Report on the tripping incident occurred on 24.10.

2005
Bakreswar Thermal Power Project System Layout

CTR 500/1A PU:0.2 TMS:1 for E/F(DFP)

Arambag

33kV ST-1 Plant Aux ST-2

Plant Aux

Relay maloperate, delayed to trip Bkr fail toTrip Satgachia Ckt-1

400kV
IBT-1

220kV

Bidhannagar s/s 220kV

DVC
DPL 220kV

Normally OFF Bkr Closed Bkr Tripped Status not Known

G1
BS-1

G6 G2 Jeerat IBT-2
G3

DPL 132kV G

STPS Ckt-2 PGCIL

BS-2

Gokarna ST-3 CTR 1000/1A PU:0.4, TMS:1 for E/F(DFP)

Plant Aux. Supply

Sequence of Event and Remarks

Date:24.10.2005
Time of Event 05:23:55.957 05:23:56.026 05:23:56.401 Event BkTPP-Bidhannagar Ckt-1 A Pole Bkr Trip Ckt energized on DLP Relay operation BkTPP-Bidhannagar Ckt-1 Close ckt energized through Auto-Reclose Relay (MRS2000) BkTPP-Bidhannagar Ckt-2 trip ckt energized through Dir.Backup E/F Relay (DFP) BkTPP-Bidhannagar Ckt-1 A Pole trip ckt energized on DLP Relay operation Remarks Single phase Zone-1 Ground fault operated & A-pole Bkr Open As a Single phase Zone-1 Fault Auto Reclose attempted & A-pole close

05:23:56.694

05:23:56.695

05:23:56:700 05:23:56.748 05:23:57.460

The remote end breaker i.r.o.Bidhannagar ckt-1 did not tripped and this ckt also parallely feed the fault. From available Aux.relay operation list in GCR log as well as event report of DLP -only A pole got trip. But from the fault report it has been observed a BCph- Ground Fault.Disturbance waveform for exact picture couldnot be retreived from the Relay as the required software not yet been installed. 400/220/33kV IBT-1trip coil energized on Dirctional This Ckt bkr should not tripped.After testing it has been observered that Relay Backup E/F Relay (DFP) operation timming co-ordination w.r.t Feeder was not correct. However it has been rectified. 400/220/33kV IBT-2trip coil energized on Dirctional This Ckt bkr should not tripped.After testing it has been observered that Relay Backup E/F Relay (DFP) operation timming co-ordination w.r.t Feeder was not correct. However it has been rectified. BkTPP-Bidhannagar Ckt-1 A Pole close coil energized This reclosing of A Pole was not wanted ,but on checking no problem found in on Auto-Reclose Relay (MRS2000) operation the relay BkTPP-Bidhannagar Ckt-1Tripped Through Backup E/F Finally, the Breaker Three-Pole tripped through this relay. Relay (DFP)

Note: IBT 1 & 2 Over-fluxing relay has been operated at 220kV Bus side. Time of operation in question of tripping of IBTs through overfluxing could not be ascertained as (1) Overfluxing relay operating contact not extended to SOE-this is per scheme. (2) 220kV Bus voltage trend curv during the incident could not have been retreived as DAS Computer failed to due to the long time power interruption(beyond UPS capacity). 05:31:54.597 05:36:22.613 05:37:45.171 05:56:29.725 33kV Bus Sec-2 Opened 06:53:55.398 (Swapan Maity) Unit-1 Gen Ckt Bkr.-Tripped Unit-2 Gen Ckt Bkr.-Tripped Unit-3 Gen Ckt Bkr. Tripped 33kV Bkr of IBT-2 Opened Station Aux. Power Failure Station Aux. Power Failure Station Aux. Power Failure IBT-2 may be charged earlier to this time but cause of this Bkr opening not is not clear.As per record of GCR(message to CLD) IBT-1 & IBT-2 was normalised at 06:40hrs This is the time Aux. Power supplied to Power House through IBT-2 & ST-2. Before this Aux Power to ST-2 may have been extended from ST3(220/33kV).Time of extention not known. (M.K.Mitra)

