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Desarmado y Armado
Nmero de medio -SENR6787-07

IT38G Integrated Toolcarrier and 938G Wheel Loader Power Train

Fecha de publicacin -01/08/2007 Fecha de actualizacin -06/08/2007 i04704789

Differential Pinion - Assemble

SMCS - 3254-016-WH

Assembly Procedure
Table 1 Required Tools Tool A B Part Number 1U-6689 138-7573 8B-7548 C 8T-0664 7X-0851 D 1P-0520 Part Description Socket Link Bracket Puller Bolt Nut Driver Group Qty 1 2 1 1 1 1

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Illustration 1

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1. Lower the temperature of bearing cup (11) . Install bearing cup (11) in the pinion housing, as shown.

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Note: Reset the bearing cup with a suitable driver after the mating parts have reached a uniform temperature. 2. Install O-ring (12) on the pinion housing.

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Illustration 2

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3. Lower the temperature of bearing cup (10) . Install bearing cup (10) in the pinion housing, as shown.

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Illustration 3

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4. Raise the temperature of bearing cone (9) to a maximum temperature of 135C (275F). Install bearing cone (9) on pinion shaft (4) . Note: Reset the bearing cone with a suitable driver after the mating parts have reached a uniform temperature.

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Illustration 4

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5. Attach Tooling (B) and a suitable lifting device to the pinion housing. Lower the pinion housing over the pinion shaft. 6. Use SAE 30W gear oil to lubricate the bearing.

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Illustration 5

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7. Raise the temperature of bearing cone (8) to a maximum temperature of 135C (275F). Install bearing cone (8) on pinion shaft (4) . Note: Do not reset the bearing cone at this time. 8. Use SAE 30W gear oil to lubricate the bearing.

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Illustration 6

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9. Install washer (7) on the pinion shaft.

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Illustration 7

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Illustration 8

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10. Install nut (6) on the pinion shaft. Use Tooling (A) to tighten nut (6) in order to load the bearings.

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Illustration 9

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11. Attach Tooling (C) to the yoke. Install the yoke and Tooling (C) on the pinion shaft. 12. Use a torque wrench and Tooling (C) to slowly turn the pinion shaft. Check the rolling torque. For new bearings, the rolling torque is 0.9 to 1.8 Nm (8 to 16 lb in). If the existing bearings are used, limit the rolling torque to half of the specification. Note: If the rolling torque exceeds the specification, back off the shaft by a 1/8 turn. Reseat the bearings and repeat Steps 11 and 12.

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Illustration 10

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Illustration 11 Completed Stake

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(E) The spherical radius of the tool for peening must be 7.5 to 8.0 mm (0.295 to 0.315 inch). (F) The acceptable angle of the tool for peening is 20 10 degrees.

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(G) The minimum length of the crimp is 4.7 mm (0.185 inch). (H) The minimum depth of the crimp is 2.5 mm (0.098 inch). (J) Top view

Note: Before you stake the nut, make sure that the pinion shaft has zero end play. 13. When the rolling torque is correct, stake nut (6) by peening the collar in slot (5) in the pinion shaft. See Illustration 11 and the caption for the correct dimensions.

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Illustration 12

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Illustration 13

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14. Use Tooling (D) to install lip seal (3) in retainer (2) . Make sure that the sealing lip is facing inward.

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Illustration 14

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15. Put retainer (2) in position on the pinion housing. Install the washers and six bolts (1) . 16. Use SAE 30W gear oil to lubricate lip seal (3) . End By: Install the differential and the bevel gear. Refer to Disassembly and Assembly, "Differential and Bevel Gear - Install".

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Mon Apr 1 21:40:45 EST 2013

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