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L1
Y2
2
Y2
2
r
L2
Y2
1
Ni NI Ni
Fig. 7. Transformer equivalent magnetic circuit for the no-load condition, at
the instant of maximum flux at the central limb.
Where:
| - Magnetic flux [Wb];
N - winding turns number;
9
L1
and 9
Y1
- limb and yoke reluctances for flux peak
value (| ) [H
-1
];
9
L2
and 9
Y2
- limb and yoke reluctances for half of flux
peak value (| /2) [H
-1
];
I
B
- transformer magnetization current peak value in the
central limb winding [A];
5
i
1
and i
2
- instantaneous values for phase currents A and
C, in the instant at which the current at phase B is a maximum
[A];
9
l
,
9
c
and 9
r
- representative reluctances of air gaps in
the left, central and right limbs, respectively.
Having in mind the considerations presented in [14] and
analyzing the situations of maximum flux in phases A, B and
C, equations (4), (5) e (6) can be obtained. When properly
combined, these equations enable the computation of the air
gap reluctances as a function of the magnetic flux, current
peak values in the three windings and reluctances of the core
magnetic parts [14].
( ) (
)
l A B C L1 L2
Y1 Y2
N 1
5 I I I 6 3
3 9
16 2
|
9 = 9 + 9 +
+ 9 + 9
(4)
( ) (
)
c A B C L1 L2
Y1 Y2
N 1
I 5 I I 6 3
3 9
8 8
|
9 = + 9 + 9 +
+ 9 9
(5)
( ) (
)
r A B C L1 L2
Y1 Y2
N 1
I I 5 I 6 3
3 9
16 2
|
9 = + 9 + 9 +
+ 9 + 9
(6)
Using the current values measured during the no-load test,
along with the maximum flux in the limb and the reluctances
of the magnetic material, it was possible to compute the air gap
reluctances and their respective length as [14].
mm l l
r l
12 . 0 = =
mm l
c
045 . 0 =
As expected, the air gaps are very thin compared to the
length of the limbs and yokes, thus, they are commonly
neglected. However, it should be stressed that the reluctance of
such air gaps can be larger than that related to the magnetic
parts, demanding a larger magnetomotive force to establish the
magnetic flux in the airg ap.
When implementing in FEMM such air gaps in the
transformer model, the flux density at limb and yokes dropped
from 1.73 and 1.64 T to 1.54 and 1.46 T, respectively, which
are now closer to the expected values (1.55 and 1.44 T). This
proves that the airgaps are important for the establishment of
the real transformer core magnetization characteristic.
It is worthy to mention that, except for the case of the
current peak at phase A, simulations were made also
considering instants at which phase currents B and C reached
their respective peak values. In all the simulated situations, the
results showed that the magnetic flux density in the limbs and
yokes, for the maximum flux condition, were very close to the
expected values. This demonstrates that the model featuring
the adjustment in the limbs width, along with the proposed
airgap inclusion accurately represents the actual transformer.
C. Considerations on the windings
Similarly to the case of the transformer core, the precise
modeling of the windings also requires adjustments, since its
cylindrical shape implies in limitations for its representation in
planar-type problems in FEMM (2D).
In order to overcome such problem, different papers
proposed the transformer modeling using the axisymmetric
approach [3], [4]. In this methodology, only half of a
transformer limb, along with the corresponding high and low
voltage windings, is considered over the symmetry axis, and a
360
o
revolution is performed by the program to generate the
cylindrical form. However, only one limb can be represented
by means of this procedure, resulting in restrictions in some
types of analysis where the influence among limbs has to be
evaluated.
A natural alternative for the correct transformer modeling,
which preserves the cylindrical shape of the windings, is the
application of a three-dimension approach [6], [7].
Nevertheless, as previously mentioned, it should be stressed
that this feature is not yet available in freeware programs. In
this context, a study concerning the appropriate representation
of the transformer windings within a planar-type problem is
presented in the following, along with possible adjustments to
provide good matching between simulated and actual results.
The proposed method is detailed in the sequence.
As it is well known, the leakage reactance is directly
associated to the air volume existing between the windings.
Therefore, if the calculated value for this parameter shows to
be accurate, it can be concluded that the winding modeling
was realistic.
As far as the leakage reactance determination is concerned,
several methodologies have been proposed. Some make use of
analytical methods [8] - [10], [13], but verify the obtained
results through computational simulations [5], [11], [12].
However, clear or detailed information is not provided
regarding the adopted modeling, avoiding its understanding
and evaluation.
