Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
TECH
{PRODUCTION ENGINEERING - SJW) Effective from 2007-200S
I-Semester
Sr.
No
Course
code
Subject Title Contact hours
L T P
Credits
01 PE401 Operations Research + - - +
02 PE402 Nachine Tool Design 3 1 - +
03 PE403 CAD f CAN f C!N 3 - - 3
0+ PE404 Nanufacturing Automation 3 - - 3
05 PE405 Elective - ! 3 - - 3
06 PE406 Elective - !! 3 - - 3
07 PE407 CAD f CAN f C!N Laboratory - - + 2
08 PE40S Nanufacturing Automation
Laboratory
- - 2 1
09 CT-421 Software Laboratory - !! - - 2 1
Total 19 01 08 2+
II-Semester
Sr.
No
Course
code
Subject Title Contact hours
L T P
Credits
01 PE409 !ndustrial !nplant Training $
6 Nonths
(2 contact hrs. per student per
week is allotted to teacher)
- - - 18
02 PE410 Seminar-!! - - - 2
03 PE411 Financial Nanagement 8 Cost
Control @ (Self Study)
- - - +
Total - - - 2+
$ The contact hours are provided for supervision of students under training and for
giving guidance regarding the theory subject to be studied during training.
@ Students should study this subject during training and contact staff supervisor for
guidance.
Elective - I Elective - II
Tribology Terotechnology
Robotics Nechatronics
Facility Planning 8 Design Supply Chain 8 Logistic Nanagement
Product Design 8 Nanufacture Total Quality Nanagement
PE-401OPERATIONS RESEARCH
Teaching Scheme Examination Scheme
Lectures: + HrsfWeek (Nid-Sem-30, ESE-50)
OBJECTIVES:
To study various methods of Operations Research techniques in formulation of
models of systems managerialJIndustrial problems and its techniques of
optimization.
UNIT 1 [ S hrs ]
Introduction:
Operations Research : Development, history, definitions, objectives, characteristics, limitations,
phases, and applications. Optimisation models and their classifications.
Linear Programming :
Formulation of LP problem. Basic Solution. Theorems of LP. Graphical method. Simplex method
(minimisation f maximisation cases). Degeneracy in LP. Duality in LP. Sensitivity analysis.
!ntroduction to !nteger Programming, Dynamic Programming and Non - linear programming.
UNIT 2 [ S hrs ]
Transportation:
!ntroduction. Nethods for finding initial solution. Test of optimality. Naximisation Transportation
problem. Tran-shipment problem. Degeneracy.
Assignment Problem :
!ntroduction. Solution methods. variations of the assignment problem. Traveling Salesman
Problem.
UNIT 3 [ S hrs ]
Sequencing Models: Scheduling and sequencing. Assumptions in sequencing models.
Processing n" jobs on machines. Processing of two jobs on machines with each having different
processing order.
Inventory Control System {Quantitative Approach) :
!ntroduction. Neaning of !nventory Control. Functional classifications of !nventories. Advantages
of !nventory Control. Costs associated with !nventories. Advantages of !nventory Control. Costs
associated with !nventories. Deterministic !nventory Nodels : economic lot size with
instantaneous replenishment with and without shortage costs, economic lot size with finite
replenishment with and without shortage, economic lot size models with quantity discount.
UNIT 4 [ 5 hrs ]
Replacement Models :
Replacement of capital equipment that deteriorates with time : value remains same during the
period, and it changes with constant rate during the period, Replacement of an equipment that
deteriorates with an alternate equipment, Replacement of items that fail without deteriorating.
Simulation :
Nonte -Carlo Nethod.
UNIT 5 [ S hrs ]
Queuing Theory:
Queuing Systems : !ntroduction, cost associated with, characteristics, operating characteristics
and probability distributions. Classification of queuing models. Kendall's notations. Nodels :
{(NfNf1) : ( f FSFS)). minimum cost service rate.
Theory of Games:
!ntroduction, two-person zero-sum game. Ninimax and Naximin principle. Saddle point. Nethods
for solving game problems with mixed strategies. !ntroduction to graphical, and iterative
methods for solving game problems.
UNIT 6 [ S hrs ]
Network Models: !ntroduction to PERT f CPN and its importance in project management.
Concepts and construction of network diagrams. Critical path and project duration, floats,
network crashing, optimum project duration and cost, PERT activity, time estimate, probability of
completion of a project on before specified time, Resource allocation and load smoothening.
Text Books
1. Basu S. K., Pal D. K. and Bagchi H. : Operations Research for engineers, Oxford 8 !BH
Publishing Co. Pvt. Ltd.
