h10m401 I1 Montec MMH Mdcca02 6300 001 B Heat Tracing

Memoria de Clculo Estacin Reelevadora
Nombre rea Cliente Diseo Nmero Proyecto Revisin ESTACIN REELEVADORA Montec -MMH Departamento de Estudios 2012-1800 B Fecha 20/08/2013 Nombre Proyecto Sistema de conduccin de Aguas Fuente Pampa Puno, Proyecto Explotacin Mina Ministro Hales
Status Documento Emitido para Revisin
Cuadro de Cargas
Temperatura mnima ambiental C Total longitud del Cable m Relacin Voltaje traceado por Alimentacin metro Vac Puntos de alimentacin (caja conexin) Corriente nominal en operacin A Corriente mxima total a la partida A Calor Potencia de Calor suministrado operacin suministrado a la caeria nominal por el cable TK VA W/m W/m Prdida de calor en la lnea con factor de seguridad 20% W/m
Circuito
Panel / Brk
N de Plano
Lnea / Isomtrico
Diametro caera
Tipo aislacin
Espesor aislacin
Dimetro interior aislacin
Temperatura Mantencin
Tipo Cable Calefactor
Largo de la Caera
Temperatura en el Cable
Observaciones
pulgadas
mm
mm
1 2 3 4
HTP-01 TC1818A / Brk 1 HTP-01 TC1818A / Brk 2 HTP-01 TC1818A / Brk 3 HTP-01 TC1818A / Brk 4
P171 - ISO - 000 - PI-143/PI-144 P171 - ISO - 000 - PI-145/PI-146 P171 - ISO - 000 - PI-147 P171 - ISO - 301 - PI-123/PI-124
6321-FW-12-3-1/2"-C1,105/C1,111/S1,116-C1,106/C1,112/S1,117-HT 6321-FW-12-3-1/2"-C1,107/C1,113/S1,118-C1,108/C1,114/S1,119-HT 6321-FW-12-3-1/2"-C1,109/C1,115/S1,120-HT 6321-FW-24"C1,104/C1,122-HT
12" 12" 12" 24"
Lana Mineral Lana Mineral Lana Mineral Lana Mineral
50 50 50 50
324 324 324 610
10 10 10 10
-25 -25 -25 -25
BSX 10-2 BSX 10-2 BSX 10-2 BSX 10-2
98.2 98.2 41.2 85.9
22 22 7 36
220 220 220 220
2 2 2 2
1 1 1 1
14.6 14.6 6 12.8
25 25 10.3 21.9
3212 3212 1320 2816
29,9 29,9 29,9 29,9
59,7 59,7 59,7 59,7
32,1 32,1 32,1 52,7
51 51 51 51
No Presenta Observaciones No Presenta Observaciones No Presenta Observaciones No Presenta Observaciones
48
82.2
10560
Cuadro de Cargas Sistema Heat Tracing - Estacin Reelevadora

rea Cliente Diseo Nmero Proyecto Revisin ESTACIN REELEVADORA Montec -MMH Departamento de Estudios 2012-1800 B Fecha 20/08/2013 Nombre Proyecto Sistema de conduccin de Aguas Fuente Pampa Puno, Proyecto Explotacin Mina Ministro Hales
Tablero Distribucin de Fuerza N
Circuito N
Lnea / Isomtrico
Heat Tracer Largo Instalado (mts)
Tipo de Cable (H.T) Instalado (w/ft) @220V
Potencia Total VA
Largo Cable Alimentador mts. R
Canalizacin
Intensidad Corriente (A) S T tipo Conductor seccin mm2 N AWG tipo Ductos
Protecciones
Int. Aut. P. Diferencial Observaciones
(")
3/4" 3/4" 3/4" 3/4" 2 X 25A 2 X 25A 2 X 16A 2 X 25A 2 X 25A 2 X 25A en SSR 1/30mA en SSR 2/30mA en SSR 3/30mA en SSR 4/30mA en SSR 5/30mA en SSR 6/30mA Tablero con controlador electrnico y Mdulo de Potencia de Salida que incluye Relevadores de Estado Slido. Alimentacin del tablero 380Vac 3F+N+T
1 2 HTP-01 TC1818A (3F+N+Tp) 3 4 5 6
6321-FW-12-3-1/2"-C1,105/C1,111/S1,116-C1,106/C1,112/S1,117-HT 6321-FW-12-3-1/2"-C1,107/C1,113/S1,118-C1,108/C1,114/S1,119-HT 6321-FW-12-3-1/2"-C1,109/C1,115/S1,120-HT 6321-FW-24"C1,104/C1,122-HT Libre Libre
98.2 98.2 41.2 85.9
BSX 10-2 OJ BSX 10-2 OJ BSX 10-2 OJ BSX 10-2 OJ
3212 3212 1320 2816
6 6 6 6
14.6 14.6 6.0 12.8
RV-K RV-K RV-K RV-K
3.31 3.31 3.31 3.31
1 x 3c #12 1 x 3c #12 1 x 3c #12 1 x 3c #12
c.a.g c.a.g c.a.g c.a.g
14.6
14.6
18.8
Memoria de Clculo Caudales

