Yet another Excellence from Yokogawa!

The terminal automation system

The Objectives

The ideal response to user needs

The Terminal/Large Depot (hereinafter termed as Terminal) is a storage area where petroleum products are received through cross-country pipeline and/or large vessels/ships and are stored in tank farms. The distribution is carried out using Trucks, Rail cars (popularly known as Tank-car or Wagon), barges and similar means. The terminal may be owned by one company but stores several company products. Yokogawa has acquired rich experience over the years and supplied Terminal Automation Systems to suit varied needs of the customers. It is endeavor of this brochure to highlight the features, functionality, hardware and conceptual requirements for realizing and implementing Terminal Automation demands and needs.
Yokogawa's Terminal Automation Solution aims at the following objectives:
Tank Inventory Monitoring Automatic Truck/Wagon Movement & Loading Control Automatic Marine / Barge Loading, Pipeline Receipt / Dispatch Integrated Operation with ERP Applications such as SAP R/3 Improved Loading Efficiency and Increased Safety using Reliable and Proven DCS Easy Engineering Automatic BOL preparation Native Language Support Strong Local Support & Logistic Services Total system supply including field instruments, other interface and devices Terminal operation procedures and Operator training Multi Owner Management And above all

Minimized TCO (total cost of ownership)!

TAS-MS (Windows NT Server)

ERP Application (eg. SAP)

System Architecture for Exatas

TAS-MS Client Human Interface Station (Windows NT) Field Control Station TAS-CS (Redundant) VLnet (Dual Redundant)

Ethernet

Tank Gauging System Card Reader Weigh Scale

Ship(OIL) Loading-Unloading Process Control Ship(LPG )Loading MOV Pump Control

Human Interface Station (HIS) The HIS, with its engineering and supervisory computer communication functions, lets you take command of plant operations and monitoring. Field Control Station (PFCS) The FCS is the heart of the CENTUM CS 1000 and its advanced control function. VLnet This real-time system-control bus connects CENTUM CS 1000 stations such as PFCS and HIS.

Truck Loading(OIL/LPG)

Wagon Loading(OIL/LPG)

The Functions

Engineered for optimum management, operation and control

TAS-MS (Management Functions)
The main objective of installing Exatas in a terminal environment is to optimally utilize the resources, just-in-time loading and unloading operations and to do the terminal management which owned by several owners by properly monitoring and controlling product movement operations. The management function module, as envisaged in Exatas is to provide a gateway ensemble to ERP system to properly execute orders downloaded from there. The downloaded order data is analyzed and managed at TAS-MS to produce a sequence of events and information packets that can be understood by TAS-CS module for controlling the instruments and data collection functions in the Terminal. The control property definition as prepared by TAS-MS includes the bay nomination, loading data, card reader information, preset batch volume, loading arm allocation etc. The control property definition is prepared individually for ship loading / unloading, pipeline receipt / dispatch and truck loading operations. The definition ensemble uses templates for easy data preparation. Once the execution information is downloaded into TAS-CS, the responsibility of TAS-MS is to observe and collect relevant data for the preparation of BOL and assemble other data packets that can be processed at upper level systems.

TAS-CS(Control Functions)
The TAS-CS handles the loading and unloading of Oil products, LPG Petrochemical and Asphalt. The functionality includes all necessary monitoring & control functions, traffic control of trucks and rail cars(wagon), control of weigh bridges and other oil movement functions as detailed in the functional structure of Exatas. The TAS-MS downloads the control property definition into TAS-CS for execution. With the help of versatile software control modules built in CS 1000 hardware, the Tank Inventory Module and Transfer Control Module, the TAS-CS executes the movement control function with ease and efficiency. While executing the movement control, TAS-CS continuously monitors the tank inventory, pump running status, flow meter readings (including custody transfer meter readings) and other instruments. The close monitoring yields accurate control on the quantity transferred and annunciating alarms in case of inadvertent operation or equipment malfunction. Truck / Wagon Loading Control Functions Traffic Control and Management Product Loading Control Weigh Scale Monitoring and Control (LPG Loading) Security Considerations and Applications Ship Loading / Unloading Control Functions In-line Blend Ratio Control Function

Human Interface Functions

HIS (Human Interface Station) is an important module in the Exatas configuration. The displays of TAS-MS are built with Visual Basic, a market-available product that has futuristic enhancements in terms of versatility and simplicity. The operation and control function displays are realized graphically using built-in tools of CS 1000. The display hierarchy is achieved and realized over years of experience in the field. HIS is the only operator interface that provides window capability to TAS-MS and TAS-CS functional modules. In addition, an independent TAS-MS client can be realized as a display station for monitoring and data management of TAS-MS.