Schematic Diagram of Power Source Modification on 415V OPA Bus (UNIT-1)

Target: To run the compressor Motor from Unit Source (UAT) Logic: At Unit running condition IA-1 & SA-1 compressor will run on Unit source and IA-2 &SA-2 will run on Station Source(Normally on ST-2). In case of failure of ST-2, Auto change over will take place UAT-1 will supply the power to all the four compressor motors Scheme: HT(6.6kV) source to the Transformer(OXA) primary has to be changed from existing Station Bus-OSA to Unit Bus-1SA Transformer protection and control scheme with annuncition has to be shifted to Unit switchgear panel and corresponding UACB at UCR. Protection ,control & Interlock scheme I.r.o of existing OPA Bus will remain same. UNIT-1
6.6kV OSA

UNIT-2
6.6kV 1SA 08 6.6kV OSC

07

Existing Source

OXA Modified Source

I/C-1

OXB

B/C 415V OPA

I/C-2 SEC-B

SEC-A

IA-1

SA-1

IA-2

SA-2

Compressor Motor

Scheme of Cabling Job

Straight Thro' Joint beneath the panel

2
6.6kV STN. SWGR -OSA07 (Existing)

SACB Panel at UCR (Existing) 2 1

M Box 6.6kV/415V Trans 2000kVA

3

4 6 UACB Panel at UCR (Propose) 6.6kV Unit SWGR 1SA08 (Propose)

LPB Station

LT Switchgear Incommer-1

DAS Panel

6.6kV Existing Cable 6.6kV New Cable 415V New Cable (2.5 mm2) 415V Existing Cable(2.5mm2) to be Removed Twisted pair 0.5sqmm DAS cable(New) Twisted pair 0.5sqmm DAS cable(Existing) to be removed

Cable to be laid & terminated ID No Cable Specification From 1 6.6kV grade power cable 3C/185sqmm XLPE

To

OSA07 2 1.1Kv grade PVC control cable cu 2.5sqmm, 7C,7C,7C,5C & 3C 3 1.1Kv grade PVC control cable cu 2.5sqmm, 7C 4 1.1kV grade PVC control cable cu,2.5sqmm,5C 5 1.1kV grade PVC control cable cu2.5sqmm 7C 6 Twisted pair signalling cable 0.5sqmm cu,2P & 2P

1SA08

UACB

1SA08

Tr M Box 1SA08

LPB Stn

1SA08

Rate 60/- per mtr, Glanding 800/including supply 10/-per mtr, 80/per glanding including supply of Gland, making panel hole 10/- each

Length

50mtr

Remarks Straight through joint has be made with existing cable at the point beneath the existing swgr panel(OSA) New cable have to laid

Amount 3800/-

10200/- + 960/=11160/2100/- + 160/=2260/2100/- + 160/=2260/2100/- + 160/=2260/4000/- + 320/=4320/-

170mtrX6 New cable have to laid 210mtr New cable have to laid 210mtr New cable have to laid

OPA-01

1SA08

210mtr New cable have to laid

CVP06

1SA08

200mtrX2 Total

HT Cable Termination & Jointing Supply of Swgr "End Termination Kit"-01 no Rs. and "Staight-Through Jointing Kit"-01 no Rs. All the job related upto termination ,-HT cable straight-through/jointing, HT cable terminating at SWGR end, including supply of terminating accessories of LT are to be in the scope of work. Cable to be disconnected & dismantalling sealing of cable hole From To Tr. M.Box OSA swgr Panel-07 SACB Panel OSA swgr Panel-07 LPB station OSA swgr Panel-07 DAS panel OSA swgr Panel-07 LT swgr I/C-1(OPA) OSA swgr Panel-07 Control Panel Modification 1. Panel cutout, fixing & related wiring of Ammeter-01 no , Amp. Sel. Sw-01 no,Bkr. Control Sw.-01 no, Indication Lamp-03 no,Aux relay -01 no,Annuncition modification, Al. strip for MIMIC diagram as per scheme. Total Rs.2000/(LS)

Cable description 01 no 05 no 01 no 02 no 01 no

Rs. 1000/(LS)

Commissioning:

Testing & commissioning of the total system will be done by Dept.

