TECHNICAL

DOCUMENTATION

Address Telephone Telelax Telex

Mettler-Toledo 01-9442211 01.9443080 826150 migch

AG, CH-8606Grei

fensee

Service

manual

METTLER Electronic

precision scales
J

Current status of the service manual, see section E.

PEII / PE12 / PE16 / PE24 PE22 DeltaRange FE HD/ FE HD-R FE HD-2 / FE HD-2R Accessories: GE305IGE310IGE481 option 016 / Option 017 GE53 I GE54

11111111111111111111111
.P701 354

Edition:
Q Metiler-Toledo AG 1992 ME.701 354 Ptinfed in Switzerland 9206/8.12

.kdy

1992

CONTENTS

Review

of

technical features

features

1.
2.

Oe5ign

Operating 2.1. 2.2. 2.3. 2.4. 2.5. 2.6.

functions circuit

(stand-alone

balance)

Standby Auto zero

Semiautomatic Unit of weight

calibration display and DeltaDisplay

Stability Integration

detector time

3.

Specific 3.1. 3,2. 3.3. 3.4. 3.5. 3.6. 3.7. 3.8.

accessories 016 017 (Data (Oata Output Interface Input + unidirectional) + bidirectional) Device

Option Option GE305 GE31O GE48 GE53 GE54

Application Terminal Auxiliary Overhead Output

Oisplay Display Module

Calibration P/C

weights board Modes writing (Testing over the - Certificating EAROM Normal Operations)

4. 5. 6. 7. 8.

Balance The

3 Operating or

Reading-in Parts Service

concept tools

List

of

positions view parts for view (FE

with drawing (PE1l, specific drawing HO) (FE HO)

special (PE1l, PE12,

references PE12, PE16, (no PE16, PE24)

A A A

Exploded Balance

PE24) applications) (PE1l , PE12, PE16, PE24)

Accessories Exploded Parts Packing List

models (FE HD)

A A A A

parts for

Accessories Overhead Identification

specific output

models

(applications,

auxiliary

display,

Al

Display,

module) P/C boards A2

of application

Checking

and

Maintenance

Instructions tolerances

!31
62

Specifications-Adjustment

Defects Voltages

(troubleshooting

and

correcting

adise)

C1. ..C4 C51

METTLER

PE1l/12/16/22/24,

FE

HD,

FE

HD-2

TECHNICAL

FEATURES

1.

Design

features

The

new is

balances that thells of

essentially the you all new there

retain PE

the Series

weighing (P E160. about

system

of

The

PC1616, The

PC16 description

and

PC24, of the

while

the

electronic principle

system

.PE6000[PE6). these balances.

weighing

(ME-701754)

is to

know

Features - Weighing Balance

compared system: P/C

to the New

PC1616, design of

PC16

ad

PC24: and temperature sensor. Operating Mettle. parameters connecticm are stored (2 i a EAROM. Without .

scanner Many Option(s) will adaption

board: New

New

design. of

new

functions. with specific

- Data Option - ~

interfaces: t the

design

sockets

x 15-pole).

accessory

connections and

not

functicm. of the back wall to the new data interface.

Better

appearance

For

the

FE

HD,

BULLETIN

ME-701706

must

also

be taken

into

account

2.

Operating

functions

(Stand-alone)

for

the

Ser

2.1. The

Standby single

circuit control bar under is used power, to switch the balance o or off; if the power cable is connected, the electronic

system

is always

2.2. The

Auto auto

zero zero ape on, pan function not final satisfies at this the time). the calibration The Current width), (certification) is position the auto limited (dead zero requirements to a $mall stipulated band As is no so. longer width. by PTB/HB44 the (OIML is

guidelines switched weighing display

function zero

When

display

the

balance >

measures auto by zero

weight). feature

as a load operational,

is placed even

on the if the

(weight to zero

band

is reset

taring.

2.3. The weight stored In P/C

Semiautomatic calibration must in the be

calibration functian placed and the c?, cm be triggered pm. be This lost. with weight However, can the single control m the bar by the bar. To do this, a The specified calibration calibration factor is

the

depends when be

operating is read

mode. in, this

EAROM balances,

cannot

code

factor plug

is cancel led. on sT4 (balance

certified board).

calibvatim

functim

blocked

setting

a short-circuit

METTLER

PE11/12/16/22/24,

FE

HO,

FE

HD-2

TECHNICAL

FEATURES

2.4. The pheral (This Weight GE305 case, in the

Unit user

of

weight

display the / oz / balance tl / to display dwt not from / ox weight / ct. for of particular units balance into can two any be units models). other unit (same must by using as have in 2.3. been one ); of the in any of the following units without additional peri-

can

configure g / apply can kg

devices: does not

lb / are

to units also In be

that

appropriate any the the one

values

converted

these

applications. the conversion or

certified feature GE305.

balances, only allows

(co version conversion

function between

blocked which

in this

configured

balance

in the

2,5. The The -

Stability functions stability balance balance balance out). note: balance

detector are

and

Delta Display in operation with three (except band for the PE12, PE24 ad FE HD).

always

detector is stable is not is. not

works (ring

widths. : sign goes out). is o). is on, last decimal place (Delta Display) is bla -

The The The ked

symbol during during

underneath weighing weighing-i (ring

stable stable

symbol (ring

symbol

Please If the

DeltaDisplay is Ot stable,

orIly the

applies data

to output

PE1l

and

PE16. 1/0 socket) is blocked in the ,,Send on transfer operating

(data

mode

2.6. The the

Integration integration prevailing

time time is variable, but canmt be adjusted rnaually. It is adjusted automatically, depending cm

conditions.

3.

Specific

Accessories

The Iace.

accessories

a~e

e.y

important,

because

they

let

the

use,

expand

the

range

of

applications

of

the

ba-

3.1.

Option of CL

016 the and

(data two the

interface 15-pole

~ unidirectional)

Function The forth and the

sockets: data outputs are combined to select in .me the socket, transfer therefore mode (send there is o switching back and

RS232C

Two

coding

switches rate

make

it possible

on transfer/send

continuous)

transfer fov

(300/2400

Baud).

Connection

GE

accessories: Input Deice for 1 Display Display special application programs

. GE305 . GE31O GE48 . GE53

Application Terminal Auxiliary Overhead

METTLER

PE1l/12/16/22/24,

FE

HD,

FE

HD-2

TEcHNlcAL

FEATuRES

The a)

application As ,Option

P/C 016,,

board if for

can the the

be

installed

by Data

the

dealer

or

by

the

user. or

It

is supplied if a GE48,

as follows: or a GE53 is to be

CL/ RS232C RS232C II

Interfaces with the

are P/C

required board.

connected. b) As part of

A cable a

is packed application

Lab/ Pro/ Gem Pac

package,

for

the

connection

of

GE305

Application

Input

Device. c) As part In The of the StatPac be and kept Different . Different No ?epair There CL is o is anticipated 03 cmnection. special in case The CountPac in mind application that these packages. are specific application P/C boards.

so doing, diffevece:

it must

microprocessors. printer of defect. models with GA24 the ad GA44 are used on as printers. the balance These side are are operated with in the these functions (GA44) which are essentially application oriented.

mw cables

mode.

The

transfer

15-pole

connectors

packed

instruments. (The GE31O). The OF identification APPLICATION characteristics P/C BOA RDS,,. of all application P/C boards are listed orI page A2 under , IDENTI FICATION GA24 Printer ca only be used with the balance alowe, without conmcting at the same time a GE305 or

3.2.

Option

017

(data two

interface 15-pole Short

bidirectional)

Function CL parity -

of the

sockets: circuit plugs make it possible to select the tr,msfer rate (300. ..9600 Bd) and the

Data

Output, odd, for Terminal Output Auxiliary Overhead

(even,

marked,

empty).

Connection GE31O GE54 GE48 . GE53

GE access. oives:

Module

for

special

application

programs

(Data

Pac)

} Display Display

The ~) A,

application ,,OPtio

P/C 017u,

board if

ca

be

installed CL

by Data

the

dealer

or is

by

the

user, or

It if

is supplied a GE48,

as follows: GE53 Or a GE54 s 0 be

~ bidirectional for the CL

Interface the P/C

required,

Connected. b) As part is no of

A cable the 03

is packed

with

board. is anticipated are used o i

case the

,, OataPac,,

application The ew cables

package, models with GA24 te

NO repair ad

P/C These side

board are are

is defective. operated in the these

There CL

Connection. special

GA44

as printers. the balance

mode.

The

transfer

15-pole

ccmectors

packed

wit

instruments, (The The TION GA24 Pt-inter Ca only be used of with all the the balance alone, P/C without baords Connecting are listed o at the page same A2 time a GE31O).
,l DENT

identification OF

characteristics P/c

application

under

I FICA -

APp Llc ATl ON

BOA RDS,, .

3.3. A

GE305 Part of

Application the
to

Input

Device Pac II the the application GE305 package. not The only set push of function buttons, keys but is specific also electronic to the application. No

La b/ Pro/Gem

Contrary repair

the

GC301 . ..304. i case

cotais

.mnponets.

is anticipated

imtrument

is de fectie.

METTLER

PE1l/12/16/22/24,

FE

HO,

FE

HO-2

TECHNICAL

FEATURES

3.4. A

GE31O Part of i.e. ,

Terminal the 5tat/Count/ is Datapa. application version of the packages. terminal The for instrument each is completely No repair specific is to the applicain case

tion, the

there

a separate

application.

anticipated

instrurnet

is defective.

3.5. This free

GE48

Auxiliary

Display with on an LCD display. attached Results to the are displayed Cable on one side. are The module like cm be set up

module ~tanding This

is equipped or mounted

a stand

balance.

connectors

shaped

branch

con-

nectors.

makes

it possible

to attach

additional

connections

3.6.

GE53

Overhead for use with

Oisplay with overhead light projectors. (incidental {t is suitable Cable for all transparency are shaped projectors, like branch but not for those This

Designed which makes

work it

episcopic to attach

light).

.Omecto?s

connectors.

possible

additional

connections.

3.7. A

GE54 Part

Output

Module applicatim package It in case is used to control varIo.s additional functions (e.g. , adjusting

Of the

DataPac

motor).

A repair/exchange

is anticipated

of defect.

3.8.

Calibration

weights are available for calibrating in the standard mode for all models

Appropriate

weights

4.

Balance

P/C

board

The

model

parameters, memory

which (E AROM).

are This

generally

stored the

a single-chip P/c

processor board ?md the

(ROM),

are

placed

here

in for

a a

non-volatile specific manners

standardizes P/C thus board) makes

balance

microprocessor resistor R,

(except

reference of plugging

resistor in the

(separate ad

ad it

a Calibration-adjusting for the entire serie

as well

as various

ST5)

identical

of

models.

addition, already balance

the be P/C P/C

automated equipped board boards, in

function with this

check

of

the

P/C For Thus,

board these the

requires reasons, following

that the applies

the

P/C

board

which is an

is to be integral

tested part of

must the

a microprocessor. series of models. or those

microprocessor for serice: are equipped

Balance tory - The with

both

ew

parts

supplied

in

repair/exchange,

at

the

Mettler

fac-

a microprocessor must

(EAROM not be

is not

loaded), from p/C boards which have bee sent to Mert[er for repair/ex-

microprocessor

removed

change.

ME TTLER

PEll/12/16/22/24,

FE

HO,

FE

HO-2

TECHNICAL

FEATURES

If For

the the

balance purpose the

P/C

is

defective,

it

is

intended Mettler

to

replace the

it

ystematically to refuse

in P/C

the

.epai

r/exchange have

program. been sent in

of Quality

Assurance, program,

reserves have been

right

boards

that

under For level

repair/exchange reason, the serice

if these in

mishandled. contain no reference or hints on this

this

documents

Register

C O, Troubleshooting

5.

The

3 operating

modes

Normal

mode mode

for for

not-certified certified /

balances yet to be certified balances

- Certification (Eichnmde) - Test mode

for

certain

service with

operations. full load

Features:

. Calibration

. No aUtO Ze,O . PE1l (PE12, The mode, difference ,t is set between to a normal practical and PE16 balances FE HD display ten the double indicated value the it value g ten calibration is set ~ double times the resolution resolution) In to the normal

PE24 mode due,

and ad

times

the

indicated is simply mode

Certification while i the

mode

weight. according

certification

Certification

standards.