Nombre rea Cliente Diseo Nmero Proyecto Revisin CAUDALES Montec- MMH Departamento de Estudios 2012-1800 B Fecha 20/08/2013 Nombre Proyecto Sistema de conduccin de Aguas Fuente Pampa Puno, Proyecto Explotacin Mina Ministro Hales
Cuadro de Cargas
Dimetro Temperatura Temperatura interior mnima Mantencin aislacin ambiental mm C C Total Largo de la longitud Caera del Cable m m Relacin traceado por metro Puntos de alimentacin (caja conexin) Corriente nominal en operacin A Corriente mxima total a la partida A Calor Potencia de Calor suministrado operacin suministrado a la caeria nominal por el cable TK VA W/m W/m Prdida de calor en la lnea con factor de seguridad 20% W/m
Circuito
Panel / Brk
N de Plano
Lnea / Isomtrico
Diametro caera
Tipo aislacin
Espesor aislacin
Voltaje Alimentacin
Observaciones
pulgadas
mm
Vac
1 2
HTP-02 TC202A / Brk 1 HTP-02 TC202A / Brk 2
P171 - ISO - 000 - PI160/PI161 P171 - ISO - 000 - PI162/PI163
6313-FW-8/3"C1-032/022-HT 6313-FW-16"/3"C1-101/102-HT
10" 16"
Lana Mineral Lana Mineral
50 50
273 406
10 10
-25 -25
BSX 10-2 BSX 10-2
43.9 99.7
17 28
220 220
1 2
1 1
6.5 14.8
11.2 25.4
1430 3256
29,9 29,9
29,9 59,7
25,5 36,3
51 51
No Presenta Observaciones No Presenta Observaciones
21.3
36.6
4686
Cuadro de Cargas Sistema Heat Tracing - Caudales

rea Cliente Diseo Nmero Proyecto Revisin CAUDALES Montec -MMH Departamento de Estudios 2012-1800 B Fecha 20/08/2013 Nombre Proyecto Sistema de conduccin de Aguas Fuente Pampa Puno, Proyecto Explotacin Mina Ministro Hales
Circuito N
Lnea / Isomtrico
Potencia VA
Largo Cable Alimentador mts.
Canalizacin
Intensidad Corriente (A) FASE tipo Conductor seccin mm2 N AWG tipo Ductos
Protecciones
(")
3/4" 3/4" 1 x 16A 1 x 25A
Tablero con controlador electrnico y Mdulo de Potencia de Salida que incluye Relevadores de Estado Slido. Alimentacin tablero 220Vac 1F+N+T en SSR 2/30mA
HTP-02 TC202A (F+N+Tp)
1 2
6313-FW-8/3"C1-032/022-HT 6313-FW-16"/3"C1-101/102-HT
43.9 99.7
BSX 10-2 OJ BSX 10-2 OJ
1430 3256
6 6
6.5 14.8 21.3
RV-K RV-K
3.31 3.31
3X12 3X12
c.a.g c.a.g
en SSR 1/30mA
Memoria de Clculo Amortiguacin Golpe

Nombre rea Cliente Diseo Nmero Proyecto Revisin AMORTIGUACIN GOLPE Montec Departamento de Estudios 2012-1800 B Fecha 20/08/2013 Nombre Proyecto Sistema de conduccin de Aguas Fuente Pampa Puno, Proyecto Explotacin Mina Ministro Hales
Cuadro de Cargas
Dimetro Temperatura Temperatura interior mnima Mantencin aislacin ambiental mm C C Total Largo de la longitud Caera del Cable m m Relacin traceado por metro Puntos de alimentacin (caja conexin) Corriente nominal en operacin A Corriente mxima total a la partida A Prdida de Calor calor en la Potencia de Calor suministrado lnea con operacin suministrado a la caeria factor de nominal por el cable TK seguridad 20% W/m W/m VA W/m
Circuito
Panel / Brk
N de Plano
Lnea / Isomtrico
Diametro caera
Tipo aislacin
Espesor aislacin
Voltaje Alimentacin
Observaciones
pulgadas
mm
Vac
HTP-03 TC101A / Brk 1
P171 - ISO - 000 - PI150/PI151/PI152
6321-FW-16/12/3/1/2 / 1 1/2"C1-123/124-HT
12"
Lana Mineral
50
324,
10
-25
BSX 10-2
59.2
17
220
8.8
15
1936
29,9
59,7
32,1
51
No Presenta Observaciones
8.8
15
1936
Cuadro de Cargas Sistema Heat Tracing - Amortiguacin Golpe de Ariete

