QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS(WPS)

(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name Welding Procedure Specification No. Supporting PQR No.(s) Welding Process(es) HQ-4-046 GMAW - SAW

By: Date Revision No. Type(s) 0 18/04/2001 Date 18/04/2001 MANUAL - MACHINE
(Automatic, Manual, Machine, or Semi-Auto.)

JOINTS (QW-402) Joint Design GROOVE AND FILLET Backing (Yes) GMAW (no) GMAW Backing Material (Type) BASE/WELD METAL
(Refierase a ambos el respaldo y los Retenedores)

Details

Metal NonMetallic

Nonfusing Metal Other

SEE DETAILS ON FABRICATION DRAWINGS

Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangment of the parts to be welded. Where applicable, the root spacing and the details of weld groove may be specified.

Retainers

NOT USED

*BASE METALS (QW-403) P-No. -----Group No. OR Specification type and grade to Specification type and grade OR Chem. Analysis and Mech. Prop. to Chem. Analysis and Mech. Prop. Thickness Range: Base Metal: Other NO WELDING PASS >3/8"THK. *FILLER METALS (QW-404) Spec. No. (SFA) AWS No. (Class) F-No. A-No. Size of Filler Metals Weld Metal Thickness Range Groove Fillet Electrode-Flux (Class) Flux Trade Name Consumable Insert Other Groove

-------

to P-No.

------A-572-50 A-572-50

Group No.

------

----------------------------0,188 to 1,500 Fillet

ALL THICKNESS

GMAW 5,18 ER-70S6 6 1 0,0472"

SAW 5,17 EM12K 6 1 1/8", 5/32", 3/16"

0,376 ALL THICKNESS F7A2 LINCOLN 780 NONE With Solid Filler only Flux not used

1,124 ALL THICKNESS N.A. N.A. N.A. NONE

QW-482 (Back)
WPS No. POSITIONS (QW-405) Position(s) of Groove Welding Progression: Position(s) of Fillet PREHEAT (QW-406) Preheat Temp. Min. Interpass Temp. Max. Preheat Maintenance 0 Rev. 0

POSTWELD HEAT TREATMENT (QW-407)

F(SAW)/ALL(REST) Temperature Range Up. YES Down NO Time Range ALL GAS (QW-408) 50F Variable Up to finish the weldment
Shielding Trailing Backing

NONE ------

Percent Composition Gas(es) Argon + CO2 Argon + CO2 Argon + CO2 (Mixture)
80-20 80-20 80-20

Flow Rate 20-30CFM -------

ELECTRICAL CHARACTERISTICS (QW-409) Current AC or DC AC (GMAW) / DC (SAW) Polarity RP (GMAW)/(SAW) Amps (Range) See Below Volts (Range) See Below
(Amps and volts range should be recorded for each electrode size, position, and thickness, etc.) This information may be used listed in a tabular form similar to that show bellow

Tungsten Electrtode Size and Type Mode of Metal Transfer For GMAW Electrode Wire feed speed range TECNICA (QW-410) String or weave bead Orifice or Gas Cup Size Initial Cleaning (Brushing, Grinding, etc) Interpass Cleaning (Brushing, Grinding, etc) Method of Back Gouging Oscillation Contact Tube to Work Distance Multiple or Single Pass (per side) Multiple or Single Electrodes Travel Speed (Range) Peening Other

-------N.A. 100-150 IPM

STRING OR WEAVED N.A GRINDING AND BRUSHING GRINDING AND BRUSHING ARC-AIR OR GRINDING N.A. N.A. SINGLE AND MULTIPLE SINGLE VARIABLE NOT ALLOWED

Filler Metal Weld Layer(s) Process 1-N 1-N 2-N 2-N 2-N
Class Dia.

Current Type Amp. Polar. Range AC-RP AC-RP DC-RP DC-RP DC-RP 95 - 100 95 - 100 450-500 550-600 550-600

Other
Volt Range
Travel Speed Range

(e.g. Remarks, Comments, Hot Wire, Addition, Technique, Torch Angle,Etc.

GMAW ER70S-6 0,0472" GMAW ER70S-6 0,0472" SAW EM12K 5/32" SAW E-M12K 5/32" SAW E-M12K 5/32"

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