THK.CALC.

ASME SEC. VIII DIV-1)

PRESSURE
DIAMETER
RADIUS
ALL. STRESS
J.EFFICIENCY
CORR.ALL
THK calc-shell

1690
2,200
1,100
1,870
1.00
3.0
2177.65

Psi
mm
mm
Psi
%
mm
mm

SHELL
ID
THK
L(T/T)
L(S/S)
OD
B.D(Dsh+h)
shell circum.

THK CODE

2177.65 mm

WT. (1-Dsh)

THK corr. allow.

2180.65 mm

WT. (2-Dsh)

2,181 mm

WT.Sh.(S/S)

1216.76 mm
1216.76 mm
1219.76
1,220
6,562
11,519

TOTAL WT.
TUBE
OD
THK
ID
L
QTY.

THK adapted
THK calc-headsl
THK CODE
THK corr. allow.
THK adapted
O.D
O.A LENGTH

SKIRT
ID
THK
L
OD
WT.SHELL

WT
1,350
8
4,500
1,366

mm
mm
mm
mm

1,206 Kgs.

9,000.0
5.0
7,200.0
7,200.0
9,010.0
11,007.8

28,290

PLATE( DISK )
OD
THK
QTY
W T.
T WT.
PLATE
THK

3,735.4
7,470.7
7,994.8

Kgs.

Kgs.

Kgs.

QTY

15,465.5

Kgs.

135.00
2.11
130.78
6,096
851

35,873.09

RING
OD
THK
ID

96 mm
1 Nos.

0.6

WT. / RING
T. WT.
VESSEL SUR. AREA
ID

Page 1

mm
mm
Nos.
Kgs.
Kgs.

10 mm
40 mm
14,200 mm

W T.(Kgs)
T W.(Kgs)

3 Nos.
44.59 Kgs.
133.76 Kgs.

RADIOGRAPHY
VES. DIA

3,000

2 M,LENGTH
6.3

VES. LNGTH

5,400

1500
6000
SKRT REQ.
N
CIRCUM.
9,425
RADIOGRAPHY (FULL)

37.8

57
6

RADIOGRAPHY (SPOT)
SPOT RADIOGRAPHY: AFTER EVERY 15' FOR A

LENGTH OF 6"
CLIPS
0.56 D
3,000 mm
L
0.6

300
10
1
5.55
5.55

PL.WIDTH
PL.LNGTH

135.00 mm
10.00 mm

QTY.
SKIRTS' COMP. RING
ID
1,366 mm
THK
16 mm
OD
1,566 mm

mm
mm
mm
mm
mm
mm

Kgs.

1.1
1,800
3,500

5,655
3,500

58 Kgs.

WT.

SKIRTS' BASE PLATE

ID
1,266
THK
8
OD
1,516
WT.
34

mm
mm
mm
Kgs.

T.WT.SKIRT

1,298
DIA
THK
ST. FLNG
TOT. H. DISH
THK.CALC. (

435
10
50
169

BS-1500 CODE)

TH
L
B.D
QTY.=
D.E. AREA =
SHELL AREA =
T.AREA =

5
5,400
3,741
2
22
52.00
74

Wo
Dn
Ln
Th-n
Do
Lo

2000
3.6
10
10
2.5
15

Th-o

12

FAC.

=
=
=
=
=
=

CALC. THK.
=
THK.+ C.A
=
THK. ADOPTED =

250
5,000
5080
17700
0.95
1.6

lb/in
mm
mm
lb/in
%
mm

37.45 mm
39.05 mm
40 mm

DIST:
IN/OUT/BOTH

DATA
1000
500
150
12.7

505
846

42.6
RING-1

BD FOR TORISPHERICAL DISH

ID
2,580 mm
T
13 mm
Q
0.46 Radians
R
2,580 mm
r
258 mm
50 mm
3,070 mm

Page 2

I NOs.CLIPS
T.WT.(Kg)

Length (mm) =
Width (mm) =
WT (Kgs.)

2,304.00

SF
BD =

300

FOR CONES
D (mm) =
d (mm) =
H (mm) =
T(mm) =
OUT PUT

1.152

Wn
p
Di
Do
f ,STRESS
j (J. Eff.)
c (c.a.)

mm
mm
mm
Nos.
M
M
M

OD
THK
ID
QTY.
WT./ RING
T. WT.
HOLES
OD
THK
QTY
W T.
T WT.