rea Cliente Diseo Nmero Proyecto Revisin Amortiguacin Golpe de Ariete Montec -MMH Departamento de Estudios 2012-1800 B Fecha 20/08/2013 Nombre Proyecto Sistema de conduccin de Aguas Fuente Pampa Puno, Proyecto Explotacin Mina Ministro Hales
Circuito N
Lnea / Isomtrico
Potencia VA
Canalizacin
Protecciones
(")
3/4" 1 x20A en SSR 1/30mA
Tablero con controlador electrnico y Mdulo de Potencia de Salida que incluye Relevadores de Estado Slido. Alimentacin tablero 220Vac 1F+N+T
HTP-03 TC101A
6321-FW-16/12/3/1/2 / 1 1/2"C1-123/124-HT
59.2
BSX 10-2 OJ
1936
8.8 8.8
RV-K
3.31
3X12 AWG
c.a.g
Memoria de Clculo Campo Pozo 2B

Nombre rea Cliente Diseo Nmero Proyecto Revisin POZO 2B Montec Departamento de Estudios 2012-1800 B Fecha 20/08/2013 Nombre Proyecto Sistema de conduccin de Aguas Fuente Pampa Puno, Proyecto Explotacin Mina Ministro Hales
Cuadro de Cargas
Circuito
Panel / Brk
N de Plano
Lnea / Isomtrico
Diametro caera
Tipo aislacin
Espesor aislacin
Voltaje Alimentacin
Observaciones
pulgadas
mm
Vac
1 2
HTP-04 TC 202A / Brk 1 HTP-04 TC 202A / Brk 2
P171 - ISO - 000 - PI-157/PI139 P171 - ISO - 000 - PI-137/PI138
6313 - FW-8/2"-C1-043/052/051/046/045-HT 6313 - FW-8/2/ 1 1/2/ 1/ 1/2"-C1-043/050/049/048/047/044-HT
8" 8"
50 50
219, 219,
10 10
-25 -25
BSX 10-2 BSX 10-2
78 59.4
41 32
220 220
1 1
1 1
11.7 8.9
19.9 15.2
2574 1958
29,9 29,9
29,9 29,9
21,2 21,2
51 51
20.6
35.1
4532
Cuadro de Cargas Sistema Heat Tracing - Campo Pozo 2B

rea Cliente Diseo Nmero Proyecto Revisin POZO 2B Montec -MMH Departamento de Estudios 2012-1800 B Fecha 20/08/2013 Nombre Proyecto Sistema de conduccin de Aguas Fuente Pampa Puno, Proyecto Explotacin Mina Ministro Hales
Circuito N
Lnea / Isomtrico
Potencia VA
Canalizacin
Protecciones
(")
3/4" 3/4" 1 x25A 1 x20A en SSR 1/30mA en SSR 2/30mA
HTP-04 TC 202A (F+N+Tp)
1 2
6313 - FW-8/2"-C1-043/52/51/46/45-HT 6313 - FW-8/2/ 1 1/2/ 1/ 1/2"-C1-043/50/49/48/47/44-HT
78 59,4
2574 1958
6 6
11,7 8,9 20,6
RV-K RV-K
3,31 3,31
3X12 AWG 3X12 AWG
c.a.g c.a.g

Cuadro de Cargas
Circuito
Panel / Brk
N de Plano
Lnea / Isomtrico
Diametro caera
Tipo aislacin
Espesor aislacin
Voltaje Alimentacin
Observaciones
pulgadas
mm
Vac
1 2 3
HTP-05 TC 1818A / Brk 1 HTP-05 TC 1818A / Brk 2 HTP-05 TC 1818A / Brk 3
P171 - ISO - 000 - PI-154/PI-130 P171 - ISO - 000 - PI-154/PI-130 P171 - ISO - 000 - PI-128/PI-129
6313 - FW-12/3/2"-C1-001/009/010/004/003-HT 6313 - FW-12/3/2"-C1-001/009/010/004/003-HT 6313 - FW-12"-C1-001/005/006/007/008/002-HT
12 12 12
Lana Mineral Lana Mineral Lana Mineral
50 50 50
324, 324, 324,
10 10 10
-25 -25 -25
BSX 10-2 BSX 10-2 BSX 10-2
76.55 76.55 92.3
23.1 23.1 24
220 220 220
2 2 2
1 1 1
11.45 11.45 13.7
19.6 19.6 23.5
2519 2519 3014
29,9 29.9 29,9
59,7 59.7 59,7
32,1 32.1 32,1
51 51 51
Leer Nota Leer Nota Leer Nota
36.6
62.7
8052
NOTAS
Diseo De Ingeniera Detalle
1.En area Pozo 4B se espera por parte de Montec,isometricos modificado con ducto de alarge de 4 metros
Observaciones
N/A

