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to Appraisal Planning
Jim Manson, Culzean Drilling & Completion Team Leader
18 November, 2009
Presentation Outline
18 November, 2009 2
Culzean Prospect Background Information Culzean Exploration Well Well Design Issues Planning Issues Results - High Level Summary & Lessons Learnt Culzean Appraisal Well Planning Appraisal Well Challenges & Objectives Appraisal Well Design Appraisal Keeper Wells? Culzean Development Well Planning Issues
18 November, 2009 3
Culzean Exploration Well Well Design Issues Planning Issues Results - High Level Summary & Lessons Learnt Culzean Appraisal Well Planning Appraisal Well Challenges & Objectives Appraisal Well Design Appraisal Keeper Wells? Culzean Development Well Planning Issues
18 November, 2009 4
NO.
Marnock
Heron
UK.
10 km
Elgin, Franklin & Shearwater Jackdaw
18 November, 2009 5
Culzean
18 November, 2009 6
18 November, 2009
Appraisal Well Planning Started Jan 09 Planned Two Well Appraisal Campaign 18 month planning phase Planned Spud Appraisal 1 Jul 10
18 November, 2009
OVERALL CHANCE OF DRILLING SUCCESS =53% Breakdown of 47% Drilling Risk of Failure: Risks 1 to 3 Potentially too narrow and un-drillable drilling window 1. Aquifer Overpressure Greater than Predicted = 20% 2. Sand above the target reservoir =2.5% 3. Fracture Gradient Less than Estimated 4. Problematic Gas in Hidra =10% =25%
Presentation Outline Culzean Prospect Background Information Culzean Exploration Well Well Design Issues
Well Objectives Non DST/Finder Well Rational Well Design Options
18 November, 2009 9
Planning Issues Results - High Level Summary & Lessons Learnt Culzean Appraisal Well Planning Appraisal Well Challenges & Objectives Appraisal Well Design Appraisal Keeper Wells? Culzean Development Well Planning Issues
18 November, 2009 10
In success case, MDT pressures and samples over reservoir prospects. No Coring No DST to be carried out. P&A.
18 November, 2009 11
Test tools as close to perforations as possible ( well kill volumes & complexity if testing with a drilling liner) Thus preferred 8 hole x 7 liner at TD for DST well. Heavier casing design required HPHT Heavy vs HPHT Light
Increased loads Increase casing specification Increased costs (10 9 7/8 up to 1.0m more, 13 5/8 or 14 vs. 13 3/8) DST Long Leads ~1m Contingency tie-back string ~ 1m.
DST planning manpower and hours Total Cost Differential ~ 8m- 10m less for Non/DST Finder Light design
18 November, 2009 12
7 Exploration Wells 343 Test Exploration Well 0 1 Appraisal Well 59 Test Appraisal Well 19 Total To Go To Development 421 Cost Saving with Finder Exploration Concept
413 19 49 0 481 60
Conclusion:
18 November, 2009 13
HPHT Light
36 x 26 hole 26 x 20 Conductor set @ 1900ft
16 or 17 hole 13 5/8 Intermediate casing set ~ 11,000ft to ~12,000 ft 12-1/4 hole 9 7/8 Production casing set 12-1/4 hole 10 x 9 7/8 Production casing set ~14,000ft to ~15,000ft ~13,500ft to ~14,000ft
Culzean Exploration Well Design Options : HPHT Heavy vs HPHT Light Casing Setting Depths - Contingency
HPHT Heavy
16 or 17 hole 13 5/8 Intermediate casing set ~ 11,000ft to ~12,000 ft 12-1/4 hole 12-1/4 hole 10 x 9 7/8 Production casing set ~14,000ft 8-1/2 hole 7 Drilling liner set @ ~14,400ft
18 November, 2009 14
HPHT Light
6 5/8 hole
18 November, 2009 15
Cons Slower to drill, heavier and more expensive design Drilling hard abrasive Palaeocene & chalks in slower 16 or 17 hole. Increase volume OBM cuttings for containment
18 November, 2009 16
Pros Slimmer, faster, cheaper design Drilling hard abrasive Palaeocene & chalks in quicker 12 hole. WBM 17 section. Possible further expandable liner option available just to reach TD objectives. Possible further optimisation of deletion of separate 20 casing string.
