Marwa Scope

DCPL-K8A08
VOLUME : IIA
SECTION-IV
SCOPE OF SUPPLY AND SERVICES,

TERMINAL POINTS AND EXCLUSIONS
(PCA.CD-002.M675LEA2.DOC)
DCPL-K8A08
CONTENT
ITEM DESCRIPTION
A. WATER SYSTEM
B. COAL HANDLING PLANT
C. ASH HANDLING PLANT
D. FUEL OIL SYSTEM
E. FIRE PROTECTION SYSTEM
F. OTHER AUXILIARY SYSTEMS
G. ELECTRICAL SYSTEM
H. CONTROL AND INSTRUMENTATION
I. CIVIL, STRUCTURAL AND ARCHITECTURAL
J. SERVICES
K. TERMINAL POINTS AND EXCLUSIONS
(PCA.CD-002.M675LEA2.DOC)
DCPL-K8A08
VOLUME : IIA
SECTION-IV
SCOPE OF WORK AND TERMINAL POINTS
The scope of the Contractor under this specification shall comprise design,
engineering, material selection, manufacturing, testing at works, supply to site,
construction, installation, testing, commissioning, performance testing at site, and other
related items of work for the Balance of Plant and equipment inclusive of all
mechanical, electrical, instrumentation & control systems, civil, structural and
architectural works, coordination with BHEL supplied Main Plant equipment for putting
into commercial operation a highly reliable, safe, efficient and environmentally
compliant power station comprising 2X500 MW UnitS on Engineering, Procurement &
Construction basis (EPC – BOP), including but not limited to the following. The systems
and equipment shall conform to the technical requirements specified in various
Volumes and Sections of this Specification.
Items not specifically mentioned here, but needed to complete the system and
equipment and to meet the intent of the specification or required for operation of the
equipment shall be deemed to be included in the scope of work of the Bidder unless
otherwise specifically brought out under exclusions.
For detailed requirement of various equipment and systems (number, redundancy,

capacity, technical parameters etc.), the respective Specifications and Sections for
Mechanical, Electrical, Control & Instrumentation, Civil, Structural & Architectural works
shall be referred.
SL. ITEMS
NO.
A. WATER SYSTEM
1. Intake Pump House with Channels,Trash Racks and Screens.
2. Intake Pumps and Screen wash Pumps.
3. Raw water Reservoir and Raw Water Pump House with gates and
screens.
4. Raw Water Supply Pumps located in the Pump House adjacent to the
above Reservoir
(PCA.CD-002.M675LEA2.DOC) V.IIA/S-IV : 1
DCPL-K8A08
SL. ITEMS
NO.
5. Raw water will be taken through a flow control station to 1X100%

Aerator and then the Stilling Chambers. Pre chlorination of raw water
in Stilling Chamber shall be carried out by use of gaseous chlorine.
Water will then flow to three (3) nos. Distribution Chambers through
three (3) nos. Parshall Flumes. From Distribution Chambers, water
would be directed to three (3) nos. proposed Solid Contact Clarifiers.
Chemicals such as Alum, Lime and Polyelectrolyte solution will be
added to raw water at the Clarifiers. The clarified water from Clarifiers
will flow through channels will be stored in a Clarified Water Reservoir.
All chemicals required for operation of the entire plant will be stored in
the ground floor of a two-storied Chemical House. However, the
equipment and accessories for preparation of solution of alum as well
as lime and injection of the same into raw water shall be located at the
first floor of the Chemical House. The Chlorination System shall be
located at a part of the ground floor of the Chemical House and
complete with Chlorine Ton Containers, Chlorinators, Booster Pumps,
Strainers, Pipe Works and Diffuser Systems up to points of injection
complete with all other necessary accessories and auxiliaries.
The sludge generated from Clarifiers as addressed above will be

collected in a common Sludge Sump. Sludge will be pumped from
Sludge Sump by means of three (3) nos. Sludge Disposal Pumps to
the Waste Water Treatment Plant.
For details with reference to scope of supply and other
miscellaneous features for Raw Water Treatment System, the
Bidder need to refer to the requirements as stipulated under VOL-
IIB/11 and elsewhere of this specification.
6. Post Water Treatment Plant consisting of:
The DM Plant shall consist of three (3) nos. parallel Demineralization

streams along with necessary regeneration and storage facilities.
Under normal condition two (2) nos. streams are envisaged to be kept
in operation.
7. The system hook up consists of major items as follows:
Activated Carbon Filter – Strongly Acidic Cation Exchanger –

Degasser Tower, Degassed Water Storage Tank and Degassed
Water Transfer Pump-Weak Basic Anion Exchanger–Strongly Basic
Anion Exchanger - Mixed Bed Exchanger –DM Water Storage Tank.
SL. ITEMS
DCPL-K8A08
NO.
The regeneration and storage facilities as envisaged are as follows:
Acid Unloading System through Unloading Pumps, Acid Storage

Tanks and Measuring Tanks etc. for regeneration of Cation Resins of
SAC and MB.
Alkali Unloading System through Unloading Pumps, Bulk Caustic