Circuito N
Lnea / Isomtrico
Potencia VA
Largo Cable Alimentador mts. R
Canalizacin
Intensidad Corriente (A) S T tipo Conductor seccin mm2 N AWG tipo Ductos
Protecciones
(")
3/4" 3/4" 3/4" 2 x25A 2 x25A 2 x25A 2 x25A 2 x25A 2 x25A en SSR 1/30mA en SSR 2/30mA en SSR 3/30mA en SSR 4/30mA en SSR 5/30mA en SSR 6/30mA MODULO DE POTENCIA 1 Tablero con controlador electrnico y Mdulo de Potencia de Salida que incluye Relevadores de Estado Slido. Alimentacin del tablero 380Vac 3F+N+T
1 2 HTP-05 TC1818A (3F+N+Tp) 3 4 5 6
6313 - FW-12/3/2"-C1-001/009/010/004/003-HT 6313 - FW-12/3/2"-C1-001/009/010/004/003-HT 6313 - FW-12"-C1-001/005/006/007/008/002-HT LIBRE LIBRE LIBRE
76.55 76.55 92.3
BSX 10-2 OJ BSX 10-2 OJ BSX 10-2 OJ
2519 2519 3014
6 6 6
11.45 11.45 13.70
RV-K RV-K RV-K
3.31 3.31 3.31
3X12 AWG 3X12 AWG 3X12 AWG
c.a.g c.a.g c.a.g
11.5
11.5
13.7

Cuadro de Cargas
Circuito
Panel / Brk
N de Plano
Lnea / Isomtrico
Diametro caera
Tipo aislacin
Espesor aislacin
Voltaje Alimentacin
Observaciones
pulgadas
mm
Vac
1 2
P171 - ISO - 000 - PI-120 P171 - ISO - 000 - PI-119/PI-118
6313 - FW-10/8/2/ 1 1/2/ 1/2"-C1-022/031/025/030-HT 6313 - FW-10/2/ 1 1/2/ 1/2/ 1"-C1-022/029/028/027/026/023-HT
10 10
50 50
273, 273,
10 10
-25 -25
BSX 10-2 BSX 10-2
67.3 63
27 24
220 220
1 1
1 1
10.1 9.4
17.2 16.1
2222 2068
29,9 29,9
29,9 29,9
25,5 25,5
51 51
19.5
33.3
4290

Circuito N
Lnea / Isomtrico
Potencia VA
Canalizacin
Protecciones
(")
1 2
6313 - FW-10/8/2/ 1 1/2/ 1/2"-C1-022/031/025/030-HT 6313 - FW-10/2/ 1 1/2/ 1/2/ 1"-C1-022/029/028/027/026/023-HT
67.3 63
2222 2068
6 6
10.1 9.4 19.5
RV-K RV-K
3.31 3.31
3X12 AWG 3X12 AWG
c.a.g c.a.g

Cuadro de Cargas
Dimetro Temperatura Temperatura interior mnima Mantencin aislacin ambiental mm C C Total longitud del Cable m Relacin traceado por metro Puntos de alimentacin (caja conexin) Corriente nominal en operacin A Corriente mxima total a la partida A Potencia de Calor operacin suministrado nominal por el cable VA W/m Calor suministrado a la caeria TK W/m Prdida de calor en la lnea con factor de seguridad 20% W/m
Circuito
Panel / Brk
N de Plano
Lnea / Isomtrico
Diametro caera
Tipo aislacin
Espesor aislacin
Largo de la Caera
Voltaje Alimentacin
Observaciones
pulgadas
mm
Vac
1 2
P171 - ISO - 202 - PI-134/PI-135 P171 - ISO - 000 - PI-156/PI-136
6313 - FW-10/2/ 1 1/2 / 1/2"-C1-033/040/039/038/037/034-HT 6313 - FW-10/8/2"-C1-033/042/046/041/035/036-HT
10 10
50 50
273, 273,
10 10
-25 -25
BSX 10-2 BSX 10-2
51.8 76.2
23 36.3
220 220
1 1
1 1
7.7 11.4
13.2 19.5
1694 2508
29,9 29,9
29,9 29,9
25,5 25,5
51 51
19.1
32.7
4202

Circuito N
Lnea / Isomtrico
Potencia VA
Canalizacin
Protecciones
(")
1 2
6313 - FW-10/2/ 1 1/2 / 1/2"-C1-033/040/039/038/037/034-HT 6313 - FW-10/8/2"-C1-033/042/046/041/035/036-HT
51.8 76.2
1694 2508
6 6
7.7 11.4 19.1
RV-K RV-K
3.31 3.31
3X12 AWG 3X12 AWG
c.a.g c.a.g