METTLER

PE11/12/16/22/24,

FE

HD,

FE

HO-2

TECHNICAL

FEATURES

6.

Loadinq

or

writinq

over

the

EAROM

The

lC4

EAROM well as

stores the types should These

the

model

parameters factor. The one for

of ~

operating are

mode, read mode. three on the

including mea~ code for

the

weight

required code

for

calibraset.

tion , as There (O. bar .8), code are

calibration of be bar

parameters each the

in by

of a

ME-73592

reader of

three which table.

codes, in

operating other. front The ad

A bar blocks back,

consists each o.

of a block model codes

9 symbols a

read are

oma after

balance of the

constitute is damaged.

tables

identical

on the

in case

The - An A

ME-73592 ME-73593

code

reader P/C

set

consists

of: is a data reader output with with a special 15-pOle processor. connector which makes it possible to

service

board,

which bar P/C code

Hewlett-Packard a Connection

HE DS-3050 with the

a Mettler

establish

board.

The

code

reader

set

is requived after the

i balance

order P/C I f the the

to: board code has reader or been set exchanged is defective P/C the EAROM of the exchange IC4 from a\\ the or replacede fee-

Load nw!nt tive data -

the P/C P/C to be

EAROM board board

is and

not plug

loaded). it into

Disconnect ,oard. This

EAROM will

the

replacement

exchange

cause

mcess.ary

transferred. operating mode, for example, in the case of a repair which requires the test mode.

Change

the

How

to se the service

the

code

reader

set: disconnect it to the the 15-pole application socket (GE P/C board of (if the installed) code and reader. replace it with the

- With the power

power P/C tare

cable

disconnected, Connect wait for zero

baord. and

socket)

Reconnect

cable,

display.

When (to Hold respect left lines, of

entering the code to the set the the

the code).

code,

leave

the

bar

code

table

in

its

plastic

cover

protect the

reader vertical code line with

like line. reader ad the line

thick

pencil,

inclined

by

about

15

with

down run it

on

the

edge

of even

the

white

paper over the

to

the code

code

in quick,

strokes

beginning

O (zero).

When

the

O line

is read

in,

a model mode (If this

designation PE24E,,). number once The

appears starting

i with

the line

display, 1 appears next After

for

example, S LINE,( and

PE24 the after

(in number

the

test

mode

PE24 t;
Iie the [are that

in the

certificaticm read must will in. be

of the s is read up. in, Now

is to be ii..

does again:

not

change

to the )

higher Iit! in 8, the

umber the Sign

a ii. lights

indicated and

entered zero.

Reading is now

Error. ready

*OFF, mode.

balance

display

balance

m operate

selected

METTLER

PE1l/12/16/22/24,

FE

HD,

FE

HO-2

TECHNICAL

FEATURES

When The the that

a code

is read

in,

the (i.e. of

following

always

applies: factor that correct the balance is automatically weight ~ mode to determined is set d.rin9 to equal This calibration z. must This be done between means with

calibration natural the

factor sensitivity

, a correction the is balance lost for is and

and that

the

indication) again that

previous weight of weight

calibration prescribed display unit, this

be calibrated. read in.

a calibration The done unit i

the

type

of operating configured be selected

is now unit of

automatically unit must again

a metric (according

weight. Operating

If

the

weighing

is to be

a diffemmt

to the

Instructions).

In

some If the

case,

the is

word not

ERROR loaded

may (for

appear example,

in the after

balance the P/C

display, board

i.e. has

: been replaced) or if the EAROM is de-

EAROM

fective. [f rhe code reader is defective. P/C P/C code board board reader because a defect it o is can suspected, always i. be You should always under the read in the desired /ex -

Before code! change

changing Because, program.

a balance if a service But, if the

is defective, is defective,

repaired by

Mettler (HP).

repai.

service

offered

Hewlett-Packard

You -

will

get tip

reliable ad tip small

performance hole in tip ad for

from

your

code

reader,

if you

follow

these

simple

care

instructions:

Keep

of instrument clean ad glass tear.

clean. of diode. tips are available from Hewlett-Packard dealers under

- Unscrew Periodically the

periodically check tip

window

wear

Replacement

number

HE DS-3001.

The lines -

improvements apply to this be

made

in

design

and

production

have

led

to a simplified

parts

concept.

The

following

guide-

concept: to repair part the balance regardless to of the defect of the cornpoent group which contains the defec-

(t must

possible of

Replacement tive part.

a single

is chagig

replacement

- Single available -

parts/component as before, single pieces, of P/C parts

groups,

which

are

affected

in

most

cases

where

a Weighing

cell

is defective,

remain

Inexpensive number of

which

will

remain

replacement

parts,

will

be

offered

in

sets

containing

a specified

- Cornpoets exchamge tive. There are

boards is ot

are

not

sinqle because

parts of

( E-parts). their low

P/c
cost,

boards,
are

whose

replacen?emt units

under if they

the are

repair/ defec-

program

justified

replaced

as entire

no

replacement

parts

for

inexpensive

accessories;

they

are

replaced

as entire

units.

Possible Accessories defect.

repairs for

for

accessories

ca

be

seen

in

the

,, Accessoriesna are listed,

lists. are replaced a~ entire units when there is a

which

ma replacement

parts/groups

METTLER

PEll/12/16/22/24,

FE

HO,

FE

HO-2

TECHNICAL

FEATURES

8.

Service

too{,

Service - Mettler

can

be

performed or

correctly tool bag

only

with

the

following:

ME-73550 adjusting bar

73570 set (2

- ME-73509 - ME-73592 Ohmmeter Pocket

distance set

gauges

for

hanger

installation)

code

reader

1 kfl. ..10

kf) accurate

to 100 0;

low measuring

voltage

calculator foam resistor

(desirable) rubber set 50ppm 15ppm 56CQ. 3k6fl, lMQ .13k0 board 1S0 x 200 mm. Order 41299 47042 No:

Conductive Adjusting Set Set of of

73 pieces 15 pieces

METTLER

PEll/12/16/22/24,

FE

HD,

FE

HO-2

SPECIAL

{N5T17UCTION5

The dance

position with

numbers the special

listed

below

are

parts

of

the

exploded

view

drawing

which

be

replaced

in

accor -

instructions

POS.
(la)

No.

Designation Front Front Pan glass glass support, Pp.,, line filter, system, resistor, over level indicator

t.struct, D6, D6, D6, D5, holder, cpl. D7, D4, 011, bar D6, D8, plug sT4 and balances) D7, assembled nut D5, 05, D12, Sect, Sect. Sect. Sect. Sect. Sect. Sect, Sect. Sect.

ons

,.

4.3. 4.2. 4.1. 3.2. 4.5. 3.1, 5.2. 4.4. 5.1.

(lb) (3) (5) (6) (10) (11) (12a/12b) (14)

Display, assembled assembled cpl ./fuse assembled cpl,

Guide, Power Weighing Reference Switch 8.1 . . . . (inCl. shaded

(preadjusted)

Sect. Sect. Sect.

bracket/contro\ P/C board circuit for

short

screen ,nd#cator lower,

ce. tified

(15a) (16) (17e/17f) (-)

Level Guide,

4.6. 3.2. 3.3. 5.3.

Threaded Option P/c

rind/special board

Sect.

ME TTLER

PE11/12/16/22/24,

FE

HO,

FE

HD-2

i I

r \

Jb k L5 . = .__ _ _________ _____ o \

,-.

1-

Q
I I

1., @L------

\ 1. EXPLODED VUE VIEW f I

w_ \ ____

PEIII12176122124

1. 1.

EXPLOSIONSZEICHNUNG ECLATEE

-n

ERSATZTEILS Pos. 1 Bezeichnung Frontglas-Set Front glass

SPARE

PARTS

I alle Model Ie 48996 PE1l

Teil

Nr. PE12 PE16 E22

Pm-t PE24

No

IA

Designation

set montiert assembled

Gehause-Oberteil Housing cover,

I 4s905

I
48972

4s997

48993

48994

{5842/V

48995

Schalentrager montiert (und eine z.satzliche Zugfeder fur PE2Z/PE24) Platform support, assembled (and additional draw spring for PE22/PE24) Waagschale Weighing platform

Netzfilter kpl /S!chevugshalter -.. Power lIe f,ltev, ccnnpl [fuse

kpl. holder,

cornpl.

71 81
9

Buchsentrager Socket holder. Trafo kpl. Transformer,

kpl. comnl.

cornpl.

148881 I I 14881 I I 148841 I I

48983 I 48980

I I I

I I I

I I I

Gehause-Unterteil montiert Housing base, assembled

I
48985

I
48985

I
48986 48987

10

Wagesystem montiert
Weighing system, assembled kpl. compl. Referenzwiderstand Reference resistor, Bedientasten-Set Control bar set Schalteinheit Switch unit, montiert assembled

11

12

48990

13

48991

14

Waagen-Platine Balance P/C board Libel len-Set Level indicator Lenker Guide, I Kleinteil unten lower, -Set

48979

15

48992 set montiert assembled Small parts set (17a...17l)

16

48982

I
I

17

I 48999

11111

~a,w~

SOzoz
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t6Z lb 862 lb s688b ?Z68* 8068iJ

d!a6pueH JJ!46pueH 6u[9JoJu!aEI 6un~de1sdaA J a~o, OuIag all!?H-o~aa fieq o!lseld W~eS-l!lSeld fiu!pped dnx!uJe5.dalspod : fiu!y>ed uo!le.qsuouaa : 6uny3edJaAouJaa .a6LteH a~ 6un. qn$q>Jnpe6ueqa5 (6 (6 000Z x Z) 3.s M46!.M uo!leJq!le3 000Z x Z) zxessxqx!mag-~a!.q!ien JaApp,mad,s deqa!z.aqne.mps

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zz68t

(x~ols

(z 40 Ies) da,vcm asn.b z ? ZIes) allnuzmu~s

6u!molq-.wqs L8LOZ a6eJx vw

WI

00Z

(& 40 1=) sasndom!~

(W!ls s ! 21,s) IICIZ ua6unJaq>!s!a,

vsn Aueu.a9 pu~v=l!m leJlnau vsn a Ho le41nau uo~wu%sea 6.!pw~.! IOU) J04 sa!.ossamv aiqe> au![-~a,mod

89988 SZ6L8 0Z6L8 9LSL8 S,apoul IIe v ON WZd JN lT%L a,,+pow alle

laqeXzlaN 8unuq9raz0fJ .so~

(suO!le~!!ddv sIapou ~!j!~ads

(U=ww!lddv
@QaqnZ

BIJ140)

saqx!4!zadsuadAL

0/

*//#

1. 1.

EXPLODED VUE

VIEW

FE HD/FEHD-2

1. EXPLOSIONSZEICHNUNG
EC LATEE

Ersatzteile/Spare

parts

FE HD

0s.
tem

Bezeichnung
Designation

Hinweise
Remarks

Teil

Nr.

Part

No.

FE I-ID
45758

FE HD-2 45758

FE HD-R 45758

FE HD-2R 45758

Tarataste mit Kabel Tare button with cable Frontglas-Set Frontglas kit Tastatur Control mit Kabel unit with cable

45760

45760

45760

45760

45757

45757

45757

45757

Anzeigegehause-Oberteil Upper display housing Anzeige Display Iatine mit yP P /C board with pP 45756

) 45756

) 45923N

) 45923N

Verbindungskabel Connecting cable

45761

45761

45761

45761

Anzeigegehause-Unterteil Lower display housing Anzeigehalter Display holder Gewindebuchse Threaded bushing

48363

48363

48363

48363

48356

48356

48356

48356

10 11 12 13 14 15 16 17 18 19

Fuss vorne I Frontfoot Gehause-Unterteil Lower housing Frontglas innen / Front glass

) ) 41591 48354

) ) 41591 48354 ) ) ) 45907N 45759 45762 48373 48357 45755 45907N

) ) 41591 48354 ) ) ) 45907/v

) ) 41591 48354 ) ) )

Bolzen / bolt .Zwischenstiick Abdeckplatte I Stand off / Cover plate

) ) ) 45907N 45759 45762 48373 48357 45755

Gehause-Oberfeil Upper housing Schalentrager montiert Pan holder mount. Waagschale 364x Weighing pan Kleinteile-Set Small parts set Abdeckglas Cover glass Fusschraube Leveling screw Waagenplatine mit Mikroprozessor und EPROM, ohne Referenzwiderstand Balance P/C board with VP and EPROM without precision resistor 228 mm

45759 45762 48373 48357 45755

45759 45762 48373 48357 45755

?0

) Iiquidien!