Material required to be supplied by WBPDCL AA. 1 2 3 4 5 AB 1 2 3 4 AC 1 2 3 4 5 6 AD Cable: Description & Specification Length 3C/185sqmm HT XLPE 50mtr 7C/2.5sqmm LT Control 930mtr 5C/2.5sqmm LT Control 340mtr 3C/2.5sqmm LT Control 150mtr 4C/0.5sqmm Twisted Pair 400mtr Flexible Wire Description & Specification Length 2.5sqmm flexible wire cu RED 01 coil 2.5sqmm flexible wire cu YELLOW01 coil 2.5sqmm flexible wire cu BLUE 01 coil 2.5sqmm flexible wire cu GREY 01 coil Additional equipments for Control Panel Description & Specification Ammeter CTR-200/1,96X96mm Ammeter Selector Switch(SRP136MA60/GB) Breaker Control Switch(BCC03P016E67) Indication Lamp assembly RED Indication Lamp assembly AMBER Indication Lamp assembly GREEN HT Cable(3C/185 XLPE) Termination Kit HT cable Straight Through Jionting Kit

6Pair

Item Code 04C010045 04C010051 04C010010 04C010029 06C010004 06C010007 04C010041 04C010039 04C010038 04C010047

1580mtr 861mtr 2974mtr 4165mtr NA 640mtr NA ordered NA ordered NA ordered NA ordered

Qty 01 no 01 no 01 no 01 no 01 no 01 no 01 no 01 no

05P020053 05C100030 05C100045 06L020002 06L020007 06L020005

09 no 23 no 07 no 44 no 44 no 44 no

Schematic Diagram of Power Source Modification on 415V OPB Bus (UNIT-2)

Target: To run the compressor Motor from Unit Source (UAT) Logic: At Unit running condition IA-2& SA-2 compressor will run on Unit source and IA-1 &SA-1 will run on Station Source(Normally on ST-1). In case of failure of ST-1, Auto change over will take place UAT-2A will supply the power to all the four compressor motors Scheme: HT(6.6kV) source to the Transformer(OXD) primary has to be changed from existing Station Bus-OSD to Unit Bus-2SA Transformer protection and control scheme with annuncition has to be shifted to Unit switchgear panel and corresponding UACB at UCR. Protection ,control & Interlock scheme i.r.o of existing OPB Bus will remain same. UNIT-1 6.6kV OSB 08 6.6kV 2SA 08 UNIT-2 6.6kV OSD 08

Existing Source

OXC Modified Source I/C-1 B/C 415V OPB IA-1 SA-1 IA-2 SA-2 Compressor Motor

OXD

I/C-2 SEC-B

SEC-A

Scheme of Cabling Job

Straight Thro' Joint beneath the panel

2 6.6kV STN. SWGR OSD08 (Existing)

SACB Panel at UCR (Existing) 2

M Box 6.6kV/415V Trans 2000kVA 3 4

6 UACB Panel at UCR (Propose)

6.6kV Unit SWGR 2SA-08 (Propose)

LPB Station

Straight Thro'

LT Switchgear Incommer-2

DAS Panel

6.6kV Existing Cable 6.6kV New Cable 415V New Cable (2.5 mm2) 415V Existing Cable(2.5mm2) to be Removed Twisted pair 0.5sqmm DAS cable(New) Twisted pair 0.5sqmm DAS cable (Existing) to be removed

