Horseley Bridge Tanks

Over a century of experience

Pressed steel sectional water tanks

www.hbtanks.com

Pressed steel sectional water tanks

Contents
Pressed steel sectional water tanks Site installation Accessories Horseley Bridge Tanks 1 2 4 7

Nominal capacity charts

Horseley Bridge Tanks Ltd

Horseley Bridge Tanks

Over a century of experience
Horseley Bridge Tanks back in 1880 and the company has The bolted and sealed sectional tank was originated by led the world in water storage technology ever since.

Horseley Bridge Tanks is now part of Balmoral Tanks Ltd and the combined experience of the companies provides the water storage industry with a choice of pressed steel and

glass reinforced plastic (GRP) products that stand the test evaluation and development programme.

of time. Improvements are made continuously through our The Horseley Bridge pressed steel sectional tank has an

basic means of transport.

the most inaccessible areas of the world using the most

for use in sites with restricted access and for shipment into

extremely rugged but highly portable design, which is ideal

Assembly is simple and quick, requiring only hand tools and the minimum of skilled labour.

Pressed steel tanks with capacities from 1000-8,000,000 litres have been installed for water supply projects, food and process industries, hotels, railways, hospitals and many more.

This is a proven technology, providing tanks and supporting towers with an outstanding track record. HB tanks can be found throughout the UK and around the

preciously guarded.

the basis of life is often difficult to obtain and has to be

world, particularly in the emerging nations, where water

system, combined with the companys standard practice of galvanising all panels to resist corrosion, has made safe storage of this valuable resource even more certain. Tanks can be provided for ground level installation or and fabricated by HB.

The development of Horseley Bridges EPDM rubber sealing

elevated on steel structures that are specifically designed

Pressed steel sectional water tanks

For potable and non-potable water storage
Caged external ladder Lockable hinged or bolted manway Screened vent Pitched weatherproof cover

Rafter

Internal bracing

Gable end fillers

500mm min

230mm max

1220mm Ground level Length of walls to extend 200mm beyond width of tank

Design, performance and construction

Approved by the Water Regulations Advisory Scheme (WRAS) for potable water storage Manufactured under formal quality assurance procedures to BSEN ISO 9001 Tough, vandal resistant for unsupervised sites Easy to build, only moderate skills required No on-site welding, no fire hazard

Low physical profile (at ground level)

Ideal for temporary requirements being simple to dismantle Technical support provided for site measurements and advice Technical drawings provided

Flexible system, capacity almost infinitely extendable 2

Proven track record over many years

Design and supply of steel towers for elevated tanks

Full tank erection and site inspection by trained staff

Horseley Bridge Tanks Ltd

General construction

Horseley Bridge pressed steel tanks are bolted mild steel

Laser cutting

sectional water storage containers. Plates are hot-pressed in our factory in the UK to BS1564:1975 Type 1. The panels are
2 2 2

to bring high levels of accuracy to its panels. The cutters use a 3D capability providing precise, repeatable, burr-free profiles and are BSEN ISO 9001 certified.

Horseley Bridge Tanks uses the latest laser cutting technology

manufactured in 1m and 1.22m (4ft ) sizes with thicknesses ranging from 4-6mm depending on tank depth and use. Steel used in plates, stays, cleats, etc, conforms to BSEN10025:1993 S275JR (43A equivalent).

Plate dimensions are 1m or 4ft square. Half plates are

available. Tank plates are bolted together using a Water

Regulations Advisory Scheme (WRAS) approved sealant. For flanges unless customers specify otherwise. ease of access to bolts, tanks are supplied with external

of all tanks at the junction of four plates are supported by

To support pressures exerted by the tanks contents, the sides rolled steel angle stays attached to cleats of equal strength

bolted to tank plates. The pattern of internal stays depends on tank size and varies between horizontal, vertical and diagonal. Storage of liquids The construction of the tanks allows storage of liquids up to a temperature of 38C, but hotter liquids can be catered for manufacturer. subject to arrangement between the purchaser and the

during cleaning, divided tanks can be supplied where one BS6700:1997 for additional advice. Cover and roofs compartment is used while the other is cleaned. See

cleaned and disinfected. To ensure continued water supply

To maintain water quality, tanks should be periodically drained,

to support the weight of maintenance personnel and their equipment. Design superimposed load is 0.75kN per m2.

The roof construction of all Horseley Bridge tanks is designed

Flat covers can be provided for use inside buildings. Pitched run off. All roofs are fitted with a lockable 600mm2 hinged

roofs are recommended for outdoor use to allow rainwater to

Base

fillers which are bolted to the roof and wall plates. and vermin proof.

The ends of pitched roofs are closed with stiffened gable All joints incorporate jointing strip to make them weather
Base Indicates plate thickness in mm

ventilators are provided as standard.

but in special circumstances the roof can be constructed from standard plates to allow a slight internal pressure. If this is required, please consult our engineering department.