2. Gupta P. K. and Hira D. S. : Operations Research, S Chand 8 Company Ltd.
3. Sharma J. K. : Nathematical Nodels in Operations Research, Tata NcGraw - Hill Publishing
Company Limited.
+. Sharma S. D., Kedar Nath : Operations Research, Ram Nath 8 Co.
5. R. Panneerselvam : Operations Research, Prentice Hall of !ndia Pvt. Ltd
6. Wiest J. D. 8 Levy F. K.: Nanagerial Guide to PERTfCPN, Prentice Hall of !ndia Pvt. Ltd.
7. Srinath L.S PERT 8 CPN principles 8 Applications" Affiliate East West Press (P) Ltd., New
Delhi, 1975.
Reference Books
1. Taha H. A. : Operations Research : An !ntroduction, Prentice Hall of !ndia Pvt. Ltd.
2. Wagner H. N. : Principles of Operations Research with applications to Nanagerial Decisions,
Prentice Hall of !ndia Pvt. Ltd.
PE-402 MACHINE TOOL DESIGN
Teaching Scheme Examination Scheme
Lectures: + HrsfWeek (Nid-Sem-30, ESE-50)
OBJECTIVES:
The basic necessity for the foundation of Production Engineering being
Machine Tool Design, the main aim is to, learn various elements, drives and
controls of Machine Tools Design so as to develop skills & enhance thinking
power of student.
UNIT 1 [ S hrs ]
Introduction & Drives:
Trend in designing machine tools: Classification of various machine tools General purpose,
Special purpose, NC-CNC on the basis of kinematics, force 8 power required for various metal
cutting operations 8 machine tools used. Considerations in designing drives, based in continuous
or intermittent required of power. Type and selection of motor for the drive, Regulation and
range of speed based on preferred number seriesf Geometric progression. Design of head stock
gear box for spindle drive using Ray diagram, structure diagram, nodal Optimization while
designing compact gearbox.
UNIT 2 [ S hrs ]
Stepless Regulation & Elements of Machine Tools:
Electromechanical System of regulation, friction, pressure and ball variators, P.!.v. drive (Kopp.
variator) Epicyclic drive etc.
Design of beds, slideways, carriage, tables of lathes, milling machines based on force, Frictional
behavior and different types of lubrication system. Selective 8 preselective mechanisms concept
of modular design
Design of Power Screws - sliding as well as rolling friction spindle units, supports for spindles,
bearings, Preloaded supports. Rigidity and vibration Analysis including stickslip sliding.
Design of precision machine tool, microfeeding mechanisms, concept of modular design 8
integration for SPNS.
UNIT 3 [ S hrs ]
Control System:
Electrical Control: Push button control, directional control relays, thermal relays, electrical brakes,
automation in feed mechanism Hydraulic Control in machine tool positional movement. Power
pack for lubrication system in hydrostatic drive. Control Systems for Gear sliding control system
open or closed loop for NCCNC machine using stepper motor or DC motor, protective and safety
devices.
UNIT 4 [ S hrs ]
NC - CNC Machine : !ntroduction, Construction, Operation, APT programming, Transducers of
various type, CPU block diagram, CAD-CAN Systems interfacing, Retrofitting 8 Design
considerations for conversion.
UNIT 5 [ S hrs ]
Flexible manufacturing System: Definition, Types, classification, equipment application -
Auto Tool Changer - types, functional details, Nachine tool - Features and constructional details.
UNIT 6 [ 7 hrs ]
Acceptance tests & standardization of machine tools: As per Schlesinger's tests and
Tobias's Stability Envelopes Performance criteria of Nachine Tools.
Recent Trends : A review of recent practices used in Nachine Tool Design, effect of
development in manufacturing processes, modular design concepts, concepts of aesthetic and
ergonomics applied to machine tools.
Text Books
1. Pal, D.K. and Basu, S.K. : Design of Nachine Tools (+
th
Revised Ed) Oxford-!BH
2. Nehta, N.K. : Nachine Tool Design, Tata NcGraw Hill
3. Bhattacharya, A and Sen, G.C. : Principles of Nachine Tools, New Central Book Agency,
Calcutta
+. T Kundra, Rao, P.N., Tiwari, N.K. : Numerical Control and Computer Aided Nanufacturing,
Tata NcGraw Hill
5. S. K. Basu, S.N. Nukherjee, R. Nishra, Fundamental of Tool Engineering Design, Oxford-!BH,
1979.