Storage Tanks, Caustic Filter (Activated Carbon Filter), Alkali Diluent
Water Heater, Measuring Tanks, Brine Preparation Tank,
Regeneration Pumps etc. for regeneration of Anion Resins WBA,SBA
and MB.
All regeneration wastes and other drainages from Ion Exchange Units
need to be led to Neutralization Pit.
Acid Measuring Tank and Caustic Measuring Tank for correction of pH

of Waste Water collected in Neutralization Pit.
Control Room for DM Plant shall be located in the building adjoining

the DM Plant. Provision of Chemical Lab should also be included in
the same building.
For details with reference to scope of supply and other miscellaneous

features for DM Plant, the Bidder need to refer to the requirements as
stipulated under VOL-IIB/12 and elsewhere of this specification.
The clarified water shall be pumped by Potable Water Pumps from

Clarified Water Storage Tank to Potable Water Treatment System.
In Potable Water Treatment Plant Clarified water shall be passed

through 2x100% dual Media Pressure Filters and then disinfected on
line, by a Chlorine Dosing System. The Chlorination shall be carried
out by use of Chlorine cylinders, 2x100% Chlorinators and 2x100%
Chlorinator Water Booster Pumps.
After disinfection, the treated water shall be stored in Overhead Tank

for further distribution.

features for Potable Water Treatment System, the Bidder need to refer
to the requirements as stipulated under VOL-IIB/12 and elsewhere of
this specification.
SL. ITEMS
NO.
DCPL-K8A08
Circulating Water Treatment System:
The Circulating Water Treatment Plant which comprises of Circulating

Water Chlorination System, Chemical Treatment System and Side
Stream Filtration System shall be as follows:
C.W Chlorination System
Chlorination System shall consist of Chlorine Ton Containers, Chlorine

Evaporators, Chlorinators and Chlorinator Water Booster Pumps etc. To
meet the safety regulation towards chlorine leakages, automatic
chlorine leak detectors with alarm and emergency Chlorine Leak
Absorption System shall be provided.
CW. Chemical Treatment
Sulphuric Acid will be dosed in the CW bay to convert scale forming

calcium and magnesium bi-carbonate into corresponding sulphate
compounds having higher solubility. Sulphuric Acid Injection System
shall comprise of Sulphuric Acid Transfer Pumps, Sulphuric Acid
Storage Tanks, Sulphuric Acid Day Tanks, Sulphuric Acid Injection
Pumps and all other accessories.
For additional safeguard against scaling as well as corrosion,

synthetic polymer based Antiscalant along with some Corrosion
Inhibitor will also be dosed in CW bay. Similarly for additional
protection against microbiological growth in the circulating water
system, it is proposed to shock dose some biocide in addition to
chlorine at least once in a week for at least an hour.
Side Stream Filtration System
To reduce the Suspended Solids in the cooling water, at least 3% of the

total Circulating Water will be passed through Automatic Valveless
Gravity Filter Units. The System shall receive the supply of circulating
water from discharge header of CW Pumps and after filtration the
filtered water will be returned to the CT Basin. The backwash waste
from Side Stream Filtration System shall be routed to Effluent
Treatment.

features for Circulating Water Treatment Plant, the Bidder need to refer
to the requirements as stipulated under vol. IIB/14 Specification and
elsewhere of this specification.
SL. ITEMS
NO.
Waste Water treatment System:

DCPL-K8A08
The wastewater streams from different sources of 2 x 500 MW Units

Power Station will be collected, treated and then reused within the
Plant.
Various waste waters, which are to be handled and treated are as

follows:
• DM Regeneration Waste.
• Neutralised Regeneration Waste from Condensate Polishing

Units.
• Cooling Tower Blow Down.
• Quenched Boiler Blowdown.
• Backwash Wastewater from Side Stream Filtration.
• Rainfall Runoff and Wastewater due to Washing/Cleaning/

Leakage etc. from Oil Handling Area.
• Oily Service Water Waste from Power House.
• Oily Waste Water from Transformer Yard Area.
• Coal Pile Rainfall Runoff.
Few designated wastewater streams will be led to a Central

Monitoring Basin.
From Central Monitoring Basin, the collected wastewater will be

pumped by means of Central Monitoring Basin Effluent Transfer Pumps
to four (4) nos Flash Mixers. From Flash Mixers, water would be
directed to four (4) nos. Flocculation tanks. Alum solution will be added
to water at the Flash Mixer. From Flocculation Tanks water would be
directed to four (4) nos. Inclined Surface Settlers.
The treated water from Inclined Surface Settlers shall flow through
channels and shall be stored in a Clear Water Reservoir. From the
reservoir water shall be distributed for further miscellaneous use.
SL. ITEMS
NO.
All chemicals required for operation of the entire system will be stored at
the ground floor of a two-storied Chemical House. However, the
equipment and accessories for preparation of solution of Alum and
DCPL-K8A08
injection of the same into raw water shall be located at the first floor of
the Chemical House

features for Waste Water Treatment System, the Bidder need to refer
to the requirements as stipulated under
An integrated common water Treatment Plant comprising water

pretreatment plant, Post Treatment plant, Chlorine Dosing Plant,
Potable Water System etc. shall be provided by the bidder.
8. Plant drains transformer sumps / all equipment drain sumps and drain
pumps for the entire plant, with piping up to the Effluent Treatment Plant
for treatment and recycling.
9. Circulating condenser cooling water (CW) and auxiliary cooling water