Cuadro de Cargas
Dimetro Temperatura Temperatura interior mnima Mantencin aislacin ambiental mm C C Total longitud del Cable m Relacin traceado por metro Puntos de alimentacin (caja conexin) Corriente nominal en operacin A Corriente mxima total a la partida A Potencia de Calor operacin suministrado nominal por el cable VA W/m Calor suministrado a la caeria TK W/m Prdida de calor en la lnea con factor de seguridad 20% W/m
Circuito
Panel / Brk
N de Plano
Lnea / Isomtrico
Diametro caera
Tipo aislacin
Espesor aislacin
Largo de la Caera
Voltaje Alimentacin
Observaciones
pulgadas
mm
Vac
1 2
6313 - FW-10/2/ 1 1/2 / 1/2"-C1-054/061/060/059/058/055-HT 6313 - FW-10/8/2"-C1-054/063/057/062/056-HT
10 10
50 50
273, 273,
10 10
-25 -25
BSX 10-2 BSX 10-2
51.8 76.2
23 36.3
220 220
1 1
1 1
7.7 11.4
13.2 19.5
1694 2508
29,9 29,9
29,9 29,9
25,5 25,5
51 51
19.1
32.7
4202

Circuito N
Lnea / Isomtrico
Potencia VA
Canalizacin
Protecciones
(")
1 2
6313 - FW-10/2/ 1 1/2 / 1/2"-C1-054/061/060/059/058/055-HT 6313 - FW-10/8/2"-C1-054/063/057/062/056-HT
51.8 76.2
1694 2508
6 6
7.7 11.4 19.1
RV-K RV-K
3.31 3.31
3X12 AWG 3X12 AWG
c.a.g c.a.g

Cuadro de Cargas
Circuito
Panel / Brk
N de Plano
Lnea / Isomtrico
Diametro caera
Tipo aislacin
Espesor aislacin
Voltaje Alimentacin
Observaciones
pulgadas
mm
Vac
1 2
P171 - ISO - 000 - PI-133/PI-155
6313 - FW-8/2"-C1-065/074/073/068/067-HT
8" 8"
50 50
219, 219,
10 10
-25 -25
BSX 10-2 BSX 10-2
78 59.4
41 32
220 220
1 1
1 1
11.7 8.9
19.9 15.2
2574 1958
29,9 29,9
29,9 29,9
21,2 21,2
51 51
P171 - ISO - 000 - PI-131/PI-132 6313 - FW-8/2/ 1 1/2/ 1/ 1/2"-C1-065/072/071/070/069/66-HT
20.6
35.1
4532

Circuito N
Lnea / Isomtrico
Potencia VA
Canalizacin
Protecciones
(")
1 2
6313 - FW-8/2"-C1-065/074/073/068/067-HT 6313 - FW-8/2/ 1 1/2/ 1/ 1/2"-C1-065/072/071/070/069/066-HT
78 59.4
2574 1958
6 6
11.7 8.9 20.6
RV-K RV-K
3.31 3.31
3X12 AWG 3X12 AWG
c.a.g c.a.g

Cuadro de Cargas
Circuito
Panel / Brk
N de Plano
Lnea / Isomtrico
Diametro caera
Tipo aislacin
Espesor aislacin
Voltaje Alimentacin
Observaciones
pulgadas
mm
Vac
1 2
6313 - FW-10/2"-C1-013/020/014/019-HT 6313 - FW-10"/2-C1-011/018/017/016/015/012-HT
10 10
50 50
273, 273,
10 10
-25 -25
BSX 10-2 BSX 10-2
86.4 55
39 23
220 220
1 1
1 1
12.9 8.2
22.1 14
2838 1804
29,9 29,9
29,9 29,9
25,5 25,5
51 51
21.1
36.1
4642

Circuito N
Lnea / Isomtrico
Potencia VA
Canalizacin
Protecciones
(")
1 2
6313 - FW-10/2"-C1-013/020/014/019-HT 6313 - FW-10"/2-C1-011/018/017/016/015/012-HT
86.4 55
2838 1804
6 6
12.9 8.2 21.1
RV-K RV-K
3.31 3.31
3X12 AWG 3X12 AWG
c.a.g c.a.g
BSX TM
Self-Regulating Heating Cable

