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Stainless Steel
Conventional austenitic stainless steel has shown elevated corrosion resistance for all con-
centrations of phosphoric acid up to 65C (150F)
Cover Story
30 CHEMICAL ENGINEERING WWW.CHE.COM OCTOBER 2012
the tank. Internal heating coils are
not recommended, because excess
temperature in the coil walls acceler-
ates corrosion and could cause leaks.
Also, high-pressure steam is not rec-
ommended as a heating medium since
heat exchange surfaces could exceed
100C, causing severe corrosion.
Pressurized storage is required
when the vapor pressure exceeds the
atmospheric pressure at the storage
temperature.
Common guidelines for acid storage
tank design are summarized in Chem.
Eng. May 2008, Facts at your Finger-
tips: Acid Storage.
When storing acids above ground,
containment is also an issue. Tanks
should be properly diked, or double
walled, to contain spills. In general,
containment should be at least for one
tank volume (if not properly drained),
or less provided there is adequate
drainage to an acid neutralization
pit, with blockage valves accessible
to operators. Local code requirements
should also be addressed when de-
signing acid-tank containment; for
instance, the U.S. State of Florida has
specific requirements as given by Rule
62-762.891 Mineral Acid Storage
Tank Requirements.
Pumps
The design basis should be set before
selecting a pump, that is, the operat-
ing conditions such as temperature,
suction pressure, acid concentration,
and so on.
A primary issue that must be taken
into account while pumping acids is
safety, so, the selected pump for the
system cannot leave place for leak-
age; this is an advantage regularly
offered by vertical submerged pumps
over horizontal pumps. Also, material
selection guidelines shall be followed
to avoid casing, impeller or other in-
ternals damage.
Piping and fittings
Selecting pipe material and designing
the pipe system is a very important
issue in a plant, especially while han-
dling acids. The system must ensure
the acid is transported safely and ef-
ficiently. Piping should have as few
flanges as possible, so the chance of
having leaks becomes negligible.
In order to select the piping mate-
rial, the following aspects have to be
defined: acid concentration, transport
temperature, phase, fluid velocity,
type of flow, impurities in the acid and
solids presence.
Corrosion is often related to an
acids velocity. In order to maintain a
low velocity of the fluid, a bigger pipe
diameter is suggested.
Valves
Valves are used for various functions,
including the following:
For blocking, gate valves or plug
valves are regularly used. However,
plug valves are preferred for this ser-
vice, to ensure proper valve operation.
For control, globe or buttery valves
are suitable; they can be manually op-
erated or be fitted with actuators.
Materials for different parts of the
valves (disk, stem and seat) should be
selected according to the acid concen-
tration and operating conditions, by
consulting the valve manufacturer.
Some common materials according
to the acid to be handled are presented
in Tables 913.
Acid handling
Sulfuric acid. Sulfuric acid must be
stored separately from combustible
and reducing substances in a well-
ventilated environment at tempera-
tures below 23C (73.4F). Concen-
trated acid needs to be isolated from
water, as it may react violently, releas-
TABLE 6. MATERIALS OF CONSTRUCTION, CLADDING & LINING [12]
Materials of con-
struction
HF
Aluminum Unsuitable for handling hydrofluoric acid
Stainless steel
Stainless-steel type 304 has a good performance for handling anhydrous hydrogen fluoride
up to 200C (390F), it has poor resistance to dilute or concentrated hydrofluoric acid. On the
other hand stainless-steel type 316 can be used for handling dilute acid at low temperatures
Copper
The use of copper alloys is affected by aeration and velocity, its corrosion resistance depends
on the concentration and temperature
Lead
Fair corrosion resistance in a wide range of concentration and temperatures for handling
hydrofluoric acid. Not recommended for handling dilute acid
Molybdenum
It offers great corrosion resistance to aqueous and anhydrous hydrofluoric acid with concen-