Service manual

06/92

FE tiD

Verpackungsteite

/ Packing parts

0s.

Bezeichnung Designation

Hinweise Remarks

Teil Nr. FE HD FE HD-2

Part No. FE HD-R FE HD-2R

Demo-Verpackung Demonstration wac king Unterer und oberer Verpackungsteil (Satz) Lower and upper packing parl (set) Demo-Hiille Demo wrapper Verstarkung Reinforcement Handgrift Hand grip Verpuackungseinsatz Packing insertion Exportverpackung FxDorf ~ac king Exporf-Schachtel Export box Expwt-Polster (2 Stuck notig) Export pad (2 pieces necessary) 45783 45783 45783 45783

48395

48395

48395

48395

45781

45781

45781

45781

41298

41298

41298

41298

41294

41294

41294

41294

47997

47997

47997

47997

45782

45782

45782

45782

06/92

Service Manual

Al

ACCESSORIES Application Packages, Auxiliary

FOR

SPECIFIC

MODELS: Display, Output Module

Al

Display,

Overhead

For

the

entire

model

line:

Orde?

No, /

Designation Option 016 (P/C board Data Output + R5232C cable 48330 set, 1,5 m) 59817

Remark ABJ BJ

Option 0?7 CL Data Interface, (P/C board + cable, 15/5-pole, 1,5 m + S-pole cable connector) Adapter for Handkey/foot 15-5 15-7 set Pol Pol pedal

bidirec[iorlal

47473 47936 47926 47927

CL cable GA44 cable RS232C cable

1,5 m 1,5 m 1,5m

Application

Package

for: with with with with with with keys) GE305 GE305 GE305 GE31O GE31O GE31O Lab Pac P,o Pac Gem Pac 1I statPac CountPac Data Pa. 47091 GE48 GE53 AGJ AGJ AGJ 5EJ CEJ OEJ F

- Lab - Prodct,on Gemology Statistics (5 QC11) - Co. ting - Cornmnication with Application OtP. Key set

EDP (six different

t Module Display Display

z z
0

Overhead Auxiliary

P/C P/C

board board

is the is not

same

in every as

case

where

A appears replacement

(interchangeable) component, nor are individual parts available for its

available replace 016 017

a complete ew

repair. P/C P/C

{f defective, fnmn from for for P/C not the the

with

Option, replacement veplacemet from from the for for La b/ Prm/Gem Pac Data Pac. Pac. P/C board also from 017 Option. 1I

board board

Option Option or or take take

is, also is also P/C P/C

c
D E

Replacement Replacement GE31O They and are

GE31O GE31O board

board board fov

Cout

Data Pac; application. parts,

are .5 unit. of all

specifically complete

available new

replacement

nor

ape

individual

parts

available

for

thei?

repair.

If

defective, F G Contains GE305 Take J

o

order one

sample available

Application

Keys

from

Lab/P pavt,

ro/Gem nor are

Pac

II

(replacement parts

set). available for its repair.

is not

as a complete La b/ Pro/Gem using information (59817). being take board is being If

rep!acemet Pac 1I on ttie

individual

replacement P/C the the

fro

Identify Requires tie. If

baords 017

other

side

of by

this using

page. the exchange p?ocedure. ( 1stall 017 0p-

Option

defective,

repair

Data Pac for

is Ot or P/C

used). board B, used). C< from Stat Pac. If defective, replace with new unit. (install 016 Option,

5 z

Replacement Requires

GE31O

P/C A,

Application

D or S.

if no Application

Package

METTLER

PE1l/12/16/22/24,

FE

HD,

FE

HD-2

A2

IDENTIFICATION

OF

AppliCatiOn

P/c

00ARDS

?42

APPl:.arion The 8riefly indicate display.

P/C

boards routine: single model of

can

be

identified

by: power-line cable will and carry plug out it the back in again; check. display display Then will shows the change OFF. ,.,1(

switch-on press. the

Disconnect bar and

control the

the

balace P/c board

segment The the

display

built-in

Option

(e. g

,,016 -1,,).

to a zero

if as

the

Application

P/c

board

cannot

be

identified

from

the

switch-o

routine

(because

of

a defect),

identify

11

follows: ME umber ME number ME umber of of of the the the P/C board (yellow orit is present). Sticker), or

- The The The

micropvocess.or, EPROM (where

P/C

board

model

Switch-on rout,, 016-1 016-3 016-4 017-1

P/C

board

ME number

(YellOw 48319 59811 59821 59831

sticker)

Microprocessor

EPROM

016 Option P/C board Stat Pac collt Pac

from

La b/ Pro/ Gem Pac

1I

47998 59829 59837 59818 59814 59824

017 option Data Pac

Please All none ME of

Ote : numbers these listed positions i are this Table should be used .5 only for identification; parts. they .?.2 ot orde? numbers, since

listed

individually

replacement

METTLER

PE11/12/16/22/24,

FE

HD,

FE

HO-2

TEST

INSTRUCTIONS

PE1l,

PE12,

PE16,

PE22,

PE24,

FE

HD,

FE

HD-2

B1

CAUTION Standby circuit. Balance is under voltage when power cable is connected!

PRELIMINARY Exterior measuring of

CHECKS: balance; accuracy power cable; on/standby switch; tare switch; display (configured to g or kg in the normal mode). Model PE22, PE24, O Digit t 1 Digit module;

Check Hysteresis Cornerload Linearity (10 kg test weight)

PEI1 O Digit i 3 Digit

PE12 O Digit ? 1 Digit

PE16 O Digit t 3 Digit

FE HD-2 FE HD

(Calibration) UP down t 2 Digit ? 3 Digit tolerance is O, because the balance t O Digit ? O Digit is calibrated f f 2 Digit 3 Digit at that ? O Digit t O Digit weight!

At

4 kg

the

CLEANING Disconnect FUNCTION power CHECK cable!

Power failure protection device (OFF); overload/u nderload indicator; stability detector (ring symbol) and Delta Display. Please note: PE12, PE24 and FE HD, as well as customer-specific PE1l and PE16 work without Delta Display. PE22 and FE HD-2 operate with Delta Display in the Delta Range only. Peripherals*: Check functions used by customer (transfer test, functioning of connected peripherals). SETTING Just recheck and readjust in the normal mode. Adjust system in the service mode. Important: Follow Point 6.1. General information!i on See back of page for data and adjusting tolerances. FINAL WORK STEPS after Page repairing D13. the

The

weighing

*)

If the work was done in the service mode: Again read in normal/certification then disconnect POwer cable, remove service P/C board, install application board *, and reconnect power cable. Calibrate balance with housing closed. Check full load (tolerance + see Linearity above). Reopen certified balances in order to set short circuit plug ST4. If available

mode, P/C

B2

SPECf FICA TlONS-ADJUSTMENT

TOLERANCES

!32

Calibration

we, ghts,

hysteresis,

Corner load

PE12

I
TM D) 16000,0 0,1 g

PE16

PE24, FE HO PE22, FE HD-2 TM [7) 24,000 0,001 kg kg :

TM g

c)

12,000 0,001

kg kg

4 kg 10 kg 12 kg

120000 1 Digit

4 kg 15 kg 16 kg

32000,0 1 Digit

4 kg 20 kg 24 kg

240000 1 Digit

g ~ {

Cornerload Test weight Tolevance ?

1
10 kg

20000,0g
5 Dioit

10 kg

100000 3 Digit

10 kg

20000,0 5 Digit

10 kg

100000 3 Digit

g :

1 ) After

calibration,

place

short-circuit

Dlug

on s.T4

(balance

P/C

board)

Checking

linearity

(test

mode)

#eight +2kg +2kg +2 kg +2kg +3kg -5kg .6kg

PE1l Display + 4000, Og + 8000, Og +12000,0g +16000,0g +Zzooo, og +72000,0g O,o.g

Tole?ance *3 *3 ?3 *3 t3 f5 ?5 Digit Digit Digit Digit Digit Digit Digit

Weight + + + 4kg 4kg 4kq 4kg 4kg 4kg

PE12 DisPlay + 4oooog + 80000g +1 2oooog + 80000g + 4oooog Og

Tolerance ?2 22 *2 ?3 ?3 ?3 Digit Digit Digit Digit Digit Digit

Weight +4kg +4kg +4kg +4kg -8kg -8kg

PE16 Display + 8000, Og +16000,0g +24000,0g +32000 , Og +16000,0g O,og

Tolerance i3 f3 <3 ?3 i5 t5 Digit Digit Digit Digit Digit Digit

PE22, PE24, FE HD, FE HD-2 Weight Display Tolerance + 4kg + 4kg + 4kg + 4kg + 4kg + 4kg -12kg -12kg + 4oooog + 80000g +1 2oooog +1 60000.3 +200000g +240000g +1 2oooog Og ?2 ?2 ?2 ?2 t2 *2 ?3 ~3 Digit Digit Digit Digit Digit Digit Digit Digit

Changinq - Disconnect -

the

opei-atinq power-line Application bar code bar

mod e cable P/C reader code and data *); transfer in its cable ~la.e, 15-pole when see this above *) at the the balance. service Plug P/C board. cable back in; lost.

where

present

Disassemble Connect Read the

board to the test

install

particular mode).

socket. is done, Table. or

power

taee,

in desired balance. removing

(e, g. depends P/C

calibration

is always

Calibrate Before

Weight the

on mode, board, read

service cable, back

in the P/C

normal and

certification install closed,

mode

again. P/c board *), close housing

Discoect plug

power-line cable

remove i, calibrate

service

board with

application

power-line

balance

housing

METTLER

PE11/12/16/22/24,

FE

HO,

FE

HD-2

c1

MALFUNCTIONS

(Troubleshooting)

c1

General whenever cable,

information a defect than or that, interference follow the is noted, try given to eliminate the defect by briefly disconnecting the power

Other

indications

in the

Operating

ins. tractions.

Mdfnct 1

ion cannot the be switched bar ../off

Ca..e Power

or

instruction cable on ot the

on

how

to repair plugged in

Balance (when . .

properly line

control

is pressed. . the display).

No pawev - Microfuse tions. - Check Check control - Check At

i.dicatio

appears

is defective; the same time,

vep\ace make

according sure

to Operating voltage

instruci. correct.

operating

connector ability bar (12); to

COta t,! properly adjust at function if necessary; cpl. of switching unil (13) and

re PlaCe (8)

if defective. to Paqe C51

voltages

transformer if defective. balance PE24 and Replace P/C FE the

according

(measure). Check

ReP1ace at

voltages With (2

board HD: P/C

, Make

according s.re 5T5

to i,

Page

C51

(measure). in correctly

Plu99ed

- 3).

boa. d if defective.

Indication Please Balance do not -O FF-. Reason: Ote,

OFF

lights

up on

display

Previous

power

failure; was

press on, bar.

control control

bar. bar was not

pressed

- When an ME-48860 OFF, but P/C rather board

balance

switched control

down

with indicate

completely; - Operating become

press voltage

is incorrectly when power

set

(this

type occur);

of error

may

only

apparent

fluctuation.

see Operaling

special

software

Instructions.

O(Y

the

PPeF light

segments up

of

the

- Operating The

errov: v.ange has bee exceeded

.mbers

weighing

The light

uPPetup

segments the

of the end of

numbers the

- 0peratin9 The been when display placed the

error: was on switched the balance, switched on without or the 0. the weighing pan pa. was ha. ig ot empty

before range

we, ghig

is reached.

weighing

display

wa5

Oly

the

Iowev light

SeQIne.

t5

Of the

Operating The pan

error: support resistor, (14), or or weighing cpl. (11 ) pan is is missing, ot connected to sT7 of balance

numbers

up,

Reference P/c board

is defective.