1,315.00
172
951
1
874.7
874.7
1,826.00
32
172
24
1.07
25.66

tube hole dia

under tolerance
over tolerance (96 %)
over tolerance (4 %)
shell dia

baffle diastance
baffle hole = tube OD +
tube dia
baffle hole

1.518
0.007
0.003
0.01

38.56
0.18
0.08
0.25

857 mm
33.74 inch
1220
48.03
0.03125
0.79
38.10
38.89

mm
inch
inch
mm
mm
mm

Page 3

Ft
Inch
Inch
mm

0
13
15/16
354.01

PRESS. Conversion
44 PSI
92 Kg / cm2
15.0 BAR
2,117 PSI

3
1,308
218
146.0

8 M,LENGTH
0.90
2 NO. OF PLATES
18.8 NO. OF WELDS
18.8 LENGTH
56.6 T.LENGTH
METERS

METERS
EVERY 15' FOR A

19
12

Page 4

220

37

S1 =
S2 =
h=
A=
R=
B=
x=
r=
y=

Calc. Factors
3141.593
1570.796
291.548
1.030
583.095
5.388
252.418
291.548
-262.814

RING-2
OD
THK
ID
QTY.
WT./ RING
T. WT.
mm
mm
Nos.
Kgs.
Kgs.

431.80
38.10
951
1
(168.6)
(168.6)
TOTAL WT

680

Page 5

SIZE

GAL.
FACT.
M3
M3
FACT.
GAL.

5,000
2.64E+02
18.928
1
2.64E+02
264

VESSEL SIZING
CAP
SP.GR.
FILLING RATIO
RTD.CAP.
GMT.CAP.
V
ID

=
=

L (T/T) =
L/D (RATIO) ? =
THK

OD
=
O.A LENGTH
VOL.(Sh-S/S)

LITERS
M3 =
FT3 =
Ft
Inch
Inch
mm

3.50 TONS
0.50
80.0
3
6.94 M
3
8.68 M
3
1.28 M
0.75 M

2.650
3.53
2,181.00
5.112
7,387
1.13

25,000 PRESS.
1 PASCAL=
25.00
1 KILO PASCAL=
882.75
100 KILO PASCAL=
0 PRESS.
13
50 PSI
15/16
20 Kg / cm2
354.01
5 BAR
50,000 PSI
TEMP.
40 C =
14,471.000
-45 F =
7,235.500
AT
IS
21,706.50
700
110
190.50
650
125
192.500
689
?
h=
10
d=
6

h/d =

1.67

a=

16.16

mm

HEATING SURFACE FOR ST. TUBES

M
mm

TUBE DIA
THK

25.40 mm
2.11 mm

M3

9,144 mm

VOL. (TOTAL)

3
0.04 M
3
0.11 M
3
1.28 M

DIA

3.00

TOTAL H. SURFACE

259.0 M
2,786.7 Ft

5.40

TOTAL H. SURFACE

401,290.0 in

Vol.(Sh=100mm)
VOL. (2-Dsh)

QTY.

355 NOs.

H.SURFACE/TUBE
TOTAL H. SURFACE

VOL

38.17

DISH HEAD

VOL

38.17

ID

Page 6

0.730 M

1,118

0.0001
0.1450
15
10
284
3
3,448.3
104
-43

SIZE

DIA
L

3.00
5.40

WEIGHT CALCS. % WISE.

TONS
KGs.
DETAILS
SHELL
D.END
S.PLATES-1
NUT BOLTS
FITTINGS
SUPPORTS
NOZZLES
FLANGES

P , DESIGN PRESSURE
C, CORR. ALLOWANCE

1.00
1000.00
%

10.0

WTs.
470
150
50
50
20
0
100

16.0
100.0
0.0

160
1000
0

47.0
15.0
5.0
5.0
2.0

385
0.1181

DEPTH
ST-FLG
THK
O/A HEIGHT
ID
L(T/T)
L(S/S)
CIRCUM
PL - W
PL - L
1.75
0.44
-

280
46
14

340
836.0
1,000.0
1,000.0
2,626
1,500.0
6,000.0
COURSES
LENGTHS
(0.75)
1.00

2.00

DISH DIA
QTY

836.0
2

VESSEL SIZING
V
=

3
18.00 M

S, STRESS

20000

L (T/T) =

E, J.EFFICIENCY
F?