Reference Books
1 Acherkan, N.S. et al : Nachine Tools vol. ! to vol. !v, N!R Publications.
2 Nartin, S.J. : NC Nachine Tools, ELBS
3 Koenigsburger, A. Design Principles of NCNT, Pergamon press, 196+.
PE-403 CAD J CAM J CIM
Teaching Scheme Examination Scheme
Lectures: 3 HrsfWeek (Nid-Sem-30, ESE-50)
OBJECTIVES:
To understand the basic concept of Computer Integrated Manufacturing and
its industrial applications using Modern Production Techniques. To understand
Computer Aided Design, Computer Aided Manufacturing and how CADJCAM
fits within the scope of CIM.
UNIT 1 [ 5 hrs ]
Introduction to CADJCAM:-Trends in Nodern Nanufacturing, Product Cycle and CADfCAN,
Functional relationship, Elements of CAD Hardware.
Computer Graphics:- Transformation- !ntroduction, Formulation, Translation, Rotation,
Scaling, Reflection, Homogenous Representation, Concatenated Transformation, !nverse
Transformations.
UNIT 2 [ 15 hrs ]
Modelling
Curves:- !ntroduction, Analytic Curves, Parametric representation, Line, Circle, Parabolas,
Hyperbolas, Ellipses, Conics. Geometric continuity (C0, C1, C2) and visual continuity (G0, G1,
G2), Synthetic Curves, Hermite Cubic Spline, Bezier Curve, B-Spline Curve and NURB
Surface:- !ntroduction, Surface Representation, Analytic Surface, Synthetic Surfaces, Hermite
bicubic Surface, Bezier surfaces, B-spline Surfaces, Coons Surface.
Solids:- !ntroduction, Geometry 8 Topology, Solid Representation, Boundary Representation,
Constructive Solid Geometry, Sweeps, Solid Nanipulations, Feature Based Nodelling
UNIT 3 [ S hrs ]
Computer Aided manufacturing {CAM):- CAD hierarchy, !ntegrating CAD, NC and CAN,
numerical control of machine tools, devices of NC system, data processing unit, Notion and axes
of Nachine Tools, linear and circular interpolation control loops, positioning control loops,
contouring control loops, increment and absolute systems, Point to Point and Continuous Path
Nachining, CNC and DNC system.
UNIT 4 [ 7 hrs ]
NC Programming:- Nachine Tool Co-ordinate System, Nachine zero, Job zero, Cutter
Programming, Tool Offsets, Programming Steps, NC Programming Languages, G-codes and N-
codes. Turning Center programming, Nachining Center programming, Advance features of
Controller
UNIT 5 [ 5 hrs ]
Computer Integrated Manufacturing {CIM): Computer application in manufacturing,
Automation and Robotics, computer aided inspection and quality control. Computer integrated
production management system, inventory material requirement planning, manufacturing
resource planning, enterprise resource planning.
Computer aided process planning {CAPP): Retrieval CAPP, generative CAPP and computer
assisted shop floor control.
UNIT 6 [ 5 hrs]
Flexible Manufacturing System: Components of FNS, FNS Planning, automated workpiece
handling, layout, cost feasibility, typical application, emerging areas : automated factory, remote
control.
Group Technology: Part Families, Part classification and coding, production flow analysis,
machine cell design and Cellular manufacturing.
Text Books
1 Nikel P. Groover and Emory W. Zimmers: Computer Aided Design and Nanufacturing,
Prentice Hall.
2 T. Kundra, Rao P.N., Tiwari N.K. : Numerical Control and Computer Aided Nanufacturing,
Tata NcGraw Hill
3 Nanua Singh: Systems Approach to Computer-!ntegrated Design and Nanufacturing, John
Wiley and Sons, !nc.
+ P. Radhakrishnan and Subramaniam: CAD f CAN f C!N, Wiley Eastern Ltd.
Reference Books
1 Paul C. Bave: CAD Principles and Applications
2 Nikell P. Groover: Automation, Production systems 8 Computer !ntegrated Nanufacturing,
Prentice Hall.
3 !brahim Zeid: Nastering in CAD-CAN, Tata NcGraw Hill Publication.
PE-404 MANUFACTURING AUTOMATION
Teaching Scheme Examination Scheme
Lectures: 3 HrsfWeek (Nid-Sem-30, ESE-50)
OBJECTIVES:
To provide the student a comprehensive technical knowledge of the important
topics in production automation and related systems. To provide information
about manufacturing operations, technologies that have been developed to
automate manufacturing operations and industrial control systems. To provide
the student with a sound, basic background in the vast field of fluid power and
automation.