Pressed steel tanks are not designated as pressure vessels,

Tank depth

and sealed manhole. Screened (0.65mm mesh) cowl

Tank depth

Site installation
Tank erection
team will build your tank and leave it ready for erection ensuring site and base suitability. An experienced Each site is inspected by a qualified supervisor prior to tank Horseley Bridge Tanks provides a full UK tank erection service. the bottom flanges to give a greater bearing surface. Alternatively, steel supports may be used, in which case customers are advised to consult HB engineers regarding their design. Access Supports for tanks 3660+mm deep require steel capping flats under

check points before calling HB to site: Tank supports

contracts. Customers should, however, observe the following

commissioning. Supervisors may also be provided for overseas

a distance of 750mm should be left between the cover and any ceiling to allow access to the manhole. It is the customers Health and safety responsibility to ensure adequate clearance around the tank. HB reserves the right to refuse to carry out work in unsafe

provided all round the tank. When tanks are fitted with covers,

To allow access to bolts, a clearance of 500mm should be

walls or piers, made of steel univeral beams, brick or

Externally flanged tanks at ground/floor level require dwarf concrete, with footings suitable for the bearing capacity of the run in one direction only with centres at 1000mm or 1220mm sub-soil. The walls should be at least 500mm high and must depending on the plate dimensions. They should extend at

least 150mm beyond the tank at each end.

relevant national and local health and safety regulations. Delays HB reserves the right to make additional charges for delays with its requirements.

conditions. Erectors will observe site safety rules under

Dwarf walls should be between 150 and 225mm wide and for spanners when bolting the bottom joints.

should taper to no more than 110mm at the top to give access

caused by preparatory work not being completed in accordance

Accessories

Pipe connections and fittings

dispatch and customers are asked to provide full details when ordering. The type of pipe connection should be specified together with the relevant standard to which the coupling flanges are drilled or the pipes screwed. To assist delivery, the size and position of each connection should also be specified at the time of ordering. Ball and gate be supplied if specified at the time of ordering. All pipe connections are made at HBs factory before Insulation Horseley Bridge Tanks uses an integrated insulation system which is mechanically fixed to the steel plates and incorporates "Envirotherm 70" EPS foam insulation. The foam long term thermal performance. It is made from a pentane recycled by melting down and reforming. expansion agent which is CFC and HCFC free and can be is dimensionally stable with very low water ingress ensuring

valves and all pipework, including bends and flanges, can

Connections can be supplied as flanged stools to BS4504, sockets to BS1387. The connections are shop-welded to the plates in positions agreed at the time of order. Pipework configuration ASA or DIN standards, or, for small pipework, screwed

The external skin of the panel is manufactured in UV resistant thermoplastic giving an overall typical thickness of 95mm providing a typical U value of less than 0.4 W/m2K.

Envirotherm 70 insulation Encapsulation skin

The inlet or delivery pipe can enter the tank through either the side wall at the top of the tank or through the tank equilibrium float valve or automatic float switch. base. Flow can be controlled through a ball valve,

of the tank and fitted with an internal bellmouth pipe or rose strainer to prevent suspended matter entering the water supply.

The outlet or service pipe should be taken through the base Surface coatings and finishes

Recess for insulation fixing brackets

The overflow should always be fitted to give at least 75mm of freeboard below the top of the tank in accordance with the UK Water Byelaws, or other regulations, to give the required air gap.

A wide range of coatings can be applied to the inside and

Tanks also offers a DWI (Drinking Water Inspectorate) approved coating which meets the requirements of Regulations 31-33 regulations. (Reg 25 in Scotland) of the Water Supply (Water Quality)

ISO 1461:1999) and WRAS approved systems. Horseley Bridge

outside of the tanks which include hot dip galvanising (BSEN

The washout pipe opening should be fitted flush with the below the tank base. Optional extras bottom of the tank and a sluice valve fitted immediately

Horseley Bridge Tanks provides a full design and supply service for towers, to BS5950. When specifying tower requirements it may be advisable to anticipate future increases in tank capacity. Customers are advised to consider foundation towers may be required in the future.

Ball-valve housing used to raise water level to maximise storage Screened overflows and warning pipes to Water Internal and external mild steel ladders complete Walkways with railings with safety hoops and rails Regulation 16 (UK Byelaw 30)

requirements and to let HB know what additional loadings on On request HB can supply loading and uplift details enabling contractors to design suitable foundations. Filling and testing

Air gaps to latest WRAS guidelines

Indicator gear or contents gauges

and in any event within the time specified in Horseley Bridge warranty conditions. HBs contract does not provide for a member of staff being present during filling. Conditions of contract

This should be done as soon as possible after the tank is built

Towers

supply purposes, tanks can be mounted on a steel tower at a suitable height. Towers must be designed with suitable seismic and wind loads to BS5950 Pt1:1990

When a constant pressure head of water is required for

All work is carried out under HB conditions of sale as stated in the original quotation. Extra copies are available on request.