Application . . . Freeze Protection or Process Temperature Maintenance BSX self-regulating heating cables are designed to provide freeze protection or process temperature maintenance to metallic and nonmetallic piping, tanks and equipment. The heat output of BSX cable varies in response to the surrounding conditions along the entire length of a circuit. Whenever the heat loss of the insulated pipe, tank or equipment increases (as ambient temperature drops), the heat output of the cable increases. Conversely, when the heat loss decreases (as the ambient temperature rises or product flows), the cable reacts by reducing its heat output.BSX cables are approved for use in ordinary (nonclassified) areas and hazardous (classified) areas. Ratings . . . Available watt densities...................... 3, 5, 8, 10 w/ft @ 50F (10, 16, 26, 33 w/m @ 10C) Supply voltages. ...............................110-120 or 208-277 Vac Max. maintenance temperature.........................150F (65C) Max. continuous exposure temperature Power-off......................................................185F (85C) Minimum installation temperature.....................-60F (-51C) Minimum bend radius @ 5F (-15C)............................................. 0.38" (10mm) @ -76F (-60C). ....................................... 1.25" (32 mm) T-rating 1 3, 5, 8 w/ft (10, 16, 26 W/m).................T6 185F (85C) 10 w/ft (33 W/m)..................................T5 212F (100C) Basic Accessories 2 . . . Power Connection: All BSX cables require a Terminator, PCA or ECA power connection kit for terminating the circuit before connecting to power. End-of-Circuit Termination: BSX cables require the ET-6 end cap for terminating at the end of the circuit.
Notes . . . 1. T-rating per the National Electrical Code and Canadian Electrical Code. 2. Information on additional accessories to complete a heater circuit installation and to comply with approval requirements may be found in the Self-Regulating Cables Systems Accessories product specification sheet (Form TEP0010).
Product Specifications
1 2 3 4
5, 6
Construction . . . 1 2 3 4 5 Nickel-Plated Copper Bus Wires (16 AWG) Radiation Cross-Linked Semiconductive Heating Matrix Radiation Cross-Linked Dielectric Insulation Tinned Copper Braid Polyolefin overjacket provides additional protection to cable and braid where exposure to aqueous inorganic chemicals is expected.
Options . . . 6 FOJ Fluoropolymer overjacket over tinned copper braid provides additional protection to cable and braid where exposure to organic chemicals or corrosives is expected.
THERMON . . . The Heat Tracing Specialists 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 Phone: 512-396-5801 Facsimile: 512-396-3627 1-800-820-HEAT www.thermon.com In Canada call 1-800-563-8461
For the Thermon office nearest you visit us at . . . www.thermon.com
BSX TM
Self-Regulating Heating Cable

