SINAMICS DCC LTC V1.0.

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Introduction

Introduction

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

The application SINAMICS DCC Line Tension Control was developed with the objective to address many of the known tension control applications using one application software. If required, the application can be configured and/or also changed. Using the application SINAMICS DCC Line Tension Control allows tension control functionality to be implemented in a wide range of applications, e.g. foil making machines, coating machines, ...

Can be combined with other applications like: SINAMICS S120, S150, G130, G150 SINAMICS DCM

SINAMICS Integrated (SIMOTION)

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Benefits when using the Application

Introduction

Shorter engineering and service time Industry standards are used (PLC open) Supported by Application Centers World Wide Regularly updated on Intranet Open source code so that you can adapt the functions to your requirements User Manuals in English and German Free of Charge

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

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Contents of the Application

Introduction

User manuals (German / English) PowerPoint presentation (English / German) Chart export (CFC) Script export

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

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Scope of Functionality
PULL HELD

Introduction

Tension controlled segment

Tension controlled segment

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration PULL
Dancer or Load cell location

FTension

FTension

n>0 n>0

web

n>0 n>0

web

Dancer or Load cell location

Operating mode

Representation
V+ , F+
Mf+ n+ MP+

Description
V: Machine velocity F: Tension in material line n: speed of drive nO: velocity override for speed controller overcontrol Mf: Friction torque MP: Pre-control torque MT: Tension torque

MT+ no+

Mf+ MP+ n+

V+ , F+

HELD
MTno+

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Scope of Functionality Control modes

Introduction

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

The LTC Function Block covers the common control modes and is an open function for adjustments or build in your own Know-how!

Control modes:
Indirect tension control (without tension transducer) Tension control with dancer and speed correction Tension control with tension transducer via torque limits Tension control with tension transducer and speed correction Draw-Control

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Scope of Functionality Indirect Tension Control

Introduction

No tension feedback required Web speed is set via nip Tension Torque pre-controlled via torque setpoint Good Inertia and friction torque compensation required Tension ratio app. 6:1 Web speed up to app. 600 m/min
M_1 n_1

F VLinie
M_2 n_2

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

Motion Control System

Material: foil, textile, paper

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Scope of Functionality Tension control with torque limiting

Introduction

Tension measuring device required Web speed is set via nip Tension Torque pre-controlled via torque set point Nip necessary, load measuring cell is sensitive for overload Good Inertia and friction torque compensation required

Load cell

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

Vline n+ M M+

Fact

Tension ratio app. 20:1

Web velocity up to app. 2000 m/min Tension control via torque limitation Material: paper, thin film

Motion Control System

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Scope of Functionality Tension control with speed correction

Introduction

Tension measuring device required Web speed is set via nip Tension Torque pre-controlled via torque set point Nip necessary, load measuring cell is sensitive for overload Good Inertia and friction torque compensation required

Load cell

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

Vline n+ M M+

Fact

Tension ratio app. 20:1

Web velocity up to app. 2000 m/min Material: paper, thin film

Motion Control System

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Scope of Functionality Dancer position control with speed setpoint-correction

Introduction

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

Dancer position measuring device required (e.g. potentiometer, encoder) Web speed is set via nip

Dancer roll

Web tension is controlled via additional speed setpoint

Dancer influences the web path Tension ratio controlled via dancer Web speed up to app. 2000 m/min

Vline n+ M M+

Posact

Material: rubber, cable, textile, film and paper

Motion Control System

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Scope of Functionality Draw control

Introduction

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

Tension is a result of the speed difference between input and output Tension depending on

T1

T2

Vline_IN
n_1 n_2

Vline_OUT

Material
Friction (Material - Transport equipment) Transport equipment No tension feedback required

Motion Control System

Material: film and paper

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Scope of Functionality Torque pre-control

Introduction

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

Optional compensation of the acceleration/ deceleration torque, resulting of the moment of inertia to improve the dynamic reaction of the drive

Inertia compensation reduces tension fluctuation based on speed changes

Inertia compensation is required if indirect tension control is used and recommended in tension control mode via load cell Inertia compensation is set up during commissioning based on moment of inertia Inertia compensation is calculated based on the web width, the gear ratio and the material density

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Scope of Functionality tension operation

Introduction

Tension operation can only be enabled if the fb is in operation It is recommended to only enable/disable tension operation in machine stand still Tension or position setpoint will be enabled using adaptable ramp functions

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

If tension operation is not active the speed override is disabled

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Function Block Overview

Introduction

The application is available as chart export and script export.

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

The documentation is based on CFC charts.

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Example Configuration

Introduction

Example Configuration:

HMI PROFIBUS SINAMICS CU310 DP PM340

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

SINAMICS CU310 DP/PN SINAMICS S120 PM340 AC/AC TM31 (analog input) e.g. 1PH8 motor

Standards: SINAMICS DCC LTC

e.g. 1PH8

Benefits:

Cost effective and simple stand alone solution PLC required for simple applications
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No

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Example Configuration
Web handling
HMI

Machine control
SIMATIC S7

PROFIBUS

SINAMICS CU310 DP DCC SINAMICS S120 AC/AC

TM31

1PH8 Nip Tension control Dancer system (or load cell)

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Example Configuration

Introduction

Example Configuration:

SIMATIC S7 (Machine control) PROFINET / PROFIBUS

Benefits when using the Application

Contents of the Application Scope of Functionality Function Block Overview Example Configuration

SINAMICS CU320

Standards: SINAMICS DCC LTC

LTC e.g. 1PH8

Motor module

SINAMICS CU320 SINAMICS S120 DC/AC TB30 or TM31 e.g. 1PH8 motor

e.g. Web axis

Benefits:

Modular solution based on standard products High hardware integration (no external traversing controller required) No programming necessary
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Industry Sector

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Example Configuration
HMI

Machine control
SIMATIC S7 PROFINET / PROFIBUS

Web handling
SINAMICS CU320 / DCC SINAMICS S120 DC/AC TM31 Motor Modules 1PH8 Tension control Dancer system (or load cell)
CU320

1PH8

Nip

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Infeed

Thank you for your attention!

Application Center I DT MC PMA APC Frauenauracher Str. 80 D-91056 Erlangen

E-Mail: tech.team.motioncontrol@siemens.com

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