trations up to 50%, below 100C (212F)
Nickel
Nickel 200 is ideal for handling hot anhydrous hydrogen fluoride vapor, but it is not recom-
mended for handling hydrofluoric acid in aqueous solutions
Niobium Unsuitable for handling hydrofluoric acid
Tin Unsuitable for handling hydrofluoric acid
Titanium Unsuitable for handling hydrofluoric acid
Zirconium Unsuitable for handling hydrofluoric acid
TABLE 5. MATERIALS OF CONSTRUCTION, CLADDING & LINING [12]
Materials of con-
struction
HNO
3
Aluminum
Aluminum alloys commonly used for nitric acid services are 1100 and 3003. Corrosion de-
pends on temperature and concentration of the acid. Aluminum alloys are compatible with ni-
tric acid at temperatures up to at least 71C (160F) when it is inhibited by hydrofluoric acid
Cast iron
Cast iron can be used for handling concentrated nitric acid under control conditions such as
low temperature and low velocity. Corrosion attacks when handling dilute nitric acid
Stainless steel
For concentrations of 0 to 65%, most AISI 300-Series stainless steel has shown great corro-
sion resistance for temperatures up to the boiling point
Copper Not suitable for use in nitric acid
Lead It can be used for concentration between 52 and 70%
Molybdenum Not suitable for use in nitric acid
Nickel
Nickel alloys are widely used in the production of nitric acid. Alloy 617 offers an excellent
performance and corrosion resistance for handling nitric acid at high temperatures in the
catalyst-support grids in high pressure plants
Niobium It is completely resistant to nitric acid in all concentration at temperatures below 100C
Gold It is resistant to nitric acid in concentrations up to 50% above that it is attack by corrosion
Palladium It is vulnerable to attack from corrosion when nitric acid is in presence of air
Rhodium
In wrought or cast form rhodium is resistant to corrosion produced by concentrated nitric acid
at 100C
Silver Not suitable for use in nitric acid
Tin Not suitable for use in nitric acid. Complex reaction occurs
Titanium
Appropriate for handling nitric acid at any concentration in temperatures below the boiling
point. As temperatures exceed 80C (175F), corrosion becomes stronger depending on nitric
acid purity. Titanium alloys cant be used for red fuming nitric acid due to a violent reaction
that can take place in the system
CHEMICAL ENGINEERING WWW.CHE.COM OCTOBER 2012 31
ing heat. If sulfuric acid needs to be
diluted or combined with water, then
it has to be added to water carefully.
To manipulate sulfuric acid, proper
personal protective equipment, such
as gloves, a vapor respirator when
ventilation is inadequate, face shield
and full suit shall be used.
Nitric acid. Nitric acid must be
stored separately in a corrosion resis-
TABLE 8. MATERIALS OF CONSTRUCTION, CLADDING & LINING
ACIDS COMMON ALLOYS
H
2
SO
4
For dilute and intermediate sulfuric acid (between 40 and 80% concentration) Incoloy alloys 25-
6MO, 825, 020 and Inconel alloy G-3 have shown excellent corrosion resistance for temperatures up
to 50 C (120F). When handling aggressive acid, Inconel alloys 625, 622, C-276 and 686 are suit-
able. For reducing conditions, Monel alloy 400 is appropriate in the absence of air for temperatures
up to boiling point for concentrations below 15%. For storage of H
2
SO
4
, Monel alloy 400 can be used
at room temperatures up to 80% concentration. Hastelloy B3, C-2000 and G-30 are also suitable for
handling sulfuric acid
HNO
3
Chromium enhances corrosion resistance in alloys while handling nitric acid, due to this fact, Incoloy
alloy 800 and 825 are adequate for nitric acid at all concentrations for temperatures up to the boiling
point. Inconel alloy 600 and C-276 also offer good corrosion resistance to nitric acid for concentra-
tion over 20% at room temperature; alloy 690 has shown better corrosion resistant because its
chromium content is higher. Hastelloy G-30 alloy and G-35 offer excellent corrosion resistance for
this same reason
H
3
PO
4
When handling phosphoric acid, Incoloy alloys 825, 020 and 25-6MO, as well as Inconel alloy G-3
are suitable and regularly used. For extreme conditions such as high temperature and high amount of