1
0.163

L/D (RATIO) ? =
TANK SIZING
VOLUME =
L/D (RATIO) ? =
DIA =
LENGTH =

Page 7

1.83
6.243
3.41

M
M

3
8.00 M
2
1.72 M
3.44 M

SIZE

Psi
Psi
Psi
Kg / cm2
PSI
PSI
BAR
F
C
INTERPOLATION

113.3

WEIGHT OF WATER
VESSEL DIA.
VESSEL LENGTH

9
7.2

15792

FAB.WEIGHT

458.04
190.85
648.896

648,896

664,688

Kgs

Page 8

SIZE

OPERATING WEIGHT
15 % OULUGE OF FULL OF WATER
OPERATING WEIGHT

99,703.19 Kgs
564,984.77 Kgs

Page 9

STANDARD STUD BOLTS WITH TWO NUTS

FLANGE SIZE
NPS
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
3 1/2"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"

Prep.By KUH

No. OF BOLT

4
4
4
4
4
4
4
4
8
8
8
8
8
12
12
12
16
16
20
20

SIZE OF BOLTS

# 150

D X L (INCH)

WEIGHT (Kgs.)

1/2 X 2.25
1/2 X 2.5
1/2 X 2.5
1/2 X 2.75
1/2 X 2.75
5/8 X 3.25
5/8 X 3.5
5/8 X 3.5
5/8 X 3.5
5/8 X 3.5
3/4 X 3.75
3/4 X 4
3/4 X 4.25
7/8 X 4.5
7/8 X 4.75
1 X 5.25
1 X 5.25
1-1/8 X 5.75
1-1/8 X 6.25
1-1/4 X 6.75

0.58
0.60
0.65
0.65
0.68
1.21
1.31
1.31
2.62
2.62
3.32
3.32
3.56
9.75
10.02
13.39
17.85
28.99
37.84
39.44

No. OF BOLT

4
4
4
4
4
8
8
8
8
8
8
12
12
16
16
20
20
24
24
24

SIZE OF BOLTS

# 300

D X L (INCH)

WEIGHT (Kgs.)

1/2 X 2.5
5/8 X 3
5/8 X 3
5/8 X 3.25
3/4 X 3.5
5/8 X 3.5
3/4 X 4
3/4 X 4.25
3/4 X 4.25
3/4 X 4.5
3/4 X 4.75
3/4 X 4.75
7/8 X 5.5
1 X 6.25
1-1/8 X 6.75
1-1/8 X 7
1-1/4 X 7.5
1-1/4 X 7.75
1-1/4 X 8
1-1/2 X 9

0.65
1.16
1.21
1.21
1.54
2.62
3.32
3.55
3.55
3.67
3.79
5.87
10.82
20.51
31.55
41.04
42.63
51.16
53.08
81.85

Page 10

No. OF BOLT

4
4
4
4
4
8
8
8
8
8
8
12
12
16
20
20
20
20
24
24

SIZE OF BOLTS

# 600

D X L (INCH)

WEIGHT (Kgs.)

1/2 X 3
5/8 X 3.5
5/8 X 3.5
5/8 X 3.75
3/4 X 4.25
5/8 X 4.25
3/4 X 4.75
3/4 X 5
7/8 X 5.5
7/8 X 5.75
1 X 6.5
1 X 6.75
1-1/8 X 7.5
1-1/4 X 8.5
1-1/4 X 8.75
1-3/8 X 9.25
1-1/2 X 10
1-5/8 X 10.75
1-5/8 X 11.25
1-7/8 X 13

0.65
1.16
1.16
1.26
1.60
2.62
3.55
3.67
6.85
7.03
9.81
14.72
24.62
35.39
45.83
52.75
70.39
104.54
128.86
146.07

Date:8/5/2013

PIPE

THUMB RULES FOR PIPING

DATA
DIA
THK.

