70-5300 G481 PL (Rev.

B)

~GAST. ROAJRAA SERIES OILLESS

VACUUM PUMPS & COMPRESSORS

,
OPERATION & MAINTENANCE CONTENTS:
General Information, Installation . 2
TECHNICAL MANUAL and Wiring.

Operation, Maintenance Inspection, 3

and Shut-Down Procedures.

ROASeries Exploded View and . .4

Parts Ordering Information.

RAA Series Exploded View and..... . 5

Parts Ordering Information.

Troubleshooting, Warranty, and 6

Authorized Service Facilities.

IKEEP THIS DOCUMENT FOR FUTURE REFERENCEI


This is the hazard alert symbol: e. When you see
this symbol, be aware that personal injury or property
damage is possible. The hazard is explained in the
text following the symbol. Read the information
carefully before proceeding.
The following is an explanation of the three different
types of hazards:
e, DANGER Severe personal injury or death
will occur if hazard is ignored.
e, WARNING Severe personal injury or death
can occur if hazard is ignored.
e, CAUTION Minor injury or property damage
can occur if hazard is ignored.
GENERAL INFORMATION
This pump is designed to be used for the purpose of
pumping air. The pump should not be used for the
pumping of fluids, particles, solids or any combustible
substances likely to cause explosions.
e, DANGER Do not pump flammable or explosive
gases or operate the unit in an atmo-
sphere containing them.
e, CAUTION The pump is designed for pumping air.
Do not allow corrosive gases or
particulate material to enter the pump.
Water, oil-based contaminants, or
other liquids must be filtered out.
e, CAUTION Normal ambient temperature should
not exceed 40° C (104° F). For
operation at higher temperatures,
consult the factory.
e, WARNING Exhaust air temperature can be-
come very hot. Keep away from air
stream.
Performance is reduced by low atmospheric pressure
found at high altitudes. Consult a Gast distributor for
details.
Never lubricate this oil-less pump. Most components
are made of aluminum and the valves are stainless
steel.
INSTALLATION
e, WARNING To avoid risk of electrocution do not
use this product in an area where it
could come in contact with water or
other liquids. If exposed to the ele-
ments, it must be weather protected.
e, CAUTION Do not block the flow of cooling air
over the pump in any way.
MOUNTING THE PUMP
The pump may be installed in any orientation as long
as the flow of cool, ambient air over the pump is not
blocked. To reduce noise and vibration, use shock
mounts and aflix to a stable, rigid operating surface.
2
e, CAUTION Remove the plastic plugs in the in-
take and exhaust ports before
operating unit.
PLUMBING
To prevent air flow restriction, use pipe and fittings
that are the same size or larger than the threaded
ports of the pump. NOTE: Be sure to connect the
intake and exhaust plumbing to the correct inlet and
outlet ports.
ACCESSORIES
Filters and mufflers are supplied on some models.
Check periodically and replace when necessary.
Consult a Gast Representative for filter recommen-
dations. For best results, install relief valves and
gauges at the inlet or outlet, or both, to monitor
performance.
WIRING
e, WARNING Incorrect wiring can result in electric
shock. Wiring must conform to all
required safety codes and be
installed by a qualified person.
Grounding is required for all AC
models. All power to the motor must
be de-energized and disconnected
when servicing.
e, WARNING Metal capacitor shell must contact a
grounded surface. Electrical shock
can result from touching ungrounded
capacitor.
Refer to the wiring tag supplied with the unit, for
diagram and capacitor options. For any DC unit -
red lead goes to positive side of power source.
ELECTRIC MOTOR CONTROL
The motor must be protected against short circuit,
overload and excessive temperature rise. Fuses,
motor protective switches and thermal protective
switches provide the necessary protection in these
circumstances. Fuses only serve as a short circuit
protection of the motor (wiring fault). Fuses in the
incoming line should be chosen so as to be able to
withstand the starting current of the motor, not as a
protection against overload. Motor starters, incorpo-
rating thermal magnetic overload or circuit breakers
protect the motor from overload or reduced voltage
conditions. Selection of the correct overload setting
is required to provide the best possible protection.
Refer to the motor starter manufacturer's recommen-
dations.
OPERATION
e,WARNING Solid or liquid material exiting the
unit can cause eye or skin damage.
Keep away from air stream.
 2. After using the pump, disconnect plumbing and
&WARNING Always disconnect the power before
allow the pump to run 'open" for at least 5 minutes
servicing. The motor may be thermally
before shutdown.
protected and will restart automatically
3. Plug the open ports to prevent dirt or other
when it cools if the thermal protection
contaminents from entering the pump. It is now ready
switch is tripped.
for shutdown or storage.
&WARNING Do not operate without the grille(s), if
provided, in place. Failure to do so
SERVICE KIT INSTALLATION
could result in severe personal injury.
& WARNING The head surface(s) can be very hot
PUMP DISASSEMBLY:
depending on pump duty and speed.
1. Disconnect the pump from the electrical power.
Do not touch these parts during
&WARNING You must disconnect the pump from
operation.
electrical power before servicing it.
& CAUTION Do not operate units above recom-
Failure to do so can result in severe
mended pressures or vacuum duties.
personal injury or death
To do so will damage the unit.
2. Vent all air lines to the pump to remove pressure.
&WARNING You must vent all air lines to the pump
STARTING
to remove pressure before servicing it.
& CAUTION Do not start against a vacuum or
Failure to do so can result in severe
pressure load.
personal injury.
If the pump is extremely cold, let it warm up to room
NOTE: Gast will not guarantee the performance of a
temperature before starting. If the pump does not
field rebuilt pump. You can return the pump to a Gast
operate properly, see the troubleshooting guide.
authorized facility, or perform the rebuild procedures
NOTE: Some of these models may exceed 70 dB(A).
described below:
When in close proximity to these models hearing
protection is required. Refer to the Technical Data
'Remove the head bolts and remove head.
Sheet for your specific model.
'Remove valve plate and install new valves.
'Clean all residue from valve seats being careful not to
MAINTENANCE AND INSPECTION
scratch the surface.
Intake filter and mufflers require periodic inspection and
'Remove the cylinder and two phillips screws on the
replacement. Initial inspection is suggested at 500
retainer plate.
hours, then the user should determine the frequency
'Remove shims under the cylinder (NOTE: Be sure to
thereafter. Most problems can be prevented by keep-
replace all the shims as they are matched to the
ing filters and mufflers clean. Dirty filters and mufflers
cylinder and rod assembly height dimensions).
decrease pump performance and can decrease pump
'Remove cup from retainer plate and install new cup.
life.
'Torque screws to 30 inch-pounds.
'Place shims under cylinder and install cylinder over
FILTER INSPECTION AND REPLACEMENT
cup (NOTE: For ease of installation do not bring
The head surface(s) on some models can be very hot
cylinder directly down on cup).
during operation. Do not touch these parts until the
'Insert a-Ring in groove in cylinder.
pump has been turned off and allowed to cool. Some
'Replace Head Gasket.
filter element(s) are held together by a snap fit. Re-
'Install Valve Plate on the Head by aligning the small
move the cover to replace the felt, and reassemble.
hole in Valve Plate with the locating pin on the Head.
'Install Head and Valve Plate on cylinder so ports are in
their original orientation.
SHUTDOWN PROCEDURES
'Insert Headbolts and torque to 90-100 in. Ibs.
Proper shutdown procedures must be followed to .
prevent pump damage. Failure to do so may result In NOTE: Before putting the pump into service, ensure that any
premature pump failure. The Gast Manufactunng non- external accessories such as relief valves and gauges attached to
the head have not been damaged.
lubricated 'Jacuum pumps and compressors are
constructed of ferrous metals or aluminum which are
subject to rust and corrosion when pumping condens-
able vapors such as water.
Follow the steps below to assure correct storage and
shutdown between use:

1. NEVER oil this non-lubricated pump.

ROA PARTS ORDERING INFORMATION

Ref. Description Qty ROA-P101-AA ROA-P101-BN -ROA-P112-EB ROA-V110-AA

No. ROA-P101-JH ROA-V110-BN
1 Filter Muffler Asmb. 1 AH190 AH190 B300A AH190
-2 Filter Element 2 AA929 AA929 (1lB344A AA929
3 Head 1 AH722 AH722 AJ347 AH722
-4 Head Gasket 1 AH656 AH656 AJ404A AH656
-5 I ~alve Plate AS~b. 1 AH180 AH180 AJ343A AH180
includes valves
6 Valves 2 AF817 AF817 AF817 AF817
-7 O-Rina, CYlinder 1 AH179 AH179 AH179 AH179
8 CYlinder 1 AJ342 AJ342 AJ342 AJ342
9 Shims As AJ345 AJ345 AJ345 AJ345
Re n .
-10 Cuo 1 AH175 AH175 AH175 AH175
11 Retainer Plate 1 AH177 AH177 AH177B AH177
12 Connecting Rod 1 AH173 AH173A AH173N AH173G
Asmb.
13 Fan 1 AF533 AF533 AF533 AF533
14 Grille 1 AH185 AH185 AH185 AH185
15 Screw 2 BB557 BB557 BB557 BB557
Service Kit 1 K750 K750 K757 K750
- Denotes Parts Included In the service kit.
Parts listed are for stock model units. For specific OEM models consult the factory.
When ordering parts please provide full model and serial number.