UNIT 1 [ 7 hrs ]
Manufacturing Operations
Production System Facilities, Nanufacturing Support Systems, Automation in Production Systems,
Automation Principles and Strategies, Nanufacturing Operations, ProductfProduction
Relationships, Production Concepts and Nathematical Nodels, Costs of Nanufacturing Operations
Introduction to Automation
Definition, concepts, Basic Elements of an Automated System, Advanced Automation Functions,
Levels of Automation, automation of machining processes, types of automation - low, medium,
high cost, hardfflexible automation, semi automatic 8 fully automatic machine tools, SPNs,
jobfmaterial transfer devices. Low cost automation systems using mechanical devices.
UNIT 2 [ 7 hrs ]
Automation and Principle of Hydraulic and Pneumatic Circuit Design and Analysis
Hydraulic and Pneumatic Controls, Application in Nachine Tools and other Nechanical Fields,
Hydraulic and Pneumatic Circuit Design Considerations, Functional Diagram in Circuit Design,
Pneumatic Circuit Analysis, Electrical Controls for Fluid Power Circuits, Fluid Logic Control
Systems, Fluid Power Naintenance and Safety. Synthesis of circuits, circuit optimization
techniques.
UNIT 3 [ 10 hrs ]
High Volume Production Systems
Detroit Type Automation:- Automation Flow Lines, Transfer Nechanism, Automation for
Nachining Operations, Design 8 Fabrication Considerations. Analysis of Automated flow lines:-
General Terminology and Analysis, Analysis of Transfer Lines without storage, Partial Automation,
Automated Flowlines with Storage Buffers, Computer Simulation of Automated Flow lines.
Assembly System 8 Line Balancing:- Computerized line balancing methods, Ways to improve the
Line Balancing. Automated Assembly Systems:- Design and Types of Automated Assembly
Systems. Naterial Handling and !dentification Technologies:- !ntroduction to Naterial Handling,
Naterial Transport Systems, Storage Systems, Automatic Data Capture. Automated !nspection
and Testing:- Automated !nspection Principles and Nethods, Contact versus Noncontact
!nspection Techniques, Coordinate Neasuring Nachines, Nachine vision, Other Optical !nspection
Techniques, Other noncontact !nspection Nethods.
UNIT 4 [ S hrs ]
Manufacturing Systems
!ntroduction to Nanufacturing Systems, Single Station Nanufacturing Cells, Nanual Assembly
Lines, Group Technology and Cellular Nanufacturing, Flexible Nanufacturing Systems, Transfer
Lines and Similar Automated Nanufacturing Systems, Automated Assembly Systems, Automated
material handling. Automated Naterial Handling.
UNIT 5 [ S hrs ]
Control Technologies
Linear Feedback Control Systems:- Transfer Functions and Block Diagrams, Control Actions,
System Design. Optimal Control:- Steady-state Optimal Control, Adaptive Control, On-line Search
Strategies. Sequence Control and Programmable Controllers:- Logic Control and Sequencing,
Logic Control Elements, Sequencing Elements, Ladder Logic Diagrams, Programmable Logic
Controllers (PLCs). !ndustrial Control Systems:- Process !ndustries versus Discrete Nanufacturing
!ndustries, Continuous versus Discrete Control, Computer Process Control, Forma of Computer
Process Control. Sensors, Actuators and Other Control System Components:- Sensors, Actuators,
Analog-to-digital Conversion, Digital-to-analog Conversion, !nputfOutput Devices for Discrete
Data.
Designing for Automation, cost-benefit analysis.
UNIT 6 [ 5 hrs ]
Programmable Automation
Nicroprocessor, instructions set for 8085 microprocessors, microprocessor instrumentation
system for process control, logic gates 8 control, programmable logic control 8 computer process
control.
Text Books:
1. Nikell P. Groover, Automation, Production Systems, and Computer !ntegrated
Nanufacturing, First and Second Edition, Prentice-Hall of !ndia Private
Limited.
2. Anthony Esposito, Fluid Power with Applications, Fourth Edition, Prentice-Hall
!nternational, !nc.
3. Nanua Singh: Systems Approach to Computer-!ntegrated Design and Nanufacturing,
John Wiley and Sons, !nc.
+. S. R. Najumdar, Pneumatic Systems Principles and Naintenance, Tata NcGraw Hill
Publishing Company Limited.
Reference Books
1. Gavrilov, A.N, Automation 8 Nechanization of Production process in !nstrument !ndustry,
Pregaman Press Oxford, 1967.
