System 6000 Electropneumatic Converters (proportional valves) Electronic Controllers Signal Converters

Edition February 2009

Information Sheet

T 6000 EN

Proportional valves
e/p Converters Type Body style Explosion protection 6111 Rail-mounting unit 5) EEx ia ATEX IP 20 6116 Field unit 7) EEx ia, EEx d, ATEX, FM, CSA, Australian standard 1) IP 54, IP 65, NEMA 4 AS-Interface 4) 0 to 20 mA 4 to 20 mA 0 to 10 V 2 to 10 V Output 0.2 to 1 bar 0.4 to 2 bar Special ranges Up to 5 bar Up to 8 bar Supply air Electrical connection
2)

6126 Industrial unit IP 54, IP 65

6127 19" rack-mounting unit, 7 HP 6) IP 00

Degree of protection Fieldbus Input

3) 3)

0.4 bar above upper signal pressure range, maximum 10 bar Phoenix terminal or angle connector DIN EN 175301-803 A M10 x 1, G 18; 1 8 NPT T 6111 EN M20 x 1.5 -14 NPT NPT; G Angle connector DIN EN 175301-803 A NPT; G

Max. 2.4 bar Electropneumatic connection strip Form F Electropneumatic connection strip Form F T 6127 EN

Pneumatic connection For further information see Data Sheet

T 6116 EN

T 6126 EN

1) 2) 3) 4) 5) 6) 7)

Others on request Not for EEx d devices With Type 6151 u/i Module With Type 6150 AS-Interface Module Also available as field unit with stainless steel enclosure Also available with two channels Special version for operation with natural gas on request

T 6000 EN

p/e Converters Type Body style Explosion protection p/i converter unit Degree of protection Input Output 0.2 to 1 bar 0 to 20 mA 4 to 20 mA 0 to 5 V 1 to 5 V 0 to 10 V 2 to 10 V Power supply Electrical connection 6132 Rail-mounting unit 1 IP 20 230 V AC, 115 V AC, 24 V AC, 24 V DC Four-wire Terminals for 0.5 to 2.5 mm wires Pneumatic connection For further information see Data Sheet Hose connection 4 x 1 T 6132 EN Terminals for 0.5 to 2.5 mm wires Hose connection 4 x 1 T 6134 EN 24 V DC Two-wire M20 x 1.5; NPT; Terminals for 0.5 to 2.5 mm wires NPT; G Rail-mounting unit 1 or 2 IP 20 6134 Field unit EEx ia 1), EEx d 1) 1 IP 54, IP 65

1)

Applied for

Example of an application

Type 6132 mA 1 2 3 Type 6134 mA 1 2 3 24V 4 5 4

1 2 3 4 5

Transducer Pneumatic converter p/i converter Controller Two-wire network

T 6000 EN

Converter modules
Type Designation Input AS-Interface 0 to 10 V 2 to 10 V Output 0 to 20 mA 4 to 20 mA Auxiliary power Electrical connection Over ASi line 6150 AS-Interface module 16 to 30 V DC 6151 u/i module

Angle connector acc. to DIN EN 175301-803 A, M20 x 1.5 (adapter connector)

Input

Auxiliary power

Output

Compatibility with SAMSON devices

Positioners V2001 valve i/p converter

3730, 3760, 3761, 3767, 4763 3372-IP 6111, 6116, 6126 300 T 6150 EN UH 10 V 20 mA e.g. 700 with auxiliary power UH = 24 V R= T 6151 EN

Max. load at the output: For further information, see Data Sheet

Control level Profibus DP, PLC, PC, etc.

AS Interface
MASTER SLAVE SLAVE SLAVE SLAVE SLAVE ASI field level SAMSON Slave Type 6150

Field level Profibus PA, CAN, Interbus, DeviceNet, FIP, etc.

AS Interface
GATEWAY

SLAVE

T 6000 EN

Electronic Controllers
Controllers TROVIS Style Panel-mounting unit Rack-mounting unit (14 HP) Front frame W x H (mm) Degree of protection (front) Display Keys Functions Control loops P, PI, PD, PID control modes Fixed set point and follow-up control Ratio control Cascade control Limitation control Linking of input variables Input Quantity 4 to 20 mA, 0 to 20 mA 0 to 10 V, 2 to 10 V Pt 100 resistance thermometers Pt 1000 resistance thermometers Thermocouples Potentiometers Transmitter supply Binary inputs Output Continuous 4 to 20 mA, 0 to 20 mA 0 to 10 V, 2 to 10 V Relays Transistor outputs On/off, three-step signals Limit values Interface Configuration Infrared RS-232 USB Memory pen TROVIS-VIEW software TROVIS 6482 software Communication Operating voltage RS-485 Modbus RTU 85 to 264 V AC 90 to 250 V AC 230 V AC 120 V AC 24 V AC 24 V AC/DC For further information, see Data Sheet T 6412 T 6412 T 6493 T 6495 T 6497 1) 1) 1) 1) 4) 1) 1) 1) 1) 1) 1) 1) 1) 3 1 to 3 1) 2 to 6 1) 1 1 2 3 1 to 3 1) 2 to 6 1) 1 1 2 2 1 1 2 1 1 4 3 4 3 2 4 1 2 to 4 1) 72 x 144 IP 54 LCD 8 1 3 to 4 2) 6412 70.5 x 128.5 IP 54 LCD 8 1 3 to 4 2) 2 48 x 96 IP 65 LCD 6 1 96 x 96 IP 65 Graphics 9 2 4 1 2 3) 2 to 4 1) 2 96 x 96 IP 54 LED 6 1 6442 6493 6495 6497