Cons Due to weak Palaeocene/Tor formations, 12 hole cannot be drilled deep into PTZ. Less chance of TD in 8 hole.
Not a problem no DST or coring required.
Presentation Outline
18 November, 2009 17
Culzean Prospect Background Information Culzean Exploration Well Well Design Issues Planning Issues Results - High Level Summary & Lessons Learnt Culzean Appraisal Well Planning Appraisal Well Challenges & Objectives Appraisal Well Design Appraisal Keeper Wells? Culzean Development Well Planning Issues
18 November, 2009 18
Networking: HPHT Operators Forum, Conferences, Contacts? G & G review prospect ? years Detailed casing/design iterations w/ G&G 1year Lead time on bespoke equipment 1 year.
Integrated/Interdisciplinary Approach Essential. Service Providers into Team early. Management Of Stakeholders?
Partners, Management, All Disciplines, HSE, Well Examiner Alignment, Inform, Draw on HPHT experience
Presentation Outline
18 November, 2009 19
Culzean Prospect Background Information Culzean Exploration Well Well Design Issues Planning Issues High Level Summary & Lessons Learnt Culzean Appraisal Well Planning Appraisal Well Challenges & Objectives Appraisal Well Design Appraisal Keeper Wells? Culzean Development Well Planning Issues
18 November, 2009 20
Lowlights
8 Kick Poor Offshore Practices and decision making should have been better handled. 17 Hole 13 3/8 Casing stood-up, section re-drill required.
18 November, 2009 21
Point of Note:
HPHT Geological Surprises Expect surprises. Multiple PPFG Models Plan for the extremes of PPFG Pore cover all the bases! Pressure Build in maximum flexibility in well design to achieve objectives. Depth Gathered some information, but still many unknowns on prospect. Forties
Lwr. Cretaceous Top Reservoir
Fracture Gradient
Pressure (ppg)
Presentation Outline
18 November, 2009 22
Culzean Prospect Background Information Culzean Exploration Well Well Design Issues Planning Issues Results - High Level Summary & Lessons Learnt Culzean Appraisal Well Planning Appraisal Well- Challenges & Objectives Appraisal Well Design Appraisal Keeper Wells? Culzean Development Well Planning Issues
18 November, 2009 23
Sufficient data to proceed to project sanction. Aquire sufficient data for detailed development design.
Presentation Outline
18 November, 2009 24
Culzean Prospect Background Information Culzean Exploration Well Well Design Issues Planning Issues Results - High Level Summary & Lessons Learnt Culzean Appraisal Well Planning Appraisal Well Challenges & Objectives Appraisal Well Design Appraisal Keeper Well? Culzean Development Well Planning Issues
18 November, 2009 25
Achieved All well objectives, still had one more contingency hole size available. However, went too deep into PTZ w/ shallow 13 3/8 shoe. Weak zone(s) in Paleocene (Forties) and/or top Tor. Design incompatible w/ drive 9 7/8 shoe as deep as possible into PTZ.
Exploration Well - Needed Contingency Liner Option to Negotiate PTZ. Appraisal well - DST Required from multiple zones Conclusion: HPHT Heavy Design required with deep set 13 5/8 Casing. Optimum setting depth for 9 7/8 shoe? As deep as possible, preferably the Valhall. 13 5/8 shoe depth? To facilitate above.