2. vickers manual on hydraulics
3. Petter Rohner : !ndustrial hydraulic control
+. Werner Deppert 8 Kurt Stoll : Pneumatic Control, vol. 1 and vol. 2
PE-405 TRIBOLOGY
Teaching Scheme Examination Scheme
Lectures: 3 HrsfWeek (Nid-Sem-30, ESE-50)
UNIT 1 [ S hrs ]
Tribology
!ntroduction, tribology in design, Tribology in industry, Economic considerations.
Friction
!ntroduction, Laws of friction, kinds of friction, causes of friction, friction measurement, theory of
friction.
Wear
Types of wear, various factors affecting wear, measurement of wear, wear between solids and
flowing liquids, theory of wear.
UNIT 2 [ 6 hrs ]
Lubricants and Lubrication
Lubricant properties- physical and chemical. Lubrication-introduction, basic modes of lubrication.
Flow of viscous fluid through rectangular slot. Seals-Nechanical and dynamic seals.
UNIT 3 [ 9 hrs ]
Hydrostatic Bearings
Basic concept, operations, advantages and limitations. Hydrostatic conical;and spherical bearings,
load carrying capacity and flow of lubricants. Bearing power and film thickness, bearing
temperature and power. Compensators and their action. Optimum design of step bearing.
Hydrodynamic Bearings
Theory of hydrodynamic lubrication. Nechanism of pressure development in oil film. Two
dimensional Reynolds equation. !nfinite tapered shoe slider bearings and infinite long journal
bearing. Short bearing theory applied to journal bearing.
UNIT 4 [ S hrs ]
Friction and Power Losses in Journal Bearing
Ratio of heat conducted. temperature rise approximate and rapid methods, design
considerations.
UNIT 5 [ 6 hrs ]
Hydrodynamic Thrust Bearing
!ntroduction, flat plate thrust bearing, pressure distribution equation, load, centre of pressure.
Tapered land thrust bearing, step thrust bearing, tilting pad thrust bearing. Friction in tilting pad
thrust bearing.
UNIT 6 [ S hrs ]
Hydrostatic Squeeze Film
Circular and rectangular plates, impact conditions between lubricated solids, Application to
journal bearing.
Lubrication in special conditions
Forging, wire drawings extrusion, rolling. Lubricants used for wire ropes.
Text Books
1. Basu S.k., Sengupta S. N., Ahuja B.B. Fundamentals of Tribology" PH! Ltd.
2. Cameron A. "Basic Lubrication Theory", Wiley Eastern Ltd.
3. B. C. Najumdar "!ntroduction to Tribology and Bearings", H. Whecier and Company Pvt.
Ltd.
+. 'Hailing J., "Principles of Tribology", NeNillan Press Ltd.
Reference Books
1. Fuller D.' D. "Theory and Practice of Lubrication for Engineers". John Wiley and Sons.
2. Neale N. J. "Tribology hand Book", Butterworths.
3. P. Qfiov, "Fundamentals of Nachine Design", vol. !v, N!R.
PE-405 ROBOTICS
Teaching Scheme Examination Scheme
Lectures: 3 HrsfWeek (Nid-Sem-30, ESE-50)
OBJECTIVES:
To enable students to learn the basic concepts in robotics and automation
To provide a sound background and a perspective for robotic technology.
UNIT 1 [ 6 hrs ]
Basic Concepts in Robotics:
Automation and robotics, robot anatomy, basic structure of robots, resolution, accuracy and
repeatability.
Classification and Structure of Robotics System:
Point to point and continuous path systems. control loops of robotic system, manipulators, wrist
motions and grippers.
UNIT 2 [9 hrs]
Drives and Control Systems:
basic control systems, concepts and models, types of drive system- Hydraulic systems, pneumatic
and electrical, DC servo motors, control system analysis, robot activation and feed back
components, types of controllers- P, P!, P!D controllers.
Sensors in Robotics
Sensors, internal-external sensors, contact and non-contact sensors, position and velocity
sensors, Touch and slip sensors, Force and torque sensors, tactile sensors, Proximity and range
sensors.
UNIT 3 [9 hrs]
Robot End Effectors J Grippers:
Grippers and tools, Types of end effectors-mechanical, magnetic and vaccum, gripper force
analysis and gripper design considerations.
Vision Systems:
vision equipment, vidicon Camera with line and area scanner, C.C.D. Camera, image processing,
and analysis, preprocessing, segmentation and feature recognition, smoothening of binary image.
Interfacing:
!nterfacing robot with PC, RS232C serial interface.
UNIT 4 [ S hrs ]
Robot Arm Kinematics and Dynamics:
Homogenous coordinates and homogenous transformations, the direct and indirect kinematics in
robot, Lagrange-Euler formation, Denavit Hartenberg convention and its applications.
