APV Texmaco.

1966

Designed & Developed AirPreheater Baskets.

1998

Coal & Chemical Division was set up for Projects.

1972

2004

Cont..

Diversified into producing Defence field engineering equipments.

1970
1980

2002
New business of Entered into Bulk Material making of Handling Projects. Conveyors & Conveyor Spares. Began its journey of EPC Projects.

2009

VISION & MISSION


VISION
To become one source Service provider for Process Plants in Chemicals / Fertilizers / Gas & Oil Sectors, Bulk Material Handling Projects, Water & Waste Water Treatment Plants, BOP Systems for Power Plants, Total By-Product Plants of Coke Ovens & Sinter Plants for Integrated Steel Plant on EPC Basis to meet the need and requirement of Clients with best quality services and products.

MISSION
To be established as a leading EPC Contractor. To execute present projects within estimated time and cost as well as continue to get more jobs in our Vision areas and presently operating areas.
9

CHAIRMANs MESSAGE
A company that started off as a modest engineering manufacturing unit in the mid Sixties, has evolved into a specialized engineering solutions provider. Going ahead, our company has graduated to EPC assignments and become the fastest-growing engineering companies in India. With tie-ups with Foreign Collaborators from developed countries our company should become single window solution provider in the field of EPCM contract for all core sectors like Power, Steel, Port, Cement, Fertilizers etc I wish all the success and growth of the company.

S.K.TODI

10

MANAGING DIRECTORs MESSAGE


BTL is specialised in Engineering, Manufacturing, Project Management and Construction work serving to the core sectors like Power, Steel, Aluminium, Fertilizer, Cement, Mineral Beneficiation etc. BTL endeavour to be a professionally-managed Indian Multinational, committed to become one Source of Service provider for Process Plant and Bulk Material Handling Projects with Modern Technology and become a vital link in the development and growth of Engineering Infrastructure of the country. Our most important objective is to serve our Client with best quality of Services and Products. BTL endeavours to foster a culture of caring, trust and continuous learning while meeting expectations of employees, customer and society. Our Vision and Mission has been derived to achieve this.

RAVI TODI

11

POWER TEAM
AMITAVA GUIN EXECUTIVE DIRECTOR B K MITRA COO - BMHS SUVRA SENGUPTA DIRECTOR (PROJECTS)

Started his life with Bengal Tools Limited as a Trainee.


Has progressively risen to the position of Executive Director.

He was former Director Desein Indure Group companies. Former Vice Precident FLSmidth Chief (BMHS) and Sr. Advisor to MD, TRF Ltd.

He is an ex-deputy GM of Vinar Systems Pvt. Ltd.


Ex-assistant Chief Design Engineer of Texmaco Ltd.

VINAY KEJRIWAL DIRECTOR (FINANCE) He is a qualified Chartered Accountant. Based on his 10 years of experience, he has helped in optimal fund management for the co.

JYOTI P. MITRA
DIRECTOR (CONSTRUCTION)

MADHU SUDAN SARKAR DIRECTOR (TECHNICAL) He has experience in Ships Hull Fabrications, Erection, Ships Out Fitting, Trial, Commissioning and Guarantee Refits.

Worked for 38 years with Steel Authority of India Ltd (SAIL). He has worked as General Manager Projects with Rourkela Steel Plant.

12

POWER TEAM
P K ROY CHOUDHARY SR. VP (CHEM. DESIGN)
He is a Chemical Engineer & Master of Technology, IIT Kharagpur More then 45 years of experience in Process design, Technology development in Chemical Plant & Equipment.

SUKUMAR RUDRA VP (MARKETING)

PRABHAKAR CHAKRABORTY GM - TECHNICAL

22 years of work experience in Bird & Co, Process Engg. division. Also, worked with Texmaco for 7 years.

More than 30 years of experience in design and development of various Defence and Material Handling equipment.

