Technical Specification

TECHNICAL SPECIFICATIONS - BULLET - 500 CC

Gear Box Engine Single Cylinder Four stroke with overhead valve

Overall Gear Ratios Main shaft ball bearings

5.01,6.83,9.22 & 13.93 Small - 63.03 Large - 62.05

Cubic Capacity Stroke Bore-Nominal Actual Compression Ratio Compression Pressure Engine Output Torque

499 cc 90 mm 84 mm 83.96 mm / 83.97 mm. 6.5 : 1 110 +- 5 Psi (recommended) 22 BHP @ 5400 rpm 3.5 kgm @ 3000 rpm

Final drive sprocket Rear drive chain

Carburetor

17 teeth 5/8" pitch chain Mikcarb-VM-28 110 25

Main jet Pilot jet

Contact Breaker (Coil ignition)

Piston and Piston Rings

Points gap Ring Clearance in grooves Plain (2) Scraper Ring end gap in bore Maximum Ring Gap Permissible Crank Pin Diameter Connecting rod small end diameter
Crankshaft

(Dimensions for new components) .001/.003" .002/.004" .015/.020" 0.039"

0.14/0.16" (0.35 to 0.4 mm) 1/32" (0.8mm) NGK BR8 ES or equivalent 0.46 to 0.50 mm 0.18 to 0.25 MFD

Timing before TDC Spark plug Spark plug gap Condenser (Capacitor)
Suspension

Gudgeon pin diameter 0.7498/0.7500" 1.24875 / 1.249 " 0.7505/.7507" Front Stroke Rear
Wheel Rim Type

Telescopic hydraulic damping 155 mm Pivoted fork with shock absorbers WM 2 - 19 3.25 x 19 (Front) 3.50 x 19 (Rear) 17 x 40 x 12 mm (6203 or 6203 ZZ) Mechanical internally expanding shoe type 178 mm x 38 mm Twin leading shoes

Driving side ball bearing Roller bearing Timing side roller bearing Cam Lift Valve lift

25 x 62 x 17 mm (6305) 25 x 62 x 17 mm (NU 305 or N305) 25 x 52 x 15 mm (NU 205 or NU 205 R) 0.3125 in 0.3125 in (Front & Rear)
Brakes

Tyre Size
Wheel bearings

Valve timings with 0.012" clearance

Exhaust opens

75

BTDC

Front

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Technical Specification

Exhaust Closes Inlet Opens Inlet Closes Rocker Bearings Inside diameters Rocker spindle diameter Inlet valve stem diameter Exhaust valve stem diameter Valve guide internal diameter Valve Guide External Diameter Tappet Guide internal diameter Tappet guide external diameter
Lubrication Clutch

35 o ATDC 30 o BTDC 60 o BTDC 0.625 / .626" (Dimensions for new components) 0.6235 / 0.6240" .3425 / .3430"

Rear
Fuel Tank

153 mm x 25 mm Single leading shoe

Full Tank capacity Reserve capacity

14.5 liters 1.25 liters

Oil Capacity and Grades

Oil Tank .3405 / .3410 Fork .3437/.3447" .6270/.6275" .3752/.3760" .7505/.7510" Dry sump, Oil tank integral with the crank case Wet, multiple, oil immersed 25 teeth 56 teeth 3/8" pitch Duplex Chain Clutch Gear box
Dimensions

2.25 liters SAE 20 W 50 200 ml on each leg hydraulic oil or SAE-10 W 30 420 ml approximately SAE - 20 W 40 700 Grams of veedol 00 grease (For topping use SAE - 20 W 50)

Weight (Dry) Pay load (Max) Ground Clearance Overall length Overall width Saddle height Wheel base
Electricals

168 kg 172 kg 14 cm (140 mm) 212 cm (2120 mm) 75 cm (750 mm) 85 cm (850 mm) 137 cm (1370 mm)

Engine sprocket Clutch sprocket Primary Drive Chain

System

12 V DC

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