impurities or halides contaminants, Inconel alloys 625, 622, C-276 and 686 are recommended. Has-
telloy alloys B-3 and G-30 stand phosphoric acid in all concentrations and temperatures. Hastelloy
alloy G-35 was especially designed for phosphoric acid wet processing in fertilizers manufacture
HCl
Incoloy alloys 25-6MO, 825 and 020, and Inconel alloy G-3 are used for dilute hydrochloric acid
handling. Another alloy that offers good corrosion resistant in concentrations below 10% with aer-
ated conditions at room temperature is Monel alloy 400. Nickel alloy 200 can be used at room
temperature for concentrations up to 30% as well. For environments that contemplate the presence
of oxidizing contaminants and hot hydrochloric acid, Inconel alloys 625, 622, C-276 and 686 are rec-
ommended. Hastelloy alloys B-3, C-2000 and G-30 are also suitable for handling hydrochloric acid,
at all concentrations and temperatures
HF
The formation of fluoride films is key on engineering materials in order to offer good corrosion-
resistance rates while handling hydrofluoric acid. Monel alloy 400 is widely used for this purpose,
due to the fact that it has shown excellent corrosion resistance for all hydrofluoric acid services in all
concentrations and temperatures up to (and even above) the boiling point. For anhydrous hydrogen
fluoride up to 82C (180F), Nickel alloy 200 is commonly used. For dilute HF and temperatures up to
70C (158F) Inconel alloy 600 can also be used. Other alloys like Hastelloy C-2000 and Hastelloy
G-30 are also recommended for handling hydrofluoric acid
TABLE 7. MATERIALS OF CONSTRUCTION, CLADDING & LINING
Materials of con-
struction
HCl
Aluminum
It is not appropriate for handling HCl; it has no resistance to corrosion
Cast Iron
Unalloyed cast iron systems are unsuitable for handling HCl, especially if high velocities
are involve. A high-silicon iron alloyed with small amounts of molybdenum, chromium and
copper can be used to handle hydrochloric acid up to 95 C (200F) at all concentrations
Stainless steel
Corrosion attacks stainless steel (316) and stainless steel (304) when handling HCl at any
concentration or temperature
Copper
Copper can be used to handle dilute hydrochloric acid only, due to its sensitivity to velocity,
aeration and oxidizing impurities
Lead
It exhibits tolerance to corrosion at 24C (75F) and concentrations up to 15%. It is unsuit-
able for concentrated acid at higher temperatures
Nickel
Pure nickel and nickel-copper alloys can be used for handling hydrochloric acid below 10%
concentration, without air presence, at low temperatures. The lower the concentration the
higher can be the temperature of the system; for example, HCl at 0.5% can stand tempera-
tures up to 200C before corrosion attacks the alloy
Niobium
It has shown excellent corrosion resistance to handle HCl at any concentrations and tem-
peratures up to 100C (212F)
Gold
It can be used for handling hydrochloric acid at any concentrations and atmospheric pres-
sure up to the boiling point
Palladium Unsuitable for handling hydrochloric acid
Rhodium
In cast or wrought form, rhodium has excellent corrosion resistance to handle concentrated
hydrochloric acid in temperatures up to 100C (212F)
Silver It is very susceptible to aeration when concentration and temperature are high
Tantalum
It has shown excellent corrosion resistance to handle HCl at any concentrations under
atmospheric pressure and temperatures up to 90C (195F). It can be used to handle acid
with concentrations below 25% up 190C (375F)
Titanium Unsuitable for handling hydrochloric acid
References
1. Perry, R., Green, D. W., & Maloney, J. O. Perrys
Chemical Engineers Handbook, McGraw-
Hill, N.Y., 2008.
2. Davenport, W. G., and King, M. J., Sulfuric
Acid Properties, In Sulfuric Acid Manufac-
ture: Analysis, Control and Optimization,
Elsevier, pp. 287291, 2006.
3. DKL Engineering, Inc.,. Technical Manual,
April 12, 2003. Retrieved July 6, 2012, from
Sulfuric Acid Properties: www.sulphuric-
acid.com/techmanual/Properties/proper
ties_acid_properties.htm
4. Material Safety Data Sheet, Nitric acid, 65%
MSDS.
5. Potash Corp., Purified Phosphoric Acid, Tech-
nical information bulletin, PCS Sale In-
dustrial Products, 2005.