6.6kV Existing Cable 6.6kV New Cable 415V New Cable (2.5 mm2) 415V Existing Cable(2.5mm2) to be Removed Twisted pair 0.5sqmm DAS cable(New) Twisted pair 0.5sqmm DAS cable(Existing) to be removed SCOPE OF WORK : Cable laying, Termination of New cable and Dismantling of Old cable 1. XLPE Powe cable ( 6.6kV 3C/185 sqmm ) Laying, Straight-through jointing ( One no ) and End termination with Glanding at Swgr End. 2. Control Cable ( 1.1kV grade 2.5 sqmm PVC cu ) laying, Glanding, Termination and and also dismantling of old spare cables. 3. Twisted pair Signalling cable ( 0.5 sqmm cu ) Laying, Straight-through jointing, Glanding and Termination at Swgr. Note: Disconnecting and dismantling all spare old cables and sealing of old cable holes. Control panel Modification Job Panel Cut-out, Fixing and related wiring of Ammeter - 01 no, Ammeter Sel. Sw. - 01 no., Indication Lamp - 03 no, Aux. Relay - 01 no., Brk. Control Sw. - 01 no., Annunciation modification, Al strip for MIMIC diagram as per scheme.

HT(6.6kV) source to the Transformer(OXD) primary has to be changed from existing Station

Transform

ged from existing Station Bus-OSD to Unit Bus-2SA

Schematic Diagram of Power Source Modification on 415V OPB Bus (UNIT-2)

Target: To run the compressor Motor from Unit Source (UAT) Logic: At Unit running condition IA-2& SA-2 compressor will run on Unit source and IA-1 &SA-1 will run on Station Source(Normally on ST-1). In case of failure of ST-1, Auto change over will take place UAT-2 will supply the power to all the four compressor motors Scheme: HT(6.6kV) source to the Transformer(OXD) primary has to be changed from existing Station Bus-OSD to Unit Bus-2SA Transformer protection and control scheme with annuncition has to be shifted to Unit switchgear panel and corresponding UACB at UCR. Protection ,control & Interlock scheme i.r.o of existing OPB Bus will remain same. UNIT-1 6.6kV OSB 08 6.6kV 2SB 08 UNIT-2 6.6kV OSD

Existing Source

OXC Modified Source I/C-1 B/C 415V OPB IA-1 SA-1 IA-2 SA-2 Compressor Motor

OXD

I/C-2 SEC-B

SEC-A

Scheme of Cabling Job

Straight Thro' Joint beneath the panel

2 6.6kV STN. SWGR OSD08 (Existing)

SACB Panel at UCR (Existing) 2

M Box 6.6kV/415V Trans 2000kVA 3 4

6 UACB Panel at UCR (Propose)

6.6kV Unit SWGR 2SA-08 (Propose)

LPB Station

Straight Thro'

LT Switchgear Incommer-2

DAS Panel

6.6kV Existing Cable 6.6kV New Cable 415V New Cable (2.5 mm2) 415V Existing Cable(2.5mm2) to be Removed Twisted pair 0.5sqmm DAS cable(New) Twisted pair 0.5sqmm DAS cable(Existing) to be removed CABLING JOB XLPE Power cable (6.6kV 3C/185sqmm) Laying , straight-through jointing(one no.) and End terminaion with glanding at Swgr. Control Cable (1.1kV grade 2.5 sqmm PVC cu ) laying, Glanding & Termination Twisted pair Signalling cable(0.5sqmm cu) laying straight-through jointing,Glanding & Termination at Swgr. CONTROL PANEL MODIFICATION JOB Panel Cut-out ,Fixing & related wiring of Ammeter-01 no., Ammeter Sel Sw. -01 no,Indication Lamp-03 no, Aux Relay-01 no,Bkr. Control sw.-01 no., Annunciation modification, Al strip for MIMIC diagram as per scheme

PB Bus (UNIT-2)

will run on Station Source(Normally power to all the four compressor

on Bus-OSD to Unit Bus-2SA hgear panel and corresponding same.

6.6kV OSD 08