Dana Spicer Trailer Suspension

Illustrated Parts List

SUIP-0003

August 2003

For the most current information, visit the Roadranger web site at www.roadranger.com

Table of Contents 1

Table of Contents. . . . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . 2

Model Listing . . . . . . . . . . . . . . . . . . . . . . . . Model Identification . . . . . . . . . . . . . . . . . . . Trailer Suspension . . . . . . . . . . . . . . . . . . . . Trailer Axles . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 3 3

Part Identification
Air Ride Suspension Parts Explode . . . . . . . . 4 Parts Identification . . . . . . . . . . . . . . . . . . . . 5

Dock Lock & Slider Box Assemblies

Dock Lock Assembly. . . . . . . . . . . . . . . . . . . 7 Slider Box Assembly . . . . . . . . . . . . . . . . . . . 7

Introduction

Introduction
Dana Corporation, Axle & Brake Division, presents this publication to aid in maintenance and overhaul of Dana Trailer Suspension. Instructions contained cover the models listed below.

Model Listing
The following models are included in this publication:

Model Identification
4
SERIAL#: WIP#:
RIDE & CONTROL SYSTEMS MONTGOMERY, ALABAMA

02-11060-59

264525

PART#:

RS20PW6HX167DAXXAA 1

DECRIPTION:

TH I S PRO D U C T I S C OVER ED BY O N E O R MO R E O F TH E FO L L OW I N G PATEN TS:

11/19/02

5,563,725 5,563,701 5,563,905

5,480,171 5,480,172 5,480,171

4,200,267 4,400,267 4,210,267

3,773,347 3,733,389 3,767,321

3,773,196 3,773,555 3,745,190 3,773,565 3,778,118 3,323,895

3,664,558 3,689,598 3,214,878

SERIAL#:

WIP#:

PART#:

RS20PW6HX167DAXXAA 1

DECRIPTION:

RIDE & CONTROL SYSTEMS MONTGOMERY, ALABAMA

02-11060-59

264525

T H I S P RO D U C T I S C OV E R E D B Y O N E O R M O R E O F T H E F O L L OW I N G PAT E N T S :

11/19/02

5,563,725 5,563,701 5,563,905

5,480,171 5,480,172 5,480,171

4,200,267 4,400,267 4,210,267

3,773,347 3,733,389 3,767,321

3,773,196 3,773,555 3,745,190 3,773,565 3,778,118 3,323,895

3,664,558 3,689,598 3,214,878

SERIAL#:

WIP#:

PART#:

D22AX603A562-1079

DECRIPTION:

D22-FC167W-NH 77.5
11/19/02

SERIAL#:

WIP#:

PART#:

D22AX603A562-1079

DECRIPTION:

D22-FC167W-NH 77.5
11/19/02

RIDE & CONTROL SYSTEMS MONTGOMERY, ALABAMA

02A-123456

264525

RIDE & CONTROL SYSTEMS MONTGOMERY, ALABAMA

02A-123456

264525

287UX045

1 - Nameplate 2 - Rear Crossmember of Slider Assembly 3 - Rear Face of Rear Crossmember 4 - Dana Slider Assembly Identification Tag 5 - Dana Axle Identification Tag

Introduction

Trailer Suspension
RS 20 D W 6 H X 167 D
Suspension Type RSTrailing Arm Slider Trailer RFTrailing Arm Fixed Trailer GAW Rating 2020,000 lb per Axle 2323,000 lb per Axle 2525,000 lb per Axle 3030,000 lb per Axle

A A X A X X
Assembly Variations (Can be up to 4 Characters) Dock Lock & Height Control Valve Option Aw/ Dock Lock - Height Control Valve Bw/ Dock Lock - No Height Control Valve Cw/ Dock Lock, Manual Dump - Height Control Valve Dw/ Dock Lock, Manual Dump - No Height Control Valve Ew/ Dock Lock, Auto. Dump - Height Control Valve Fw/ Dock Lock, Auto. Dump - No Height Control Valve GNo Dock Lock, Manual Dump - Height Control Valve HNo Dock Lock, Manual Dump - No Height Control Valve INo Dock Lock, Auto. Dump - Height Control Valve JNo Dock Lock, Auto. Dump - No Height Control Valve ZOther Brake Chamber Option AType 30/30 STD BType 30/30 Long Stroke XNone ZOther Air System Option AFully Installed System (Tanks, Valves, Tubing) BAir Tank Mounting Brackets Only XNone ZOther ABS/Tire Management System (TMS) Option A2S1M Fully Installed, No TMS Prep B4S2M Fully Installed, No TMS Prep Cw/2 Sensors Only, No TMS Prep Dw/4 Sensors Only, No TMS Prep E2S1M Fully Installed, w/TMS Prep F4S2M Fully Installed, w/TMS Prep Gw/2 Sensors Only, w/TMS Prep Hw/4 Sensors Only, w/TMS Prep JIn Axle, ABS Prep XNo ABS, No TMS Prep Yw/TMS Prep Only ZOther