6. U.S. Dept. of Labor, Occupational Safety and
Health Administration (OSHA). Retrieved
May 14, 2012, from Regulations: 29 CFR
1910.1000 (General Industry): www.osha.gov/
pls/oshaweb/owadisp.show_document?p_
table=Standards&p_id=9991
7. U.S. Dept. of Labor, Occupational Safety
and Health Administration (OSHA), Re-
trieved May 16, 2012, from Regulation:
29 CFR 1926.55 (Construction Industry):
www.osha.gov/pls/oshaweb/owadisp.show_
document?p_table=Standards&p_id=10628
8. U.S. Dept. of Labor, Occupational Safety
and Health Administration (OSHA), Re-
trieved May 16, 2012, from Regulation: 29
CFR 1915.1000 (Maritime): www.osha.gov/
pls/oshaweb/owadisp.show_document?p
_table=standards&p_id=10286
9. National Institute of Occupational Safety and
Health, NIOSH Pocket Guide to Chemical
Hazards, NIOSH Publications, 2007.
10. U.S. Dept. of Transportation, Emergency Re-
sponse Guidebook 2008 (ERG2008), 2008.
11. Grossel, Stanley S., Safe, Efficient Handling
of Acids, Chem. Eng., July 1998, pp. 8898.
12. ASM International, (2002). Handbook of Cor-
rosion Data, 2002.13. API Std. 620.
14. API Std. 650.
15. ASME Boiler and Pressure Vessel Code Sec.
VIII Div 1.
16. DKL Engineering, Inc., Technical Manual,
December 20, 2005, Retrieved July 6, 2012,
from Strong Acid System Piping, www.
sulphuric-acid.com/techmanual/strong%20
acid/sa_piping.htm
17. International Program on Chemical Safety,
Chemical Safety Information from Intergov-
ernmental Organizations, April 2000, Re-
trieved May 12, 2012, from Hydrogen Chlo-
ride: www.inchem.org/documents/icsc/icsc/
eics0163.htm
18. Pohanish, R. P. , Sittigs Handbook of Toxic
and Hazardous Chemicals and Carcinogens,
Elsevier, 2012.
19. Southerm States Chemical A Dulany Indus-
tries Co., Chemical Safety Handbook, 2002.
20. The Dow Chemical Company, June 2008,
2008, Retrieved July 9, 2012, from Prod-
uct Safety Assessment: Nitric Acid: http//
msdssearch.dow.com/publishedliterature-
DOWCOM/dh_0131/0901b80380131028.
pdf?filepath=productsafety/pdfs/noreg/233-
00312.pdf&fromPage=GetDoc
21. U.S. Dept. Transportation, Electronic Code
of Federal Regulation. Retrieved May 14,
2012, from Chapter I Pipeline and Haz-
ardous Materials Safety Transportation
regulation: http://ecfr.gpoaccess.gov/cgi/t/
text/ text-i dx?c=ecfr&tpl =/ ecfrbrowse/
Title49/49cfrv2_02.tpl
Cover Story
32 CHEMICAL ENGINEERING WWW.CHE.COM OCTOBER 2012
tant location, avoiding contact with
powders, carbides, hydrogen, sulfide,
turpentine and strong bases. Along
the same lines it is important to men-
tion that nitric acids storage requires
special conditions, such as adequate
ventilation and especially low tem-
peratures to ensure a cool environ-
ment for the solution, because heat
may cause containers to burst and
result in escape of poisonous gases;
so it should not be stored above 23C
(73.4F), and the container must re-
main dry and locked up.
Nitric acid and its vapors can cause
severe damage during its handling to
persons who have contact with it; the
severity of the damage is related to
the time of contact or exposure and
the acid concentration.
Every process that involves nitric
acid handling or storage must contem-
plate an adequate ventilation system
that ensures airborne levels below the
safety exposure limits allowed, not
only this measure needs to be taken
into account but also workers should
be aware of the risks arising from
management of nitric acid.
Phosphoric acid. Phosphoric acid
can be described as a stable chemical,
because it is not subject to thermal
decomposition. However, the design
criteria for its handling should be
based on the acid concentrations and
operating temperatures. The most
important issue about this acid is the
variation of its freezing point accord-
ing to its concentration; the freezing
point of standard concentrations are
17.5C (0.5F) at 75%, 4.6C (40.2F)
at 80% and 21.1C (70.01F) at 85%,
therefore it becomes necessary to
heat phosphoric acid at high concen-
trations in order to maintain the acid
as a liquid solution.