4
0.25

W
W
S

16.00
10.01
14.00

INCHES
INCHES
Tons / Km
Lbs / Ft
Feet

PIPE SIZE CALCULATIONS

50 M^3/Hr

Q=AV
A=Q/V

ID - PIPE
V (VELOCITY)

18.81 mm

Q(FLOWRATE)
V (VELOCITY)

10 M/sec

d=Q*4/Pi*V

Q(FLOWRATE)

10.0

D(DIA)
D(DIA)
H1
H2
DELTA H
ms
Q

42.05 mm
1.66 "
688.7
639.14
49.56
20250
1,003,590

H1=
H2=
EMTD=

AS, Q= mw x (H1- H2)

mw =
Q / (H1-H2)
H1-H2 =
60
mw =
16,727 Q

SCHEDULE NO. =
Where,
Ps = internal working pressure
Ss = allowable stress
t = pipe wall thk.
Dm = pipe mean diameter

d = (Q*4/Pi*V)^1/2

90
30
94

1,003,590

1000 x Ps / Ss

OR

2000 x t / Dm

1,500 Psi
11,000 Psi
in
in

Page 11

10 M/sec
M^3/Hr

PIPE

Density of water
velocity of pipe (V)
w = flow rate
SCHEDULE NO. (calc.) =
SCHEDULE NO. (adp) =
0.785(Di/12)^2 x V
then Di =
By formula Dicalc = 2.2*w^0.45*p^-0.31

58.8 lb/ft3
6 fps
50,000 lbs
136
160

As

1.77 in
3.62 in

Page 12

SPHERICAL TANK CALCULATIONS

THK.CALC. (

ASME SEC. VIII, Div. 1 )

PRESSURE
DIAMETER
RADIUS
STRESS
J.EFFICIENCY
CORR.ALL
THK calculated
THK corr. allow.
THK adapted
DIA (MEAN)
RADIUS (MEAN)
WT. OF SPHERE
AREA OF SPHERE
VOLUME OF SPHERE

56
9,132
4,566
20,000
100.00
3.0
6.39
9.39
10
9,142
4,571
20,611
263
400

DEVELOPMENT OF PIECES
CHORD, mm
ANGLE,

THK.CALC. (

Psi
mm
mm
Psi
%
mm

PRESSURE
DIAMETER
RADIUS
STRESS
J.EFFICIENCY
CORR.ALL
THK calculated
THK corr. allow.
THK adapted
DIA (MEAN)
RADIUS (MEAN)
WT. OF SPHERE
AREA OF SPHERE
VOLUME OF SPHERE

mm
mm
mm
mm
Kgs.
M
M3

442.20
1283.2
1998.6
2518.4
2791.7
2826.5

5.54
16.14
25.26
31.98
35.56
36.02

442.37
1287.45
2014.87
2551.39
2837.02
2873.59

g=
f=
f=
f=
f=
f=

2826.5
2826.5
2826.5
2826.5
2826.5
2826.5

36.02
36.02
36.02
36.02
36.02
36.02

2873.59
2873.59
2873.59
2873.59
2873.59
2873.59

CAP
UPPER END
UPPER END
LOWER END
UPPER END
LOWER END

P. NO. 5

UPPER END
LOWER END

P. NO. 6

2,873.59

a=

442.37

Piece.No. 2

1,287.45
b=
b=

LOWER END

P. NO. 4

g=

LENGTHS
P. NO. 1
P. NO. 2
P. NO. 3
P. NO. 4
P. NO. 5
P. NO. 6

RISE

P. NO. 3

56
9,140
4,570
20,000
100.00
3.0
6.40
9.40
10
9,150
4,575
20,647
264
401.1

ARC, mm

a=
b=
c=
d=
e=
CL=

P. NO. 1
P. NO. 2

BS-5500,1976 )

UPPER END
CENTRE
LOWER END

JOINTS
NO. OF JOINTS LONGITUDNALLY

RISE
228.96
10.35
50.25
50.25
115.57
115.57
181.86
181.86
223.34
223.34
228.96
223.34

1,287.45
Piece No. 3

mm
mm
mm
c=
c=
mm
mm
mm
mm
mm
mm

2014.87
2,014.87
Piece No. 4

2,551.39
2,551.39
d=

20

Piece No. 5

Piece No. 5

NO. OF JOINTS LATITUDINALLY

20

e=

2,837.02

e=

2,837.02

Piece No. 6 (Center / Common Piece)

e=

Radiography
Radiography
WELD LINE
P.NO.1(line
P.NO.2(line
P.NO.3(line
P.NO.4(line
P.NO.5(line
P.NO.5(line
P.NO.4(line
P.NO.3(line
P.NO.2(line
P.NO.1(line

no. 1)
no. 2)
no.3)
no.4)
no,5)
no,5)
no.4)
no.3)
no. 2)
no. 1)