(ACW) systems, including:
a) Natural Draft Cooling Tower with cooling tower basin and

accessories
b) Cold Water Tunnel from the Cooling Tower up to CW / ACW

Pump House
c) CW / ACW Pump House with forebay, gates and screens
d) CW and ACW Piping beyond CW/ ACW Pump House up to the

condenser inlet and Main ACW discharge header at the
Terminal Points for BTG Contract, Condenser outlet and ACW
outlet header beyond the terminal points for BTG Contract up to
the Cooling Tower.
e) CW make-up water system .
f) CW Blowdown Piping up to the Ash water sump and Guard

pond.
g) Chlorine dosing unit
10. Service water, drinking water (for both plant and township) and other
auxiliary water systems, including piping, pumps, storage tanks, etc.
11. All pumps, piping, gates, screens, trash racks etc. for the complete
system with handling arrangement.
SL. ITEMS
NO.
12. All piping, valves, strainers etc required for the water systems.
DCPL-K8A08
13. Control, protection and monitoring system with necessary interfacing

with centralized Distributed Control system (DCS)
B. COAL HANDLING PLANT
Coal Handling Plant Complete with:
1. Coal wagons unloading system (with track hoppers with paddle feeders
for bottom discharge wagons).
2. Coal crushing and screening plant with magnetic separators
3. Coal stacker & reclaimer for crushed coal stock piles
4. Coal conveyors (complete with galleries, tunnels, and transfer towers)

from unloading station to crushing plant, to stock pile and to power
house coal bunkers
5. Motorized traveling trippers for coal bunkers.
6. Complete dust control system, ventilation and air-conditioning system.

with centralised Distributed Control system (DCS)
8. Coal wagon weigh bridges for weighing loaded and empty rail-wagons.
9. Conveyor belt weigh scales upstream of coal crushers/stackers as well

as downstream before entry to the powerhouse bunkers.
10. Rain protection sheds with structures above track hopper
11. Coal handling and storage area storm water drainage system, including
the arrangement for collection, clarification, recycling and reuse of the
drain water through Effluent Treatment Plant.
12. Dedicated Air Compressors, Air Dryers and Air receivers for wagon door
opening.
13. Manually operated/ motor operated hoists as specified and required.
14. CHP cum Loco maintenance Bldg.
SL. ITEMS
NO.
C. ASH HANDLING PLANT
DCPL-K8A08
Ash Handling Plant Complete with bottom ash, coarse ash and fly ash
conveying systems to intermediate storage or to silo directly and wet
transportation system upto the ash dump area, including:
1. Bottom Ash Water-impounded Hopper (W-shaped) below Boiler, hydro-

pneumatic gates, bottom ash clinker grinders, bottom ash transfer up to
Ash Slurry Pond with Jet Pumps.
2. Coarse ash collection system with hoppers, feeder ejectors, surge tank,
coarse ash jet pumps, piping for transporting the ash up to the ash
slurry sump.
3. Bottom ash slurry sump for collecting the bottom ash and coarse ash.
4. Bottom Ash slurry Disposal Pumps and ash slurry piping up to the ash
dyke.
5. Miscellaneous pump sets like H.P. Seal Water Pumps, L.P. Seal Water
Pumps, H.P. Ash Water Pumps, L.P. Ash Water Pumps, Refractory
cooling water pumps, Slurry Drain Sump Pumps, B.A. Overflow transfer
pumps, tube settler sludge pumps as per specification.
6. Drain sumps, B.A. Overflow sumps, sludge sumps, tube settler for B.A.
Overflow recovery as per specification.
7. Fly ash silos with ash outlets and collection arrangements, intermediate
surge hoppers, dust extraction/ suppression systems, unloaders etc.,
and ash withdrawal system from both intermediate surge hoppers and
fly ash silos.
8. Dry fly ash handling system by pressure and vacuum mode, comprising
ash colleting hoppers outlet gates, ash piping up to the buffer vessels
and to the intermediate/ final ash silos, Mechanical Exhausters (Vacuum
Pumps), Transport Air Compressors, ESP Fluidizing Blowers, Ash Silos
Aeration Blowers, rotary feeders and ash conditioner/ telescopic chutes
for unloading fly ash from silos into trucks, vent filters with pulse jet
cleaning facilities, drain sump and sump pumps.
9. High Concentration Slurry Disposal (HCSD) system for fly ash including
intermediate silo for collection of ash, rotary feeders, dosing screw
feeders with ash conditioning, agitated retention tanks, HCSD Pumps,
HCSD piping up to the ash dump area along with inspection/ service
road and concrete bridge for Ash Disposal and Ash Water Recovery
Piping over Hasdeo River near Ash Dump Area.
SL. ITEMS
NO.