Unlike other acids, phosphoric acid
does not react violently with metals;
reaction occurs slowly and progres-
sively with hydrogen as a product, so,
caution should be exercised because
the vapors formed are flammable.
Hydrofluoric acid. HF acid is a very
hazardous material, both in liquid and
vapor phase. It can cause severe burns,
which may not be immediately pain-
ful or visible. HF is a strong irritant
to the skin, eyes and respiratory tract.
The fluoride ion easily penetrates the
skin and generates destruction of tis-
sue and severe bone damage.
Package sizes range from 5001,000
mL for analytical products, to 10,000-L
ISO containers. HF is delivered com-
mercially in concentrations of 98 wt.%,
4851 wt.% and 40 wt.%.
Due to HFs nature, strict measures
shall be taken when handling the acid
in industrial facilities. Such measures
include administrative controls (for
example, work permits); engineering
controls (instrumentation: detectors,
relief valves, emergency dump sys-
tems); and personal protection equip-
ment (appropriate clothing).
When boiling all aqueous solutions,
HF forms an azeotropic constant boil-
ing mixture that contains 35.6% (by
weight) HF and boils at 111.35C
(231.8 F).
Hydrochloric acid. HCl must be
stored in a corrosion resistant loca-
tion. Even though the acid is non-
flammable, when it is heated hy-
drochloric acid fumes are released,
TABLE 10. SPECIFIC EQUIPMENT, PIPING, VALVES AND PROTECTIVE
CLOTHING GUIDELINES
Equipment H
3
PO
4
Tanks
Heating coils should be provided in order to maintain the phosphoric acid above its freezing
point, depending on ambient conditions and acid concentration. For instance, 85% H
3
PO
4
freezes at 21.1C
Pumps
All fittings should have wetted parts of 316 L stainless steel, with mechanical seals rather than
packing. Centrifugal pumps are also used for phosphoric acid handling
Piping and
Fittings
Stainless steel 316 is regularly used for piping because it has shown excellent results in cor-
rosion resistance for all concentrations of phosphoric acid, even though the piping material
can be the same used for storage
When using stainless steel, the fittings and valves should be welded or flanged; screwed fit-
tings are not recommended because they may allow leakage
Valves
Butterfly valves: 316 SS, Alloy 20 and Hastelloy C are good stem and disk materials for phos-
phoric acid at various concentrations, with Monel also showing fair results. Common seat
materials include: PVF, Neoprene, Hypalon, Viton or EPT
Protective
Clothing
Properly fitted chemical goggles and protective clothing should be worn. Impervious gloves
and aprons are recommended. No special respiratory protection is required under ordinary
conditions of use, provided that adequate ventilation is maintained. When vapor or mist con-
centrations exceed applicable standards, approved respiratory protective equipment must be
used
TABLE 9. SPECIFIC EQUIPMENT, PIPING, VALVES AND PROTECTIVE
CLOTHING GUIDELINES
Equipment H
2
SO
4
Tanks
Iron sulfate is produced in storage tanks of sulfuric acid; it is a consequence of interaction
between the tanks surface and the acid. Usually iron sulfate precipitates, therefore the pump
suction pipe should be placed above the tank bottom to avoid pumping solid residues that can
compromise pump well-functioning. Under the same line, storage tanks must provide a facility
to clean the tank bottom. The tanks maintenance should be performed periodically according
to the laws of the state and the company policies
Pumps
According to the plant requirements, pumps used for sulfuric acid handling are usually hori-
zontal centrifugal pumps or heavy duty vertical, submerged type
For handling sulfuric acid at 93.19% (66 B) usually horizontal centrifugal pumps with me-
chanical seals are used
Common materials of construction are: cast iron or Alloy 20 wetted ends, Alloy 20 plunger,
tetrauoroethylene plastic chevron packings
Piping and
fittings
For sulfuric acid service, welded pipe lines with schedule 80 are commonly used, these pipes
should be kept full of acid to minimize corrosion attacks. Sulfuric acid also promotes hydrogen
gas formation; for this reason it is necessary to avoid pressure buildup by venting the line
In case of draining the pipe, the use of air is not recommended, because it can accelerate cor-
rosion. Nitrogen can be used for such purposes
Valves
Butterfly Valves: Lead is an adequate stem and disk material for sulfuric acid at all concentra-
tions; for concentrations lower than 75% at low temperatures Alloy 20 and Hastelloy have also
been used. The seat should be made of PVF, with Viton and Hypalon also been used
Protective
clothing
Properly fitted chemical safety goggles, face shield (8-in. high minimum) and protective cloth-
ing should be worn. Acid-proof clothing should be fitted snugly at neck and wrists, in a manner
preventing drainage of acid to gloves or boots. Impervious rubber or polyvinyl chloride gloves
with gauntlets covering forearms should be used. Boots made of the same material should be
worn, with tops being covered by the trousers. Head protection via hard hat or full cover acid
hood should be worn, as well as a respirator for protection against fumes
CHEMICAL ENGINEERING WWW.CHE.COM OCTOBER 2012 33
which can compromise the safety and
toxicity levels allowed, therefore stor-
age tanks need proper venting that
shall be directed to a safe location
and treatment facility.
