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BB8000 Features
High quality, precision design means years of trouble-free service. Compare these features with competitive boring systems.
Versatile
Mix and match the individual components of our system to components you already have... you don't have to buy an entire system to get the components you need. Choose a plate mounting system with attached bearing modules or a universal spider system for a range of diameters. Support fixtures feature roller bearings rather than bronze bushings. Put the rotational drive unit anywhere on the 6 or 8 inch diameter boring bar. Mechanical feed units mount on either end of the bar. Axial feed units feature a quick-change mounting system. The feedscrew is mounted in the boring bar with roller bearings and has replaceable end sections so the entire leadscrew doesnt have to be replaced if only the ends are damaged. Boring heads and boringfacing head combos give you a wide choice of machining options. Tool carrier and counterbalance are attached to the bar in a modular stacking system so you can bore a wide range of diameters with just one tool head.
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Compact
The Climax Model BB8000 rotational drive unit is compact, only 19 by 22 inches (482.6 x 558.8 mm) and weighs only 420 lbs (191 kg) with the hydraulic motor attached. The standard mechanical feed is not much larger than the bar diameter itself and weighs less than 20 lbs. (10 kg).
Powerful
Hydraulic boring power offers a high powerto-weight ratio and smooth, trouble-free power transmission to the boring head. Your choice of single or dual hydraulic motors combine with the gear reduction of the rotational drive to produce over 2500 ft.lbs (3,400 Nm) of boring torque.
Vertical mounting of the Model BB8000 Portable Boring Machine is used to bore a large metropolitan water system pump.
Individually adjustable clamping feet allow precise alignment of the ID spider mounting system.
Once the bar is accurately positioned, move the rotational drive unit into place and lock it to the bar with two locking collars. Tie-down arms keep the rotational drive from turning during boring operations. Next, place the axial feed unit on either end of the bar, install the split tool carrier, spacer blocks and tool head on the bar and you are ready to make your first boring pass. Actual boring operations are simply a matter of adjusting the boring depth at the cutter, setting the feed rate and direction and starting the machine rotation.
Horizontal setup of the boring bar with ID mounting spiders in a large turbine. Surface mounts or ID mounts are available.
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Boring bars 6" (152.4 mm) and 8" (203.2 mm) dia. bars feature a full length, in-bar leadscrew with replaceable ends. Collets are needed with the six-inch diameter bars. End caps allow attachment of axial feed units. Bar lengths are 8 ft (2.44 m) to 20 ft. (6.1 m). Longer bars available on special order. Mechanical axial feed unit A reversible automatic feed with manual control for setting feed rate and feed direction. Feed rates are variable from .003 to .040" (.08 to 1.01 mm) per revolution. Tool carrier The tool carrier is a split design that may be attached anyplace on the bar. Boring heads may be attached on one side for single tool boring or both sides for boring with twin tools. Mounting system Various combinations of ID or end mounted support systems and roller bearing assemblies are available. Manual boring heads Manual boring head sets are available in various diameter ranges from a minimum 16" (406 mm) diameter up the 80" (2032 mm) maximum diameter. Spacers are included to allow positioning of the tool head at the proper diameter. Each set includes two boring heads with carbide-insert tool holders.
Manual facing head Attaches to tool carrier/ spacer blocks in place of manual boring head. Has a 5" (127 mm) mechanical radial feed stroke for facing operations. Hydraulic power units Variable displacement piston pump hydraulic power units are available in 15 or 25 hp (11.2 to 18.6 kW) models. These compact units are designed specifically for portable applications.
Special accessories
Taper-cutting attachments, extra long bars, flame-cutting attachments, electric and CNC axial/radial feed units, remote boring/facing head, and other adaptations have been designed for special customer applications. Ask your Climax sales representative for more information. Remote boring/ facing head
Drive motors Hydraulic motors in various displacements are available for the smoothest power transmission in most boring operations. Use single or dual motors depending on the amount of torque needed. Electric drive motors are also available.
