Erection Programme For 500Mw Boiler - NTPC Korba: Pressure Parts

ERECTION PROGRAMME FOR 500MW BOILER - NTPC KORBA
As on 01 - 09 - 2009
MONTH / YEAR
PG
Description
08/09 09/09 10/09 11/09 12/09 01/10 02/10 03/10 04/10 05/10 06/10 07/10
DESIGN Compld. BAL.
WEIGHT
Remarks
6
10
11
12
13
14
15
16
17
PRESSURE PARTS
04
BOILER DRUM
240
230
10
05
WW HEADERS
191
191
06
WW PANNELS
593
593
07
RISER TUBES
322
322
08
BUCK STAYS
655
653
09
SEAL BOXES
13
13
10
SH HEADERS
183
183
11
SH PANNELS
884
884
455
450
51
51
310
310
RH HDR SUSPENSION
98
88
SKIN CASING
22
12
12
SH HDR SUSPENSION
15
RH HEADRS
16
RH COILS
17
18
10
Drum Internals
DC seismic Guides
Furnace Guides, Rear Arch
Buckstay.
25
25
10
10
10
10
SH. Divisional Loose Tubes, Eco.,

LTSH, Backpass Header
Shielding, Links Support, SH
steam Cooled Spacer.
RH Cross Over tubes, RH steam

Cooled Spacer.
7
Page 1 of 8

As on 01 - 09 - 2009
MONTH / YEAR
PG
Description
08/09 09/09 10/09 11/09 12/09 01/10 02/10 03/10 04/10 05/10 06/10 07/10
DESIGN Compld. BAL.
WEIGHT
Remarks
6
19
ECO SYSTEM
888
888
24
TRIM PIPING
335
202
133
30
40
31
BOILER FIXING
COMPONENTS
16
12
5256
5082
174
70
78
PPA TOTAL
10
11
12
13
14
15
16
17
Eco. Header Supports.

25
25
15
42
40
31
20
SOOT BLOWERS
79
74
21
SB PIPING
27
27
10
106
74
32
15
13
13
165
93
72
15
25
30
15
14
178
93
85
17
27
33
15
16
78
71
15
15
10
10
FUEL OIL PIPING TOTAL
82
75
17
17
10
10
PPA GRAND Total
5622
5256
90
70
58
SB PIPING TOTAL
28
DOORS
30
ENCLOURS
ENCLOSURE TOTAL
41
OIL GUNS
42
FUEL OIL PIPING
366 119 129
Fuel Oil Pump House Clearance.
Page 2 of 8

As on 01 - 09 - 2009
MONTH / YEAR
PG
Description
08/09 09/09 10/09 11/09 12/09 01/10 02/10 03/10 04/10 05/10 06/10 07/10
DESIGN Compld. BAL.
WEIGHT
Remarks
6
10
11
12
13
14
15
16
17
STRUCTURE
35
BOILER STRUCTURE
4185
4089
96
36
BOILER PLATFORM
3410
2419
991
80
80
80
100
100
100
100
100
100
80
38
INTER CONN.
PLATFORM
810
801
100
60
80
100
80
80
80
80
60
39
FAN HANDLING
STRUCTURE
100
100
10
20
25
20
13
12
99
EQUIPMENT HANDLING
ARRANGEMENT
46
46
8551
6517
2034
190
165
185
230
193
192
190
10
10
10
Structure Total
10
80
96
RHS Lift Col. & addnl. floor grills.
92
Bunker Bay Col. Clearance to

start interconnection platforms.
Mill Maintenance Platform, PPA
Handling Structure.
Fan foundations are not ready.
10
10
180
170
93
10
Sequential holdup of Fans , Mills

& APH.
80
188
NON PRESSURE PARTS

81
81
10
BURNER BLOCKS
153
150
47
COAL PIPING
716
183
533
50
75
100
100
75
75
50
20
10
48
DUCTING
1749
904
845
100
100
100
100
100
100
80
100
80
85
50
SCAPH
20
20
57
DAMPERS
356
130
226
10
20
20
25
2125
1034
43
AIR SYSTEM PIPING
45
DUCTING TOTAL
Bunker Bay Stru. & Feeder floor

Clearance.
24
Bunker Col. Clearance

Fan foundations are not ready.
25
20
1091 115 125 125 130 125 120
80
14
160 114
10
20
22
90
105
46
Page 3 of 8

As on 01 - 09 - 2009
MONTH / YEAR
PG
Description
Non Pressure Parts Total
08/09 09/09 10/09 11/09 12/09 01/10 02/10 03/10 04/10 05/10 06/10 07/10
DESIGN Compld. BAL.
WEIGHT
3075
1367
Remarks
6
10
11
1708 173 213 235 240 210 200
12
13
14
15
215 144 109 121
16
17
46
Page 4 of 8