Operators handling hydrochloric
acid must wear protective equipment
and it is advisable for them to take a
shower and gargle with sodium bicar-
bonate after manipulating the acid in
order to avoid teeth corrosion in other
activities performed by the operator.
Undesirable reactions can take
place between hydrochloric acid and
the following compounds: chromate,
permanganate and sulfate. Such re-
actions generate chlorine gas as a
result. A subsequent reaction occurs
with metal peroxide forming its cor-
responding chloride.
When storing hydrochloric acid,
proper ventilation has to be ensured
in order to maintain the acid concen-
tration in air below the permitted
limit of exposure. Q
Edited by Gerald Ondrey
TABLE 13. SPECIFIC EQUIPMENT, PIPING, VALVES AND PROTECTIVE
CLOTHING GUIDELINES
Equipment HCl
Tanks
Outdoor tanks are preferred for storing hydrochloric acid; some common measures of pro-
tection when tank is placed indoors are coating the floor with asphalt or another corrosion
resistant material to prevent several damages in case of leaks or spills. The tank must be
provided with a vent so acid fumes do not accumulate in the tank and a drainage system so
maintenance can be performed periodically. Vents should be routed to a scrubber
Pumps
Pumps similar to those used for H
2
SO
4
and H
3
PO
4
can be used.
Centrifugal pumps lined with, or constructed of TFE, PVDF of Derakane are commonly used.
Mechanical seals of carbon and ceramic faces with TFE or fluoroelastomer secondary seals,
and Hastelloy C metal parts, are also recommended [11]
Piping and fit-
tings
CS piping with TFE, PVDF, Derakane or polypropylene lining is frequently used for HCl.
PVC or FRP piping have also been used, depending on fluid pressure
Valves
Butterfly Valves: common stem and disc materials include: lead or Hastelloy C. Common seat
materials include: PVF, Neoprene, Hypalon and Viton
Protective cloth-
ing
For concentrations up to 40% neoprene and fluoroelastomer gloves are recommended for
handling hydrochloric acid. For concentrated acid, butyl gloves are suitable
TABLE 12. SPECIFIC EQUIPMENT, PIPING, VALVES AND PROTECTIVE
CLOTHING GUIDELINES
Equipment HF
Tanks
Anhydrous and 70 wt.% HF up to 66C, or HF between 60 to 70 wt.% up to 38C, can be
stored in carbon steel (CS) tanks, since the metal is passivated with an iron fluoride film
when the fluid is in contact with the metal. Hydrogen corrosion may occur in steel tanks.
Other grades of HF can be stored in tanks made of CS with natural rubber lining, polyethyl-
ene or unplasticized PVC [11]
Pumps
Diaphragm pumps with TFE or polychlorotrifluoroethylene (CTFE) diaphragms can handle
anhydrous, 70 wt.% and electronic-grade HF.
Centrifugal pump materials depend on grade: Ni-Cu alloy of Alloy 20 is used for anhydrous
HF, Vinylidene chloride (VC)-lined steel for 70 wt.% and electronic-grade HF, and Penton-
lined steel or solid Penton for electronic grade HF [11]
Piping and fit-
tings
Anhydrous and 70% wt HF can be transported in seamless CS piping. The rating and sched-
ule should be selected according to the operating pressure and corrosion allowance, with
Sch 80 and Sch 160 commonly used for both grades, respectively. CS with VC, TFE and FEP
lining is also used, depending on fluid temperature.
