KSBV-T07-A Technical Manual KSB ANSICHEM

CHEMICAL PROCESS PUMP Type Series: KSB ANSICHEM Frequency: 50/60 Hz Lubrication: OIL Standard: ANSI B73.1

FIELDS OF APPLICATION The KSB ANSICHEM pump is designed to fulfill and exceed the standard of ANSI B73.1-1991. It is recommended for the pumping of chemical products, organic and inorganic liquids, water, oil, condensated return and other liquids in the following fields of application: Chemical and petrochemical industries. Sugar and alcohol industries. Filter and steam boiler feed. Textile, food, pulp and paper, pharmaceutical and thermoelectric industries. Auxiliary loops in refineries. Water supply.

DESIGNATION KSB ANSICHEM 4 x 3 x 10 (A70) Trade Mark Type Series Suction nozzle nominal Diameter (inches) Discharge nozzle nominal Diameter (inches) Impeller nominal Diameter (inches) ANSI size identification OPERATING DATA Capacities Heads Pump sizes (discharge diam) Operating Pressures Operating Temperatures Q to 1100 GPM (250 m /h) H to 426 feet (130 m) From 1 to 3 inches Up to 300 psig (26 bar) t from 4 to 500 F ( -20 to 260 C )
3

PUMP TYPE AND DESCRIPTION Horizontal centrifugal pump, volute casing, end suction with top centerline discharge, self venting, foot mounted, single stage, back pull-out design, fully open impeller, external adjustment to maintain performance. Designed to meet ANSI/ASME B73.11991 standards for chemical process pumps incorporating the latest technology to satisfy the most stringent requirements of the industry.

KSBV-T07-A Technical Manual KSB ANSICHEM

TECHNICAL DATA
Construction Details Dimension Designation In Stuffing Box-Less Sleeve Outside Diameter Sleeve Between Bearing At Coupling End At Impeller End Radial / Cylindrical Roller Coupling End / Double Row Bearings Bearing Span Shaft Overhang Lubrication Stuffing Box Bore Big Bore Seal Chamber & Taper Bore Depth Distance-End Of Box To Nearest Construction Maximum Speed Direction of Rotation Maximum Power (HP) Max. Pressure (Suction) Test Pressure Minimum Casing Thickness mm (In.) Maximum Diameter Solids mm (In.) Casing Corrosion Allowance Max. Liquid Temp. (W/Out Cooling) Max. Liquid Temp. (W/Cooling) Ductile Iron Flanges Steels Pressure and Temperature Limits ANSI B 16.5 CLASS 150 AND 300 RF (FF OPTIONAL) SEE FIGURE 1.a AND 1.b 12 (15/32) 8.6(11/32) 9.5 (3/8) 40 53.98mm (21/8) 77mm (3) 53mm (2.087) 45.5mm (1.79) 3500 RPM CLOCKWISE, VIEWED FROM THE COUPLING END 200 147 PSI (10 BAR) 150% OF WORKING PRESURE AT 100 F (38C) 11 (7/16) 11 (7/16) 12 (15/32) 13 ( ) 13 ( ) 29 (15/32) 12 (15/32) 6 ( ) 9.5 (3/8) 13 ( ) 16 (5/8) 9.5 (3/8) 16 (5/8) 100 Size 1 x1x6 AA 1 x1x8 AA 3x1 x8 A50 3x2x8 A60 4x3x8 A70 3x1 x10 A50 3x2x10 A60 4x3x10 A70 3x2x13 A30 4x3x13 A40

32mm (1.259) 38.1mm (1.5) 45.5mm (1.791) 22.23mm (7/8) 20mm (0.787) NU 307 3307 76mm (3) 146mm (5 )

37.95 mm (1.494) 44.45 mm (1 ) 60 mm ( 2 3/8) 32 mm (1 ) 24 mm (15/16) NU 309 3309 128 mm (5 1/32) 203 mm (8) CONSTANT LEVEL OILER 63.5 mm (2 ) 101.6 mm (4) 69 mm (2.717) 85.6 mm (3.37) 1750 RPM