Sample Displays on CS 1000 HIS

Structured Functional Overview of Exatas

TAS-MS ERP Application Interface Function (e.g. SAP)
Data Management
Order Management Manual Order Input at reception Multi-Owner Transaction Management Traffic Management Security Management Operation Data Management Issue of BOL and Report Ineventry Management with Loss/Gain Calculation Movement Order Management Ship Loading / Unloading Management In-line Blend

Typical System Architecture

TAS-MS downloads control information to TAS-CS based on the order data. Then, TAS-CS manages operation of ship loading/unloading control, truck/wagon entrance/exit control and loading control. TAS-MS collects operation data after loading/unloading is completed, processes and uploads the data to the upper level system to issue BOL. Alternatively,TAS-MS itself can issue BOL. Exatas is configured using two sub-systems (TAS-MS and TASCS) using CS 1000 as a standard hardware platform.

Human Interface Function

Control Room Terminal Operation Tank Inventory Monitoring Ship Loading / Unloading Operation Truck / Wagon Loading Status Monitoring In-line Blend Operation

Configuration Setting

Gate House

Truck Loading Operation Monitoring Entrance / Exit Management

Jetty Office

Ship Loading / Unloading Operation Management Issue of Ship Loading Instruction

TAS-CS
Truck / Wagon Loading Control OIL, LPG & Asphalt

Control Function
Template for Loading Control Model - Traffic Control Function - Loading Control Function - Pump Control - Weigh Scale Control - Additive Control - Security Control - BOG Compressor & Blower Control Template for Control Component Model - Product Tank Swing - Pump Control - In-line Blend Control - Destination Tank Swing - Custody Meter Monitoring

Ship Loading/Unloading Control Tank to Tank Transfer Blend Direct Loading Pipeline Receipt/Dispatch

Field instruments, ESD and Subsystem Communications

Truck, Rail Car, Ship - Weigh Scale - Card Reader - Preset - Pump - Flow Meter - Valve - ESD System - Fire & Gas System Subsystem Communication Interfaces - Tank Gauge System - MOV Control System

Sample Displays on CS 1000 HIS

The Concepts

Exatas is built around three strong concepts Functional, Flexible and Futuristic
Functional
Exatas is functional as it circumscribes the needs of the terminal operation and management. Three major divisions of work are envisaged in a terminal. The control function that collects data from field devices, the human interface (HMI) function that acts as window to the terminal operations and the upper level system interface function that interacts with ERP enterprise data management model. The control function, the HMI function and the ERP interface function are amalgamated to form the core of the Exatas concept and integrity. The functions are realized and distributed to reduce the total cost of ownership (TCO) over the life of the system in service.

Flexible
Exatas has enormous flexibility as the system is built with modular architecture. Yokogawa's standard system architecture at the control level provides immense flexibility to start building the system from a lower end to the needs as it grows in time. Modular I/O boards, control racks, HMI stations and modular software resembles the system building a child's play. The proposed system configuration also enables the user engineers to augment the capacity online without any major shutdown. The control properties and interface information can be configured to suit varied user needs.

Futuristic
Yokogawa has chosen the leading marketavailable products to build Exatas in order to keep in track with excellent emerging ERP technologies such as SAP R/3 and to sustain in the market by adopting Windows NT,Oracle. Yokogawa is committed to upgrade the components of Exatas suite whenever constituent upgrades are made available by respective software vendors such as Microsoft, Oracle and others.

SAP R/3 is registered trademark of SAP AG, Germany. ORACLE is registered trademark of ORACLE corporation, USA. Windows NT, Visual Basic are registered trademark of Microsoft Corporation, USA. Other trademarks of trademark of respective companies.

Yokogawa's Worldwide Service Network

YOKOGAWA ELECTRIC CORPORATION

World Headquarters World Sales Headquarters 2-9-32, Naka cho, Musashino-shi, Tokyo 180-8750, JAPAN Tel.:81-422-52-5586 Fax.:81-422-52-9802 Asia

YOKOGAWA BLUE STAR LTD.