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BB8000 Specifications
Specifications inches (mm) Specifications subject to change without notice. For precision dimensions consult your factory representative. Standard boring diameter 16 (406.4) minimum 80 (2032.0) maximum Boring bar ship weight (approx.): 6" dia x 12 ft bar (34463) 1160 lb (526.6 kg) 8" dia x 12 ft bar (34307) 2075 lb (942 kg) Boring bar ship dimensions: 8" dia x 12 ft bar 24 x 18 x 152 (61 x 46 x 386 cm) Hydraulic power unit (15 hp): Ship weight: 750 lb (340.5 kg) Ship dimensions: 24 x 43 x 47 (61 x 109.2 x 119.4 cm)
Machine ship weight (approx.): 5700 lb (2585 kg) Typical machine consisting of rotational drive assembly (17299), axial feed assembly (23393), manual boring head assembly (21146), two end-mount bearing assemblies (23550), and 8" dia. x 12 ft boring bar (34307)
COMPONENTS: Mechanical axial feed assembly: 6" dia bar style: Feed rate variable, reversible, .003 - .025/rev (.076 - .635/rev) 8" dia bar style: Feed rate variable, reversible, .003 - .040/rev (.076 - 1.016/rev) Rotational drive assembly: Net weight (w/o motor): 420 lb (191 kg) Gear ratio: 20:1 gear reduction (Theoretical values calculated using a hydraulic power unit producing 1250 psi (8631 kPa) continuous, 2000 psi (13780 kPa) intermittent and pumping 20 gpm (75.8 L/min) With 11.3 in3 (185.3 cm3) hydraulic motor (P/N 25476): Output torque 2162 ft-lb (2940Nm) Max boring RPM: 20 rpm @ 20 gpm (20 rpm @ 75.8 L/min) Hydraulic motor: Displacement: Net weight: Fittings: 7.3 - 17.9 in3 (119.7 - 293.6 cm3) 16.2 - 19.0 lb (7.4 - 8.6 kg) 7/8-14 SAE O-ring Bearing support ass'y (with spider): End-mount self-aligning bearing: 8" diameter range: 20 - 48 (508.0 -1219.2) 6" diameter range: 24 - 48 (609.6 -1219.2) Mounting spiders require 5/8" or smaller bolts. ID-mount non self-aligning bearing: ID range 6" bar: 20 - 77 (508.0 -1955.8) (requires adapter sleeve) ID range 8" bar: 23 - 77 (584.2 - 1955.8) Manual boring head assembly: Tooling: Micro-adjustable carbide cartridge Diameter range: 16 - 80 (406.4 - 2032.0) (requires 6" or 8" tool carrier) Mechanical feed facing head ass'y: Feed rate automatic, .003 -.025/rev (.08 - .63/rev) Stroke: 5" (127.0) or 12" (304.8) Tooling: microadjustable carbide inserts or .5" (12 mm) square HSS tool bits (assembly requires 6" or 8" tool carrier) Boring bar: Chromed, with full-length keyway. Bar end caps with anti-friction leadscrew bearings allow axial feed assembly to be mounted to either end. Net weight: 6" dia x 8 ft: 770 lb (350 kg) 6" dia x 20 ft: 1925 lb (874 kg) 8" dia x 8 ft: 1370 lb (622 kg) 8" dia x 20 ft: 3420 lb (1552 kg) Hydraulic power unit: Net weight: 15 hp 750 lb (341 kg) 25 hp 875 lb (398 kg) Power sources: 3-phase electric or 1-phase electric
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To accommodate a wide range of applications, the Model BB8000 Portable Boring Machine is sold as a combination of components. Use the work sheet, next page, as a guide. To order a complete machine, you must specify: Axial feed assembly Rotational drive assembly Hydraulic motor Bearing support assemblies - ID or end mount (at least two required) Tool carrier assembly Tool head assembly Boring bar/leadscrew assembly Tool kit (not shown) Hydraulic power unit (not shown).