Shaft Diameters

Stuffing Box

3.2 mm (1/8) 177 C (350 F) 260 C (500 F) ANSI B 16.1 CLASS 150 AND 300 RF (FF OPTIONAL)

Fig.1.a Pressure and temperature max. for flange class 150

350 300 250

Fig.1.b Pressure and temperature max. For flange class 300 CODE FOR PRESSURE AND TEMPERATURE CHARTS MATERIALS DUCTILE IRON CAST STEEL STAINLESS STEEL NICKEL CODE A B C D E
PRESSURE (Psi)
450 400 350 300 250 200 150 100 50 0

(A) (B) (E) (D)

(A) (B) (E) (D)

PRESSURE (Psi)

200 150 100 50 0 -100 0 100

200

300

400

500

600

TEMPERATURE (F)
TEMPERATURE LIMIT FOR DUCTILE IRON AND CARBON STEEL

MONEL

-100

100

200

300

400

500

600

700

TEMPERATURE (F)
TEMPERATURE LIMIT FOR DUCTILE IRON AND CARBON STEEL

KSBV-T07-A Technical Manual KSB ANSICHEM PUMP DESCRIPTION The ANSICHEM pump is horizontal overhung, single flow, single stage design with fully open impeller that meets the requirements of ANSI B73.1 1. Pump Casing Single volute casing, one piece casting with foot support under casing for maximum resistance to misalignment and distortion from pipe loads. Corrosion allowance of 1/8 (approx. 3.2 mm). Top centerline discharge, self venting. The casing to cover gasket is confined on the atmospheric side to prevent blowout. Suction and discharge nozzles are flanged with flanges of 150 lb. and 300 lb. dimensions conforming ANSI B16.1 / B16.5. 2. Impeller The impeller is threaded to the shaft with rotation to tighten. Threads are protected by an Oring so they will not be wetted by the pumped liquid. The pump have means for external adjustment of the impeller axial clearance for maintaining performance. The impeller have appropriates passage for good solids and slurry handling, stringy material, corrosive and abrasive liquids. It is designed for low NPSH and high efficiency. The axial thrust is minimized with back pump-out vanes. Orifice for gauge connections is optional. 3. Stuffing Box Cover Standard version designed with built-in cooling or heating chamber for services under high temperature or for heating liquids of high viscosity that have a tendency to crystallize. Two basic types of stuffing boxes can be offered, one called a seal chamber and a second called a stuffing box. The seal chamber is design to accommodate mechanical seals only and can be cylindrical or self-venting tapered (see fig. 2.a and 2.b) for various types of seals. The stuffing box is intended for packing but is designed to accommodate mechanical seals as an alternative. (see fig. 3) PACKING The stuffing box can contain 5 rings of packing and a lantern ring or one throat bushing, a lantern ring and three ring of packing. (See fig. 4.a and 4.b). The stuffing box cover is supplied with orifices opened on the lantern ring for: - Lubricating and cooling the packing. - Sealing the packing against penetration of solid particles and abrasives. - Avoiding the leakage of liquids that are gasifyed when put in contact with the atmosphere. - Sealing the stuffing box to avoid air inlet.

Fig. 2.a- Oversize cylindrical seal chamber.

Fig.2.b- Self-venting tapered seal chamber.

FIG.3- Stufing box

KSBV-T07-A Technical Manual KSB ANSICHEM

the proper design and material for an application is chosen, the environmental controls will be the next priority factor determining the proper operation and service life of the seal. Often special piping system and auxiliary equipment are required to ensure that seal cavity temperatures are maintained within required limits. Various mechanical seal piping plans can be supplied, from plan number 7311 up to 7362 according to ANSI B73.1. The seal chamber is completely machined for using inside or outside, tandem double or single, balanced or unbalanced seals. See figures 5.a to 5.e. Fig.4.a- Soft packing with lantern ring. Used for injection or circulation of liquid, buffering, coling, etc.