After display and lower

the

segment

check,

the

balance

The

scanning i, or

cable it

at ST6

of

balance If the

P/C scan. (10)

board ig

(14) cable be

is not is defective, replaced.

begins about

to co. t 1 minute, of the

backwards OIY the are on

plugged the enrire

is defective. system,

after

weighing

.Xsembled

must

segments

urnbe,s

METTLER

PE11/12/16/22/24,

FE

HD,

FE

HD-2

C2

MALFuNCTIONS

(Trouble

shcmling)

C2

Malfunction 7 Certain symbols segments do not or light up.

Cause

or

instruction. is defective. power P/C boavd

on how Check cable). (14) test

to by If

repair switch-on the be test of balance test (briefly

Display disconnect balance If the

switching-on replaced. there W..

1s negative,

must is

switch-on

pos, tive,

momentary

rnal -

fuction

Desired cannot

unit be

of weight

Balance board Balance switch-on P(eas.e Only be

is certified (14). P/C test board (briefly

(short

circuit

plug

is on ST4

of

balance

P/C

selected.

(14)

is

de fectie. power

Recheck cable).

by

means

of

disconnect

note: units of (c weight .. that only are be logical selected for in this PE1l balance and model can

selected

PE16).

Balae (display

cannot indicates

be

calibrated 6.. CAL,).

- Calibration Instructions. Calibration mode (see

weight

is WIO

Q. Repeat

according

to the

Operating

weight data,

is o. k. , adjustment (calibration P/c R, Point (14)

but

the

balance on been

is not B2), by

in the

correct

tolerances has

Paqe blocked

Balance Qlug 5T4

is certified o balance

short

circuit

board) on balance P/C board (14) ,s missing or

Adjusting incorrect Balance

resistor (see P/C D1O, board

5. 1.4.) is defective.

70 Di~P\ay

ind,c ate,

Er, or<<.

Balance lance sibly

P/C still

board indicates

(14)

is faulty: the

again P/C

read-in

mode.

If

the (or

bapos-

ErroP,, reader set).

board

is de fectie

the

bar

code

11 DeltaDisplay (aPPlies

does

ot PE1l

function and PE16).

Balance

P/C

board

(14)

is defective

onl Y to

12 Weighing does not

system stabilize

(10),

assembled

Loose

or

misplaced system

screws is blocked

in the by

weighing

system

Weighing

dirt.

13 Weighing

results

are

wrong -

Operator Balance

error: stands calibration oer

Balance on an

was ed

not

tared

before

weighing.

icli.

support. to Operating Inst!wctios). adhesive spots.

- Check Plastic

(according

is touching;

press

down

at

14 Display

jumps

Weighing or

system

(10)

is not

fvee;

flexible

bearings

may

be

bent

misaligned.

15 Display

indicates

icoheret

signs

Temporary cable and

disruption plug it

of the

bala.e

fucrios;

disconnect

power

in again.

METTLER

PE11/12/16/22/24,

FE

HO,

FE

HD-2

L,

MuLku NL

1 IONS

[ Troubleshooting)

C3

Malf.

net, on remains blocked in display,

Cause

or

instructions functional

on how defect;

to repa, r disconnect Power cable and Dlug it

16 value

Momentary in aga, n.

17 Elalance (no 18 After remains detector 19 PE1l, the zero

cannot

be

taved

Switch

unit, control table

assembled, bar (12)

(13) is out stable;

is out of

of

adjustment or

or

de fettve

is displayed). tared, (only is still display value. FE HD: display value. indicates display the stability

- Single Weighing drafty

adjustment g object

defective. room is

being dark

is not

weighl.

IS restless;

lamp PE16:

on). indicates double Balance is in test mode; read in normal mode or certification mode

weighing PE24, times the > f

PE12, ten

weight 1 digit.

20 Hysteresis

Plastic Loose

cover screws

is touching; in weighing

press system (10)

down (10). are

at

adhesive

spots.

Bearings Parts of

of weighing weighing system plates screw

system (10)

bent

or or it. for (17.

misaligned. brushing.

system (10) (209) (17f)

are

touching replace

Weighing 21 Cornerload cannot be adjusted. Fastening Cornerload is.tailed. 22 Linearity within cannot tolerance. be ad fusted Flexible Cornerload Loose Parts

is defective; must or be

ploos,et?d cod

.diusting ) is not

work. correctly

threaded

bearings is not

at

guides

(5)

(16)

are

bent

or

misaligned.

adjusted system (10) are ( 10) bent or misaligned. P/C board (14)

screws

in weighing system

in weighing R57 of

Potentiometer 23 Balance
is

is defective; TC was not

rwplace arried (10)

balance out.

drifting

Preadjustment - TC sensor

in weighing

system

is defective;

replace

weighing

system - Balance Please remedy the 24 NrJ data transfer, P/C board 1 field (14) is defective. preadjustment adjustment of the TC is. the possible only with

note:

service,

against

drifting. chamber has Option o

A perfect (at Mettler

is. only

eniromental balance wrong

Greif ensee).

The The

built-i is built

Options. in; see P/C wrong Page boards. terrnial Input StatPac CountPac Data Pac Deice AZ.

,,ldetificatio Balance P/C P[C P/C P/C

of application to the

is connected 016-1 016-3 016-4 017-1

board board board board

+ GE305 . GE31O

Application Terminal, Terminal, Terminal,

+ GE31O + GE31O

METTLER

PE1l/12/16/22/24,

FE

HO,

FE

HO-2

C4

MALFUNCTIONS

(Troubleshooting)

C4

Malfunction

Cause

or

intructions cable in. table is

on how or power

to repair cable of peripheral instrument i. not

Connection pl. Qged Weighing restless. Data receiver

not

stable;

room

is

drafty;

weighing

object

,s

is not cable at

ready Option

to operate P/C board

or

defective. the balance) is not

- Connection Plugged In.

(inside

METTLER

PE11/12/16/22/24,

FE HD,

FE

HO-2

u,,

DC2S...,6V

ti=+j

.C4D:5:3::::::U=S
DC9,5. ..11,5V I I [W)l :
ov (GXD)

DC 5,8..

AC8.

.,11L:

AC4. ..?V?V

5econdary Secondary admissible - These Measure Pi 3 .

voltages voltages

of

the

power on

transformer the local power Iie voltage; a tolerance of ? 10 % of the nominal value ,s,

depend

secondary Pin

voltages Pin

c.

be mess.md alternate

at

connector voltage

bar

ST1 : (AC).

1 against plug.

2 in the

range

codinq Pin Pin Pin

Measure Measure Measure

4 against 5 agaixt 7 against

Pi Pin C5-

5 in the 8 in the (O V/(

alternate alternate

vcdtaqe .oltage direct

range range

(AC ). (AC). range (DC).

GND))

in the

voltage

Direct

voltage, the voltages i the direct voltage range (DC) accordinq to the drawing; in this case, grounds i.

Measure

C5-(OV(GND)).

METTLER

PE11/12/16/22/24,

FE

HD,

FE

HD-2

CONTENTS

Repairin 1. 2.

Q and

ad fus.ting of the

the

balance

D1 02 03

Explanation Preparations 2.1. 2.2. Work Service

procedure

station: position the

tools of the balance P/C board

D3 03 04 (10) D4 05 rod (17e) D5 D6 D6 (lb) indicator switch holdev, bracket cpl, (6) (12a) 06 D6 06 07 D7 08

3.

Repairing 3.1. 3.2. 3.3.

weighing the the

system,

assembled assembled (5) (16)

Replacing Replacing Replacing repairs Replacing Replacing Replacing Installing Replacing Adjusting

weighing guides, nut the

system, assembled (17f) and

special outside the the front single power level

threaded system, (3)

4.

Making 4.1. 4.2. 4.3. 4.4. 4.5. 4.6.

weighing

assembled

pansupport, front glass control line glass (1a) bar

assembled of Sidicator the

over (12b) cpl. (15a)

level with

filter,

,/fuse

indicator

5,

Electronics 5.1. Replacing 5.1.1. 5.1.2. 5.1.3. 5.1.4. 5.1.5. 5.1.6. 5.2. 5.3. balance P/C board (14)

08 08 09

General TC

information

preadjustment of soldering V calibraticm and rnaskig cpl, (-) screens (11) bridges

Transfer Voltage

010 010 D1O 011 011 012 013

+25 V/+35 the

Preadjusting Short the the circuit

plugs

Replacing Replacing

reference Option P/C

resistor, board

6.

Adjusting 6.1. 6.2. 6.3. 6.4. 6.5, General Hysteresis Cornerload Linearity Calibrating information check

013 013 D14 D15 D17

Appendices

Schematic Bar code

diagrams tables F

METTLER

PE11/12/16/22/24,

FE

HD,

FE

HO-2

D2

1.

EXPLANATION

OF

THE

pROCEDURE

D2

To

ensure part,

efficient :

procedures

in

the

caxe

of

instrument

repairs,

Section

has

been

subdivided

i.~o

.e

er-al

Prepar.3t10n. Repairing Making of repairs the weighing outside the system, weiqhinq assembled .ys. tern, assembled

Elect rmn,cs Adjusting

- Additional cedure. Unfold Carry It

detailed

drawings,

with

position

designations

from

(201 ) on

support

all

critical

points

of

the

pro-

exploded out

view

drawings. according the to Section balance any C,. further (see than List described of positions in the with Service special Manual. instructions i sect; . .

troubleshooting

is prohibited repairing make sure

to disassemble positions You with

- When A),

special these

instructions

observe

instructions.

METTLER

PEll/12/16/22/24,

FE

HD,

FE

HD-2

D3

2.

PREPARATIONS

D3

2.1. The which

Work heart the

station; of every

tools measuring coil matter cell must is a strong magnetic freely. system This and settled. whose stray alr gap is the cause of gap. of a stray field in

compensation and floating . .

be able

to move

field them

is capable to the the air

attracting [t

magnetizable to re of

particles Pair

within

a certain Particles

distance have

guiding

is hOPeless as

a bala..e

a table

where

such

Therefore,

following

aPPlies

a matter

course: Before lf 0.
Keep

beginning from leave your open

your work

work,

clean

your

work dust for

station before

with,. opening

a sufficiently the of balance. cover

large

area

away not

station,

remove

balances bag

unprotected

longer

periods

time;

with

paper.

tools

ad

tool

clean.

2.2.

Service

position

of

balance

P/c

boa?d If encessary, work the balance P/C board can be rnoed bak slightly

to make Important

easier. Do not ground this work with loose i. P/C no boards, longer since assured {n

reminder:

connection

case.

Disconnecting Unscrew Position Attach When tion, the

the fastening balance

power

cable of the balance o P/c baord, holes.

screws P/C board geav balance

(14)

opposite

screws rnoig cover

and the

wheels. P/C board with back to its original paste posi(from

contact tool bag),

surfaces if

heat-conducting

Mettler

eces. sary.

METTLER

PE11/12/16/22/24,

FE

HD,

FE

HO-2

04

3.

REPAIRING

THE

WEIGHING

SYSTEM,

ASSEMBLED

D4

3.1.

Replacing work

the is

weighinq being

system, at the

assembled weighing

(10) system, the system has to be disassembled, except for adjust-

Whenever ments. - Separate

done

balance

from

power

line.

Disconnect Reason: Loosen Pull Loosen

power Whenever

able the between of of flat power cable is Connected, system (204) and the balance 5T6 balance P/C of is under board. P/C baord (14). power (z-landby operation).

connection out coector

weighing band

cable

from

balance

attachment

weighing

system:

1
)

Pull ,Ible.

balance

over

edge

of

table

unt,l

,c,.w5

(205)

are

aces -

Unscrew Push

SC,~WS

(205) back.

balance

Lifting

out

the

weighing

system

Grasp of

long

sides housing. cable

of

weighing At the does

system same not time, get

(206) make

and

lift

system mmnector

..1 of

balance

sure in

scanning (207) Place of

(204)

caught

feed Lhrough

the

lower

balance in

housing. same position.

weighing

system

Install

new

weighing

system

in

reverse

order

METTLER

PE11/12/16/22/24,

FE

HO,

FE

HD-2

D5

3.

REPAIRING

THE

WEIGHING

SYSTEM,

A5SEM8LED

D5

3.2.