PIECE ARC
NO. OF
LENGTH (mm)PIECES
442.4
1,287.5
2,014.9
2,551.4
2,837.0
2,837.0
2,551.4
2,014.9
1,287.5
442.4

DEVELOPED
LENGTH (mm)
20
20
20
20
20
20
20
20
20
20

FULL (100 %)
mm

20

DEVP.
LENGTH
45,977.38

T. DEVP.
LENGTH
919,548

MEAN
DIA(mm)
2,816.2
8,196.2
12,827.1
16,242.7
18,061.0
18,061.0
16,242.7
12,827.1
8,196.2
2,816.2

8,847
25,749
40,297
51,028
56,740
56,740
51,028
40,297
25,749
8,847
365,324
RADIOGRAPHY (Meters)

Radiography

NO. OF
PIECES

2,837.02

SPOT (10 %)

1,285
128

Psi
mm
mm
Psi
%
mm
mm
mm
mm
mm
mm
Kgs.
M
M3

Piece No. 1

f=

2,873.59

f=

2,873.59

f=

=d

2,873.59

f=

Piece No. 6 (Center / Common Piece)

CL =
DIA=

2,873.59

2873.59
18,294

2,873.59 = f

945-V31
N-MARK

SIZE

pipe-thk

tc

te

2.0

8.74

6.12

8.65

6.12

6.00

150.0

6.00

4.20

5.94

4.20

3.0

11.13

7.79

11.02

7.79

6.00

D 1~3

2.0

8.74

6.12

8.65

6.12

6.00

2.0

8.74

6.12

8.65

6.12

6.00

945-V32 AB
N-MARK
A
B

SIZE

pipe-thk

tc

te

2.0
150.0

8.74
6.00

6.12
4.20

8.65
5.94

6.12
4.20

1.5

7.14

5.00

7.07

5.00

D1~3

2.0

8.74

6.12

8.65

6.12

1.5

7.14

5.00

7.07

5.00

2.0

8.74

6.12

8.65

6.12

6.00

6.00

6.00

945-V40 AB
N-MARK
A

SIZE

pipe-thk
2.0

y
8.74

g
6.12

tc
8.65

te
6.12

6.00

1.5

7.14

5.00

7.07

5.00

2.0

8.74

6.12

8.65

6.12

1.5

7.14

5.00

7.07

5.00

2.0

8.74

6.12

8.65

6.12

1.5

5.08

3.56

5.03

3.56

3.0
2.0
6.0
0.75
0.5
16.0

pipe-thk
11.10
8.70
11.00
5.60
7.50
9.50

0.5 lpg
N-MARK
N1
N2,N3,N5
N4
N6
N7,N8
M1

SIZE

g
7.78
6.09
7.70
3.92
5.25
6.65

tc
11.00
8.61
10.89
5.54
7.42
9.40

6.00

6.00

te
7.77
6.09
7.70
3.92
5.25
6.65

10.00
10.00
10.00
10.00
10.00

CAP.

DIA

LENGTH

(M3)

(M)

(M)

40,000

60.0

10,000

3.00

3.00
3.00

td

WT. (TONS)

NO.

3.00
-

SHELL

ROOF

14.2

275.2

188.0

30.0

14.2

117.0

4,000

20.0

13.0

29,000

51.0

1,000

12.0

BTM

W.GRD

MISC.

137.4

25.9

14.5

59.0

34.5

10.5

10.0

60.0

24.0

15.0

4.6

5.4

14.2

207.0

153.0

104.0

11.0

8.0

9.0

17.0

10.5

7.0

2.0

3.0

4,000

25.0

9.0

65.0

26.0

16.0

5.0

5.8

75,000

70.0

18.2

550.0

353.0

258.0

48.0

30.0

CAP.

DIA

LENGTH

(M3)

(M)

(M)

40,000

60.0

10,000

30.0

td
3.00
3.00
3.00

WT. (TONS)

NO.

td
3.00

SHELL

ROOF

14.2

275.2

188.0

14.2

117.0

59.0

BTM

W.GRD

MISC.