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34470______
34323______
Bearing support assembly (at least two recommended): End-mount self-aligning bearing support assembly (with spider): 6" diameter bar 21353______ Adapter sleeve for 6" diameter bar: Required for use with 8" bearing assemblies 17436______
Bearing support assembly (at least two recommended): End-mount self-aligning bearing support assembly (with spider): 8" diameter bar 23550______
Hydraulic motor fitting kit: 25587______ Hydraulic power unit - 15 hp: 3-Ph/230V/60 Hz 25343______ 3-Ph/460V/60 Hz 25344______ 3-Ph/550V/50 Hz 25345______ 3-Ph/575V/60 Hz 25346______ 3-Ph/440V/50 Hz 25347______ 3-Ph/220V/50 Hz 25348______ 3-Ph/380V/50 Hz 25349______ 3-Ph/200V/50 Hz 25350______ Hydraulic power unit - 25 hp: 3-Ph/230V/60 Hz 25408______ 3-Ph/460V/60 Hz 25409______ 3-Ph/550V/50 Hz 25410______ 3-Ph/575V/60 Hz 25411______ 3-Ph/440V/50 Hz 25412______ 3-Ph/220V/50 Hz 25413______ 3-Ph/380V/50 Hz 25414______ 3-Ph/200V/50 Hz 25415______ Main disconnect 600V, 3-phase for 15 hp and 25 hp electric powered hydraulic power units (optional): -4______ Replacement hydraulic filter element: 25807______ Hydraulic fluid (1 gallon): 14420______ Tool head assembly: Manual boring head assembly: 16"-18" ID 21135______ 16"-20" ID 21136______ 16"-22" ID 21137______ 16"-24" ID 21138______ 16"-26" ID 21139______ 16"-28" ID 21140______ 16"-30" ID 21141______ 16"-40" ID 21142______ 16"-50" ID 21143______ 16"-60" ID 21144______ 16"-70" ID 21145______ 16"-80" ID 21146______ Mechanical feed facing head ass'y: 5" stroke 21115______ 12" stroke 22359______
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8" End-mount self-aligning bearing assembly (without spider): 25074______ 8" ID-mount non self-aligning bearing support assembly (with spider): 23"-27.5" ID 18572______ 23"-35" ID 18573______ 23"-49.5" ID 18574______ 23"-63.5" ID 18575______ 23"-77" ID 18576______ 8" Non self-aligning bearing assembly (without spider): 18533______
8" End-mount self-aligning bearing assembly (without spider): 25074______ 8" ID-mount non self-aligning bearing support assembly (with spider): 23"-2.5" ID 18572______ 23"-35" ID 18573______ 23"-49.5" ID 18574______ 23"-63.5" ID 18575______ 23"-77" ID 18576______ 8" Non self-aligning bearing assembly (without spider): 18533______
Boring bar assemblies, 6" diameter bars: 8 ft (2.44 m) 34461______ 10 ft (3.05 m) 34462______ 12 ft (3.66 m) 34463______ 4 ft (4.27 m) 34464______ 16 ft (4.88 m) 34465______ 18 ft (5.49 m) 34466______ 20 ft (6.10 m) 34467______ Tool kit, 6" diameter bar 25515______
Boring bar assemblies, 8" diameter bars: 8 ft (2.44 m) 34305______ 10 ft (3.05 m) 34306______ 12 ft (3.66 m) 34307______ 14 ft (4.27 m) 34308______ 16 ft (4.88 m) 34309______ 18 ft (5.49 m) 34310______ 20 ft (6.10 m) 34311______ Tool kit, 8" diameter bar 17298______
To build a machine with a 6" diameter bar, choose components from columns A and C. To build a machine with an 8" diameter bar, choose components from columns B and C.
25587 Hydraulic motor fitting kit - 3/4" fittings Kit includes fittings needed to connect any hydraulic motor listed above to hydraulic power units with hoses that have 3/4" female quick disconnect fittings. Fittings are included with every Climax hydraulic power unit. End-mount self-aligning bearing support assembly (with spider) Support assembly mounts to the end of the work piece through a slotted spider. Bar is held in place by a self-aligning bearing. Center the bar with the four adjusting screws. Two bearing assemblies are required to adequately support the bar. Support assemblies may be different styles. Special spiders are available upon request.