UNIT 5 [ 6 hrs ]
Robot Programming:
Nethods of robot programming, lead through programming methods, a robot program for
generating a path in space, motion interpolation, WA!T, S!GNAL and DELAY commands,
branching capabilities and limitations of lead through methods.
Robot Language:
The textual robot languages, generations of robot programming languages, variables, motion
commands, end effectors and sensor commands, computations and operations, !ntroduction to
artificial intelligence.
UNIT 6 [ 6 hrs ]
Robot Applications in Manufacturing:
Naterial transfer and machine loadingfunloading, processing operations assembly and inspection.
concepts of safety in robotics, social factors in use of robots, economics of robots.
Introduction to Telechirs:
Telechiric machines and its application - handling radioactive materials, work in space, mining 8
under sea operations, Telechiric surgery.
Text Books
S. R. Deb.: Robotics Technology And Flexible Automation, Tata NcGrawHill Publishing Co.
Ltd.
P.A. Janakiraman, Robotics and !mage Processing, Tata Ncgraw Hill, 1995
Yoren Koren: Robotics for Engineers, NcGraw Hill Book Co., !SBN 0-07-0353+1-7.
N. P. Grover, N. Weiss, R. N. Nagel, N. G. Odrey, : !ndustrial Robotics Technology, !SBN
0-07-100++2-+.
K. S. Fu, C. G. S. Lee, R. C. Gonzaler, Robotics Control, Sensing, vision and !ntelligence,
Tata NcGraw Hill.
Reference Books
Richard D. Klafter, Thomas A. Chmielewski, Nichael Negin : Robotic Engineering An
!ntegrated Approch, Prentice Hall of !ndia
Hall A. S., Kinematics and Linkage Dynamics, Jr. Prentice Hall.
J. Hirchhorn : Kinematics and Dynamics of Nachinery, NcGraw Hill Book Co.
H. Asada John, Robot analysis and control.
N. W. Thring, Robots and telechirs, Ellis Horwood Limited, !SBN 0-85312-27+-1.
Robert J. Schilling, Fundamentals of Robotics-Analysis and Control, Prentice Hall !ndia.
John J. Craig, !ntroduction to Robotics, Pearson Education.
PE-405 FACILITY PLANNING & DESIGN
Teaching Scheme Examination Scheme
Lectures: 3 HrsfWeek (Nid-Sem-30, ESE-50)
UNIT 1 [ S hrs ]
Plant Location And Layout
Factors influencing plant location, Theories of plant location and location economies.
Plant Layout
Objectives of plant layout, Principles of plant layout, type: of plant layout, their merits and
demerits.
UNIT 2 [ S hrs ]
Material Handling
Definition, principles, system design and selectioin of equipment, unit load concepts, basic layout
types !mmer, Nadler, Nuther, Apple James and Ree's approaches to plant layout, Nodular design
concept, Production Line balancing.
UNIT 3 [ 5 hrs ]
Computer Aided Layout
CRAFT, COFAD, PLANET, CORELAP, ALDEP
UNIT 4 [ S hrs ]
Space Determination And Area Allocation
Factors for consideration in space planning, receiving, storage, production, shipping, other
auxiliary) service actions, Establishing total space requirement, area allocation factor to be
considered, expansion, flexibility, aisles column and area allocation procedure. Design of layout
using Travel chart, plot plan, block plan, Sequence demand straight-line method and non -
directional method.
Construction of the Layout
Nethods of constructing the layout, evaluation of layout, efficiency indices, presenting layout to
management, implementing layout.
UNIT 5 [ S hrs ]
Quantitative Approaches to Facilities Planning
Deterministic models - single and multi facility location models, Location allocation problems -
quadratic assignment problems, Warehouse layout models, plant location problems. Conveyor
models. Storage models.
UNIT 6 [ S hrs ]
Probabilistic Models
Conveyor models, waiting line models and simulation models. Evaluation, selection,
implementation and maintenance of the facilities plan.
Text Books
1. Thompkins, J A and White, J. A Facilities Planning.
2. Francies, R.L. and White, J. A. Facility layout and Location.
3. James N Apple, Plant Layout and Naterial handling 2"d Edition., John, Wiely and
Sail.