As on 01 - 09 - 2009
MONTH / YEAR
PG
Description
08/09 09/09 10/09 11/09 12/09 01/10 02/10 03/10 04/10 05/10 06/10 07/10
DESIGN Compld. BAL.
WEIGHT
Remarks
6
10
11
12
13
14
15
16
17
ROTATING MACHINES
52
PRIMARY AIR PRE

HEATER
568
552
16
52
AIR PRE HEATER
892
849
43
10
10
10
APH TOTAL
1460
1401
59
14
14
16
14
14
10
55
FD FAN - A
51
51
10
15
55
FD FAN - B
51
35
16
15
55
PA FAN - A
48
27
21
16
55
PA FAN - B
48
24
24
14
198
86
112
26
28
32
26
AXIAL FANS TOTAL

ID FAN - A
112
121
-9
56
ID FAN - B
112
112
30
20
10
56
SEAL AIR FAN
RADIAL FANS TOTAL
232
121
111
35
25
15
FANS TOTAL
430
207
223
61
53
47
736
736
80
80
MILLS - LHS
Fan foundations work in progrss

Material received on 16.03.09.
Preparatory work in progress.
56
61
Fan foundations Excavation work

not started.
Material received on 14.03.09.
Preparatory work in progress.
15
13
0
Fan foundations Work in
progress.

not started.
34
20
20
11
80
100
75
75
100
75
50
10
11

not started.
Mill foundations are not ready.
Page 5 of 8

As on 01 - 09 - 2009
MONTH / YEAR
PG
61
Description
MILLS - RHS
MILLS TOTAL
08/09 09/09 10/09 11/09 12/09 01/10 02/10 03/10 04/10 05/10 06/10 07/10
DESIGN Compld. BAL.
WEIGHT
736
736
1472
63
63
Remarks
6
10
11
12
13
14
100
100
100
100
90
75
50
10
11
1472 100 180 180 180 190 150
65
FEEDER
67
FEED PIPE TO MILL
108
108
Rotating Machines
Total
3533
1608
1925
30
175
277
125 110
283
233
229
175
170
16
17
Mill foundations are not ready.
86
50
10
40
154
93
57
16
15
30
40
15
11
Feeder floor not ready.
Sequential erection of Mills &
Feeders
Page 6 of 8

As on 01 - 09 - 2009
MONTH / YEAR
PG
Description
08/09 09/09 10/09 11/09 12/09 01/10 02/10 03/10 04/10 05/10 06/10 07/10
DESIGN Compld. BAL.
WEIGHT
Remarks
6
10
11
12
13
14
15
16
17
PIPING
24
MS PIPING P - 91 &
Boiler Filling Line
57
54
167
36
131
Piping Total
224
90
134
TOTAL
21005
14838
6167
80 & SG PIPING &

81 EXPANDERS
P-91 material pending.

CBD tank foundation not
available.
10
10
20
20
20
20
20
10
11
10
20
20
20
20
20
10
659
795
803
793
710
594
597
498
382
279
146
203
Non DRAINABLE WELDING

No. of Joints - 5589
MONTH (may . - 09)
67
CUMULATIVE
3298
DRUM LIFTING - 27/02/2008 ,
DRAINABLE HYDRO TEST - 28.01.09(02:45 HRS.)
Page 7 of 8
SUMMARY
TEXCEL ENGINEERS PVT. LTD
500MW BOILER NTPC KORBA
As on 01 - 09 - 2009
MONTH / YEAR
Description
08/09 09/09 10/09 11/09 12/09 01/10 02/10 03/10 04/10 05/10 06/10 07/10
DESIGN Compld.
WEIGHT
BAL.
6
10
11
12
13
14
15
16
17
Pressure Parts Total
5622
5256
366
119
129
90
70
58
Structure Total
8551
6517
2034
190
165
185
230
193
192
190
180
170
93
80
188
3075
1367
1708
173
213
235
240
210
200
215
144
109
121
46
3533
1608
1925
175
277
283
233
229
175
170
154
93
57
16
15
Piping Total
224
90
134
11
10
20
20
20
20
20
10
TOTAL
21005
14838
6167
659
795
803
793
710
594
597
498
382
279
146
203
Non Pressure Parts

Total
Rotating Machines
Total
Page 8 of 8

Erection Programme For 500Mw Boiler - NTPC Korba: Pressure Parts

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ERECTION PROGRAMME FOR 500MW BOILER - NTPC KORBA

SH. Divisional Loose Tubes, Eco.,

RH Cross Over tubes, RH steam