17300 Rotational drive collet, 8" to 6" diameter bar Collet fits inside the rotational drive assembly above to enable it to be mounted to 6" diameter bars. Includes collet and key. Hydraulic drive motors Reversible motors with SAE 2-bolt mounting flange to mount to the rotational drive housing. Motor ports are 7/8-14 SAE O-ring type. Fittings are included with the hydraulic power unit. Bar rpm's are maximum at 20 gpm. (For 50 Hz power units, reduce the bar rpm by 15%; torque at the bar remains the same.) Torque ratings (at the bar) are constant. Motor, hydraulic - 7.3 in3 (119.7 cm3), 520 motor rpm, 1490 ft-lb (234 Nm) bar torque, 26 bar rpm Motor, hydraulic - 8.9 in3 (146.0 cm3) 420 motor rpm, 1820 ft-lb (286 Nm) bar torque, 21 bar rpm Motor, hydraulic - 11.3 in3 (185.3 cm3), 340 motor rpm, 2312 ft-lb (366 Nm) bar torque, 17 bar rpm
21353 6" End-mount self-aligning bearing support assembly (with spider) 23550 8" End-mount self-aligning bearing support assembly (with support)
34470 Tool carrier, 6" (152.4 mm) diameter boring bar 34323 Tool carrier, 8" (203.2 mm) diameter boring bar Manual boring head assembly Boring head mounts to either a 6" or 8" tool carrier. Can bore 16" to 80" (406.4 to 2032.0 mm) diameters. Assembly includes 1" (25.4 mm), 2" (50.8 mm), 5" (127.0 mm), and 10" (254.0 mm) spacers. Use the spacers to set the desired boring diameter range. Features micro-adjustable tools for fine adjustments. Two tool holders permit heavy boring. Holders accept carbide inserts and chip breakers. This assembly requires either 6" or 8" tool carrier (P/N 18535 or 18537). 21135 21136 21137 21138 21139 21140 21141 21142 21143 21144 21145 21146 Manual boring head assembly, 16"-18" (406.4 - 457.2 mm) IDs Manual boring head assembly, 16"-20" (406.4 - 508.0 mm) IDs Manual boring head assembly, 16"-22" (406.4 - 558.8 mm) IDs Manual boring head assembly, 16"-24" (406.4 - 609.6 mm) IDs Manual boring head assembly, 16"-26" (406.4 - 660.4 mm) IDs Manual boring head assembly, 16"-28" (406.4 - 711.2 mm) IDs Manual boring head assembly, 16"-30" (406.4 - 762.0 mm) IDs Manual boring head assembly, 16"-40" (406.4 - 1016.0 mm) IDs Manual boring head assembly, 16"-50" (406.4 - 1270.0 mm) IDs Manual boring head assembly, 16"-60" (406.4 - 1524.0 mm) IDs Manual boring head assembly, 16"-70" (406.4 - 1778.0 mm) IDs Manual boring head assembly, 16"-80" (406.4 - 2032.0 mm) IDs
18533 8" Non self-aligning bearing assembly (without spider) Bearing mounts to the customer's support structure. Taper locking adapter secures the bar inside the bearing. Assembly includes housing and mounting screws, taper locking adapter, and bearing. This assembly is included in ID-mount non selfaligning bearing support assemblies (P/N 18572, 18573, 18574, 18575, and 18576). 6" diameter bars require adapter sleeve (P/N 17436).