Fig. 5.a-Single inside seal mounted seat and flush gland.

FIG.4.b- Soft packing with extended flushing throat

with

flexibly

bushing. Used for injection or circulation of liquid for cooling and to clear deposits MECHANICAL SEALS The mechanical seals were developed to overcome the disadvantages of compression packing. Leakage can be reduced to a minimum level. They are recommended when the liquid handled is toxic, inflammable, explosive or costly. When selected and installed correctly maintenance costs are minimized. Sealing is achieved by two very flat, lapped faces which create a difficult leakage path perpendicular to the shaft. Rubbing contact between these two flat mating surfaces minimizes leakage. As in all seals, one face is held stationary in a housing, and the other face is fixed to, and rotates with the shaft. One of the faces is usuallya non galling material. The other is usually a relatively hard material. The faces in a typical mechanical seal are lubricated with a boundary level of liquid or gas between the faces. Control of a mechanical seals environment is as important for proper operation and long service life as choice of seal design and material. The seal environment comprises temperature, abrasive conditions, the viscosity or lubricity of the fluid between the seal faces. When a mechanical seal of

Seal Chamber and Gland Connections a) Flush Connection in gland. b) Flush for double seal or outside seal. c) Stuffing box lantern ring connection (back drillled for seal flush) d) Vent and drain gland connections.

Fig.5.b- Single inside seal with clamped seat and plain gland 4. Bearing Frame Machined rabbet fit to insure positive alignment to pump casing and stuffing box cover combination. Heavy cast iron construction. Contains stuffing box drip basin and rotating deflectors. Enclosed module that houses and protects the bearings from contamination. Contains large oil reservoir with cooling fins and cooling chamber.

KSBV-T07-A Technical Manual KSB ANSICHEM 5. Shaft Heavy duty shaft with maximum diameter in critical areas and minimum shaft overhang. Maximum shaft deflection less minimum shaft overhang. Much care is taken on shafts with sleeves to insure complete shaft sealing. 6. Shaft Sleeve Renewable shaft sleeve is positively driven, hooktype, with one end free to expand with emperature variations. ORing prevents leakage under sleeve. Sleeve permits application of inside balanced mechanical seals where required. Sleeve threaded on shaft to prevent anti-rotation. 7. Bearings Bearings were selected for average 10 year life minimum 17.500 hrs. B-10 life and minimum play. Inboard bearing is pressed on shaft for carrying radial loads and is free to float axially. Outboard bearing is shouldered and locked on shaft with lockout and washer, and locked in bearing housing to carry radial and any unbalanced axial thrust load. They are lubricated with oil. 8. Selection Criteria Teh performance curves indicated on section 14 should be used for pump selection. These curves are referred to ambient temperature water with a 3 3 specific gravity of 62.4 lb/ft (1000 kg/m ) 9. Viscosity The correction for viscous liquids be done according to the criteria of the Hidraulic Institute . If the efficiency corretion is lower than 0.5 a centrifugal pump is not be selected. 10. Efficiency Efficiencies show on the performance curves are referred to impeller clearance of 0.012 in (0.3 mm) for water at ambient temperature. For pumping emperatures over 200F (93C) the cold setting must be increased per table 2. 11. NPSH The requered valvues of NPSH are indicated in the performance curves, however, it is necessary to add 20 inches (0.5m) as a safety factor. NPSH test should be performed with a flow not less than Q= 0.35 Q optimum. 12. Peripheral Speed Once the pump rotational speed is determined, the maximum discharge pressure should be checked and it has to be verified whether the peripheral speed. Impellers in CF8M, WCB and CZ-100 have a maximum speed of 262 ft/sec (80 m/s). 13. Drive Direct or indirect through a flexible coupling, by electric motor, turbine or diesel engine, etc. 14. Coupling and Baseplate Flexible spacer designs to allow back pull-out and maintain long bearings life. The pumps supplied with combined service will be equipped with a coupling guard according with ANSI/ASME B15.1. Baseplates are freestranding and structurally rigid as to limit the movement of the driver shaft relative to the pump shaft to 0.002 in (0.05mm) parallet offset when the driver torque of nameplate horsepower is applied.