Electronic-grade HF can be transported in unplasticized PVC pipe
Valves
Butterfly valves: Hastelloy C is the best material for the stem and disk, with Alloy 20 also
exhibiting fair results. Common seat materials include: PVF, Hypalon and Viton; for pure
(100%) HF, only PVF or Viton should be considered
Protective
Clothing
Neoprene and natural rubber gloves are excellent for handling hydrofluoric acid in all con-
centrations, glove change is necessary before 8 hours
TABLE 11. SPECIFIC EQUIPMENT, PIPING, VALVES AND PROTECTIVE
CLOTHING GUIDELINES
Equipment HNO
3
Tanks
For acid grades lower than 95 wt.%, tanks should be designed for slight pressure and vac-
uum, with fumes collected at a disposal system and sent to a scrubber. Vent piping should
be designed taking into consideration possible corrosion from contact with moisture
Pumps
Wetted parts should be made of 304L stainless steel for concentrations lower than 95
wt.%; for higher concentrations, they should be made of titanium (with a water content
higher than 1.34% to prevent spontaneous combustion), silicon iron or 3003 aluminum
alloy [11]
Piping and Fit-
tings
Piping made of 304L stainless steel is frequently used for HNO
3
up to 95 wt.%, and of alumi-
num for higher concentrations. Carbon steel (CS) piping with TFE, FEP or glass linings (up to
certain temperatures) can also be used for all grades. [11]
Valves
Butterfly valves: 316 SS, Alloy 20 and Hastelloy C are good stem and disk materials for nitric
acid at various concentrations. Seats made of Viton can handle various concentrations up to
70%; for low concentrations at low temperatures, Neoprene, Hypalon and EPT have also been
used
Protective
Clothing
Neoprene or natural rubber latex gloves are acceptable for handling nitric acid.
Authors
Alberto Baumeister is the
CEO and co-owner of the
Ecotek group of companies,
which is located in the City
of Knowledge, Panama (Calle
60, PH Obarrio 60, Piso 15,
Ofc. 15-A, Obarrio, Panam,
Rep. De. Panam; Phone:
+507-203-8490; Fax: +507-
203-8491; Email: abaumeis-
ter@ecotekgrp.com). He has
experience as coordinator and
senior process consultant in engineering projects
for the chemical, petrochemical, refining, oil and
gas industries. He has a Masters Diploma in
water treatment management from Universidad
de Len (Spain, 2011), a specialization in man-
agement for engineers at Instituto de Estudios
Superiores de Administracin (Venezuela, 1990),
and a degree in chemical engineering from Uni-
versidad Metropolitana (1987), graduating first
of his class. He has been a professor of the Chem-
ical Engineering School at Universidad Metro-
politana between 1995 and 2007 and has written
several technical publications for international
associations.
Sebastiano Giardinella
is the vice president and co-
owner of the Ecotek group of
companies (same address as
above; Email: sgiardeinella@
ecotekgrp.com). He has ex-
perience as process leader,
and in project planning and
control, in engineering proj-
ects for the chemical, petro-
chemical, refining, oil and gas
industries. He is a certified
project management professional (PMP), has
Masters Degree in project management from
Universidad Latina de Panam (Panama, 2009),
and a degree in chemical engineering from
Universidad Simn Bolvar (Venezuela, 2006),
graduating summa cum laude; and is currently
a student of the M.Sc. in renewable energy de-
velopment at Heriot-Watt University (Scotland).
He is also professor of project management at
Universidad Latina de Panam, and has written
technical publications for Chemical Engineering
magazine, international associations and aca-
demic institutions.
Mayhell Coronado is a pro-
cess engineer of the Ecotek
group of companies (same
address as above; email:
mcoronado@ecotekgrp.com).
She has experience in the de-
velopment of conceptual and
basic engineering projects for
the oil and gas, and chemical
industries, as well as in sup-
port to company management.
She has a degree in chemical
engineering from Universidad Metropolitana
(Venezuela), where she taught thermodynamics,
transport phenomena and general chemistry as
professor assistant, and has published a work on
the effects of microbial contamination in diesel
fuel used for thermal power generation.