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21115 22359
34461 34462 34463 34464 34465 34466 34467 34305 34306 34307 34308 34309 34310 34311
25343 3-Phase electric powered hydraulic power unit 230V, 60 Hz, 1800 rpm motor. Pumps 20 gpm (75.8 L/min). Rated at 39.2 full-load amps and 252 locked rotor amps. 25344 3-Phase electric powered hydraulic power unit 460V, 60 Hz, 1800 rpm motor. Pumps 20 gpm (75.8 L/min). Rated at 19.6 full-load amps and 126 locked rotor amps. 25345 3-Phase electric powered hydraulic power unit 550V, 50 Hz, 1400 rpm motor. Pumps 16.7 gpm (63.2 L/min). Rated at 17 full-load amps and 106 locked rotor amps. 25346 3-Phase electric powered hydraulic power unit 575V, 60 Hz, 1800 rpm motor. Pumps 20 gpm (75.8 L/min). Rated at 18 full-load amps and 102 locked rotor amps. 25347 3-Phase electric powered hydraulic power unit 440V, 50 Hz, 1400 rpm motor. Pumps 16.7 gpm (63.2 L/min). Rated at 20 full-load amps and 140 locked rotor amps. 25348 3-Phase electric powered hydraulic power unit 220V, 50 Hz, 1400 rpm motor. Pumps 16.7 gpm (63.2 L/min). Rated at 40 full-load amps and 280 locked rotor amps. 25349 3-Phase electric powered hydraulic power unit 380V, 50 Hz, 1400 rpm motor. Pumps 16.7 gpm (63.2 L/min). Rated at 23.2 full-load amps and 162.1 locked rotor amps. 25350 3-Phase electric powered hydraulic power unit 200V, 50 Hz, 1400 rpm motor. Pumps 16.7 gpm (63.2 L/min). Rated at 44 full-load amps and 308 locked rotor amps.
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Tool kit Complete set of tools needed to operate the BB8000 Portable Boring Machine. 25515 Tool kit - 6" diameter boring bar 17298 Tool kit - 8" diameter boring bar
25408 3-Phase electric powered hydraulic power unit 230V, 60 Hz, 1800 rpm motor. Pumps 20 gpm (75.8 L/min). Rated at 60 full-load amps and 240 locked rotor amps. 25409 3-Phase electric powered hydraulic power unit 460V, 60 Hz, 1800 rpm motor. Pumps 20 gpm (75.8 L/min). Rated at 30 full-load amps and 170 locked rotor amps. 25410 3-Phase electric powered hydraulic power unit 550V, 50 Hz, 1400 rpm motor. Pumps 16.7 gpm (63.2 L/min). Rated at 28 full-load amps and 168 locked rotor amps. 25411 3-Phase electric powered hydraulic power unit 575V, 60 Hz, 1800 rpm motor. Pumps 20 gpm (75.8 L/min). Rated at 30.4 full-load amps and 180 locked rotor amps. 25412 3-Phase electric powered hydraulic power unit 440V, 50 Hz, 1400 rpm motor. Pumps 16.7 gpm (63.2 L/min). Rated at 34 full-load amps. 25413 3-Phase electric powered hydraulic power unit 220V, 50 Hz, 1400 rpm motor. Pumps 16.7 gpm (63.2 L/min). Rated at 68 full-load amps. 25414 3-Phase electric powered hydraulic power unit 380V, 50 Hz, 1400 rpm motor. Pumps 16.7 gpm (63.2 L/min). Rated at 39.4 full-load amps. 25415 3-Phase electric powered hydraulic power unit 200V, 50 Hz, 1400 rpm motor. Pumps 16.7 gpm (63.2 L/min). Rated at 74.8 full-load amps.
25807 Replacement hydraulic filter element 14420 Hydraulic fluid - 1 gallon (3.79 L)
Special and made-to-order items Electrical axial feed assembly Information about the electrical axial feed assembly is available upon request. Electric axial feed controls Feed controls can be electric or CNC and will control one or two axes. Information about the electrical axial feed controls is available upon request. Electric facing and boring head assembly Assembly will bore or face. Information is available upon request.
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9.5 (241.3)
24.00 (609.6)
48.0 (1219.2)
1 Maximum dimensions = largest displacement motor Minimum dimensions = smallest displacement motor
9.12 (231.6)
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6" diameter bar: 20 (508.0) min 77 (1955.8) max (requires adapter sleeve)
6.67 (169.4)
22.25 (565.2)
18.0 (457.2)
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Inches (mm)*
* Specifications subject to change without notice.
Distance to bore
Recommended length for stand-off A = 12.5 (317.5) min Recommended length for stand-off B = 1.0 (25.4) min
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