Nominal capacity charts

Metric and imperial
1m module tanks Tank capacities in litres To convert to gallons divide by 4.546
Length x breadth (m) 3x1 2x1 1m deep capacity (litres) 3000 2000 2m deep capacity (litres) 6000 4000

These charts are not exhaustive as tanks can be configured to suit any application

3m deep capacity (litres) 9000 6000

4m deep capacity (litres) 12000 8000

5m deep capacity (litres) 15000 10000

1.22m module tanks Tank capacities in litres To convert to gallons divide by 4.546
Length x breadth (m) 1.22m deep capacity (litres) 3632 5448 7364 2.44m deep capacity (litres) 10896 14528 21792 29056 32688 43584 58112 72640 108960 130752 90800 7264

2.44 x 1.22

3.66m deep capacity (litres) 10896 16344 21792 32688 43584 49032 65376 108960 136200 87168

4.88m deep capacity (litres) 14528 21792 29056 43584 58112 65376 116224 87168

5x5

5x4

4x4

4x3

3x3

4x2

3x2

2x2

6x5

25000

20000

16000

12000

9000

8000

6000

4000

6x6 7x6 7x7 8x8 9x9 10 x 8 10 x 10

30000

50000

40000

32000

24000

18000

16000

12000

8000

27000 48000 36000

24000

18000

12000

60000 75000 108000 126000 147000 192000 240000 243000 300000

36000 42000 49000 64000 80000 81000

60000

72000 84000 98000

90000

100000

80000

64000

48000

36000

32000

24000

16000

45000 80000 60000

40000

30000

20000

3.66 x 1.22 2.44 x 2.44 3.66 x 2.44 4.88 x 2.44 3.66 x 3.66 4.88 x 3.66 4.88 x 4.88 6.10 x 4.88 6.10 x 6.10 7.32 x 6.10 7.32 x 7.32 8.54 x 8.54 9.76 x 8.54 9.76 x 7.76 10.98 x 9.76

10896 14528 16344 21792 29056 36320

100000

120000 144000 168000 196000 256000 320000 324000 400000

125000

150000 180000 210000 245000 320000 400000 405000 500000

45400 54480 65376 88984

145280 181600 217920 261504 355936 406784 464896

163440

128000 160000 162000

101696 130752 116224

177968 203392 232448

196128 266952 305088 348672

11 x 11

100000

12 x 12

121000

200000

13 x 12

144000

242000

13 x 13

156000

288000

363000

169000

312000

432000

484000

338000

468000

576000

605000

507000

624000

720000

676000

780000

845000

14.64 x 14.64

13.42 x 13.42

12.20 x 12.20

12.20 x 10.98

10.98 x 10.98

15.86 x 15.86

261504 306904

219736

181600

163440

147096

523008

439472

363200

326880

294192

261504

613808

784512 920712

659208

544800

490320

441288

392256

1046016 1227616

878944

726400

653760

588384

523008

Positioning of pipe connections

Nominal diameter (mm) 25 40 Flange outside diameter (mm) 115 Pitch circle 85

Connection details (flanges or pads) Number 4 4

Bolts (or studs)

Diameter M12 M16

50

150

65

165

110

110

4ft square plate 365 C 275 D

Preferred positions E B

Metre square plate 250 C 275 D

100

80

185

125

200

145 180

125

220

160 210

M16

125

M16

135

350

150

250

M16

145

340

315

110

175

285

200

315

240

M16

150

330 325 315

335

125

110

360

135

125

BS 4504 NP16

340

270

M16

160

375

145 150 160

135

235

145 150 160

225 215 210

315 335 360

110

125

135

295

12

M20

175

M20

195

300

400

M20

210

280

435

220

265 255

480

175

515 545

195

175

200

185

400

375 435

145 150 175

160

210 220 A = 500mm

A = 609mm

Note
C E D B A

It is preferable to make positions A and B the standard positions and for economy these should

and B so as to clear the strengthening impressions in the plate. If required, larger pipe flanges can be easily accommodated.

be used whenever possible. Positions C, D and E show the maximum variations from positions A

Additional ranges

Bridge Tanks, in association with sister company

In addition to its pressed steel sectional tanks, Horseley

Balmoral Tanks, also produces glass reinforced plastic ranging from 340-4550 litres (75-1000 gallons) to BS EN13280:2001 standards.

sectional tanks and a selection of one-piece GRP tanks

sales team at the address below.

For further details and advice, contact our experienced

Horseley Bridge Tanks

Switchboard Fax Email Web

Garth Works, Taffs Well, Cardiff, CF15 7YF +44 (0)2920 815270 +44 (0)2920 815275 www.hbtanks.com

sales@hbtanks.co.uk

Horseley Bridge Tanks Ltd