18 November, 2009 26
200
ft/hr
18 November, 2009 27
HPHT Light
36 x 26 hole 26 x 20 Conductor set @ 1900ft
16 or 17 hole 13 5/8 Intermediate casing set ~ 11,000ft to ~12,000 ft 12-1/4 hole 9 7/8 Production casing set 12-1/4 hole 10 x 9 7/8 Production casing set ~14,000ft to ~15,000ft ~13,500ft to ~14,000ft
Culzean Exploration Well Design Options : HPHT Heavy vs HPHT Light Casing Setting Depths - Contingency
HPHT Heavy
16 or 17 hole 13 5/8 Intermediate casing set ~ 11,000ft to ~12,000 ft 12-1/4 hole 12-1/4 hole 10 x 9 7/8 Production casing set ~14,000ft 8-1/2 hole 7 Drilling liner set @ ~14,400ft
18 November, 2009 28
HPHT Light
6 5/8 hole
18 November, 2009 29
Cons Slower to drill, heavier and more expensive design Drilling hard abrasive Palaeocene & chalks in slower 16 or 17 hole. Increase volume OBM cuttings for containment
Presentation Outline
18 November, 2009 30
Culzean Prospect Background Information Culzean Exploration Well Well Design Issues Planning Issues Results - High Level Summary & Lessons Learnt Culzean Appraisal Well Planning Appraisal Well Challenges & Objectives Appraisal Well Design Appraisal Keeper Wells? Culzean Development Well Planning Issues
18 November, 2009 31
Issues?
Alternative Shallow or Deep Tie-back options? Tie-back operations - Complex, multiple operations. Poor success in past. High risk of failure. Uncertainty on appraisal prospect Size? Shape? Variability? Compartmentalisation? Upside? Downside?
Appraisal surface location drives platform location? High risk of non-use , and potential high later abandonment costs.
Early installation of wellhead jacket ? time & cost! Tie-back Low Chance of Success, High Chance of Cost Over-Run P & A appraisal well. Review Keeper options for further potential appraisal wells. HPHT Mudline tie-back? Alternative Approach? Service Sector?
Conclusion?
Prize?
Presentation Outline
18 November, 2009 32
Culzean Prospect Background Information Culzean Exploration Well Well Design Issues Planning Issues Results - High Level Summary & Lessons Learnt Culzean Appraisal Well Planning Appraisal Well Challenges & Objectives Appraisal Well Design Appraisal Keeper Wells? Culzean Development Well Planning Issues
18 November, 2009
33
Reduce risk and deliver optimal operational success in your HPHT projects. Hear directly from leading experts on key strategies to:
n Manage risk, plan for emergency response and assess the critical safety factors for HPHT operations - with insight from the HSE, Cameron McKenna and Marsh n Ensure wellbore stability while drilling - Chevron Upstream Europe share insight from the Erskine field n Customise QA/QC procedures for your HPHT project - with experience from the International Research Institute of Stavanger AS n Drive advances in completions for HPHT deep tight gas wells Lukoil Saudi Arabia Energy Ltd bring case study experience of both appraisal and exploration wells n Optimise HPHT well design: From concept to well construction hear from Ed Mcfadden, Independent Consultant Engineer
Sponsors & Exhibitors:
www.hphtwells.com/slide
CONFERENCE
PROGRAMME
tors HPHTS LIDEO 10% Di scount for & EquipConsultants Quotement Provide rs HPHTS LIDEV
Quote
2010
Lukoil Saudi Arabia Energy Ltd share insight into the process of optimisation for stimulation and production operations in a case study presentation of their drilling and completions experience in both exploration and appraisal wells in Saudi Arabia.