Reference Books
1. Nuther Richard, Practical plant layout ~ NcGraw hill - 1955.
2. Sunderesh Heragu, Facilities Design, PWS Publishing Company, !SBN- 0-53+- 95183.
3. James N Noore, Plant Layout Design, Nac Nillon Co. 1962 LCCCN: 61 - 520+.
PE-405 PRODUCT DESIGN & MANUFACTURE
Teaching Scheme Examination Scheme
Lectures: 3 HrsfWeek (Nid-Sem-30, ESE-50)
UNIT 1 [ 5 hrs ]
Introduction To Product Design
Asimow's Nodel: Definition of Product Design, Design by Evolution, Design by !nnovation,
Essential Factors c Product Design, Production-Consumption Cycle, Flow and value Addition in
the Production-consumption Cycle, The Norphology of Design (The sever phases), Primary
Design Phases and flowcharting, Role of Allowance Process Capability, and. Tolerance in Detailed
Design and Assembly.
UNIT 2 [ S hrs ]
Product Design Practice And Industry
!ntroduction,, Product Strategies Time to Narket, Analysis of the Product, The Three S's,
Standardization Renard Series (Preferred Numbers), Simplification, The Designer and E,, Role,
The Designer: Nyth and Reality, The !ndustrial Design Organization Basic Design Considerations,
Problems faced by !ndustrial! Designer. Procedure adopted by !ndustrial Designers, Types of
Nodels designed by !ndustrial Designers, What the Designer contributes, Role of Aesthetics in
Product Design, Functional Design Practice.
Review of Strength, Stiffness and Rigidity Considerations in Product Design
Principal Stress Trajectories (Force - Flow Lines), Balanced Design, Criteria and Objectives of
Design, Naterial Toughness: Resilience, Designing for Uniform Strength, Tension vis-a-vis
Compression.
UNIT 3 [ S hrs ]
Design for Production - Metal Parts
Producibility Requirements in the Design of Nachine Components, Forging Design, Pressed
Components Design, Casting Design, Design for Nachining Ease, The Role of Process Engineer,
Ease of Location and Clamping, Some Additional Aspects of Production Design, Die Casting and
Special Castings, Design for Powder Netallurgical Parts, Expanded Netals and Wire Forms.
Designing with Plastics, Rubber, Ceramics and Wood
Approach to Design with Plastics, Plastic Bush Bearings, Gears in Plastic, Fasteners in Plastic,
Rubber Parts, Design Recommendations for Rubber Parts, Distortion in Rubber, Dimensional
Effects, Tolerances, Ceramics and Glass Parts, Production Design Factors for Ceramic Parts,
Special Considerations for Design of Glass Parts, Dimensional Factors and Tolerances, Wood.
UNIT 4 [ S hrs ]
Optimization in Design
!ntroduction, Siddal's Classification of Design Approaches, Optimization by Differential Calculus,
Lagrange Nultipliers, Linear Programming (Simplex Nethod), Geometric Programming, Johnson's
Nethod of Optimum Design.
UNIT 5 [ S hrs ]
Economic Factors Influencing Design
Product value, Design for Safety, Reliability and Environmental Considerations, Nanufacturing
Operations in relation to Design, Economic Analysis, Profit and Competitiveness, Break- even
Analysis, Economics of a New Product Design (Samuel Eilon Nodel).
Human Engineering Considerations in Product Design
!ntroduction, Human being as Applicator of Forces, Anthropometry: Nan as Occupant of Space,
The Design of Controls, The Design of Displays, NanfNachine !nformation Exchange.
UNIT 6 [ S hrs ]
Value Engineering and Product Design
!ntroduction, Historical8 Perspective, What is value? Nature and Neasurement of value,
Naximum value, Normal Degree of value, !mportance of value, The value Analysis, Job Plan,
Creativity, Steps to Problem-solving and value Analysis, value Analysis Tests, value Engineering
!dea Generation Cheek-list, Cost Reduction through value Engineering Case Study on Tap Switch
Control Assembly, Naterial and Process Selection in value Engineering.
Modern Approaches to Product Design
Concurrent Design, Quality Function Deployment (QFD).
Text Books
1. Product Design and Nanufacturing by A.C. Chitale and R.C. Gupta, PH!.
2. Product Design 8 Development - Karl T. Ulrich 8 Steven D., Epinger Tata NcGraw
Hill, 3
rd
Edition, 2003
Reference Books
1. New Product Development by Tim Jones, Butterworth Heinmann, Oxford, TAC-
1997.
2. New Product Development: Design 8 Analysis by Roland Engene Y.,inetoviez, John
Wiley and Sons !nc., N.Y. 1990.
3. Product Design for Nanufacture and Assembly by Geofferry Boothroyd, Peter
Dewhurst and Winston Knight.
+. Successful Product Design by Bill Hollins, Stwout Pugh, Butterworth, London 1990.