Power Output Curves 1 . . . The power outputs shown apply to cable installed on insulated metallic pipe (using the procedures outlined in IEEE Standard 515-2004) at the service voltages stated below. For use on other service voltages, contact Thermon.
Catalog Number 120 VacNominal BSX 3-1 BSX 5-1 BSX 8-1 BSX 10-1 12 (39) 10 (33) Watts per Foot (w/m) 8 (26) 6 (20) 4 (13) 2 (6) 0 30 (-1) 50 (10) 70 (21) 90 110 (32) (43) Pipe Temperature F (C) 130 (54) 150 (66) BSX 10-1 BSX 8 BSX 5-1 Catalog Number 240 VacNominal BSX 3-2 BSX 5-2 BSX 8-2 BSX 10-2 Power Output at 50F (10C) w/ft (m) 3 (10) 5 (16) 8 (26) 10 (33)
Circuit Breaker Sizing 2 . . . Maximum circuit lengths for various circuit breaker amperages are shown below. Breaker sizing should be based on the National Electrical Code, Canadian Electrical Code or any other applicable code. The National Electrical Code and Canadian Electrical Code require ground-fault protection of equipment for each branch circuit supplying electric heating equipment. Check local codes for ground-fault protection requirements.
120 Vac Service Voltage Catalog Number Start-Up Temperature F (C) 50 (10) 0 (-18) -20 (-29) -40 (-40) 50 (10) 0 (-18) -20 (-29) -40 (-40) 50 (10) BSX 8-1 0 (-18) -20 (-29) -40 (-40) 50 (10) 0 (-18) -20 (-29) -40 (-40) 240 Vac Service Voltage Catalog Number Start-Up Temperature F (C) 50 (10) 0 (-18) -20 (-29) -40 (-40) 50 (10) BSX 5-2 0 (-18) -20 (-29) -40 (-40) 50 (10) BSX 8-2 0 (-18) -20 (-29) -40 (-40) 50 (10) BSX 10-2 0 (-18) -20 (-29) -40 (-40) Max. Circuit Length 3 vs. Breaker Size ft (m) 20A 360 (110) 325 (99) 285 (87) 260 (79) 240 (73) 205 (62) 185 (56) 165 (50) 190 (58) 150 (46) 135 (41) 120 (37) 160 (49) 110 (34) 100 (30) 90 (27) 30A 360 (110) 360 (110) 360 (110) 360 (110) 300 (91) 300 (91) 275 (84) 250 (76) 240 (73) 225 (69) 200 (61) 180 (55) 200 (61) 170 (52) 150 (46) 135 (41) 40A 360 (110) 360 (110) 360 (110) 360 (110) 300 (91) 300 (91) 295 (90) 265 (81) 240 (73) 240 (73) 240 (73) 215 (66) 200 (61) 200 (61) 200 (61) 180 (55)
BSX 3-1 BSX 10
BSX 5 BSX 3
Certifications/Approvals . . .
Factory Mutual Research Ordinary Locations Hazardous (Classified) Locations Class I, Division 2, Groups B, C and D Class II, Division 2, Groups F and G Class III, Divisions 1 and 2 Class I, Zones 1 and 2, AEx e II (requires FOJ) Underwriters Laboratories Inc. Ordinary Locations Hazardous (Classified) Locations Class I, Division 2, Groups B, C and D Class II, Division 2, Groups F and G Class III, Divisions 1 and 2 Class I, Zones 1 and 2, AEx e II (requires FOJ) Canadian Standards Association Ordinary Locations Hazardous (Classified) Locations Class I, Divisions 1 & 2, Groups A, B, C and D Class II, Divisions 1 & 2, Groups E, F and G Ex e II Notes . . . 1. For more precise power output values as a function of pipe temperature, refer to CompuTrace. 2. Based on the trip current characteristic of Type QOB or Type QO equipment protection devices. For devices with other trip current characteristics, contact Thermon. 3. The maximum circuit length is for one continuous length of cable, not the sum of segments of cable. Refer to CompuTrace design software or contact Thermon for current loading of segments.
Max. Circuit Length 3 vs. Breaker Size ft (m) 20A 725 (221) 650 (198) 575 (175) 515 (157) 480 (146) 395 (120) 350 (107) 315 (96) 385 (117) 285 (87) 255 (78) 230 (70) 280 (85) 225 (69) 200 (61) 180 (55) 30A 725 (221) 725 (221) 725 (221) 725 (221) 600 (183) 590 (180) 525 (160) 475 (145) 480 (146) 425 (130) 380 (122) 345 (116) 400 (122) 340 (104) 300 (91) 275 (84) 40A 725 (221) 725 (221) 725 (221) 725 (221) 600 (183) 600 (183) 590 (180) 530 (162) 480 (146) 480 (146) 480 (146) 430 (131) 400 (122) 400 (122) 400 (122) 365 (111)
BSX 3-2
Form TEP0067-0510
Thermon Manufacturing Co.
Printed in U.S.A.
Information subject to change.
RTD-100
Application . . .
Temperature Sensor
Electric Heat Tracing Control The RTD-100 is designed for use as control input for freeze protection and temperature maintenance applications requiring pipewall or tankwall temperature sensing. A cast-aluminum NEMA 4/7 enclosure and terminal block allows ease of wiring into a single unit that can be installed directly onto a heat traced pipe. The RTD-100 housing and mounting pad are stainless steel. The RTD-100 is suitable for use in heat tracing applications where surface temperatures do not exceed 900F (482C). Ratings/Specifications . . . Electrical connection.............ceramic strip w/brass terminals Enclosure rating.....................................................NEMA 4/7 Enclosure hub size. ............................... 3/4" NPT female hub RTD leads..................................................22 AWG fiberglass RTD type...........................................3-wire platinum thin film RTD resistance. ................................... 100 ohms at 32 (0C) RTD calibration Per ASTM E1137, DIN standard 43760/BS1904/IEC 751 Temperature coefficient...................00385 Ohms/Ohms - C Maximum sensor temperature. ........................ 900F (482C) Sensor housing material............................ 316 stainless steel
Note . . . 1. For additional options or enclosure materials contact Thermon.
1 2
Construction . . . 1 2 3 Junction Box With Terminal Strip RTD Housing Pipe Strap (purchased separately) B4 = pipe dia. up to 4" B10 = pipe dia. up to 10" B21 = pipe dia. up to 21"
Certifications/Approvals . . .
Canadian Standards Association The RTD-100 is CSA certified for use in North America. Ordinary Locations Hazardous (Classified) Locations Class I, Division 2, Groups A, B, C and D Class II, Division 2, Groups E, F and G The RTD-100-D1 (pictured at left) is provided with a cast aluminum enclosure and is CSA certified for use in North America. Ordinary Locations Hazardous (Classified) Locations Class I, Division 1, Groups B, C and D Class II, Division 2, Groups E, F and G
THERMON . . . The Heat Tracing Specialists 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 Phone: 512-396-5801 Facsimile: 512-396-3627 800-820-HEAT www.thermon.com In Canada call 800-563-8461
RTD-100
Temperature Sensor
The following installation procedures are suggested guidelines for the installation of a Thermon temperature sensor. They are not intended to preclude the use of other methods utilizing accepted engineering or field construction practices. Temperature sensors are used for freeze protection or temperature maintenance of piping, tanks and instrumentation. Temperature Sensor Installation . . . 1. Upon receipt, check to make sure the proper type has been received. 2. Store in a dry place. 3. Ensure that temperature sensor/junction box combination is suitable for the area classification. 4. Mount the temperature sensor/junction box vertically upright and in a position that will prevent condensation from draining into the enclosure from the connected conduit. Do not bend sensor or lead. Adequately support conduit leading to enclosure. 5. The sensor should be placed at least 90 around the cirumference from the heating cable, or at least 2 (5 cm) from the cable. Mount the sensor in a location that is representative of the overall system temperature away from valves, pipe supports, nozzles, or other heat sinks. Fasten the temperature sensor securely to the pipe/vessel with banding (purchased seperately), being sure that the entire length of the sensor is in intimate contact with the pipe surface. The sensor may be covered with a parallel pass of metallic tape to enhance heat transfer (not shown). 6. Power should always be disconnected and a lockout/tagout procedure performed prior to opening the box enclosure for maintenance. 7. Any modification to the enclosure or deviation from these procedures may affect unit's rating or approvals. Contact factory if modifications are necessary.
Temperature Sensor Install One Band (Order Separately Depending on Pipe Size) 3/4" (19.05mm) NPT Conduit Opening
Gasket
Cover and Head Assembly
WIRING SCHEMATIC (3 WIRE) RED (A)
BLACK (B) WHITE (B) 4.0" (102mm)
3.0" (76mm)
2.25" (57mm)
90
Optional Second Heating Cable
90
Heating Cable (Typical)
Heating Cable vs. Sensor Location (Line Sensing Control)
Form TEP0083-0609
Thermon Manufacturing Co.
Printed in U.S.A.
Information subject to change.