Spindle Type DD22 PP22 (3.25-12) SP22 (3.48-12)

Track Width N71-1/2" (Narrow) W77-1/2" (Wide) SSpecial (see CPO) Ride Height 414" Ride Height 515" Ride Height 616" Ride Height 717" Ride Height 818" Ride Height 919" Ride Height

Slider Rail Configuration (RS) BBinkley Rail HHutch Rail TTTMA Rail Hanger Rail Configuration (RF) WWinged Weld-on XWingless Weld-on YBolt-On

Wheel End Option ASTD Iron BSTD Aluminum CLMS Iron DLMS Aluminum XNone ZOther

Brake Type 16716-1/2" x 7" Shoes 16816-1/2" x 8-5/8" Shoes ADBAir Disc 22.5" XXXNone Spider Style DDAP Spider SSAP Spider TTorque Plate (ADB Only) Brake Adjuster ASpicer BBrunner CGunite XNone

287UX078

Trailer Axles
D22 AX 5
Axle Model (/Nominal Capacity/Bearing Combination/Spindle Type) D10 / 10000# / 28995 25580 / Friction Welded Spindle D14 / 15000# / 567 528 / Friction Welded Spindle D22 / 22500# / HM-218248 HM-212049 / Friction Welded Spindle P22 / 22500# / HM-518445 HM-518445 / Friction Welded Spindle T24 / 25000# / 594-A 594-A / Friction Welded Spindle K30 / 30000# / 769 740 / Pressed-In Spindle A45 / 45000# / 787 7680 / Integral Spindle A65 / 65000# / 896 6580 / Intrgral Spindle

0 3 AXXXX
Application Specific Wheel End Configuration 00w/Spider or Flanges, No Brakes, Hubs or Drums 01w/Brakes, Hubs and Drums 02w/Spiders or Flanges and Hubs and Drums, No Brakes 03w/Brakes, No Hubs and Drums 04w/Hubs, No Spiders, Flanges or Brakes 05No Spiders or Flanges, No Brakes, Hubs or Drums Suspension

Axle Type AXStraight Tube Axle Assembly AUBent Tube Axle Assembly ASSquare Tube Axle Assembly LSLMS Single Anchor LDLMS Double Anchor Wall Thickness 3 = 3/8" Nominal Wall Thickness, 5-3/4" OD Tube 4 = 7/16" Nominal Wall Thickness, 5-3/4" OD Tube 5 = 7/16" Nominal Wall Thickness 6 = 5/8" Nominal Wall Thickness 7 = 3/4" Nominal Wall Thickness