Replacincl

the

assembled

quide~

(5)

(16) Disassemble found Remove Loose Loosen Reove Put Replace Loosen guide Slide with on weighing Page D4. (211): bolt bolt bolt (208). (210) (208). place. and remove it. sys.rem (10) according to the instruct, onz

coupling the the the

LIpPer lower upper parts (5) front

these

in a safe (16): screw.

guides all has the the

(5a)

(16a)

on

the

guides

(each

3 x 2 screws). two nmuting of the the spacer slot. middle weighing gauges facing of the system From down, hanger Adjustment in between ad those towards Set 73509

Lhe finished of the lhe ..s1 front

behind . . 0

ah e.d

5urface5 housinq

of

(pointed

0 .412=

flexible Lightly two M5

bearings). secure x o 22 the the screws cast hanger on the and front of the weighing through weighing system the using of the the

middle

hanger 9,5 mm).

housing

system

(space:

. Remove Remove Install all bolts the new guides; center them and fas. te them

the the with

two

bolts

(5. ) (16a) guides.

of

the

defective

guides.

defective bo(ts

(Sa)

(16a)

an

lock

washers;

then

tighten

(5a) the

(16a). two M5 x 22 S.C~eW, used (211): (211) bolt from to (with (208) the the long on rea? front the hole towards hole the of bottom); coupling. cast by bolt Page housing using (210) D13, (e.g. a 2 m on the Point 6. Ionq 2 mm). hex socket-head of the bolt) so that lightly tighten the bolts. [o secure the hanger; carefully remove the two spacer gauges.

Remove - Assemble Assemble Tighten Measure Transfer the Adfust

coupling coupling the the this _

round

the

space

flexible flexible Now

bearing bearing the found

to the (e.g. lower on

space

parallelogram [he scale

is rnaintaied. according to the

tighten

hole

co. pli.c.

instructions

3.3.

Replacing

special

nut

(17f)

and

threaded

rod

(17e)

Remove Loosen

guides the (do ad in

(5) two

(16) upper

according screws

to Point of the

3.2.
two

fastening

platez

(209),
- Loosen - Screw (71

not

unscrew). threaded ut (17f) rod to (17e) and special nut (17 f). height

unscrew special

the

adjacent

measured

? 1 mm). in Ihreaded time. rod (17e) with a torque of 260

N.m

Screw at the

rod

(17e)

without

special

ut

(17f)

t.ruing

same

Tighten (.26 kpcm)

threaded

Ad[ust special - Adjust

di~tance ut

of

bearing

points

to 72.5

z 0.2

mm by

turning

(17 f), according to instruct,os on Page D13, Point 6,

balance

METTLER PE11/12/16/22/24, FE HD, FE HD-2

06

4.

MAKING

REPAIRS

OUTSIDE

THE

wEIGHING

SYSTEM,

ASSEMBLED

D6

4.1.

Repla.

inq

the

par!

sup port, support, affects a

assembled axsembled, PE24 with or one

(3) the a FE of the following HD, two the is to be draw noted: spring draw supplied springs with the the pan supporl [ens Ion

When If

replacing the

a pan

replacement be from hooked the

(tension) standard

should hook

on

parallel tool

built-in

(using

spring

Mettler larger

bag). range requires a higher resistance until the overload protection feature be-

Reason:

The

weighing

comes The extra draw

effective. (tension) would spring not be must triggered not be isntalled right in the PE1l, PE12 and PE16, because the overload

protection

function

at the

moment.

front

glass set

(1 )

4.2. If the

Replacinq front

the glass

front is

glass

of

indicators clean

(lb)

broken,

please

the

contact

surfaces,

~o that

the

new

front

glass

can

be

installed

correctly - Cement Carefully front 0,,ss glass (lb) in mask plate onto of upper locking housing bolts. (using cement from the Mettler tool bag).

locking

4.3. If the

Replacing fr-ot

front glass

qlass the (1a)

(1a) level into

oer

the

level

indicator please from the clean Mettle. the contact bag). surfaces.

over

indicator place (.sing

is brocke, cernet

Cement

front

glass

tool

Single

control

bar

set

(12)

4.4.

Installing control

single bar

control (12b)

bar

(12b)

with with switch at o

switch a snap

bracket closure, can date, be

(12a); so that be it heard

aligning switch

the

s,ngle

control must

bar be pressed into

Single the If

is equipped until are the

bracket

(12a)

corresponding the two gaskets position,

openings (12d)

bracket a later longer

to engage. to carefully impossible) and to exactly correctly observe tare the the

installed it will

is necessary (or almost

installation balance. - When

gered.

otherwise

possible

tightening

screws

(12.),

make

sure

the

control

bar

is centered

and

switch

unit

(13)

is

correctly

trig-

METTLER

PE1l/12/16/22/24,

FE

HD,

FE

HD-2

07

4.

MAKING

REPAIRS

OUTSIDE

THE

WEIGHING

SYSTEM,

ASSEMBLED

D7

4.5.

Replacing

power

line

filter,

cpl.

fuse

holder, in ,5 wire All

cpl. ordev

(6) to remove to power the power joint line filter of or the the fuse holder, conductor ,t

nece5sary at other the

unsolder line filter. can

copper

connections

be

plugged

or

screwed

in or

out.

Level

indicator

set

(15)

4.6.

Adjusting auxiliary

level

indicator~ indicator (from Mettler tool bag) on floor of lower balance housing (or on the wei Qhing

Place system) Level Adjust center

level

balance. level indicator with the three screws (alternately loosen and tighten screws .til air bubble is in

of circular

marking.

ME TTLER

PE11/12/16/22/24,

FE

HD,

FE

HD-2

D8

ELEcTRONICS

08

5.1.

Rep\acinq General P/C board

balance

P/c

board

(14)

5.1.1, Store be

information in its wrapping until it is being inlal led. The reason for Ibis ,s that various elements COu!d

destroyed rePlace:

by

electrostatic

charges.

Ho to a)

Disassemble remove any TC

defective elements adjustment Point

P/C (except and

board; the

do not calibration

change

adjustment

of

potentiometers do not seer

RS7, ay

R58 and conductor

R59; wire.

do not .

adjusting

resistor); PIc board

b ) Measure For .) this,

transfer TC preadj.

it to replacement stmeta.

( R58/RS9)

see

5.1.2. bridges. 5.1.3. HD

T?ansfer For this, PE24

soldering see and Point FE

,,Tras

f,,

of

soldering
short

brid9

es. sT5 from 1 2 to 2 3. For this, see Poin L

d)

With 5.1.4.

balances: I+35v {5.

Change

circuit

plug

Vo!l age replacement

+25v

e) f)

install Preadj. For

P/C

board;

read

i.

test

mode.

sC calibration. s... Point 5.1,5. ,Preadju check/adj. CoPer)oad or Certification unit of sting sl the linearity and Paint calibration. (potentiometer 6,4. and Linear ity,. calibrate accordingly with balance housing closed. R57).

th, s,

g)

Check/adjust For this, in see

cornerload; Point 6.3.

h) i) k)

Read If If

, Normal

mode

mode weight. short

necessary, necessary P/C this, necessary this, see

select (certified

a different balances),

rransfer

circuit

plu~

from

defective

P/C

board

(ST4)

to replace-

rnet For 1) If For m) Send screen)

board. see Point (certified Point 5. I.6. ,Short circuit stick plugs. shaded screen on last indicated decade.

balances), 5.1 .6. Shaded

screens lhe mis~ing elements (except for short c,rcwt plug ST4 and shaded

,n defective for

P/C

board

without

Repair/Exchange.

METTLER

PEll/12/16/22/24,

FE

HD,

FE

HO-2

09

5.

ELECTRONICS

D9

5.1.2. (n the

TC field,

preadjustment replacing that had ~ the

( R58/R59) is the TC only possibility of the of oreadju, defective ring balance the P/c TC. baord (14) was correct (i .e. that the fac-

This tory 1. TC Do see if

assumes setting

adjustment changed). following wires;

been the

preadiu.tment, ot Page sever D1O,

must do not

be

noted: elements (except for the calibvatio. adl.. tree. t resistor R

conductor Point are

remove

5.1.5.). charged of (eve both P/C by electrostatic o t?as.f e?), foam this will cause for incorrect the purpose results. of discharging

the First them. After (P/C

capacitors press the

bottom

boards

conductive

rubber

that, boards

ad

also

during only be

measuring held by

and their with of

adjusting, frout).

the

bottom

of

the

P/c

boards

must

not

be

touched

should

Immediately Write write dew down

repeat al! the fov

every

measurement values by the

the te

ohmmeter defective P/C

poling P/C board

reversed. in the form of a table; after that, .150

measurement provided

board (see

values

m?pla. ement

example).

Measurement values

Ratios 59 AB E

defective RePlacernent defective Replacement

1) 2) 3) 4)

AB AC AB AC

= 10,7 = 7.7 = 10.5 = 7.5 4.9 6.4 5.2 6.8

kfl kfl kf) kfl kfl k(l k~ k!l

1.39 1.40 .. .. .

... ..
0.766 0.765

DE = DF = DE = DF =

Explanation 1 ) Measure R59 AB ad AC of the defective P/C board ad divide ~c , = ratio

1 .39.

2)

Adjust Because If i, If

Ieplacernet

P/C

board

R58

in such this kfl.

a mannev is not

that possible for

~ with

is as close the same 7.2

as possible res. istace thus (he

r.

the

ratio as ~ in

1.39 case 1 ):

of 2)

manufacturing we set AB

tolerances, also to 10.7

values ratio

in case too we large. now

AC

become,,

example,

kfl,

= 1.486,

reduce for our This

A8

to,

let

u,

say,

10,5

kfl,

AC

becomes

7,5

k(l,

and

the

ratio

is reduced

to 1,40.

This

is sufficient ~ 1,39 = 1.007.

propose. corresponds TO an error of < 1%. A factor of 2% is admissible.

3)

and

4) Adjust DE

R58

in

such DF

a manner = 6,8 kfl.

that

a ratio

of 0.766

is created.

This

is the

case

in the

example

with

= 5.2

kfl and

METTLER

PE11/12/16/22/24,

FE

HD,

FE

HD-2

D1O

5.

ELECTRONICS

D1O

5.1.3. Soldering At the

Transfer bridqe front

of

soldering

bridges

CO MMA,, of If board the for the this must P/C board, on be underneath Lhe de feet,.. the display, P/C with under board a drop the there is of is a soldering connected soldering point bridge the *> same which po, nt ,s deof the

edge

signated replacement This will

comma. P/C cause partly

point .!s. to

through, rnatemal (i certain

short-circuited shine through only).

comma

also

decimal

countries

this

1s a re-

quirement,

certified

balances

5.1.4. At For the the

Voltage factory, PE24

+25 v/+ short and FE

35V circuit HD, plug this P/C 5T5 setting board. ) is xet must to the be 1 2 position to the (+25 V). 2 - 3 position (+35 v). (Please observe the

changed

inscription

on the

balance

5.1.5. FOF

Preadjusting safety reasons, errors

the the can

calibration semiautomatic calibration procedure is structured in such a manner that only small

calibration - The If for

be corrected. of the uncalibrated is not balance within is accurate this to 2 %, the tolerance can be reduced with an addi-

weight same

indication reason

a weight R. ..:

indication

tolerance,

tional

adjusting

resistor

Solder cable The

in

adjusting

resistor

between

LA1

.LA2

(with

power

disco ected), talc.{atio is made according to the following formula:

1
Calibration Adjusting resistor (()) . Reference resistor ((l) Calibratio Use only /4 W metal than ME-47042; larger: film resistors rnax with temperature C. coefficients error (g) as follows: (test) weight (g)

prescribed

Resistors Resistor Resisto?s Resistor Attent, If

smaller series

15 kfi: 3.6

15 ppm/ kll

kO. ..13 50 ppm/ MO.

15 kfi and set ME-41299, values

C admissible

560 n. ..1 between value

on:

The

560 n and the

13 krl should resulting

not

be
c.

useo
be

these

PE balances, from two larger

because (parallel)

50 ppm/ C ! values.

no correspondig of the

is available

value

combined

Values PE1l

reference PE12

resistors: PE16 = 180 ~; PE24, FE HD = 120 ()

= 240 0;

= 240 Q;

Calibration Any weight

(test)

weight for the mode that is bein~ used.

appropriate

METTLER

PE1l/12/16/22/24,

FE

HD,

FE

HD-2

D1l

5.