1) 2) 3) 4)

Optional Quantity depends on input board 1 control output and 1 output for issuing the controlled variable In preparation

T 6000 EN

Application examples
Controlling a positioning cylinder in the paper and printing industry The electric signal coming from a controller or a PLC is converted to a pneumatic signal (p) by the e/p converter. The pressure signal is used to position a cylinder which, in turn, moves a roller that keeps the paper under a certain tension.

p
Air

Type 6111

Controlling a valve Valves equipped with small pneumatic actuators can be controlled directly by an e/p converter. The e/p converter receives the electric signal from a controller or a PLC. The e/p converter can also control a pneumatic positioner. Field or industrial units can be mounted directly to a valve (attachment to rod-type yoke or according to NAMUR).

TROVIS 6493

Type 3241-1
Air

p Type 6116

Pressure control The p/e converter measures the pressure in the pipeline and converts it to an electric signal. The controller uses the electric signal to calculate the control signal which is passed on by the positioner to finally close or open the pneumatic control valve.

TROVIS 6493

Type 3241-1

Type 6134

T 6000 EN

Filling of liquids in the beverage industry and breweries The e/p converter converts an electric signal to a pneumatic signal. The pneumatic signal controls cylinders which insert filling tubes more or less deep, depending on the liquid level, into bottles, filling them with beverages or detergents.

Air

Type 6126

p e

To

the

PLC

Booster control Boosters are used to amplify the flow rate of compressed air. To control boosters, you can use, apart from handwheels, also e/p converters which receive an electric signal from a controller or a PLC.

Type 6111

Air

. Applying adhesive or glue Glue or adhesive is to be applied on different bases. Depending on the speed of the conveyor belt, varying quantities must be applied. The e/p converter receives an electric signal, which changes with the belt speed, and converts it to a pressure signal. The pressure causes the ball of a dispenser to adapt the outlet to the required amount of glue or adhesive. This ensures uniform application.

Type 6126

Air

e p

T 6000 EN

Temperature control The SAMSON TROVIS 6412, 6493 and 6497 Controllers allow the realization of simple temperature control systems, e.g. flow temperature control in heating installations. The flow temperature is measured with a Pt 100 sensor and transmitted to the controller. The latter controls a pneumatic control valve by issuing an analog 4 to 20 mA signal via an i/p positioner.

TROVIS 6493 TROVIS 6497 TROVIS 6412

Mixing of two liquids TROVIS 6412 can be used for ratio control when two liquids are mixed. The controller obtains signals from two differential pressure transmitters and root-extracts the signals. The controller then uses the signals to calculate an output signal for the control valve which must reach the required mixing ratio.

TROVIS 6412

PD

PD

Flow control TROVIS 6412 and 6493 provide a convenient flow control. When using the root-extracting function of these controllers, the flow rate can be easily calculated from the differential pressure signal issued by the differential pressure transmitter. The analog output signal of the controller activates the positioner and with it the pneumatic valve.

TROVIS 6493 TROVIS 6412

PD

T 6000 EN

Temperature control with function generation The SAMSON controllers TROVIS 6412 and 6493 also allow the realization of a temperature control with function generation, e.g. an outdoor temperature-controlled flow temperature control. The outdoor temperature is measured with an Pt 100 sensor and passed on to the controller which utilizes function generation to directly convert the outdoor temperature to a set point for the flow temperature. The controller activates the electric control valve using a three-step signal.