4
,RAA PARTS ORDERING INFORMATION

Ref, Description Qty RAA-V110-E8 RAA-V111-E8 'RAA-P125-EG

No, RAA-V110-ED
1 Filter/Muffler Asmb, 2 AH190 (1) AH190
'2 Filter Element 4 AA929 (2) AA929
3 Head 2 AH722 AH722 AJ347
'4 Head Gasket 2 AH656 AH656 AJ404
'5 Valve Plate Asmb, 2 AH180 AH180 (1)AJ343
I (includes valves) 11\AJ343A
6 Valves 4 AF817 AF817 AF817
'7 O-Rino, Cvlinder 2 AH179 AH179 AH179
8 Cvlinder 2 AJ342 AJ342 AJ342
9 Shims As AJ345 AJ345 AJ345
Reo,
·10 CuP 2 AH175 AH175 AH175
11 Retainer Plate 2 AH177 AH177 AH177
12 Connecting Rod 2 AH173H AH173J AH173H
Asmb,
13 Fan 1 AF533 AF533 AF533
13A Fan 1 AF533A AF533A AF533A
14 Grille 2 AH185 AH185 -
15 Screw 4 88557 88557 88557
Service Kit 1 (2) K750 (2) K750 (1) K756
(1) K757
• Denotes Parts Included In the service kit.
Parts listed are for stock model units, For specific OEM models consult the f~ctory,
When ordering parts please provide full model and serial number,
5
 TROUBLE SHOOTING GUIDE
LOW HIGH LOW EXCESSIVE OVER WON'T
REASON PRESSURE PRESSURE VACUUM NOISE HEATING START
·Dirtv Filter x x
Dirtv Muffler x x' x
Dirtv Valves x x
Damaaed Valves x x x x
WornlDamaaed Cuo x x
Improper Cylinder x x x x x x
Shimmina
Leakv Hose x x
Leakv Check Valve x
Plugged Vac. or x x x x x
Press. Line
Low Voltaae x x x x
LeaKv Relief Valve x x

YOUR WARRANTY
REGARDLESS OF CAUSE, if a product you buy
from this catalog does not work right, Gast will repair or
replace it once, at no charge, for up to one year from the
date of shipment from the factory.
In the course of repair or replacement, Gast may send
you written recommendations on how to prevent a
problem from happening again. Gast reselVes the right
to withdraw this warranty ij you do not follow these
recommendations. Customer is responsible for freight
charges both to and from Gast in all caSes.
This warranty does not apply to electric motors, electrical
controls, and gasoline engines, which Gast obtains from
other manufacturers. A motor or engine carries only the
warranty of the company that makes it.
THIS WARRANlY is EXCLUSIVE AND IS IN LIEU OF
ALL OTHER WARRANTIES, WHETHER WRIDEN
ORAL OR IMPLIED, INCLUDING THE WARRANTY OF
MERCHANTABILITY AND OF FiTNESS FOR ANY
PARTICULAR PURF'aSE. GASrS LIABILITY is IN ALL
CASES LIMITED TO THE REPLACEMENT PRICE OF
ITS PRODUCT. GAST SHALL NOT BE LIABLE FOR
ANY OTHER DAMAGES, WHETHER
CONSEQUENTIAL, INDiRECT, OR INCIDENTAL,
ARISING FROM THE SALE OR USE OF ITS
PRODUCTS.
Gas!'s sales personnel may modify this warranty, but only by
signing a specific, written description of any modifications.

AUTHORIZED SERVICE FACILITIES

Gast Manufacturing Corp
9970 Red Arrow Hwy
Bridgman, MI 49106
TEL: 616-926-6171
FAX: 616-465-4300
Gast Manufacturing Corp Brenner Fiedler & Assoc.
505 Washington Ave 13824 Bentley Place
Carlstadt, NJ 07072 Cerritos, CA 90701
TEL: 201-933-8484 TEL: 800-843-5558
FAX: 201-933-5545 TEL: 310-404-2721
FAX: 310-404-7975
Gast Manufacturing Co., Ltd
Beech Hause, Knaves Beech
Business Centre, Loudwater
High Wycombe, Bucks HP 10 9SD
England
TEL: 44 628 532600
FAX: 44 628 532470

Wainbee Limited
215 Brunswick Blvd.
Pointe Claire. Quebec
Canada H9R 4R7
TEL: 514-697-8810
FAX: 514-697-3070
.Wainbee Limited Japan Machinery Co. Ltd. NOTE: General Correspondence
5789 Coopers Avenue Central PO Box 1451 should be senl 10"
Mississauga, Ontario Tokyo, 100-91 Japan Gasl ManulaCluring Corp.
Canada L4Z 3S6 TEL: 81-3-3573-5421 POBox97
TEL: 416-213-7202 FAX: 81-3-3571-7865 Benton Hart>or. Ml 49022.Q097
FAX: 416-213-7207 or: 81-3-3571-7896