ELECTRONICS

Dll

5.1.6. when tified digit It is

Short set,

circuit short

pluqs

and plug

rnaskinq ST4 will of

screens block the board P/C boards calibration of a certified board that and selection balance of units of weight with (required ,. ce,-this

circuit If be the covered to

balances). must not also

last

digit when

a P/C

is covered

a masking

screen,

a replacement P/C

is installed. are equipped with masking screens and short circu, t

possible

get

replacement

plugs. - Short

Order circuit

numbers: plug, (49 2-pole pieces) -87861 -42446

Masking

,creens

5.2.

Replacinq

the

reference

resistor,

cpl.

(11 )

General When Mettler

information this tool component bag), if is replaced, the contact surfaces should be coaled with heat -cod. ctiq paste (from the

necessary.

Important: If a parallel it might P/C resistor be (adjusrin Q ?es.istor) to unsolder power to the cab{. the reference resistor adjustment is to be soldered (see Page i as a newlreplacernent Point 5.1.5. ) from

part, the I.

necessary (make

.alibratio

resistor

D1O,

balance this case,

board

SLIT. the

is discoected). on Page D1O, Point 5.1.5. is eliminated.

Preadj.sting

calibration

rnetioned

METTLER

PET1/12/16/22/24,

FE

HO,

FE

HD-2

D12

5.

ELECTRONICS

D12

5.3.
General

Replacing
iforrnat

the
ion

Option

P/C

board

(-)

when to the 1.

replacing positions we 016 .

an

Option, by

make the

sure

that

the

.hort

circuit

plug

(jumper)

and

.1( other

switches

are

rel.

v.ed

required refer install you ario

customer

addition,

to: Instructions as well Istr. ME-701237 ad Operating ME-701288) Operating Instructions ME-701806 tstructionz ME-701806

- Option (for

5tatPac/Co. 017 .

ntPac, Installation

as Additional ctions

Sheet and

Option

ME-701471

ME TTLER

PE17/72/16/22/24,

FE

HO,

FE

HD-2

013

6.

ADJuSTING

D13

6.1. Please When

General note: adluzt,ng

information

work

is performed,

the

balance

is under

power

Preparations: Read i. test mode (auto zero switched off)!

Before Some that may

readi. PE they

q in a new are

bar

code,

please

note: software. P/C code These (14). balances {. these can be recognized only by the bar fact code

balances have read all in, an

equipped on

with

customer-specific IC4 of balance bar

ME umbev the

EAROM

board table

cases,

another

be

provided values

corresponding are irrevocable

special lost.

(optional)

is available.

Otherwise,

,Cored

6.2. Before

Hysteresis any

check adjustment freely is made, to a) or or [he and weighing b). ~y~terr must be checked to make sure it is osci(latig

(swinging-in) a) Check Tare; Pan; - Tare; A for b) for

according friction a b?ush

mechanical using witho. raise

instability: a loosely read pa held pencil, exert light p,es. sure (several digits) an the weighing

then, release slightly

r jerking; weighing balance

display. (several indicate digits); a difference gently of let O to pa slide back (in into the position; mode). read If display. not, check

correctly touhing for full load is

prepared and

will

1 digit

test

brushing. jamming center edge (flexible bearings): pan pa; i.e. , and read an tare; and move load to rear edge of weighing pa; read res.lt;

Check Place move If

mechanical load i

of weighing of weighing deviation, only towards system. I.

to front

compare

res..lts equal errov .neve, amount will of be digits towards plus or next minus .hap or

there

a symmetrical zero, the the we are

approwmately a corner load

starting ter. But

from if in

dealing plus this

with

which this

discussed

in the

deviation weighing

0? mi. case,

s is clea?ly the proper

indicates (5)

a rnecha ical (16) must

jamming be checked.

damage

installation

of guides

METTLER

PE11/12/16/22/24,

FE

HD,

FE

HD-2

D14

6.

ADJUSTING

D14

6.3.

A 10000

. _ L!!EIl ~
Covnerload (in the test mode) Q weight is needed to adjust the Cornerload The adjustment with is. done by turnin~ the screws that are desig-

~.: ------------

nated

an arrow

in the

adjacent

drawing,

f
\
o

Procedure: Place

10000

g weight

in center

of

weighing

pan.

;..

..

00

- Tare.

Diagonally

move

weight

on

weighing

pa

to

the

edge

of

the

L::------ : . _. _~

::.

pan.

when

weight

is

at

the

corner

points,

write

down

indicated

value

and

sign

in front. largest

- Always wing. After center

correct

deviation table weight

accord,

ng

to

adjacent

dra-

For every and

tolerances, correction balance

see ,

below. must again. again be placed i. the

must

be tared

Cornerload

tolerances: PE1l PE12 *3 PE16 f~ PE24/FE 13 HD

Digit:

*5

METTLER

PE11/12/16/22/24,

FE

HD,

FE

HD-2

015

6.

ADJUSTING

D15

6.4. To the

Linearity adjust the

(in

the

tes, t ~ode) (t $s necessary to have two he, ghts, each of which corresponds to half the load .,

linearity, range. are

we, ghing

&old, tional page).

weights

needed

for

control

purposes

(see

table

Checking

the

lieacity>

at

the

back

of

~hl,

Procedure First set Tare Place ,. calibrate a very balance first first the s,mple when weight balance manner no load on pa place in the with is on (with test mode a.cordi. R57, ~ to Point 6.S. , Page D17. This way, Che Center ~a be

potentiometer the PE24 pan. . 12 kg) o

and pan

read (with

indicated PE24 .

value. 12 kg) and tare.

Remove Add first

weight,

second weight

weight and

weight

to second

read

indicated

value.

Important: \Vhe these proceeding two weights in are this manner, the first weight tolerances must not be iterchaged have a neqative with the second on the weight, result. since

subject

to diffe?ent

which

may

effect

Correction

With

potentiometer

R57

Tolerances

.) 2 x resolution 0) 10 x resolution ~ TM . display in

PE1l
test mod.

PE12

PE16

PE24,

FE HD

TM Li.cavity center point, on: , test weight tolerance

o)

TM

u)

TM

o)

TM D)

S kg

10000.0 g t 1 Digit

6 kg

60000 g f 1 Digit

8 kg

16000,0 g f 1 Digit

12 kg

120000 g t 1 Digit

Ist

ValUe

smaller

than

2nd: Ist

Tui-n : Turn

Counterclockwise clockwise

2.d

value

smaller

than

METTLER

PE1l/12/16/22/24,

FE

HO,

FE

HD-2

D16

6.

ADJuSTING

D16

Since place 1.$,,.,,),

calibration the Iinear, eve

is ty

later curve

done ,

!. suh

the a

normal rnaner

mode that

with the

a uniform balance is

weight sure to

(4

kg),

it is now the correct

necessary weight

to d,s (wrthr.

,ndic ate

under

full

load.

Please

note:

For

certified

balances

(which

are

not

calibrated

with

4 kg),

this

section

can

be disregarded,

Procedure Tare Place

(after balance test

setting with no (4

the load kg)

Centev) on the pan, (balance still i test mode).

weight

on pa

Correction

Again

with

potent

iornetev

R57

Tolerance,

0) 2 x resolution c) 10 x resolution TM = display i test Linearity center position: test weight tolerance when this full load. tolerance

PE1l mod e TM 0)

PE16

I
TM.)

PE24,

FE HDI
0)

I
g
4 kg

I
g 4 kg

TM

4 kg

8000.0
O Digit the

40000 g
O Digit

4 kg

I
is maintained, (test then mode)

8000.0 -~ Digit (within

40000 g O Digit even .der 1

balance

will

indicate

the

Cav?ect

weight

tolerance),

Checking - Calibrate

the

linearity

balance, PE1l Display

recheck

linearity! PE12 Display PE16 I Display PE24, FE Display HD lTolerace ?2 ?2 ?2 *2 ?2 $2 ?3 ?3

kTt 1
Weight Tolerance We, ght 4kg 4kg 4kg 4kg 4kg - 4kg Tolerance Weight +2k9 +2kg +2kg +2kg +3kg -5kg -6kg + 4000. Og + 8000. Og +12000. Og +16000. Og +22000. Og +12000. Og O.Og t3 i3 ?3 *3 ?3 f5 t5 Digit Digit Digit Dig, t Digit Digit Digit + + + -

lTolera.ce i3 Dig, t f3 Digit t3 Digit *3 Dig, t +5 Dig, t *5 Digit

Weight + 4kg + 4kg + 4kg + 4kg + 4kg + 4kg -12kg -12kg

+ 400009 ?2 Digit

+ 80000g ?2 +1 20000Q ?2 + 80000g t3 . 4oooog *3 Og *3

Digit Digit Digit Digit Digit

+4kg +4kg +4kg +4kg -8kg -8kg

+ 8000. og +16000. Og +24000. Og +32000. Og +16000. Og O.Og

+ 4oooog + 80000g +1 2oooog +1 60000g +2000009 +240000g +1 Zoooog Og

Digit Digit Digit Digit Digit Digit Digit Digit

METTLER

PE11/12/16/22/24,

FE

MD,

FE

HO-2

017

6.

ADJUSTING

017

6.5. Test

Calibrating mode, power cable Certification If yet service mode: P/C board arry points of is not out lb. the Uormal lf the mode: service carry column P/C
0.1

Disconnect

board the

is not first mode.

yei

installed, three mode

,stal led, >oits of

three

Remove P/c and

built-in (where

application present) P/C board

first Test

Test

board install

column. Read in normal mode.

service

instead.

Connect certification

balance; mode.

read

in Disconnect serice P/C power board cable; and P/C remove again board

Plug code sw, th

in

power

cable;

connect Press ----- control single control bar release changes until

reader

to GE socket;

install (if

application

on d,splay.

appears; bar , display

present).

Read ,Techn

in test ical

mode

(described Point 6).

in

to CA L,,.

Close POwer

balance cable;

housing; .wftch O.

plug

in

fea Lures,

displa Y

Place Press ---- bar, single control bar until COntrO\ PE1l 10 kg

calibration PE12 10 kg PE16

weight

on

pan: HD Press ----- bar, single control bar until otrol

PE24/FE 20 kg

appears; display

relea5e

15 kg

appeavs; display

release

changes

to CAL. Wait for weight ale to be -

changes

to C AL,.

Place PE1l 11 kg

calibration PE12 12 kg PE16

weight

pan: HO -

displayed.

Place pa

4 kg (for all

calibration models).

weight

PE24/FE 24 kg

16 kg

Remove POwer

weights; able;

disconnect balance. Wait for weiqht value to be

reopen

Wait

for

weight

value

to be Remove ad service P/C board

displayed.

displayed.

reinstall boavd (if

application present).

Remove balance

weights; is now calibrated.

Remove

we, ghts.

P/C

Perform

ad fustig

steps

o? see

+.

Install rnaskig

short

circuit (if

pluQ

ad

- Check

full

load

(tolerance B1

screen

necessary).

according

to Page

Change fication

operating mode or

mode normal

(to

certiClose , balance cable; housing; recheck, plug

Linearity $<).

mode).

power

Please

note: calibrating this matter range. clearer i the test all mode three belongs operating to Point modes 6.4. are Linearity ,, listed o the because same calibration page, i only order makes to make senthe

Actually, se in

Howeer, ad to the easiev

whole

to understand. (mstructios (withoul changing the mode).

Calibrate

according

Operating

METTLER

PE1l/12/16/22/24,

FE

HD,

FE

HD-2

Service bulletins

Is my service

manual

really up to date?

A t the bottom right of the title page you will find the date of issue. If you know the date of the latest edition, you can thus see whether your service manual is up to date. If this is not the case, the latest service bulletin has not been filed. (The service continuous supplement to the service manual and keep it up to date.) bulletins represent a

The service bulletin always includes a new title page for the service manual, new pages and pages to be exchanged, as well as a new contents page for section E. All these documents have the same, latest date of issue at the bottom of the page. First edition of the service manual PE / FE HD / FE HD-2: Marcht984 (03/84)

Contentssection E
1.

Date of issue
03/84

Service Bulletin ME-701 706 FE HD Waage / FE HD balance/ Balance FE HD Service Bulletin ME-701 763 PE16: Special Fastmade bar cade far faster weighing-in Service Bulletin ME-701 636 PE22; FE HD-2; different Service Bulletin ME-702758 Spare parts far PE-Pats Service Bulletin ME-703161 FE HD-R balance, FE HD-2R balance Service Bulletin ME-705068 FE HD / FE HD-2 balance

2.