with centralised. Distributed Control system (DCS).
DCPL-K8A08
11. Dedicated Air Compressors, Air Dryers and Air receivers.
12. Supports & Road/Rail crossing for ash disposal piping.
13. Ash water Recovery system.
D. FUEL OIL SYSTEM
1. Fuel oil system (HFO) unloading (from railway wagons) including

concrete apron below rail track for adequate length for one rake for oil
unloading and storage with necessary HFO unloading pumps with
suction strainers, HFO and LDO storage tanks, Mat Coil Heaters,
Suction Heaters and insulation for HFO tanks as per specification
including fuel oil pump house.
2. Fuel Oil piping with steam tracing and insulation for HFO piping.
3. Dyke for Fuel oil unloading and storage area, collection of run-off and
spillage etc. from fuel oil dyke area and transferring the same to the
Effluent Treatment Plant for separating the oil and reusing the water.

with centralized DCS.
5. LDO unloading pumps and piping for unloading from road tankers
6. Drain Oil Tank with pumps.
7. Auxiliary steam piping, control valves & accessories for heating

purpose.
8. Condensate piping, flash tank and other accessories including Supports

etc.
9. Steam as well as Oil hoses as required for simultaneous unloading of

one full rake of tank wagons.
10. Service Air System in Fuel Oil Area including Hose etc.
11. Oil Sump Pump & Accessories.
SL. ITEMS
NO.
E. FIRE PROTECTION SYSTEM
DCPL-K8A08
Complete fire detection and fire protection system for the entire power
station, including Main Plant BTG Package, all buildings, transformers,
HT/ LT Switchgears coal handling & fuel oil handling systems, coal
stock pile, open yard storage, portable fire extinguishers etc. as detailed
below.
1. Motor driven and diesel engine driven fire water pumps for hydrant
system
2. Motor driven and diesel engine driven fire water pumps for spray system
3. Jockey pumps, hydro pneumatic tank and air compressors for fire water
pressurizing system (common for hydrant system and spray system).
4. Fire hydrant system network with hydrants, monitors and piping

covering the whole power station buildings and plants, as per
specification.
5. Automatic high velocity water spray system for oil filled transformer,
turbine oil tanks etc. as per specification.
6. Automatic medium velocity water spray system for cable galleries/

spreader rooms coal conveyors etc. as per specification.
7. Inert gas flooding system for control room, control equipment room,
programmer’s room, data storage room, UPS and Inverter room etc. as
per specification.
8. Foam type fire fighting system for fuel oil storage tanks.
9. Automatic fire detection and alarm system for the power station, as per
specification.
10. Fire hydrant system accessories like fire hose stations, hose pipes,
nozzles and couplings, at various locations, as per specification.
11. Portable and mobile fire extinguishers – dry chemical, CO2, Pressurized
Water, Foam type – as per specification.
12. Fire hydrant system for switchyard.
13. Fire tender as per specificatio
SL. ITEMS
NO.
F. OTHER AUXILIARY SYSTEMS
DCPL-K8A08
1. Auxiliary system piping. (e.g. compressed air, fuel oil, aux. Steam,
drinking water, service water, effluent etc.)
2. Pipe supports and associated civil/structural works, including pipe and

cable racks, trestles, trenches etc. as required including all temporary
frames for transport and erection.
3. All lifting and handling equipment to facilitate the handling and

transportation of all plant and equipment under BOP Package (heavier
than 1000 kg) that may need maintenance/overhaul during the plant's
life time. This shall include the EOT cranes on rails for – (a) CW pump
house, (b) Raw water pump House, (c) Loco Maintenance Shed, (d) DG
and Air Compressor Building, (e) AHP pump houses and compressors
building etc.
4. Hoists, trolleys & monorails for other plants and equipment such as
Portion of Power House Building outside the range of EOT crane, Coal
Handling Plant, Ash Handling Plant, Fuel Oil Pump House, Water Pre-
treatment Plant and Post treatment, raw water pump house, CW &
ACW Pump House etc.
Slide rails and pulling systems required for equipment handling

wherever applicable.
5. Hydrogen Cylinders duly filled with respective gases as per statutory

norms and their storage, handling as per specification.
6. Nitrogen Cylinders duly filled with respective gases as per statutory

norms and their storage, handling for preservation purpose, as per
specification.
7. Carbon-di-oxide Cylinders duly filled with respective gases as per

statutory norms and their storage, handling as per specification
8. Laboratory for testing coal, fuel oil, ash, ambient air quality, stack
emission, & other effluents, water analysis etc. (including Precision
Laboratory for WTP) as specified
9. Ventilation and Air conditioning systems as required, for power house

and other auxiliary buildings.
10. Diesel generator set(s) as required for the safe coasting down of the
unit.
SL. ITEMS
NO.
11. Miscellaneous Pumps as required.
12. Supply and application of paints and thermal/acoustic insulation as

required for the entire power station.
DCPL-K8A08
13. Gunniting, Coating, Wrapping and cathodic protection (if required) of

underground piping.
14. Any other supply items not specifically mentioned but deemed
necessary for safe, reliable & satisfactory operation of the plant.
G. ELECTRICAL SYSTEM
SCOPE: -
(In case of any deviation in the scope of Electrical System indicated