h10m401 I1 Montec MMH Mdcca02 6300 001 B Heat Tracing

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h10m401 I1 Montec MMH Mdcca02 6300 001 B Heat Tracing

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Memoria de Clculo Estacin Reelevadora

Status Documento Emitido para Revisin

Dimetro interior aislacin

Tipo Cable Calefactor

6321-FW-12-3-1/2"-C1,105/C1,111/S1,116-C1,106/C1,112/S1,117-HT 6321-FW-12-3-1/2"-C1,107/C1,113/S1,118-C1,108/C1,114/S1,119-HT 6321-FW-12-3-1/2"-C1,109/C1,115/S1,120-HT 6321-FW-24"C1,104/C1,122-HT

12" 12" 12" 24"

Lana Mineral Lana Mineral Lana Mineral Lana Mineral

324 324 324 610

-25 -25 -25 -25

BSX 10-2 BSX 10-2 BSX 10-2 BSX 10-2

98.2 98.2 41.2 85.9

220 220 220 220

14.6 14.6 6 12.8

3212 3212 1320 2816

29,9 29,9 29,9 29,9

59,7 59,7 59,7 59,7

32,1 32,1 32,1 52,7

No Presenta Observaciones No Presenta Observaciones No Presenta Observaciones No Presenta Observaciones

Cuadro de Cargas Sistema Heat Tracing - Estacin Reelevadora

Status Documento Emitido para Revisin

Tablero Distribucin de Fuerza N

Heat Tracer Largo Instalado (mts)

Tipo de Cable (H.T) Instalado (w/ft) @220V

Largo Cable Alimentador mts. R

1 2 HTP-01 TC1818A (3F+N+Tp) 3 4 5 6

6321-FW-12-3-1/2"-C1,105/C1,111/S1,116-C1,106/C1,112/S1,117-HT 6321-FW-12-3-1/2"-C1,107/C1,113/S1,118-C1,108/C1,114/S1,119-HT 6321-FW-12-3-1/2"-C1,109/C1,115/S1,120-HT 6321-FW-24"C1,104/C1,122-HT Libre Libre

98.2 98.2 41.2 85.9

BSX 10-2 OJ BSX 10-2 OJ BSX 10-2 OJ BSX 10-2 OJ

3212 3212 1320 2816

14.6 14.6 6.0 12.8

RV-K RV-K RV-K RV-K

3.31 3.31 3.31 3.31

1 x 3c #12 1 x 3c #12 1 x 3c #12 1 x 3c #12

c.a.g c.a.g c.a.g c.a.g

Memoria de Clculo Caudales

Status Documento Emitido para Revisin

Tipo Cable Calefactor

HTP-02 TC202A / Brk 1 HTP-02 TC202A / Brk 2

P171 - ISO - 000 - PI160/PI161 P171 - ISO - 000 - PI162/PI163

Lana Mineral Lana Mineral

BSX 10-2 BSX 10-2

No Presenta Observaciones No Presenta Observaciones

Cuadro de Cargas Sistema Heat Tracing - Caudales

Status Documento Emitido para Revisin

Tablero Distribucin de Fuerza N

Heat Tracer Largo Instalado (mts)

Tipo de Cable (H.T) Instalado (w/ft) @220V

Largo Cable Alimentador mts.

HTP-02 TC202A (F+N+Tp)

BSX 10-2 OJ BSX 10-2 OJ

6.5 14.8 21.3

Memoria de Clculo Amortiguacin Golpe

Status Documento Emitido para Revisin

Tipo Cable Calefactor

HTP-03 TC101A / Brk 1

P171 - ISO - 000 - PI150/PI151/PI152

Cuadro de Cargas Sistema Heat Tracing - Amortiguacin Golpe de Ariete

Status Documento Emitido para Revisin

Tablero Distribucin de Fuerza N

Heat Tracer Largo Instalado (mts)

Tipo de Cable (H.T) Instalado (w/ft) @220V

Largo Cable Alimentador mts.

Memoria de Clculo Campo Pozo 2B