08/84

3.

11184

4.

02187

5.

03187

6.

06/92

Semite

manual

ME-705354

06/92

BULLETIN

PE16

PE16: Fastmode Certified

Special

Fastmode DeltaDisplay without

bar

code

table

for

faster

weighing-in

without Fastmode

CL-45845 DeltaDisplay CL-45846

Background Our experiences always satisfy on the customer market have expectations bar bar code code, show that the PE16 precision balance does not as far as weighing-in is concerned. We have With the new parameters that for this balance. weighing-in off, i.e. , the is even faster of than the before. display is At the last digit always

therefore developed a new are read in with this new same time, Delta Display is visible.

switched

When

should

the

parameters

of

the

special

bar

code

table

be

read

into

the

balance This means: characteris-

Only if the customer specifically asks for a Do not try to increase the number of balances tics. Reason: Compared to standard balances, to vibrations.

faster weighing-in having faster these models

balance. weighing-in are much

more

sensitive

Preconditions At the present

for

entering

the

new

bar

code

into

such

balance

In order to placed with microprocessors these balances the instructions

time, only ME-47734 microprocessors are built into these balances. read in the bar code, the original ME-47734 microprocessor must be rean ME-47455 microprocessor. Starting in October 1984, the new ME-47455 will also immediately, given in be the built into PE16 balances. The bar code can be read into follow without first PEI1 . .PE24 replacing the Service Manual. microprocessor. Just

Registering

balances technicians of the

with are special

faster

weighing-in to personally table have

characteristics register read those in balances where the

Service
parameters

advised bar code

been

1984

ME-701783

0. 55/8408/38.12

Orders should

for be

ME-47455 sent to:

microprocessors Mettler I nstrumente AG

Technischer Kundendienst Service Ausland CH-8606 Greifensee

SWITZERLAND

Important

information:

ME-47734 will not

microprocessors be credited.

should

not

be

returned

and

Filing

information NACHTRAGE end of the to: PEII / PE12 / PE16/ PE24 / FE HD. / COMPLEMENTS Service Manual). / SUPPLEMENTS El should be ex-

The sheet titled changed (at the Add Service this Bulletin Manual

Enclosures: New Special Table PE16 of Contents bar code of table section E / CL-45846

CL-45845

All parts available for the FE View Drawing and Parts List. Service Manual should be used. All the repair PE24. and As adjustment work far as adjustment

HD are listed on the For all other parts, should be values, the PE24 Number carried

accompanying the Parts out in the

FE List

HD in

Exploded the PE24 as \vith are with part,

same and but are (for

manner tolerances provided the most

concerned, the values given for FE HO parts that have no Order a Position these are Filing This Manual Enclosures New Service Manuel title page Number, the parts

calibration are applicable. in the Parts Position

weights List, Number

can be ordered made of stainless

using this steel).

instructions Service Bulletin should be filed in Section E of the pEII/12/16/z4 Service

New Checklist Exploded View

instructions Drawing

(to be filed + FE HD Parts

in Section List (please

B) file in Section A)

La FE HD inoxydable gique. a la Elle 1 g pres. tolerance. la

est une &tanche dispose Elle Cette

balance de precision aux projections deau dune possede balance et la plage de pesee un clavier est basee reparation est Ie ,

&lectronique et dun de

munie affichage g et Ie

dun bo;tier numerique affiche poids de Ies

en acier et analo resultats et consigne

O. ..24000

permettant dentrer sur Ie modele PE24. la FE HD celui des bo?tier et

Pour manuel la FE tube on Ie a

maintenance

de maintenance HD et la PE24 daffichage incorpore de sur HD et la la de un

a utiliser reside clans la carte connecter sur de

est d traiter comme une PE24. Le PEI1 . .PE24. La difference entre clans la carte de la balance. Le ete supprime. de brancher peut pas &tre &clat&e de Ies pieces pi~ces de partie sent pour la sap commande position numero

la balance suppldmentaire daffichage.

netant pas utiliser il a (ST3) pour permettre La carte de la PE24 ne

cable

jonction

Punite

utilisee la FE de

FE HD; elle ne Iiste des pieces disponibles pour

peut pas non plus &tre modifiee. de rechange ci-jointes contiennent la FE & la Ies HD, Pour ce qui concerne Iiste des operations toutes poids

La vue toutes Ies

rechange

rechange du manuel

restantes, se de maintenance.

reporter Toutes

pieces de rechange de reparation et Ies indications de calibrage et

faisant de reglage donnees tolerances de de Ieur

i effectuer comme sur la PE24. PE24 a propos des valeurs de pliquent Les sur telles quelies ~ la FE HD. pi&es de rechange la Iiste des pieces peuvent (il sagit

De m~me, reglage, qui ne (elles en en

de la FE HD de rechange

possedent pas de numero sent dot6es dun numero precisant acier au tout simplement nickel-chrome).

seulement) de position Classement

~tre commandeer surtout des pieces

Pri&re de ranger des PE1l/12/16/24. Annexes Nouvelie Nouvelle Vue

Ie

present

bulletin

clans

Ie

registre

E du

manuel

de

maintenance

premiere page du notice de contrble + Iiste des

manuel de (> ranger de

maintenance clans Ie registre FE HD (>

B) ranger clans Ie registre A)

&clatee

pieces

rechange

All parts available for the FE View Drawing and Parts List. Service Manual should be used. All the repair PE24. and As the adjustment work far as adjustment values given for that have can made no be of

HO are listed on the For all other parts,

accompanying the Parts in the weights

FE List

HD in

Exploded the PE24 \vith are with part,

concerned, FE HD parts a Position these are Filing This Manual Enclosures New

should be carried out values, calibration the PE24 are applicable. Number using steel). in the Parts this Position

same and

manner as tolerances provided the most

Number, the parts

Order ordered

List, but are Number (for

stainless

instructions Service Bulletin should be filed in Section E of the pEI I/12/16/24 Serice

Service

Manuel

title +

page (to be filed FE HD Parts in Section List (please B) file in Section A)

New Checklist Exploded View

instructions Drawing

La FE HD inoxydable gique. i 1 g la Eile pr&s.

est une &tanche

balance de precision aux projections deau plage de un clavier est la basee

&lectronique et dun

munie affichage g

dun bo;tier numerique

en acier et analo -

dispose dune Elle poss+de Cette balance et

pesee de permettant sur la Ie FE

O. ..24000 dentrer PE24. est PE1l clans pas

et affiche Ies resultats Ie poids de consigne et

tolerance. la

modele HO

Pour manuel la FE tube

maintenance maintenance et la PE24 de

reparation, est Ie

b traiter PE24. la carte utilise,

comme La

une

PE24.

Le

de HD

> utiliser r&ide clans la carte de la connecter sur Iunit&

celui des bo~tier et netant

difference entre de la balance. Le a ete de peut supprime. brancher pas ~tre eclatee de Ies pieces pieces de partie sent pour la sap commande position numero

daffichage

balance

il

On a incorpore un Ie cable de jonction utilisee la FE de HD sur et la la

supplementaire daffichage.

(sT3) La carte

pour permettre de la PE24 ne

FE HO; elle ne Iiste des pieces disponibles pour

peut pas non plus i5tre modifiee. de rechange ci-jointes contiennent la > FE la Ies HD. Pour ce qui concerne Iiste des operations toutes poids

La vue toutes Ies

rechange

rechange du manuel

restantes, se de maintenance.

reporter Toutes

pieces de rechange de reparation et Ies indications de caiibrage et

faisant de reglage donnees tolerances de de Ieur

i effectuer comme sur la PE24. PE24 a propos des valeurs de pliquent Les sur telles quelles A la FE HD. pieces de rechange la Iiste des pieces peuvent (il sagit

De m~me, r6glage, qui ne (elles en en

de la FE HD de rechange

possedent pas de sent dotees dun precisant acier au

numero numero

seulement) de position Classement

&tre commandeer surtout des pieces

tout simplement nickel-chrome).

Priere de ranger des PE1l/12/16/24. Annexes Nouvelle Nouvelie Vue eclatee

Ie

present

bulletin

clans

Ie

registre

E du

manuel

de

maintenance

premiere page du notice de contr61e + Iiste des

manuel de (5 ranger de

maintenance clans Ie registre FE HD (A

B) ranger clans Ie registre A)

pieces

rechange

BULLETIN

PEII,

PE12,

PE16,

PE22,

PE24,

FE

HD,

FE

HD-2

TABLE

OF

CONTENTS

1.
2. 3. 4. 5. 6. ;:

New Models: PE22, FE HD-2 Replacing the guides Reading in using the bar code Voltages Seals (in Drainage the (in

reader

FE
the

HD FE

and FE HD-2)
HD
and

FE

HD-2)

Lateral guidance of the platform Corrosion on the P/C board (in

support (in the FE HD and FE HD-2) the FE HD and FE HD-2)

FILING This

INSTRUCTIONS Bulletin should be inserted into Section E of the PEI1. ..FE HD Service Manual

1.

New

Models: are

PE22,

FE

HD-2 with Delta Range. to the PE24:

Both

models

equipped

The PE22 has been introduced as a complement Weighing range: 0...24000 g; readability: 1 g Delta Range: 0.. .2OOO g; readability: 0,1 g

The FE HD-2 has been introduced as a complement Weighing range: 0...24000 g; readability: 1 g Delta Range: 0.. .2 OOOg; readability: 0,1 g Remarks regarding Service work:

to

the

FE

HD:

. Specifications . A PE22 bar . Delta Display Replace File the the bar

and adjustment tolerances are the same as with the code table for reading in the data is included. functions only when the scale ist in the Delta Range. Test code Instructions in Section table in Section F (see in the designation B of the Service enclosures). of both new Manual

PE24

and

FE

HD.

(see

enclosures)

Recommendation: of the Service

Write Manual.

models

on

all

remaining

pages

1984

ME-701836

0.6/8411/38.12

2.

Replacing a

the new as it D5

guides description is carried in Section for replacing the out in the field). D of the Service guides (5) (16) (adapted to fit the

There is procedure Replace

Page

Manual.

3.

Reading

in

using

the

bar

code

reader

When reading in using the bar code reader, things are arranged so that after the first line has been read in, each time a new line is read in correctly, the display immediately changes to the next higher line to be read in. Then the following should be noted: After the last line has been read in, a pause of approx. 3. ..5 seconds go out and change to OFF (this applies Only then does the display to the FE HD and FE HD-2, because with these scales, the procedure when the last line is read in).

must elapse particularly is different

Note: If this pause is not maintained and the last line is read in a second the assumption that the line was not accepted by scale), the entire procedure must be repeated after the control bar has been pressed (when Line 1 appears in the display). done, Recommendation: VIEW. Point 6. Make a note of this in the chapter entitled, TECHNICAL

time (on read-in this is

OVER-

4. The bar,

Voltages description in which the secondary STI, is not clear (confusing). Page C51 in Section C of the voltages are to be measured on connector

Replace

Service

Manual

(see

enclosures)

5.

Seals

(in

the

FE

HD

and

FE

HD-2) specifications, IEC Publication i. e., 529). rustproof{ and

Both models conform to protected against sprayed

IP65 Protection water (as per

Remarks

regarding

Service

work:

When carrying out works steps on the display housing (4), make sure no seals are damaged. . Strips (19) lengthwise, front and rear, between the base of the display housing (7) and the display housing (4). . Seal (19) for the cable opening from the base of the display housing (7) to the display holder (8). When replacing the tare key (1) and the program keypad (3), always make sure that the contact surface is clean. When replacing the front glass (2), the the edge of the glass must be coated with Gurisil all around (i. e., there may not be any gaps so that water can get in). The cable seal (19) on the back wall of the housing base (11) must always be installed properly. All screws must be carefully tightened. Replace closures). the Exploded View Drawing in Section A of the Service Manual (see en-

6.

Drainage

To assure that water will drain out of the scale, and to assure that any calcium deposits etc. will be prevented from forming between the ribs of the cast housing and the steel housing, there is a space of more than 4 mm between the cast housing and the steel housing (housing base (11 )). Procedure Drill (11)). two for holes scales (max. with dia. a clogged-drain: 8 mm) in the bottom of the steel housing (housing base

Note: The exact position of the holes to be drilled should be decided on by looking for the stains left by the standing water. A space of at least 20 mm between the holes and the outside edge of the steel housing should be maintained in every case!