137.4

25.9

14.5

34.5

10.5

10.0

3.00
3.00
-

td
5.00
5.00
5.00
5.00
5.00

4,000

20.0

13.0

60.0

24.0

15.0

4.6

5.4

29,000

51.0

14.2

207.0

153.0

104.0

11.0

8.0

1,000

12.0

9.0

17.0

10.5

7.0

2.0

3.0

4,000

25.0

9.0

65.0

26.0

16.0

5.0

5.8

75,000

70.0

18.2

550.0

353.0

258.0

48.0

30.0

SUMMARY

MAT. + FAB. COST

PAINTING

MAT. COST

FAB. COST

T. COST

@ 30 Rs/Kg

@ 40 Rs/Kg

(Rs.)

EXT.

INT.

EXT. (Rs.)

INT. (Rs.)

641.0

19,230,000

25,640,000

44,870,000

7,200

8,200

3,016,800

3,608,000

231.0

6,930,000

9,240,000

16,170,000

3,000

3,750

1,257,000

1,650,000

109.0

3,270,000

4,360,000

7,630,000

1,585

1,800

664,115

792,000

483.0

14,490,000

19,320,000

33,810,000

5,300

6,000

2,220,700

2,640,000

39.5

1,185,000

1,580,000

2,765,000

1,200

900

502,800

396,000

TOTAL

PAINTING (M2)

PAINTING COST

117.8

3,534,000

4,712,000

8,246,000

1,585

1,800

664,115

792,000

1,239.0

37,170,000

49,560,000

86,730,000

9,850

1,300

4,127,150

572,000

SUMMARY

MAT. + FAB. COST

TOTAL

PAINTING

MAT. COST

FAB. COST

T. COST

(Rs/Kg)

(Rs/Kg)

(Rs.)

PAINTING (M2)
EXT.

INT.

641.0

7,200

8,200

231.0

3,000

3,750

PAINTING COST
EXT. (Rs.)

INT. (Rs.)

109.0

1,585

1,800

483.0

5,300

6,000

39.5

1,200

900

117.8

1,585

1,800

1,239.0

9,850

1,300

PAINTING
T. COST

G.T. COST

(Rs.)

(Rs.)

6,624,800

51,494,800

2,907,000

19,077,000

1,456,115

9,086,115

4,860,700

38,670,700

898,800

3,663,800

1,456,115

9,702,115

4,699,150

91,429,150

PAINTING
T. COST

G.T. COST

(Rs.)

(Rs.)
-

Capacity
Sp. Gravity
Filling ratio
Geomatric capacity.
Diameter
Volume in dished ends
Cylindrical volume
Cylindrical length
Straight portion of dish ends
Shell length
Overall length.
Corrosion allownce
Design pressure
Design temperature
Material
Allowable stress
radio graphy
Required thickness
Adopted thickness

100.00
0.50
0.80
248.02
4000.00
16.76
231.26
18403
50.00
18303
20462
3.00
260.00
60.00
A 516-70
20000
100
29.204
30.000

Tons

M3
mm
M3
M3
mm
mm
mm
mm
psig
C
psi
%
mm

shell
Dishends
Manhole ring
Flanges & pads
Nozzle pipes.
lifting lugs& cleats
cradles. 516 Gr. 70
A283
Plateform ladder
Fasteners

54572.21
10192.53
100
1350
30
70
370
1480
1000
100
69264.74

RAW WATER HEATER

TUBE SHEET THICKNESS

FOR DRG. NO. E-51

DATA
1
DESIGN PRESSURE
GASKET MEAN DIA
TUBE OD
TUBE PITCH

90.0
12.75
1.25
1.57

F x G x SQRT (
3

T=
where,
T=
F=
G=
P=
S=
n=

PSI
INCHES
INCHES
INCHES

P
)
nxS

EFFECTIVE TUBE SHEET THICKNESS

FACTOR = 0.9 (ASSUMED FOR FIXED TUBE SHEET
DESIGN, REFER TABLE RCB-7.132)
GASKET MEAN DIA
DESIGN PRESSURE
ALLOWABLE STRESS
1 ( 0.907)
FACTOR =
(FOR TRIANGULAR
(TUBE PITCH / TUBE OD)2
PITCH)