SUBHASIS GUPTA GM (WORKS) He has worked with Schefields Ltd as Asst. Manager Quality Control. Worked at Germinda Pvt. Ltd as Executive Quality Control from 1997-2001.

P D MUKHERJEE GM - QCD He has over all 30 years of experience in Quality Control and Assurance Field.

BAIDYA NATH DAS GM - SALES He worked with Saber Tools Ltd as a Commercial Head. Also, worked with Hada Tools as Regional Sales Manager for 10 years.

13

INFRASTRUCTRE
LATEST IN-HOUSE MANUFACTURING AND TESTING FACILITIES ENSURES TIMEY DELIVERY OF QUALITY PROJECTS. 5 FACTORIES COMPRISING 4,50,000 SQ. FT. MANUFACTURING AREA WITH 3,00,000 SQ.FT. COVERED AREA.

THE ANNUAL CAPACITY OF BTL IS AROUND 12000 MT.

BTL ACQUIRED APV TEXMACO IN 1998 TO CATER TO INCREASING INDUSTRY DEMAND. ISO 9001 CERTIFICATION & EXTERNAL INSPECTION AGENCIES ASSURES TOP MOST QUALITY OF ITS PROJECTS.

14

FACTORY UNITS
UNIT # 1 ( 2 JESSORE ROAD ) - Manufacture of various Jobs relating to Material Handling and Coal & Chemical division.

UNIT # 2 ( DURGAPUR ) - Material handling projects and fabrication jobs.

UNIT # 3 (17 MALL ROAD) - Manufacture of roller, pulley, project oriented and conveyor jobs.

15

FACTORY UNITS

UNIT # 4 (Kidderpore) - Manufacture of various parts of ships

UNIT # 5 ( 9 MALL ROAD ) - Manufacture of shear blades, Air-Preheater basket, project oriented and conveyor jobs.

UNIT # 6 (44 Mall Road) Under Construction for setting up of a modern roller manufacturing plant.

16

FACTORY MACHINERIES

Dynamic Balancing Machine

Press Brake

All types of Welding Facility

Guillotine Shearing Machine

Plate Bending machine

Anti Corrosive treatment equipment.

17

MAJOR CAPITAL INVESTMENT

Plate Bending Machine


Rolling TH/Min ID (MM) - 50/2300 Rolling Capacity TH/MIN ID(MM) 42/1150 Load HP 75.5 Yield PT KG/MM2 26.

Double Column CNC


Capacity CS/SS Hole 20-65mm Tube/Sheet Dia 3000 mm.
18

FUTURE CAPITAL INVESTMENT

Shell Welding Station


Max. Capacity(with 1 Power & 1 Idler Unit) 50 T Max. Outside Dia. of Job 6000 Mm Min. Outside Dia. of Job 900mm

Hydraulic Press
C Type 150T/400T/600T Double Acting 200T

19

ISO & ACCREDITATIONS

ISO 9001, ISO 14001 & OHSAS 18001 Certifications which ensures best Quality output to its clients.
20

MAJOR CLIENTELE

21

GEOGRAPHICAL PRESENCE

HEAD OFFICE
REGIONAL OFFICES

BHUTAN KIRIBURU DURGAPUR RAURKELLA KOL - CESC BURNPUR JAGYAPETA NOAMUNDI

BARAUNI DURGAPUR FARAKKA BOKARO STEEL ANGUL DAMONJODI PARADIP VIZAG

22

CONSULTANTS

INSPECTION AGENCIES

23

MAJOR INITIATIVES

Implemented Primavera & Contract Management Systems for better monitoring and control.

Worked on building Project Management Systems & Processes for handling larger & complex projects.

Plans to Upgrade our Existing SAP business one solution for ERP

Delhi, Chennai & Raipur branches were inaugurated to tap opportunities in rest of the country.

Made Technical Tie-ups with companies from US, Russia & Poland etc.