7.

Lateral

guidance

of

the

platform

supp ort weighing

(in

the

FE

HD (18),

and

FE the

HD-2) platform support

Even (17)

with a slight can be knocked

lateral hit on the out of position.

platform

Procedure: To improve lateral special pan support both these models. Note ! The new Order 45907/V instead The Order No. Replace the

guidance (with

of the pan support in the longer edge on the four feet)

FE HD and FE HD-2, a has been designed for

No. for the platform support of 48905. for the platform support (3) List in Section A of the

(17) for Service all

for

the

FE

HD

and

FE

HD-2: 48905.

other Manual

models (see

is still enclosures).

Parts

8.

Corrosion

on

the

P/C

board

(in

the

FE

HD

and

FE

HD-2)

No soldering work residues (especially circuits. If soldering when finished.

should be carried out on the P/C board because colophonium on the solder side) oxidize and can therefore cause shortwork is necessary, the solder spots must be carefully cleaned

ENCLOSURES Title page of the Service Manual (replace). FE HD, FE HD-2 Exploded View Drawing (replace in Section FE HD, FE HD-2 Parts List (replace in Section A). Test instructions, Page B1/B2 (replace in Section B). Voltages, Page C51 (replace in Section C). Replacing the guides, Page D5/D6 (replace in Section D). Supplements, Page El (replace in Section E). Bar code table for PE22, FE HD-2 (file in Section F).

A).

BULLETIN

Spare

parts

for

PE-Pats parts assortment for Pats for PE Balances, there are no in case of defects complete options had to be replaced. review our spare parts to the parts list below. no Ionaer be Drovided are n~w available. policy. For Please note for warrantv

According individual

to the current spare components included;

Marketing information feed-back prompted us to PE-Pats, spare parts are now in stock according that, effective immediately, complete PE-Pats will replacement purposes, since individual components

Overview

Spare

Parts

for

PE-Pats

I
Pac Function Kev Hand Key Keyboard Encoder Housing upper section Cables

output
print

PrOPac Lab Pac GemPac Multi Pac StatPac CountPac Data Pac

48324/V 48333/V

45797

I
47920 47920 47920 47920 ME-702758

Option Option Option

016 016 016

59804/V 59804/V 59804/V

59813/V 59823/V 59833/v

59809/v 59809/v 59809/v

59811/v 59821 /V Option 016

Filing

information:

Please file ME-702149,

Service Bulletin in ME-701354, section

PE Service E.

Manual

1987

0.7/8702/38.12

BULLETIN

FE HD-R (FE HD),

FE HD-2R (FE HD-2)

The newly introduced models FEHD-R and FEHD-2R are modified, water resistant versions of the existing models FEHD and FEHD-2. They both include an encapsulated, display circuit board 5. Purpose: It was found that balances of the current versions do not conform to extreme protection specifications (Protection Code higher than IP65). In case of repairs, please note the special instructions on the following pages! Additional information is available from the Bulletins ME-701 706 and ME-701835 are filed in section E of the PEI 1 ... FE HD-2 Service-Manual.

(pt.1 ). They

The enclosed spare parts/packaging list and the cover leaf contain the updated information for both new versions. Please, also update all other leaves of the PE Service Manual for both new versions.

Filing directions: This bulletin is to be included in section E of the PE1 1...FE HD-2 (ME-701354) Enclosures: Cover leaf (exchange) Spare parts/packaging fist (to be exchanged in section A) SUPPLEMENTS El (exchange in section E)

Service Manual.

1987

ME-703161

0.5/87 03/38.1 2

Directions

for replacing Tare Key 1

All new tare keys are pre-treated at the factory with Gurisil compound. Therefore, whenever performing repairs on new versions, use these new tare keys exclusively! - All stainless steel surfaces which are in contact with the applied Gurisil compound, need to be Dre-treated with mimer. - Cover bottom side of key with Gurisil compound (Order Nr. 73043).

L.,

- Press tare key 1 onto upper section of display housing 4, then fasten with both spring washers and nuts. It is desirable that the Gurisil compound escapes between the rubber cap and the stainless steel surface. Remove excessiveGurisi lcompound at exterior. - Cut off both protruding threads (e.g., with side cutters). - Apply heavy coating of Gurisil to inside of aperture, including both nuts and threads.

- Check proper functioning

of tare key by attaching to balance!

Directions

for replacing the front glass 2 All new equipped sealing repairing new front front glasses are factory with 5 (previously 2) ribbons. Therefore, when the new versions, use these glasses exclusively!

Directions

for exchanging the keypad with cable 3

All new key pads are pre-treated at the factory with Gurisil compound. Therefore, whenever performing repairs on these new versions, use the new keypads exclusively! -All stainless steel surfaces which are incontact with theaPpliedGurisil com~ound, need to be pre-treated with primer. Completely fill recession with Gurisil compound (order Nr. 73043). CAUTION: key ! Gurisilcompound must not flow into the

k
i

Completely fill recession

$onnetilng wires

:.< *A. .,+Z,F.7W ,~*fi*f*#&iMw#&

* metal L

,;~,.:$ $$$

Thread connecting wires, then press keypad 3 onto upper section 40fdisplay housing; faSen with both spring washers and nuts. IMPORTANT: The Gurisil compound must escape between the black rubber cap and the stainless steel surface. Remove excessive Gurisil compound at exterior. - Properly cover aperture, nuts and threads with
Gurisil

Check proper functioning

of keypad by attaching to balance!

Directions Before

for replacing the encapsulated display circuit board 5 the circuit board 5, all the connectors must be connected. be Following, fastened the with circuit board may screws M3x1 O.

mounting

Trimmed to form

the circuit board, mounting - Upon considerable pressure must be applied on the side of the tare keyl, so that the screws of the tare key can penetrate into the soft encapsulating compound of the tare key. - On the side with the circuit board 5 closest to lying against the housing, some space must be provided to avoid damage to the casting by the display housing lower section 7, with its turnedin screw 19. Cable clips and sealing ribbon available from Small Park Set 45762! are

Check for proper fitting of the sealing ribbon around the circumference

!9
ca.16mm operation

00

Two cable clips (trimmed), available Set 45762, are used as back-stops.

from Small Parts

of the front glass 2.

After each reworking -

perform the following final checks:

Switch balance (ON/OFF) Change target weight ( + / - / Sel ) Tare Place weight on balance. Check for correct display. If possible: Repeat function check after 24 hours.

TECHNICAL

DOCUMENTATION

Adress relephone Telefax Telex

Mettler-Toledo 01-9442211 01-9443080 826150 migch

AG, CH-8606Grei

fensee

Service

bulletin FE HD / FE HD-2
to service
precision manual scales PE1l

METTLER
Supplement
Electronic

Scales

FE HD-R / PE22 DeltaRange

/ PE12 / PE16 / FE HD / / FE HD-2 / FE HD-2R ME-701354

Spare parts marked with are available only to the end of August 1992. They will then be discontinued. Please replace or supplement the following documents in your service manual: . . . . Title page service manual: First page in service manual Section A: Section E: Section E: Ersatzteile/Spare parts FE HD (after FE HD / FE HD-2 exploded Bulletin page view diagram) 1. First this ,,Sewice

2. ,,1smy service manual really up-to-date?

11111111111111111111111
.P705068. ~ Metller. Toledo AG i 992 ME-705068 Printed in Switzerland 9206/38.12

F1

Schematic

diagrams

Schemata

Sch6mas

F1

P/C board Gedruckte Schaltung Circuit imprime Overall diagram Gesamtschema Schema global

Allocation diagram Belegungsplan Plan d,occu pation

Electric diagram Elektroschema Schema Glectrique

Remarks Hinweise Remarq.e PE16 only nur PE16 Seulement with/m it/avec VP 47734 PE16

ME-48860

ES-48855

ME-48925 Balance P/C board Waagenplatine Circuit imprime de

ES-48855

PE1l/12/16/22/24 with/mit/avec

pP 47455

ME-48391 balance

ES-48371

only/ ur/seulernent FE HD/FE HD-2

Display P/C board Anzeigeprint Circuit imprime daffichage Scanning P/C board Abtastprint Circuit imprime de captage Data Output option 016 Oatenausgang Option 016 Sortie de donnees option 016 Data Output option 017 Datenausgang Option 017 Sortie de donnees option 017 Socket holder Buchsenhalter Ccmnecteurs

ME-48370

ES-48380

only/n ur/seulament FE HO/FE HD-2

ES-48879

ME-47842

ES-47841

Gem Pac, PhanrBPac Lab Pac, StatPac PrOPac , CoutPac

ME-59800

ES-59802

Datalac

---

ES-48868

ME = Belegungsplan ES = Elektroschema

/ /

Allocation Electrical

diagram diagram

/ /

Plan doccupation Schema delectrique

Please

note:

The ME-numbers stated here the order numbers of the P/C

refer to allocation boards. For order betref fen unbedingt

diagrams numbers

and are not necessarily identical see spare parts list only.

with

Achtung:

Oie bier au fgefuhrten ME- Nummern Gedruckten Schaltungen sind nicht entnehmen.

Belegungsplane. identisch und

Die Bestellnummern der jeweiligen daher nur der Ersatzteil-Liste zu

Attention:

Les numeros ME indiques ci-dessous sairement identiques aux numeros de numeros de commande, voir seulement

concernment Ies plans doccupation et ne sent commande des circuits imprimes correspondents. la Iiste des pikces de rechange.

Pas

necesPour Ies

METTLER

PE1l/12/16/22/24,

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WFIRGENPRINT
ME TTLER reserves all .89,s , !h,s document and t the wb,ec: (hereof B, WCWtaCe 01 the dmuwnt the rec,w! .Ckmwledges these rf9hts .nd ndi?fiakes not to wbl<sh W 6...,.! no, ,. sub,,,! mere., m ,,, or I, WI nor !. make !hem a.a,la,le !. any !h!rd party Who!)! ME TTLER s .r!cr ,,0(,ss wrl, a!h.rlzallo or !0 ,, !, k, an, ,br>cse O!her !han for wh!ch ,, . . . ,,!7,,,,,, , ,,7 w Pub,, m d,m!( Zm<c+wcqd ,m MfnUR @d, Z,,hwcq d ;:; ~ ~LL m ,11, Ba,lqm ud 8adq, red.! kwm

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DFITFI-OUT llE-47842 Es-47841

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dETTLE R reserves al! wht, t ,h,s document and m [he subject thereol, B acceota01 the ,ocume, ,,. mcioien, acknowledge, !he,e ,,qhts and ndeftakes o, ,0 wbl,sh ,he dccmet m the subject thereof in full or I. pan, nor to make them ava(lable (0 my third patty with..! , E~LEFl , D,io, ewre,s wrtte a,horlzat,on, nor to se it for any PrP,e other than for VAnch was del,er.?d ,0 him.

:AD-JOB

PE16

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BUCHSENPRINT
ILLE RECHTE RN DIESER
VON METTLER. :IGENTUf!

ES-48868

IUERFEN )RITTEN

ZEICHNUNG UND FIN 9LLEN EEILfi GEN SIND RUSS CHLIESSLICHE: OHNE vORGRENGIGE SCHRIFTLICHE GENEHfll GUNG VON flETTLER ZEICHNUNGEN UN13 BE IL FIGEN 14EOER KOPIERT ODER VERVIELFRELTIGT NOCH IN IRGEND EINER uEISE ZUGRENGLICH GEtlRCHT HERD EN.

CAD

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ME-48856

Temp. COmIMIS. of zero pcint

Temp .compens. of cahbratm

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dETTLER resew., d rights In IW down.., and m the subject theraoi By acceptance of the fmune.t the recip;ent acknowledges these nght$ and .ndetlakes not to publish the dce+m.t w the Subpel !herwf in lull or i. @ nor b make IIIern w.Ilable !. any thwd WY w,!h?ut 4ETlLEW, Prior mPress written .Uthorizalion, nor to use #tfm any WC-J* other than for wh$ch ! was debvw.+d to Mm. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . m+ ..-.-.---=-...0, Cv),lm

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