?
0.9
12.75
90.0
20,000
0.43

T=

0.39
9.96

DATA
2
DESIGN PRESSURE
GASKET MEAN DIA
TUBE OD
TUBE PITCH

FOR DRG. NO. TPP-M-958

F x G x SQRT (
3

T=
where,
T=
F=
G=
P=
S=
n=

116.0
33.86
0.75
0.85

PSI
INCHES
INCHES
INCHES

P
)
nxS

EFFECTIVE TUBE SHEET THICKNESS

FACTOR = 0.9 (ASSUMED FOR FIXED TUBE SHEET
DESIGN, REFER TABLE RCB-7.132)
GASKET MEAN DIA
DESIGN PRESSURE
ALLOWABLE STRESS
1 ( 0.907)
FACTOR =
(FOR TRIANGULAR
(TUBE PITCH / TUBE OD)2
PITCH)

?
0.9
33.86
116.0
20,000
0.29

T=

1.44
36.62

INCHES

INCHES
PSI
PSI

INCHES
MM

INCHES

INCHES
PSI
PSI

INCHES
MM

tc
t
NOZZLE WELDING DATA

S.NO.

NOZZLE SIZE
(Inches)

PIPE - Sch. STD

t

PIPE - Sch. 40
tc

PIPE - Sch. 80
tc

PIPE - Sch. 120

tc

PIPE - Sch. 160

tc

tc

1/2

2.77

2.77

3.70

4.70

3/4

2.87

2.87

3.90

5.60

3.38

3.40

4.50

6.30

1 1/4

3.50

3.50

4.80

6.30

1 1/2

3.70

3.70

5.00

7.10

3.90

3.90

5.50

8.70

2 1/2

5.10

5.10

7.00

9.50

5.50

5.50

7.60

11.10

11

3 1/2

5.70

5.70

8.00

8
-

6.00

6.00

8.60

11.10

11

13.50

13

10

6.50

6.50

9.50

12.70

13

15.90

11

16

11

11

7.10

7.10

11.00

11

14.20

10

14

10

18.20

13

18

13

12

8.20

8.20

12.70

13

18.20

13

18

13

23.00

16

23

16

13

10

9.20

9.20

15.00

11

15

11

21.40

15

21

15

28.60

20

28

20

14

12

9.50

10.30

10

17.40

12

17

12

25.40

18

25

18

33.30

23

33

23

15

14

9.50

11.10

11

19.00

13

19

13

27.70

19

27

19

35.70

25

35

25

16

16

9.50

12.70

13

21.40

15

21

15

30.90

22

31

22

40.50

28

40

28

17

18

9.50

14.20

10

14

10

23.80

17

24

17

34.90

24

35

24

45.20

32

45

32

18

20

9.50

15.00

11

15

11

26.10

18

26

18

38.10

27

38

27

49.90

35

49

35

19

24

9.50

17.40

12

17

12

31.00

22

31

22

46.00

32

46

32

59.50

42

59

42

TUBE HOLE DIAMETERS AND TOLERANCES - TABLE RCB-7.41

TUBE OD
INCHES
1/4
3/8
1/2
5/8
3/4
7/8
1
1 1/4
1 1/2
2

mm
6.4
9.5
12.7
15.9
19.1
22.2
25.4
31.8
38.1
50.8

STANDARD FIT
OVER TOLERANCE
NOM. DIA
UNDER TOLERANCE
FOR 96 %
FOR 4 %
INCHES
mm
INCHES
mm
INCHES
mm
INCHES
mm
0.259
6.6
0.004
0.10
0.002
0.05
0.007
0.18
0.384
9.8
0.004
0.10
0.002
0.05
0.007
0.18
0.51
13.0
0.004
0.10
0.002
0.05
0.008
0.20
0.635
16.1
0.004
0.10
0.002
0.05
0.010
0.25
0.76
19.3
0.004
0.10
0.002
0.05
0.010
0.25
0.885
22.5
0.004
0.10
0.002
0.05
0.010
0.25
1.012
25.7
0.004
0.10
0.002
0.05
0.010
0.25
1.264
32.1
0.006
0.15
0.003
0.08
0.010
0.25
1.518
38.6
0.007
0.18
0.003
0.08
0.010
0.25
2.022
51.4
0.007
0.18
0.003
0.08
0.010
0.25

DESCRIPTION
tube hole dia
under tolerance
over tolerance (96 %)
over tolerance (4 %)
shell dia
baffle diastance
baffle hole = tube OD +
tube dia
baffle hole

1.518
0.007
0.003
0.01
33.74
48.03
0.03125

38.56
0.18
0.08
0.25
857.00
1,220.00
0.79
38.10
38.89

52
12
E18