Reference [3] presents two different methods for the leakage
reactance determination. The first one performs the calculation
using the stored energy in the windings and in the surrounding
air. Nevertheless, since the proposed technique is developed in
the axisymmetric problem type, the same limitations already
described in this work remain. The second methodology uses
the planar type approach, where the leakage reactance is found
through the computation of both self and mutual inductances.
This technique showed to be effective, although the several
steps involved in calculation process can be considered a
drawback.
The calculation procedure proposed in this work combines
both methods used in the afore-mentioned paper. The
computation of the leakage reactance is performed using the
planar representation and the magnetic field energy stored in
the windings and in the air volume that surrounds them. So, the
leakage reactance can be calculated by [4]:
2
4
I
w f
X
L
=
t
(7)
Where
X
L
- leakage reactance [];
f - frequency [Hz];
6
w - total energy stored in the air volume and in the
windings [J];
I - applied winding current [A].
The stored energy is given by (8). Once a planar type
problem is being dealt with, the volume under consideration is
represented by half of the transformer window area and the
depth indicated in the problem, which is 80.04 mm in this
case, as explained in item (A).
}
=
vol
Hdv B w
2
1
(8)
However, since this volume does not correspond to that
actually existent in the transformer, an adjustment in the
obtained energy result is required. It consists in dividing such
value by the depth of the problem and multiplying it by the
length of the circle whose radius is the distance between the
center of the limb and the middle point of the air space
between the windings (59,5 mm, as indicated in fig. 1). With
this procedure, the calculated energy matches the value
obtained from the symmetry axis model.
In the following, two winding models will be presented;
both implemented using the transformer core shown in item
(A). At this point, since the aim is to verify the validity of the
proposed adjustment in the value of the stored energy, both
windings will be represented also using the symmetry axis,
which is the model type widely used as the basis for the
leakage reactance calculation.
Fig. 8. Winding model for Case A (planar type).
Case A
The winding modeling was implemented having as a basis
the transformer depicted in Figures 1, 2 and 3. Thus, each
winding is considered to be 9.5 mm thick and 167 mm high.
Figures 8 and 9 show respectively the model for the planar and
axisymmetric cases.
Fig. 9. Winding model for Case A (axisymmetric type).
The calculated value for the leakage reactance using the
winding resistance and percent impedance shown in Table I is
2.7328 %, while the determination from the planar and
axisymmetric winding models in FEMM resulted in 2.378 %
and 2.3921 %, respectively. This corresponds to an error of
about 12.5 % between both simulations and the result from the
data of Table I.
The reason for such discrepancy lies in the fact that, when
modeling the winding, its thickness was considered as 9.5 mm,
as indicated in the design. However, this value also includes
the insulating material, which was considered here as part of
the conductor. As a result, the conductor area in the model
became larger than its actual value, reducing the current
density and leading to a lower value of leakage reactance.
In face of this, the option was to represent the windings turn
by turn, discounting the part covered by the insulating
material, resulting in a more realistic modeling. This procedure
is described in the following case.
Case B
For this case, the windings were drawn according to the
information presented in Table I and Figures 1 3. As can be
observed in Table I, the conductors have rectangular shape,
with dimensions of 4.5 x 3.5 mm. From this data, it was
possible to verify that both internal and external windings have
double layer. Besides, from the dimensions shown in Figures 1
and 2, it was also possible to obtain the thickness of the
insulating material, between turns and layers. An improved
winding model was thus implemented, based on a turn-by-turn
representation, which is shown in Figures 10 and 11, for the
planar and axisymmetric modeling, respectively.
The results obtained for the leakage reactance with this
modeling were 2.58 % (planar type) and 2.60 % (axis of
symmetry), showing a significant improvement in relation to
the model implemented in Case A. This indicates that special
attention must be addressed also to the winding representation.
In spite of this, a small discrepancy still remains in the leakage
reactance when compared to the value obtained by
measurements, which should be attributed to possible slight
variations in the design, especially at the assembling stage, and
also to errors in the measurement equipment used in the tests.
7
The summary of the leakage reactance results obtained in
each case, using the methodologies presented here, are
depicted in Tables IV and V.
Fig. 10. Winding model for Case B (planar type).
Fig. 11. Winding model for Case B (axisymmetric type).