40/4 Lavelle Road, Bangalore 560 001, INDIA Tel.: (91)-80-227-1513/0961 Fax.: (91)-80-227-4270

YOKOGAWA PHILIPPINES INC.

Topy Industries Building, No.3 Economia Street, Bagumbayan, Libis, Quezon City, PHILIPPINES Tel.: (63)-2-634-7549 Fax.:(63)-2-634-7550 Oceania

YOKOGAWA ENGINEERING ASIA PTE. LTD.

11 Tampines Street 92, Singapore 528872, SINGAPORE Tel.:(65)-783-9537 Fax.:(65)-786-2019

YOKOGAWA AUSTRALIA PTY. LTD. YOKOGAWA ELECTRIC KOREA CO., LTD.

K.P.O.Box 403, Chongchon-2dong, Pupyong-ku, Inchon, KOREA Tel.:(82)-32-510-3380 Fax.:(82)-32-529-6301 Private Mail Bag 24, Centre Court D3, 25-27 Paul Street North, North Ryde, N.S.W.2113, AUSTRALIA Tel.:(61)2-9805-0699 Fax.:(61)2-9888-1844 Middle East

YOKOGAWA XIYI CORPORATION, BEIJING SALES HEADOQUARTERS

4th Floor, Wanxin Office Building, No.94 Dongsi Shitiao, Dong Cheng District, Beijing 100007 THE PEOPLE'S REPUBLIC OF CHINA Tel.: (86)-10-6406-2981~2984 Fax.: (86)-10-6406-2980

YOKOGAWA MIDDLE EAST E.C.

P.O. Box 10070 Diplomatic Area, Building No. 161, Road 4304, Area 343, Mina Sulman Industrial Area, STATE OF BAHRAIN Tel.: (973)-826644 Fax.: (973)-826633 Europe

SHANGHAI YOKOGAWA PETROCHEMICAL INSTRUMENTATION CO., LTD.

No.135 Futexiyi Road, Wai Gao Qiao Free Trade Zone Shanghai 200131 THE PEOPLE'S REPUBLIC OF CHINA Tel.: (86)-21-5866-1032/1033 1042/1043 Fax.: (86)-21-5866-1034

YOKOGAWA EUROPE B.V.

European Headquarters Vanadiumweg 11, 3812 PX, Amersfoort, THE NETHERLANDS Tel.: (31)-33-4641611 Fax.: (31)-33-4631202 North America

YOKOGAWA TAIWAN CORPORATION

Fu Chi Building 6th Floor, 99 Jen-ai Road, 2nd Section, Taipei, TAIWAN Tel.:(886)-2-2321-1113 Fax.:(886)-2-2322-5593

YOKOGAWA CORPORATION OF AMERICA YOKOGAWA ELECTRIC (MALAYSIA) SDN. BHD.

Level 20, Amoda Building 22, Jalan lmbi, 55100 Kuala Lumpur, MALAYSIA Tel.: (60)-3-241-8791 Fax.: (60)-3-244-8517 Headquarters & Plant 4 Dart Road, Newnan, GA 30265-1040, U.S.A. Tel.: (1)-770-254-0400 Fax.: (1)-770-254-0928 South America

YOKOGAWA THAILAND LTD.

No.12 Soi Pasana 1, Ekamai, Sukhumvit 63, Bangkok 10110, THAILAND Tel.: (66)-2-381-0071 Fax.: (66)-2-381-3262

YOKOGAWA AMERICA DO SUL S.A.

Avenida Jurua, 149-Alphaville 06455-010-Barueri, Sao Paulo, BRAZIL Tel.: (55)-11-7295-1433 Fax.: (55)-11-7295-1329

OMS Department Yokogawa Electric Corporation

2-9-32, Naka cho, Musashino-shi, Tokyo 180-8750, JAPAN Tel.:81-422-52-5731 Fax.:81-422-52-6258
[Specifications contained in this document are subject to changes without any further notice] All Rights Reserved. Copyright 1999. Yokogawa Electric Corporation. Printed in Japan (TA)

on the web : http://www.yokogawa.co.jp/

Bulletin 36J07B10-01E