24

DNA OF BTL ENGINEERING

BTL Engineering
Material Handling Projects Division
Coal & Chemical Division OTHERS

25

MHPD-INTRODUCTION
Brief History: BTL entered into Bulk Material Handling equipments in around 1980s. With more than 30 years of experience in this filed it is now dealing with the leading clients in the country. Scope of Work: Design, Manufacture, Supply, Erection and Commissioning of Bulk Material Handling Projects on a Turnkey Basis. Operational Sectors: Offers Equipment & Components for Industrial Systems in sectors like Steel, Power, Oil & Petroleum, Cement, Mining, Coal & Minerals etc. Experience: BTL has executed more than 100 projects/jobs in last 5 years contributing to a value of more than INR 500 Crores.

26

MHPD- EQUIPMENT
Belt Conveyor
Chain Conveyor Roller Conveyor Shuttle Conveyor Tea Conveyor High Inclined Conveyor

Pipe Conveyor Screw Conveyor Bucket Elevator Travelling/Plough Tripper Mechanical Vibrating & Reciprocating Feeder.
27

Mine Haulage Truck & Wagon Loader Telescopic Chute Rack & Pinion Gate Flap Gate Skip Hoist Pony Conveyor Conveyor Accessories
Gear Box Idlers Drums Pulleys

MHPD CURRENT PROJECTS


CLIENT SECTOR CAPACITY CONSULTANTS IOCL (PARADIP) OIL & PETROLEUM 1080 TPH JACOBS & FOSTER WHEELER

SCOPE OF WORK
Supply & installation of Coke Handling system Pkg. for delayed Coker Unit (030) & Coke Handling system (0245) including Pipe Conveyor of Paradeep Refinery Project. 28

STACKER ERECTION IN PROGRESS

MHPD CURRENT PROJECTS


CLIENT SECTOR CAPACITY CONSULTANTS HINDUJA NPCL (VIZAG) POWER 1680 TPH MOTT MAC DONALD

SCOPE OF WORK

Design, Engineering, Manufacture, Supply, Erection & Commissioning of CHP Conveyor System for 2 X 520 MW TPP from BHEL (Vizag).
FLOW DIAGRAM, BHEL (VIZAG)

29

MHPD CURRENT PROJECTS


CLIENT SECTOR CAPACITY BHEL Baurani TPS Power 2 x 250 MW, 1400 TPH

CONSULTANTS

STEAG

SCOPE OF WORK
Design, Engineering, Manufacturing, Procurement & Supply of complete Coal Handling Package including Utility for 2x250MW Baurani TPS.

BHEL Baurani Flow Diagram

30

MHPD CURRENT PROJECTS


CLIENT SECTOR CAPACITY BHEL Bokaro Steel 2400 TPH

CONSULTANTS

MECON

SCOPE OF WORK
Design, engineering, manufacture, fabrication and supply of complete plant & equipment for up gradation & revamping of BF Highline conveying system at Bokaro Steel Plant on turnkey basis.

BHEL Baurani Flow Diagram

31

MHPD CURRENT PROJECTS


CLIENT SECTOR CAPACITY CONSULTANTS Tata Chemical Ltd Fertilizer (Bag Conveyor) 50 BPH TCE

SCOPE OF WORK
Engineering, Procurement, Manufacturing, Supply, Testing, Erection, Commissioning of the equipment, materials & Services for the proposed Urea Bag Handling & Wagon Loading System for Expansion of Product Packaging plant expansion (ph-1) at TCl, Babrala.

Tata Chemical Bag Handling System

32

MHPD CURRENT PROJECTS


CLIENT SECTOR CAPACITY NCC (End Client: SAIL) Coke, Ore, Sinter 3600 TPH

CONSULTANTS

Mecon

SCOPE OF WORK
Design, Engineering, Manufacture, Supply, Erection, Commissioning of Raw Material Handling System comprising of Conveyors systems, Blast Furnace Feeding Conveyor etc.