below, details given in the respective Section Volume : IIC of the
specification shall prevail and shall supercede the details indicated
below.)
Electrical works to be covered under BOP package can be divided into

three basic category :-
I. Electrical equipment & accessories required for Raw water , CHP, AHP,
DM Plant, Fire water pump house, Ash Water Recovery System Intake
Pump House etc.
The above works include the following :-
Detailed design, engineering, supply, Installation, Testing &

commissioning of
a) AC & DC motors
b) Electric motor actuators
c) 6.6KV Switchgear for Intake Pump House.
d) Oil Filled Transformers and Earthing Transformers.
e) Secondary loading resistors.
f) LT Dry type Transformers.
SL. ITEMS
NO.
g) 415 V Power Control Centres (PCCs), Power cum motor control

centres (PMCCs), Motor Control Centres (MCCs), AC
distribution boards & Fuse boards, 220 V DC distribution boards
& fuse boards, 415 V Non-segregated phase bus duct.
h) 220 V battery and battery chargers.

DCPL-K8A08
i) Variable frequency drive.
j) Local control boards/panels, Local isolating switch units, Local

push button stations .
k) Illumination system.
l) 415V DG Set.
m) HT, LT power & control Cables, FS cable, FO cables & any

special Cables, instrumentation cables for electrical equipments.
This will also include buried cable from Power House Station
Switchboard to Intake pump house.
n) Cabling, grounding and lightning protection system including

trays with accessories.
o) Indoor and outdoor electrical equipment.
p) Structural, supporting material, hardware materials etc.
II. Electrical equipment & accessories required for Following Switchyard

bays :
Sl No. Description 220KV 400KV
1. GeneratorTransformer Bays - 2
2. Interconnecting Transformer Bays 1 1
3. Line Bays 5 5
4. Station Transformer Bays 1 1
5. Bus-coupler bay 1 1
6. Bus transfer bay 1 1
7 Unequipped bays 3 7
SL. ITEMS
NO.
The above works include the following :--

commissioning of
a) 220/400KV SF6 Circuit Breaker
b) 220/400KV Disconnecting Switch with & without Earth Switches
DCPL-K8A08
c) 220/400KV Current Transformer
d) 220/400KV Capacitive Voltage Transformer
e) 198/360KV Lightning Arresters
f) UPS for switchyard control
g) PLCC equipment & Wave Trap
h) Tubular Bus Bars, ACSR Conductors, Insulator, Clamps and

connectors etc.
i) 415 V AC distribution boards & Fuse boards, 220 V DC

distribution boards & fuse boards, 415 V Non-segregated phase
bus duct.
j) L.T Dry type Transformers, Lighting Transformers.
k) 220 V & 48V battery and battery chargers .
l) Power & control Cables, FS cable, FO cables & any special

Cables, instrumentation cables for electrical equipments .
m) Illumination system .
n) Substation Automation System (SAS)
o) Cabling, grounding and lightning protection system including

trays with accessories.
p) Indoor and outdoor electrical equipment.
q) Structural, supporting material, hardware materials etc.
SL. ITEMS
NO.
III) Electrical equipment & accessories required for BOE of BTG.
All works except BHEL scope of work related to BTG package only will
be under BOE of BTG package. BHEL scope & Terminal points are
as follows :-
SL NO. Scope Description
1. Generator with Brushless excitation along with its

auxiliaries
DCPL-K8A08
2. Digital AVR for Generator Brushless Excitation (With 2

Auto and 2 Manual Channels)
3. HT & LT Motors
4. Seven(7) Nos. Single phase, 207MVA, 21KV/(420/√3)kv,

Mineral oil filled ONAN/ONAF/OFAF cooled OCTC, step-
up Transformer with spare unit shall be charged by 11KV
feeder.
5. Generator Bus Duct (IPB) & its connection between the

Generator terminals and the low voltage winding
terminals of the Generator transformer Plus associated
tee-off connections. Interconnection of GT single-phase
banks to form star/delta
6. IPB including Generator phase & neutral side CTs & VTs
7. One (1) no. 80/45/35 MVA, 400/11.5/6.9KV, One (1) no.

80/45/35 MVA, 220/11.5/6.9 KV, Three phase, Station
Transformer- Three winding, Mineral Oil filled
ONAN/ONAF/OFAF with OLTC and three phase.
8. Tap-off bus duct as required for UT, NGT, LAVT
9. Neutral grounding cubicle- comprising transformer,

loading resistor and associated equipment.
10. Supports and hangers
11. Hot Air blowing system and Air pressurizing unit.
12. Flexible bellow and terminations, disconnect links, wall

frame assembly and seal-off bushings, matching flanges
etc.
SL. ITEMS
NO.
SL NO. Scope Description
13. Segregated phase bus-duct (SPBD) for station and unit

transformers connection to unit and station boards.
14. Generator Relay Panel
15. NGR and NGT for Generator grounding, NGRs for UT,
ST grounding
DCPL-K8A08
16. Protection panel along with relays for protection of GTs,