5. Design for Assembly, a Designer's Hand book, Boothroyod 8 Dewburst P., University
of Nassachusets, Amherst, 1983.
6. Product Design by Keyin otto and Kristini wood pearson Education 200+.
PE-406 TEROTECHNOLOGY
UNIT 6 [ S hrs ]
Condition Monitoring
Definitions, advantages, limitations, through ferrography and particle analsyer, spectroscopic oil
analysis programme (SOAP), contaminant analysis, vibration monitoring, use of monitoring,
instruments and applications-magnetic chip detector. Role of computers in condition monitoring.
Nonitoring, systems- layers 8 monitors.
Text Books
1. S.K. Basu 8 B.Bhadury, Terotechnology: Reliability Engg 8 maintenance Nanagement,
Asian book Private Ltd., Delhi, 1
st
Edition, 2003.
2. A.K. Gupta, Reliability Engineering 8 Tero technology
3. H. P. Garg, !ndustrial Naintenance, S. Chand 8 company. Ltd, Third Edition 1990.
+. O. P. Khanna !ndustrial engineering and management Dhanpat Rai 8 sons. 1997,
5. Dr. Shankar, !ndustrial engineering Nanagement Golgotia Publications Pvt. Ltd. 1997
Reference Books
CERT!F!CATE
This is to certify that Nr.fNs -----------------------------------
has carried out a Project entitled. (Name)
------------------------------------------- during the course of his (Name of Project)
training at ---------------------------------- in
(Name of !ndustry)
partial fulfillment of the requirement of the B.Tech. Production Sandwich
Course of College of Engineering , Pune
at ----------------------- during the academic Year ------------
(Name of !ndustry)
Date: (Guide):
Place:
(Examiner) (Head of Department)
3. Binding:
The seminar report should be submitted with front and back cover of card paper neatly
cut to size and spiral bound together with the next.
4. Margins:
Left-1.25", Right-1", Top 8 Bottom 1".
5. Sequence of pages:
1. Title page
2. Seminar approval sheet
3. Acknowledge
+. Abstract
5. !ndex
6. Nomenclature 8 Symbols
7. Actual Content
8. Conclusion
9. References
6. Front cover:
The front cover shall have the following details in block capitals.
i. Title at the topic.
ii. Name of the candidate in the centre, and
iii. Name of the institute and the year of submission on separate lines, at bottom.
7. Blank Sheets:
No blank sheet be left any where in the report.
S. Title Sheet:
The title sheet shall be the first sheet and shall contain following details with proper
spacing.
9. Seminar Approval sheet:
The approval sheet shall follow the title sheet and shall be as shown with proper spacing.
A Seminar report on
{TITLE)
BY
{NAME)
{Enrollment No.)
10. The format of the seminar report
i. The report shall be presented in the form of a technical paper.
ii. The introduction should be followed by the literature survey.
iii. Report of any analytical or experimental work done should follow the literature
survey.
iv. Figures should be drawn on separate sheets and inserted on the page on which
the text is typed. The figures are drawn in either permanent black ink or printed
on paper. The figures should he numbered.
v. Tables shall be typed in text. A separate sheet may be used, if necessary. The
table shall be numbered.
vi. Nathematical portion of the text shall be preferably typed. !f this is not possible, it
should be written in permanent black ink. Lengthy Nathematical derivations shall
not be included. Only the important steps and expressions shall be given.
vii. Discussions and conclusions shall form the last paragraph of the text.
11. References
The references shall form the last section and shall be followed by 'Appendix' if any. They
should contain list of works (Papers, Books, etc.) referred to in the body of the text. The
numbering shall be done in numerals (e.g. 1, 2,....) indicated as superscript along with
the author's name in the text. For any paper, the name of journal, the volume number,
the page number and the year of publication in parenthesis. !n case of references from
journals and books in languages other than English the titles of the journal or book shall
be translated into Latin script. For any book the information shall contain the names of
authors, title, publisher and the year of publication in parenthesis. For papers and books,
with joint authorship the names of all the authors shall be introduced in the same order.
The author's name shall be last name followed by initials.
12. The total number of typed pages excluding the cover should be from 15 to 20 only. All the
pages should he numbered.
This is to certify that the seminar entitled ------------- submitted by -----
--------- Enrollment No ------------- is approved for the partial fulfillment
of the B.Tech. Termwork in (Production Engineering Sandwich) of
College of Engineering , Pune during the academic year .................
Date (Guide)
(Examiner) (Head of Department)
13. Three copies of seminar shall be submitted to the college. The students shall present the
seminar before the examiners.