Fig.5.c- Inside balanced seal with clamped seat, vent and drain gland and back-drilled stuffing box flush.

OPERATION TEMP 200F (93C) 250F (121C) 300F (149C) 350F (177C) 400F (204C) > 400F (204C)

IMP. CLEARANCES .012 in (.3mm) .015 in (.43mm) .017 in (.48mm) .019 in (.53mm) .021 in (.58mm) .023 in (.64mm)

Table 2 Cold temperature clearances for various operating temperatures. Fig. 5.d- Double seal with flexibly mounted seat and flush gland.

KSBV-T07-A Technical Manual KSB ANSICHEM

Fig. 5.e- Outside seal with clamped seat and plain gland.

Fig. 5.g- Tandem seal with balanced primary seal, unbalanced secondary seal and flush gland with pumping ring.

Fig. 5.f- Single inside metal bellow seal with clamped seat and plain gland.

Fig. 5.h- Single inside seal with flexibly mounted seat and flush, vent and drain gland.

KSBV-T07-A Technical Manual KSB ANSICHEM

PART LIST AND MATERIALS OF CONSTRUCTION

ITEM No. 102 160 161.01 183 (3) 210 230 321.02 322 332 360.01 382 400.01 (1) 400.02 400.03 (2) 412.01 412.02 412.32 452 458 461 507.01 507.02 524.01 638 672 920.21 931 932.02 902.01 920.04 902.03 901.01 901.04 901.60 933 901.7 Q 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 8 9 3 3 1 4 2 4 DESCRIPTION CASING WATER JACKET COVER STUFFING BOX COVER BEARING BRACKET SUPPORT FOOT PUMP SHAFT IMPELLER BALL BEARING OUTBOARD CYLINDRICAL ROLLER BEARING BEARING BRACKET BEARING COVER BEARING HOUSING GASKET BEARING COVER GASKET WATER JACKET GASKET CASING ORING BEARING BRACKET ORING BEARING HOUSING ORING IMPELLER GLAND PACKED BOX LANTERN RING PACKING DEFLECTOR INBOARD DEFLECTOR OUTBOARD SHAFT SLEEVE CONSTANT LEVEL OILER VENT PLUG KEYWAYED LOCKNUT LOCK WASHER CIRCLIP STUD-FRAME ADAPT. TO CASING NUT STUD & NUT TAP BOLT & NUT TAP BOLT FRAME FOOT TAP BOLT COVER SUPPORT TAP BOLT TAP BOLT WATER JACKET COVER MATERIALS 03 04 S.S. N. C.I. D.I. C.S. S.S. N. C.I. SAE 4140 AISI 316 D.I. C.S. S.S. N. STEEL STEEL C.I. C.I. C.I. SYNTHETIC FIBER SYNTHETIC FIBER PTFE BUNA-N BUNA-N VITON C.I. S.S. N. AISI 304 (4) (4) (4) (4) NYLON NYLON AISI 304 N. GLASS AND WHITE METAL STEEL G-5 AISI 304 G-5 AISI 304 G-5 AISI 304 G-5 AISI 304 G-5 AISI 304 G-5 AISI 304 G-5 AISI 304 G-5 AISI 304 G-5 AISI 304 G-5 AISI 304 G-5 AISI 304 01 D.I. 02 C.S. 05 M. M.

M.

M. (4)

M.