UATs & ST
17. All HT Switchgear except Intake pump house HT

switchgear
18. Complete over ground earthing and lightening protection

for hydrogen Generation Plant only
19. Electric Actuators with Integral Starters
20. Lighting for internal & external areas of hydrogen

generation plant only.
21. L.T Switchgear for Hydrogen generation plant MCC, soot

blower MCC, DC motor Starter panels, Starter Panels
for Oil Purification system, Central oil purification system,
COLTCS, EPBs for drives under BHEL scope
22. HVR for ESP, MCC/ACP for ESP including all LT power,
control & special cables as required for connection
between equipment under BHEL’s scope for STG island.
Sl No. Description Terminal Point
1. GeneratorTransformer &
Station Transformer HV Bushing of GT & ST
2. GT, UT , ST Marshalling box of GT, UT, ST
3. Busduct (IPB & SPB) Marshalling box of bus duct
SL. ITEMS
NO.
Sl No. Description Terminal Point
4. MV switchgear (6.6KV/11KV) Breaker terminal of MV

Switchgear wherever connected
thru cables.
5. LT MCCs, DC/AC starter panels

under package vendor scope Incoming Power Supply
Termination
6. Controller panels for TR set/

rapping system Incoming power supply trerminals
DCPL-K8A08
7. HT Motor Terminal point of motor
8. EOT/cranes and elevators Terminals for incoming isolating

switch
9. VFD service transformers HV Bushings for VFD transformer
10. Earthing Equipment terminals for 11KV &

6.6 KV system transformers
The BOE of BTG package include the following :-

commissioning of
a) Illumination system for STG Island & Peripheral Lighting

including street lighting
b) 415V AC distribution boards & Fuse boards, 220 V DC

distribution boards & fuse boards, Lighting Panel, lighting
Transformer.
c) Cabling, grounding and lightning protection system including

trays with accessories for Interplant cable tray routing ,inside
BTG building cabling & grounding, Transformer yard cabling &
grounding.
d) Interplant cable tray routing.
e) Grounding & lightning protection system except hydrozen

generation plant.
f) Indoor and outdoor electrical equipment.
g) Structural, supporting material, hardware materials
SL. ITEMS
NO.
H. CONTROL AND INSTRUMENTATION SYSTEM
1. Complete control, monitoring and protection system of all auxiliary

systems and Balance of Plants (BOP) like Coal Handling Plant, Ash
Handling Plant, Fuel Oil System, Water Treatment Plant, DG set etc.
with facility to interface with BTG Plant max DNA DDCMIS.
2. Microprocessor based Programmable Logic controller (PLC)

comprising closed loop and open loop controls, data highways,
gateways for connecting various control systems, operator work
stations with Visual Display Units and control devices, printers,
engineering work station, historical storage unit, necessary
DCPL-K8A08
application, documentation, diagnostic and engineering software,

Control Room Furniture etc. for various Balance of Plants.
3. Interfacing between various BOP PLC and BTG Plant maxDNA

DDCMIS (Including Termination at maxLINK station).
4. All local panels, supervisory control panels / consoles.
5. All primary sensors like Flow elements, Temperature sensors etc.
6. All field instruments - Process Switches, Transmitters, Local gauges,

on-line instruments etc.
7. All final control elements like Control valves, dampers / gates etc. with
actuators.
8. Complete Vibration Measurement system for HT motors & driven

equipments like Coal crushers, compressors, pumps etc. under this
BOP package.
9. All field cables, field to local control panel cables, field to control room
cables, local control panel to control room cables, control room cables,
cables for drive interface from control room to Switchgear, PMCC, MCC
and interfacing cables with necessary connectivity hardware to B BTG
Plant max DNA DDCMIS. In short, all cables required for
instrumentation and control systems for BOP Package.
10. All cables from field to BTG power house control room, cables for drive
interface from control room to Switchgear, MCC for Instrumentation and
control system for BTG Plant which are not covered under BTG
Package.
11. Cable trays and cabling accessories for the above mentioned cables
shall also be under the BOP Package.
SL. ITEMS
NO.
12. Protection Earthing and Electronic Earthing of BTG Control Panels as

well as BOP control panels.
13. All junction boxes, Control cabinets / cubicles, Instrument racks /

enclosures, local panels, marshalling panels, pneumatic and process
hook up hardware, cables and all other erection materials and
accessories for total erection.
14. Plant communication system for entire plant (BTG + BOP)

.
15. CCTV system for entire plant (BTG + BOP)
DCPL-K8A08
16. Local UPS with ACDB for each PLC & for any other equipment, if
required.
17. Any special tools, calibration kits etc. required for Instruments and
equipments supplied by BOP vendor.
I) Construction, Erection & Execution of Civil/ Structural &

Architectural Works for Balance of Plant in the scope of this
specification.
1. Engineering, Design, Construction purpose drawings / documents and

Construction, including supply of all materials and labour of all civil,
structural and Architectural works related to all Balance of Plant (BOP)
systems.
2. Supervision of construction activities for 1 above.

structural and Architectural works related to Miscellaneous non-plant
building and structures, such as, Security & Time office, Car park, Cycle
shed, Scooter shed, Canteen, Fire Station, Coal Sampling Room in
CHP area.
4. Supervision of construction activities for 3 above

structural and Architectural works related to Site grading , leveling
boundary wall, fencing, gates including retaining wall as required.
6. Supervision of construction activities for 5 above
SL. ITEMS
NO.

structural and Architectural works related to Drainage system with
required segregation of clear water drains from contaminated water
drains (such as oily water, sanitary Sewer, effluents from water
treatment plant etc).