TABLE IV
SUMMARY OF LEAKAGE REACTANCE RESULTS OBTAINED IN THE
SIMULATIONS USING THE PLANAR-TYPE MODEL
Case Xd simulated
[%]
Xd measured
[%]
Error
[%]
A 2.378 2.7328 -12.98
B 2.58 2.7328 -5.59
TABLE V
SUMMARY OF LEAKAGE REACTANCE RESULTS OBTAINED IN THE
SIMULATIONS USING THE AXISYMMETRIC-TYPE MODEL
Case Xd simulated
[%]
Xd measured
[%]
Error
[%]
A 2.3921 2.7328 -12.46
B 2.60 2.7328 -4.858
It is worthy to mention that, in all cases, a good agreement
between the results obtained through the modeling using the
planar and axisymmetric approaches was observed. Thus, the
adjustments proposed here showed to be effective, enabling
the use of the planar modeling for the transformer simulation,
which is very desirable in case of studies where the mutual
coupling representation of phase is required, such as core
losses evaluation, mechanical forces over the windings,
transformer magnetic flux distribution under energization or
short-circuit conditions, etc, where the axisymmetric approach
is not suitable.
This very detailed study on the transformer parameters
includes a more recent research on the acting forces in the
windings in the occurrence of a short circuit. This work is still
in progress and will be the subject of a later publication.
IV. CONCLUSIONS
The contribution of this work was to improve the
transformer planar-type representation in FEMM by means of
(i) the inclusion of the airgaps associated to the core
assembling and the proposal of an analytical formulation for
their reluctance and length determination, (ii) adjustments in
the limb dimensions in order to fit its cylindrical shape, (iii) a
turn-by-turn representation of the windings and (iv)
adjustments regarding the volume of the windings and of the
surrounding air to correct the obtained leakage reactance
value.
The inclusion of the airgaps arising from the assembling of
the magnetic steel sheets for the transformer core composition
was highlighted. The corresponding reluctances and lengths
were estimated from the reluctances of the limbs and yokes
and the magnetization current peak values, which are obtained
from the measured no-load current waveform.
The study concerning the winding representation was
conducted having the leakage reactance value as the basis. The
results from the simulations using the planar and the
axisymmetric models showed good agreement, indicating that
the proposed adjustment in the stored energy in the windings
and in the surrounding air were appropriate. Besides, it was
observed that a detailed representation of the winding
conductors is also necessary for an accurate leakage reactance
determination. Therefore, a turn-by-turn representation was
made, taking into account the thickness of the insulation,
which led to a more precise result regarding this parameter.
The planar-type model implemented here can be used in
several types of studies where the axisymmetric approach is
not suitable, like those where the coupling between phases
must be included. In addition, the very detailed winding
modeling employed in this work enables further investigations,
as the computation of the mechanical forces acting in each one
of the turns under short-circuit condition, for example. This is
the subject of a study that is currently in progress.
V. REFERENCES
[1] D. Meeker - Finite Element Method on Magnetics - Version 4.2 -
Users Manual, September 2006.
[2] E. F. Fuchs, Y. You Measurement of -i Characteristics of
Asymmetric Three-Phase Transformers and Their Applications -
IEEE Transactions on Power Delivery. Vol 17, N 4, October 2002.
[3] S. Jamali, M. Ardebili, and K. Abbaszadeh Calculation of short-
circuit reactance and electromagnetic forces in three-phase transformer
by finite element method - Proceedings of the Eighth International
Conference on Publication Electrical Machines and Systems, 2005.
(ICEMS 2005), pp. 1725- 1730 - Vol. 3.
8
[4] P. Silvester and A. Konrad Analysis of Transformer Leakage
Phenomena by High-Order Finite Elements - IEEE Transactions on
Power Apparatus and Systems. Vol: PAS-92 Issue: 6, Nov. 1973, pp:
1843-1855.
[5] Xiaosong Li, Qiaofu Chen, Suping Wu and Yusheng Zhou
Calculation of leakage reactance for HTS transformer windings with
magneto-motive force imbalance - International Conference on
Electrical Machines and Systems, 2008. (ICEMS 2008). 17-20 Oct.
2008, pp: 4507-4512.
[6] M.A.Tsili, A.G. Kladas, P.S. Georgilakis, A.T.Souflaris,
D.G.Paparigas, Advanced design methodology for single and dual
voltage wound core power transformers based on a particular finite
element model Electric Power Systems Research, 76, 729-741, 2006.
[7] M.A.Tsili, A.G. Kladas, P.S. Georgilakis, Computer aided analysis
and design of power transformers, Computers in Industry, Vol. 59,
No.4,pp.338-350, 2008.