Table 3.- Materials of construction and part list

(1) (2)

Used only in cooled bearing bracket. Used only in cooled seal chamber. (3) It is not used in support AS10.
CODE MATERIALS SPECIFICATIONS 01 DUCTILE IRON (HEAT TREATED) ASTM A 395 Gr. 60-40-18 02 CARBON STEEL ASTM A 216 Gr. WCB

(4)

The following materials are used: - Pure Graphite. - High Resistance Graphite PTFE
03 04 CAST NICKEL ASTM A 744 Gr. CZ-100 05 CAST MONEL ASTM A 744 Gr. M-35

CAST STAINLESS ASTM A 744 Gr. CF-8M

Table 4.- Code of materials

KSBV-T07-A Technical Manual KSB ANSICHEM

I.

AUXILIARY CONNECTIONS
SIZE NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT 20 mm NPT NPT DESIGNATION Discharge nozzle gage connection (optional) Suction nozzle gage connection (optional) Connection for circulation liquid outlet to seal chamber (optional) Connection for bearing bracket drain Casing drain connection Connection for cooling liquid inlet to chamber cover (optional) Connection for cooling liquid outlet of the chamber cover (optional) Sealing liquid inlet Sealing liquid outlet Connection for cooling liquid inlet for bearing bracket Connection for cooling liquid outlet of the bearing bracket Oil drain connection Sealing liquid inlet Circulation liquid inlet Circulation liquid outlet Constant level oiler connection Vent plug connection Quench liquid inlet Quench liquid outlet

CONNECTION 1MD 1MS 2CS 5D 6D 7I 7O 8I (1) 8O (1) 9I (1) 9O (1) 10D 10A.1 12E1 12A2 14LO 20D 24E1 24A1

KSBV-T07-A Technical Manual KSB ANSICHEM

Dibujo dimensional de la Bomba ANSICHEM

DATOS DE LA BOMBA
Tamao Bomba AA A10 AA A50 A60 A70 A50 A60 A70 A30 A40 Tamao dimetro de succin y descarga (*) 11/2 x 1 x 6 2x3x6 11/2 x 1 x 8 3 x 11/2 x 8 3x2x8 4x3x8 3 x 11/2 x10 3 x 2 x 10 4 x 3 x 10 3 x 2 x 13 4 x 3 x 13 CP 445 597 445 D 133 210 133 2E1 152 248 152 2E2 0 184 0 U F 184 318 184 H 0 Dimetro 298 420 298 425 450 490 425 450 490 546 572 22.23 28.58 22.23 Chavetero 4.76x2.38 6.35x3.18 4.76x2.38 51 67 51 165 210 165 216 242 280 216 242 280 292 318 V X Y

210 597 248 184 318

16

102

28.58

6.35x3.18

67

254

(*) Dimensiones en pulgadas. DATOS DE LA BASE

Frame Base max. No. NEMA 184T 139 256T 148 326TS 156 184T 245 215T 252 286T 258 365T 264 405TS 449TS 268 280 A min 305 381 457 305 381 457 559 HA max 381 457 533 381 457 533 660 HB 991 1219 1346 1143 1321 1473 1626 1727 2032 HT min. HD max. D=133 229 267 327 89 305 315 330 353 378 403 349 363 375 375 378 241 D=210 D=254 HE 114 152 191 114 152 191 241 HF 927 1156 1283 1080 1257 1410 1562 1664 1970 HG max 95 105 121 95 105 HH HL HP

19 114 32

121

25

NOTA: Todas las dimensiones estn en milmetros.

KSBV-T07-A Technical Manual KSB ANSICHEM

INTERCHAMGEABILITY
SHAFT AND BEARING ASSEMBLY BEARING FRAME STUFFING BOX IMPELLER CASING SIZE AND ANSI DESIGNATION

1 x 1 x 6 AA

1 x 1 x 8 AA

3x2x6

A10

3 x 1 x 8 A50

3x2x8

A60

4x3x8

A70

3 x 1 x 10 A50

3 x 2 x 10 A60

4 x 3 x 10 A70

3 x 2 x 13 A30

4 x 3 x 13 A40

KSBV-T07-A Technical Manual KSB ANSICHEM