Construction, including supply of all materials and labour of all civil and
structural works related to Roads and Paving
DCPL-K8A08
11. Engineering, Design, Construction, including supply of all materials and

labour of all civil works for ash water recovery system & Rain Water
Harvesting System
13. Demolishing/removal of debris/coal reject fill for any existing

structure/foundations
14. Breaking/clearing of any existing concrete/paving etc.
15. Supply of cement, rebar and structural steel for entire civil & structural
works.
16. Tree Plantation, Landscaping, Lawns, Gardens, Waterfalls, Green

Patches etc.
J. SERVICES
1. Obtaining statutory/Regulatory clearances/approvals from concerned

government agencies regarding the BOP systems of the project.
2. Complete design & engineering for BOP systems as per relevant

specifications.
3. Packing & transportation, custom/port clearances as required, receiving

and unloading at site.
4. Co-ordination with Owner, BTG and other contractors at site and Project
Management.
SL. ITEMS
NO.
5. Shop tests & Quality Assurance.
6. Site temporary services (telecoms, water, power, security, cleanliness

etc.) during construction period.
7. Complete Civil Construction including supply of cement, rebar, structural

steel along with other materials and labour, construction of site office,
canteen, construction stores, residential accommodation of contractor's
staff and labour etc.
8. Fabrication, Erection, chemical cleaning, Trial run, Commissioning and

Testing of entire BOP Plant.
9. Interfacing joints at terminal points.
DCPL-K8A08
10. Supply of lubricants/consumables, spares and all temporary provisions

till handing over of the plant including supply of Nitrogen, hydrogen &
carbondioxide gas etc.
11. Supply of Mandatory spares as specified.
12. Spare parts as required for the Balance of Plant during defects liability
period.
13. Tools and tackle including all special tools and tackle, calibration and
testing instruments etc. as required, for the Balance of Plant.
14. After Sales Services during & after warranty period.
15. Plant stores for consumables and spares.
16. Furnishing all documents, drawings, design basis reports, design

calculations, data sheets, quality assurance plans, testing procedures,
operating and maintenance instruction manuals, commissioning
documentation etc. including "As-built" drawings.
17. Training of the plant Owner's personnel on plant operation and

maintenance.
18. Provision of compound/ boundary wall as shown in the drawing.
NOTE :
The above list of work is not exhaustive. Any additional works, whether
or not specifically described in this bid document, incidental to complete
the BOP systems in all respects shall be deemed to be in the scope of
work of the EPC Contractor.
SL. ITEMS
NO.
K. TERMINAL POINTS/ EXCLUSION
1. Following shall be provided by the Owner.
i) Approach road to plant area as marked on the drawing.

However, this road shall be reconditioned/ strengthened and
asphalted by the BOP Contractor
ii) Chain link fencing the project area.
iii) Construction water and drinking water supply at one point near
plant boundary.
iv) 11KV power supply at one point near plant boundary for
construction purposes.
DCPL-K8A08
2. Water – CW (supply & return) 2m away from Grid-A of TG building.

Back-up ACW supply line is to be connected to Main ACW discharge
header.
- Demineralised Make-up water connection to condenser near A-

row at suitable location about 4M above local grade level for
further connection by BHEL through BHEL’s control valve
station.
- Counter-flanges and nuts, bolts, gaskets at the terminal points
3. Bottom Ash Hopper below furnace. The seal plate and shield plate will
be supplied by the BTG Package Contractor.
4. Fly ash and coarse ash hoppers outlet flanges. The hoppers will be
provided by the BTG Contractor
5. Fuel Oil System:
- At fuel oil wagon outlet flanges and at inlet to the Pressurizing

units for HFO and LDO supply system of the BTG Package,
located near the Fuel Oil Unloading and Storage area.
- Fuel oil return piping from Steam Generator, at the HFO/ LDO
storage tanks return oil flanges. BOP Contractor shall provide
the counterflanges with nuts, bolts, and gaskets.
SL. ITEMS
NO.
- Auxiliary steam piping for heating of HFO system; upto fuel oil
handling area.
6. Service air and instrument air piping for both SG and TG at one terminal
point each near C-row about 9M above local grade level. The pressure
at teminal points shall be about 6 Kg/sq.cm (g).
For Hydrogen generation : termination with an isolating valve at 5m from

building.
7. ELECTRICAL EXCLUSION
i) Generator complete with its auxiliary system.
ii) Isolated phase busduct of generator inclusive of CTs, LAVT, SC, NGTR,
LR
DCPL-K8A08
iii) Generator Transformer, Station Transformers and Unit

auxiliaryTransformers.
iv) Neutral Grounding resistor/transformer for earthing of Generator and