[8] A. A. Halacsy Leakage Reactance of Transformers - Transactions of
the American Institute of Electrical Engineers Power Apparatus and
Systems, Part III. Vol: 75, Issue: 3, Part=III, Jan. 1956, pgs: 233-238.
[9] J. El Hayek Short-circuit reactances of multi-secondaries concentric
windings transformers - IEEE International Electric Machines and
Drives Conference, 2001. (IEMDC 2001), pgs:462 - 465.
[10] W. Jian, A. F. Witulski, J. L. Viollin, T. K. Phelps and G. I. Cardwell
Derivation, calculation and measurement of parameters for a multi-
winding transformer electrical model - Fourteenth Annual Applied
Power Electronics Conference and Exposition, 1999. (APEC '99),
Vol: 1, 14-18 March 1999, pgs: 220 226
[11] WANG JIANHUA; WANG XIULI; WANG XIFAN - Calculation and
experimental measure of leakage inductance of magnetic frequency
tripler - Proceedings of the Fifth International Conference on
Electrical Machines and Systems, 2001. (ICEMS 2001), Vol: 2, Aug
2001, pgs: 1113-1116.
[12] GUEMES-ALONSO, J.A. - A new method for calculating of leakage
reactances and iron losses in transformers - Proceedings of the Fifth
International Conference on Electrical Machines and Systems, 2001.
(ICEMS 2001), Vol: 1, 18-20 Aug. 2001, pgs: 178-181.
[13] KASHTIBAN, A.M.; VAHEDI, A.; HALVAEI, A.; - Investigation of
winding type effect on leakage flux of single phase shell type
transformer using FEM - Proceedings of the Eighth International
Conference on Electrical Machines and Systems, 2005. (ICEMS
2005), Vol: 3, Sept. 2005, pgs:1755 - 1758.
[14] SARAIVA, E.; CHAVES, M.L.R.; CAMACHO, J.R. Three-Phase
Transformer Representation Using FEMM, and a Methodology for
Air-Gap Calculation - Proceeding of the 18
th
International
Conference on Electrical Machines ICEM 2008, Vilamoura,
Portugal, September 2008.
VI. BIOGRAPHIES
Elise Saraiva was born in Uberlndia, MG, on
November 19, 1976. Undergraduation and MSc
degree at UFU Uberlndia-MG respectively in
2001 and 2004. She is now pursuing her
doctorate at UFU - Universidade Federal de
Uberlndia.
Marcelo Lynce Ribeiro Chaves was born in
ItuiutabaMG, Brazil, in 1951. He received the
BSc and MSc degrees from Federal University
of Uberlndia (UFU), Brazil, and the Doctorate
degree from University of Campinas
(UNICAMP), Brazil, all in Electrical
Engineering. He is a senior lecturer at School of
Electrical Engineering in UFU. His main
interests are electromagnetic transients in power
systems, insulation coordination, motor drives
and quality of power.
Jos Roberto Camacho (IEEE M1993, SM
2006) was born in Taquaritinga, SP, Brazil in
11/03/1954. Received his PhD degree in
Electrical Engineering at the Electrical and
Electronic Engineering Department at
University of Canterbury, Christchurch, New
Zeland, in August 1993. He is a full professor at
Universidade Federal de Uberlndia since 1994.
His areas of interest are: Distributed Generation
and Electricity for Rural Applications and
Energy.
Geraldo Caixeta Guimares was born in Patos
de MinasMG, Brazil, in 1954. He graduated in
Electrical Engineering at Federal University of
Uberlndia, Brazil. He received his MSc degree
from Federal University of Santa Catarina,
Brazil, and his PhD from University of
Aberdeen, Scotland. He is presently a professor
and a researcher at School of Electrical
Engineering, Federal University of Uberlndia.
His research interest areas are: Power System
Dynamics, Distributed Generation, Renewable
Energy and Applied Electromagnetism.
Hlder de Paula was born in Uberlndia
Brazil, on December 27, 1975. He received his
B. Sc, M. Sc. and Ph. D. degrees in Electrial
Engineering from Universidade Federal de
Uberlndia, Brazil, in 1998, 2001 and 2005,
respectively. In 2006, he joined the Electrical
Engineering Department of Universidade
Federal de Minas Gerais (UFMG), as a
Professor and member of the Industry
Applications Laboratory. He has been working
in R&D projects on cable and line modeling for
high frequency studies. His main interests are
motor drives, electromagnetic compatibility and
power quality.