287UX079

Air Ride Suspension Parts Explode

Air Ride Suspension Parts Explode

Dock Lock Kick & Actuator Stand Assembly

Leveling Valve Assembly

27 28 29

30 31

Shock Absorber Assembly 16 17

2122

21 22 22

37 36 32 33 34

18 19 20

26 22

19

25 24

23 23

31

35

18 18

15

14 11 10

13 12

1 2 1 2 3

7 8 9

5 6

Parts Identification

Parts Identification
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part Name Air Bag Kit Air Bag Lock Nut Lock Washer Air Bag, Suspension Air Bag Lock Washer Chart-Nut, Hex Jam Cap Plug Washer, Cam Alignment Spacer, Arm Bushing Bushing, Pivot Flat Washer Pivot Bolt Kit Lock Nut, Pivot Valve, Air Dump Bolt, Pivot Bolt Washer Flat, Pivot Bolt Slider, Box Assembly Shock Assembly Kit Bolt Shock, Upper Shock Shock Absorber Washer Flat, Upper & Lower Shock Lower & Upper Shock Nut Lower Shock Bolt Ride Height Valve Nut - NSS Ride Height Valve Washer - NSS Bolt, Ride Height Pivot - NSS Linkage, Ride Height Valve Linkage Kit 25 26 14 - 15 with 12 shaft 16 - 17 with 14 shaft 18 - 19 with 16 shaft 1 1 1 2 1 1 1 SR1QT100-1 SR1QT100-2 SR1QT100-3 500396-23 SR1PS100 ----SR1CK200 --------1 1 2 1 SR1PS105 SR1JA101 SR1CL100 Call for availability Includes items 31, 32, 37 See page 4 See page 4 See page 4 Includes items 21 - 26 Includes items 21 - 26 Includes items 21 - 26 Qty 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 3 2 1 2 6 2 Part Number SR1JA100 500616-1 500358-17 SR1VA101-1 500357-13 500383-8 SR1HF100 SR1HS100 SR1HS102 SR1HD100-1 SR1HN304 SR1JA103 SR1HN302 SR1PS102 SR1HM100 SR1HN304 SR1VK200 3/4 SR1JA102 M10HM300 SR1VJ100 M10HN301 M10HN300 M10HM301 500608-1 500365-19 SHEAS229-1 Order Linkage Kit below See page 4 Includes items 16-2 Includes items 11 & 13 Notes Includes items 1 - 5

Bolt, Ride Height Valve - NSS Valve, Ride Height Control - NSS Dock Lock Kick & Actuator Stand Assy

27 28 29 30 31 32

Bracket, Pivot Dock Lock - NSS Strut - NSS Tube - NSS Valve, Pressure Regulator Air Bag Kit/Dock Lock Retainer Clip Flat Washer, Dock Lock Kick Stand

Parts Identification

Item 33 34 35 36 37

Part Name Lock Washer, Dock Lock Kick Stand Bolt, Dock Lock Kick Stand Base Stand, Dock Lock Air Bag, Dock Lock Return Spring, Dock Lock Air Bag

Qty 1 1 1 1 1

Part Number Call for availability Call for availability SRT1YX101 SR1VA100-1 SR1WJ100

Notes

Dock Lock & Slider Box Assemblies

Dock Lock & Slider Box Assemblies Dock Lock Assembly

Part Number SR1DK100-1 SR1DK100-2 SR1DK100-3 SR1DK100-4 SR1DK100-5 SR1DK100-6 Track Width (inches) 71 1/2 77 1/2 71 1/2 77 1/2 71 1/2 77 1/2 Ride Height 15 15 16, 17, 18 16, 17, 18 19 19

Slider Box Assembly

Part Number SR1VK100-1 SR1VK100-2 SR1VK100-3 SR1VK100-4 SR1VK100-5 SR1VK100-6 SR1VK200-3 SR1VK200-4 SR1VK200-P3 SR1VK200-P4 SR1VK201-3 SR1VK202-3 SR1VK203-5 SR1VK400-3 SR1VK400-4 SR1VK400-P3 SR1VK400-P4 SR1VK401-3 SR1VK500-3 SR1VK500-4 SR1VK600-3 SR1VK700-3 SR1VK800-3 SR1VK800-4 SR1VK802-3 SR1VK800-3 Ride Height (inches) 14 15 16 17 18 19 16 17 16 17 ----18 16 17 16 17 --16 17 16 16 16 17 16 17 Hutch Number 20984-02 20984-08 20984-04 20984-10 20984-06 20984-12 21355-04 21355-10 21355-04 21355-10 21355-03 --50K Hutch 21830-4 21830-10 21830-4 21830-10 21830-3 Modified Binkley Rails with .232 ext shims Modified Binkley Rails with .232 ext shims Modified Binkley Rails with P3 Pin Release .232 ext shims Modified Binkley Rails with P3 Pin Release .232 ext shims Binkley with 7GA shims (same as hutch 21830-4 w/ 7GA shims) Binkley with 7GA shims (same as hutch 21830-4 w/ 7GA shims) Binkley with 7GA external shims and P3 Pin Release Binkley with 7GA external shims and P3 Pin Release Modified with Hutch Rails With P3 Pin Release With P3 Pin Release Notes

Copyright Eaton and Dana Corporation, 2003. EATON AND DANA CORPORATION hereby grants its customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES.

The Roadranger System is an unbeatable combination of the best products from Eaton and Dana partnering to provide you the most advanced, most trouble-free drivetrain in the industry. And it's backed by the Roadrangers the most experienced, most expert, most accessible drivetrain consultants in the business. For spec'ing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week, (Mexico: 01-800-826-HELP (4357)) for more time on the road. Or visit our web site at www.roadranger.com.

SUIP-0003 8/03 PDF Printed in USA