Transformers.
v) 11kV and 6.6 kV switchgear complete with Bus Transfer Scheme.
vi) 11kV and 6.6 kV bus ducts.
vii) Metering system for Generator, GT, ST and UAT.
viii) Electrical Control Panel for remote control of 6.6 kV and 11kV circuit
breakers, transformer (ST/UAT) tap changer.
ix) ESP – LT Dry type Auxiliary indoor transformer alongwith its non-
segregated phase bus duct, PCC, MCC.
x) Electrical items like Motors, Actuators, VFDs, DC Starter Panel, Local

Panels, Control Panels, Local Push Button/Control Stations, Electrical
lab and testing equipment, Soot blower MCCs of BTG.
SL. ITEMS
NO.
Laying and termination of Power Cables including cable trays and

accessories from –
a) VFD panels to ID Fans
b) ESP switchboard to all down stream equipments.
Laying and termination of all Power Cables down stream of soot blower
MCC. However, the main Cable Tray running from soot blower MCC
before branching for respective soot blower shall be in BOP bidder’s
scope. Only branch trays shall be fabricated and installed by BTG
Package Contractor.
Laying and termination of control cables and C&I cables wherever both
end equipments are in BTG package. However, supply & installation of
cable trays shall be in the scope of Balance of Plant package.
DCPL-K8A08
8. ELECTRICAL TERMINAL POINTS
1) 6.6 kV Unit Switchgear, 6.6 kV Station Switchgear and 11kV Station

Switchgear outgoing feeder modules.
2) Incoming and Outgoing feeder terminals of 6.6kV Coal Handling, 6.6 kV

Ash Handling Switchgears.
3) Primary side (6.6 kV) bushing of Dry Type transformers for ESP.
4) ID Fan VFD 6.6 kV transformer input terminals
5) Incomer of soot blower MCC
6) Pigtails at BTG island area for equipment earthing
7) Motor Terminal block of all motors under BTG contractor.
8) Construction Power – HT supply at a single location near plant

boundary.

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DCPL-K8A08

SCOPE OF SUPPLY AND SERVICES,

B. COAL HANDLING PLANT

C. ASH HANDLING PLANT

D. FUEL OIL SYSTEM

E. FIRE PROTECTION SYSTEM

F. OTHER AUXILIARY SYSTEMS

H. CONTROL AND INSTRUMENTATION

I. CIVIL, STRUCTURAL AND ARCHITECTURAL

K. TERMINAL POINTS AND EXCLUSIONS

SCOPE OF WORK AND TERMINAL POINTS

For detailed requirement of various equipment and systems (number, redundancy,

2. Intake Pumps and Screen wash Pumps.

5. Raw water will be taken through a flow control station to 1X100%

The sludge generated from Clarifiers as addressed above will be

6. Post Water Treatment Plant consisting of:

The DM Plant shall consist of three (3) nos. parallel Demineralization

7. The system hook up consists of major items as follows:

Activated Carbon Filter – Strongly Acidic Cation Exchanger –

The regeneration and storage facilities as envisaged are as follows:

Acid Unloading System through Unloading Pumps, Acid Storage

Alkali Unloading System through Unloading Pumps, Bulk Caustic

Acid Measuring Tank and Caustic Measuring Tank for correction of pH

Control Room for DM Plant shall be located in the building adjoining

For details with reference to scope of supply and other miscellaneous

The clarified water shall be pumped by Potable Water Pumps from

In Potable Water Treatment Plant Clarified water shall be passed

After disinfection, the treated water shall be stored in Overhead Tank

For details with reference to scope of supply and other miscellaneous

Circulating Water Treatment System:

The Circulating Water Treatment Plant which comprises of Circulating

C.W Chlorination System

Chlorination System shall consist of Chlorine Ton Containers, Chlorine

CW. Chemical Treatment

Sulphuric Acid will be dosed in the CW bay to convert scale forming

For additional safeguard against scaling as well as corrosion,

Side Stream Filtration System

To reduce the Suspended Solids in the cooling water, at least 3% of the

For details with reference to scope of supply and other miscellaneous

Waste Water treatment System:

The wastewater streams from different sources of 2 x 500 MW Units

Various waste waters, which are to be handled and treated are as

• Neutralised Regeneration Waste from Condensate Polishing

• Cooling Tower Blow Down.

• Quenched Boiler Blowdown.

• Backwash Wastewater from Side Stream Filtration.

• Rainfall Runoff and Wastewater due to Washing/Cleaning/

• Oily Service Water Waste from Power House.

• Oily Waste Water from Transformer Yard Area.

• Coal Pile Rainfall Runoff.

Few designated wastewater streams will be led to a Central

From Central Monitoring Basin, the collected wastewater will be

For details with reference to scope of supply and other miscellaneous

An integrated common water Treatment Plant comprising water

9. Circulating condenser cooling water (CW) and auxiliary cooling water

a) Natural Draft Cooling Tower with cooling tower basin and

b) Cold Water Tunnel from the Cooling Tower up to CW / ACW

c) CW / ACW Pump House with forebay, gates and screens

d) CW and ACW Piping beyond CW/ ACW Pump House up to the

e) CW make-up water system .

f) CW Blowdown Piping up to the Ash water sump and Guard

g) Chlorine dosing unit