Temperature cascade control The boiler is heated by a heat exchanger. To minimize the delays of the controlled system, cascade control with a master and a slave controller is implemented. TROVIS 6412 is particularly suited to solve this task since it is capable of being the master and the slave controller at the same time. It is also possible to use two TROVIS 6497 or two TROVIS 6493 controllers. The master controller measures the actual boiler temperature and forwards its manipulated variable as reference variable WE to the slave controller. The slave controller controls the flow temperature in the heat exchanger loop. The control valve is activated using a three-step signal.

x x WE y

TROVIS 6412 2 TROVIS 6497 2 TROVIS 6493

Limiting control TROVIS 6412 is also a good choice when performing limiting control with minimum selection, as shown in the example opposite. The color is to be heated to a certain predetermined temperature, however, the shell temperature of the reaction tank must not exceed the temperature of the paint by a predetermined value. The reaction tank is heated or cooled down using two heat exchangers. The main controller controls the temperature of the paint. The limiting controller controls the temperature difference between the tank shell temperature and the paint temperature. The paint temperature is applied to the analog output AA, fed back to the controller input as disturbance variable and subtracted from the shell temperature. The minimum selection function feeds the smaller control signal of both control loops to the split-range unit, thus activating both control valves.

x WE

y AA

TROVIS 6412

T 6000 EN

Explosion protection
Some of the SAMSON e/p Converters are suitable for use in hazardous areas as they are frequently found in the chemical and petrochemical industry. Important factors of the explosion protection relevant for such applications are listed in the following. For details, please refer to the standards indicated.

Zone classification Hazardous areas are grouped into zones to indicate the danger of explosion. Each zone prescribes particular measures which ensure explosion protection. Zone 0 1 2 Meaning Dangerous, potentially explosive atmospheres occur permanently or for a long time. Dangerous, potentially explosive atmospheres occur sometimes. Dangerous, potentially explosive atmospheres occur seldom and for a short time (< 2 h). Example Inside of reaction tanks containing flammable gases. In the proximity of Zone 0, immediate area around stuffing boxes that are not sufficiently sealed. Areas surrounding the Zones 0 and 1.

Type of protection The type of protection describes the measures to be taken to prevent electrical appliances from igniting explosive atmospheres. Type of protection d Flameproof enclosure
l w

Basic principle Parts which can ignite an explosive atmosphere are placed in an enclosure which can withstand the pressure caused by an explosion inside the housing and prevents the transmission of the explosion to the surrounding explosive atmosphere. Flameproof enclosures are suitable for Zones 0, 1 and 2.

Standard, regulation

DIN EN 60079-1

Intrinsic safety
R L C

An electrical device is intrinsically safe when all circuits are intrinsically safe. A circuit is intrinsically safe when it does not DIN EN 50020 produce sparks or thermal effects whose energy suffices to VDE 0170/0171 Part 7 ignite an explosive atmosphere.

Category ia Category ib

Devices of this category are suitable for Zones 0, 1 and 2. Zone 0 must be certified separately. Devices of this category are suitable for Zones 1 and 2.

Temperature classes The temperature classes group electrical appliances according to their max. permissible surface temperature. It must be smaller than the ignition temperature of the explosive material.
Temperature class T1 T2 T3 T4 T5 T6 Maximum permissible surface temperature of the appliance 450 C 300 C 200 C 135 C 100 C 85 C Ignition temperature of the flammable material > 450 C > 300 450 C > 200 300 C > 135 200 C > 100 135 C > 85 100 C

10

T 6000 EN

UN

Ex

Safety barriers according to DIN EN 60079-0 and DIN EN 50020 Section 8 Safety barriers are passive networks which separate intrinsically safe and not intrinsically safe circuits without isolating them electrically. The output circuits of the safety barriers meet the requirements of the intrinsic safety ia and ib. Safety barriers are always installed outside the hazardous area.

/PA

/PA

Circuit diagram of a safety barrier

IP Degree of protection
The IP code characterizes an electrical appliances protection against accidental contact and foreign particles as well as its protection against water. The code consists of two code numbers whose meanings are listed in the Table below. IP code First code number (0 to 6) Prot. ag. contact and foreign particles Second code number (0 bis 8) Protection against water First code number Protection against accidental contact None Protection against contact with the back of the hand Protection against contact with the finger Protection against contact with tools Protection against contact with a wire Protection against contact with a wire Protection against contact with a wire

IP

Code number

Second code number Protection against water None Protection against water drops Protection against water drops when the device is tilted by up to 15 from the vertical position Protection against spray water hitting the device, at an angle of 60 from the vertical position Protection against spray water from all directions

Protection against foreign particles None Protection against penetration of foreign particles > 50 mm Protection against penetration of foreign particles > 12.5 mm Protection against penetration of foreign particles > 2.5 mm Protection against penetration of foreign particles > 1.0 mm Protection against dust built-up which could impair the functioning of the device Dust-tight

0 1

Protection against a water jet from all directions Protection against a strong water jet from all directions Protection against water when immersed under standardized time and pressure conditions Protection against water when permanently immersed under conditions which are agreed upon by the manufacturer and the customer.

6 7 8

11

T 6000 EN

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt am Main Germany Phone: +49 69 4009-0 Fax: +49 69 4009-1507 Internet: http://www.samson.de

T 6000 EN

2009-02