BLAST FURNCE CHARGING CONVEYOR BFC-4

33

MHPD CURRENT PROJECTS


CLIENT SECTOR CAPACITY NALCO (DAMONJODI) ALUMINIUM 1200 TPH

CONSULTANTS

EIL

SCOPE OF WORK Design, Engineering, Manufacture, Supply, Erection, Testing & Commissioning of Mechanical package including Structural & Electricals works for Belt Conveyor System for Alumina Refinery PH-II Expansion project.

CONVEYOR BELT, NALCO, DAMANJODI

34

MHPD PAST PROJECTS


CLIENT SECTOR CAPACITY NTPC (FARAKKA) THERMAL POWER 1600 TPH

CONSULTANTS

NTPC

SCOPE OF WORK Design, Engineering, Manufacture, Supply, Erection, Testing & Commissioning of Conveyor System including Structural, Mechanical, Electrical and Instrumentation work on Turnkey Basis.

CONVEYOR BELT, NTPC, FARAKKA

35

MHPD PAST PROJECTS


CLIENT SECTOR CAPACITY CONSULTANTS SAIL (MEGHATABURU) IRON ORE 1440 TPH CET

SCOPE OF WORK
Design, Engineering, Manufacture, Supply, Erection, Testing & Commissioning of Downhill Conveyors System including Civil, Structural, Mechanical, Electrical and Instrumentation work.

BELT CONVEYOR, SAIL MEGHATABURU

36

MHPD PAST PROJECTS


CLIENT SECTOR CAPACITY BHEL ISG-CESC BUDGE BUDGE COAL 960 TPH

CONSULTANTS

TCE

SCOPE OF WORK Design, Engineering, Manufacture, Supply, Erection, Commissioning of Coal Handling System comprising of Conveyors systems , Stacker Cum Reclaimer. Its Civil work included Total Underground & Soil Consolidation System.

STACKER-RECLAIMER, CESC, BUDGE BUDGE

37

MHPD PAST PROJECTS


CLIENT SECTOR CAPACITY CONSULTANTS Nalco Coal 800 TPH Mecon

SCOPE OF WORK
Design, Engineering, Manufacture, Supply of Equipment and Material for Additional Coal Storage & Handling System including Stacker cum Reclaimer for 2 x 120 MW Expansion of captive Power Plant (CPP) at Nalco, Angul, Orissa.

Nalco, Angul

38

CCD - INTRODUCTION
Brief History: CCD department was set up in 2004 to bid for turnkey contracts to implement coke oven by-product utilization plants. Scope of Work: Projects of Coke Oven By-Product of Steel Plant like Gas Condensation, Ammonium Sulphate, Benzol Plant, Tar Decantation etc. Major Clientele: Bhilai Steel Plant, Bokaro Steel Plant, IOCL, HPCL, EIL, DSP, RSP, IISCO, VSP. Experience: The division has strengthened its reputation through the successful installation of six primary coolers in various steel companies, till date.

39

CCD-EQUIPMENT

PRESSURE VESSELS

PROCESS COLUMN

STACK

BLENDING VESSELS

DIGESTOR

PRIMARY GAS COOLER

40

CCD CURRENT PROJECTS


CLIENT SECTOR CAPACITY Rourkela Steel Plant (SAIL) Steel Plant 2 x 35000 Nm3/hr.of Coke-Oven gas.

CONSULTANT

Mecon Ltd.

SCOPE OF WORK
Upgradation of Coal Chemicals Department mainly dealing with Gas pre-cooler (Primary gas cooler), Decanter and PIT tank (CCD upgradation) PRIMARY GAS COOLER, ROURKELA

41

CCD CURRENT PROJECTS


CLIENT SECTOR CAPACITY Visakhapatnam Steel Plant, RINL Ammonium Sulphate 40000 Nm3/hr. of Coke-Oven gas.

CONSULTANT

M N Dastur & Co.

SCOPE OF WORK
D&E, manufacturing, supply, unloading, storage, erection, testing and commissioning of By-product Ammonium Sulphate Plant on Turnkey Basis

AMMONIUM SULPHATE PLANT, VIZAG

42

CCD PROJECTS
CLIENT SECTOR CAPACITY Durgapur Steel Plant (SAIL) Steel 66000 Nm3/hr. of Coke Oven gas. CLIENT SECTOR CAPACITY CONSULTANT Bokaro Steel Plant (SAIL) Steel 180000 Nm3/hr. of Coke Oven gas. Mecon Ltd.

CONSULTANT

Mecon Ltd.

SCOPE OF WORK
Final Gas Cooling cum Napthalene Scrubbing, Benzol Absorption & Benzol Distillation Plant on a Turn-Key basis.

SCOPE OF WORK
Expansion to 7.0 Mt Replacement of Ammonium Sulphate Plant Turn-Key.

43

CCD PROJECTS
CLIENT SECTOR CAPACITY Durgapur Steel Plant (SAIL) Steel 35000 Nm3/hr. of Coke Oven gas. CLIENT SECTOR CAPACITY Bokaro Steel Plant (SAIL) Steel 15000 Nm3/min of Gas from Sinter Plant.

CONSULTANT

CET

CONSULTANT

Mecon Ltd.

SCOPE OF WORK
Replacement of One Exhauster with new one including the supply of Electric driver Exhauster along with Electricals, Instrumentation, etc on turnkey basis.

SCOPE OF WORK
Replacement of two nos. of Exhausters with higher capacity for Sinter Plant along with Piping, instrumentations and Electricals on turnkey basis.

44

OTHERS
MARINE DEFENCE AIR PREHEATERS ARC FURNACES INDUSTRIAL BLADES & KNIVES

45

MARINE INTRODUCTION
Brief History: This Division came in to being in 2000 to take
up the challenge in Ship Building, Ship Repairing and ancillary support to Ship Construction.

Scope of Work:
Large Scale Shot/Grit/Sand Blasting of Ships Plates & Section including Zinc Spraying. Fabrication of Steel and Aluminum Hull Blocks with Complex Outfit items. Refit of Coast Guard Ship as Sub Vendor. Complete Refit of Indian Coast Guard Vessels at Port Blair/Andaman. Etc. Capacity: Around 300 M/T of Steel Block and 20 M/T of Aluminum Blocks per Year with total labor deployment of approx 60 men.
46

MARINE - EQUIPMENTS

Hull Block - ASWC

Hull Block - LSTL

Hull Block - IPV

Hull Block - IPV

47

DEFENCE

MAT GROUND SURFACING

MECHANICAL MINE LAYER

MAT GROUND SURFACING

CONCERTINA COIL

48

AIR PREHEATERS
Brief History: BTL is a leading Indian supplier of Regenerative Air and Gas Heater Replacement Baskets since 1972 in major Power Plants in India and is equipped to supply all types and makes of RAPH Baskets. Scope of Work: Various types of element surface profiles like DU Element, CU element, Corrugated flat (CF), notched flats(NF) have been designed with special properties for the many different types of application and operational conditions.

49

ARC FURNACES

Mould Box

VOD

Shell

Withdrawal & Straightener

50

INDUSTRIAL BLADES & KNIVES

MULTI KNIFE SLITTER BLOCK

ROTARY KNIVES

CHIPPER BLADES

ROTARY CROP SHEAR

51

CONTACT US
Corporate Office: Shrachi Tower

686, Anandapur, E.M.Bypass, R.B. Connector, Kolkata- 700107 Ph: +91-33-39843 984
Office & Factory:

Bengal Tools Limited 2, Jessore Road, Dum Dum Kolkata- 700028 Ph: +91-33-2550 2487

For Enquiry, Please mail : enquiry@shrachi.com For more information please visit: www.shrachi.com
Contact:

Saurabh Saxena (saurabh.saxena@shrachi.com) Corporate Strategy & Operations 52