Email: enquire@iqpc.co.uk
Visit: www.hphtwells.com/slide
Interactive Workshop A:
12.30 15.30
Interactive Workshop B:
Examine critical completions considerations and well integrity issues for HPHT environments
This in-depth workshop will give you the opportunity to assess first-hand some of the most effective completions and well integrity challenges, and discover the techniques and strategies required to overcome them. During the interactive discussions, you will have the opportunity to: n Explore in detail the use of various HPHT completion techniques n Understand what the emerging technologies are in this space n Examine the critical aspects of HPHT well integrity n Address issues surrounding HPHT well integrity with application to life of well prediction n Gain insight into cementing practices and cement fatigue in HPHT wells n Measure corrosive formation fluids effects on: - Tubular integrity - Pressure barrier sealing performance - Well head seals - Downhole mechanical seals in packers n Key considerations for cement sealing and structural integrity Workshop leader to be announced
Baker Hughes delivers innovative, reliable products and services designed to help customers manage operating expenses, maximize reserve recovery and boost overall return on investment. Baker Hughes has been a technology leader in the oil and gas industry for over 100 years and continues to partner with operators to find solutions for progressively more complex technical challenges. A leading global oilfield service company with operations in over 90 countries and nearly 50,000 employees globally, Baker Hughes provides advanced products and services to help customers drill, evaluate, complete and produce oil and gas wells. Baker Hughes reservoir technology experts offer independent consulting services, geomechanics modeling, petroleum engineering and reservoir simulation services to achieve superior results that lower costs, reduce risk, improve productivity and increase ultimate recovery. At Baker Hughes collaboration is at the heart of our business. Our 23 local geomarket teams work side by side with customers to engineer reliable, application-specific products and services whether the application is deep water, unconventional hydrocarbons or production and water management - and deliver technologies that improve operating efficiency and create more value from the reservoir. READ Well Services is a downhole technology specialist providing a variety of new downhole well construction, repair and well intervention services to the oil and gas industry. RWSs expertise lies in its ground breaking Hydraulically Expandable Tubular System (HETS), Cased Hole Logging services (data acquisition and analysis) and Development and Engineering. Houston-based Enventure Global Technology, L.L.C., the worlds leading provider of SET solid expandable technology solutions for the energy industry, has a global presence with operations in North America, the Middle East, South America, Europe and the Far East. Enventures SET technology minimizes the tapering event in oil and gas wells by radially enlarging proprietary tubulars through a cold-drawing process. SET systems are used in openhole and cased-hole environments to mitigate trouble zones, add casing points, remediate damaged casing and cover perforations. Weatherford International Ltd (WFT: NYSE) is the fourth-largest diversified upstream oilfield service company in the world. Our global network includes more than 34,000 people, 730 service bases, 87 manufacturing facilities, and 13 Technology Centers in more than100 countries. Our products and services span the lifecycle of a well, including drilling, evaluation, completion, production and intervention. The Companys range of production enabling technologies include evaluation services, directional drilling services, controlled pressure drilling (CPD) systems, cased hole completion systems, expandable technologies, intelligent completion technologies, production optimisation systems and all major forms of artificial lift systems. Weatherford International Ltd, Tel: +44 (0) 1224 380180 Fax: +44 (0) 1224 241601Email: grant.affleck@eu.weatherford.com Web: www.weatherford.com Roundtable Sponsor: Vallourec & Mannesmann Oil & Gas UK (VMOG UK) manufactures casing and tubing to the highest industry standards, for the worlds most progressive oil companies. Over the last year, VMOG UK has been facilitating the upsurge in HP-HT activity in the North Sea through a project-based approach to the most extreme exploration projects ever seen, with extensive qualification testing and dedicated manufacturing quality plans. The expertise gained through supplying casing and tubing for Totals Elgin-Franklin and Glenelg projects, and Shells Shearwater, Onyx and Aragorn projects (to name but a few) ensured that V&M has the extensive experience so vital to delivering success in HP-HT wells. In 2007, VMOG UK has supplied all of the casing and tubing for the highest pressure well ever drilled in the UKCS North Sea, from the 13 5/8 production casing through to the 3 1/2 sour service work-string for the well test. Vallourec Mannesmann Oil & Gas UK Office, Tel: +44 (0) 1224 279350 Fax: +44 (0) 1224 279341 Email: scole@vmog.co.uk Web: www.vamservices.com /www.vmog.co.uk Plexus Holdings plc. is an AIM listed engineering and service business in the oil and gas industry based in Aberdeen. Plexus has developed and patented a unique method of engineering for oil and gas field wellheads and connectors, called POS-GRIP Technology which involves deforming one tubular member against another to effect gripping and sealing. POS-GRIP Wellheads are the leading technology for HPHT exploration drilling and production due to their through-BOP and true metal to metal HG Seal capability. Plexus Ocean Systems Ltd, Plexus House, Burnside Drive, Dyce, Aberdeen, AB21 0HW, UK. Tel: +44 (0)1224 774222 Web: www.posgrip.com Email: cfh@posgrip.com
market overview
wells through insight into the process of optimisation for stimulation and production operations
14.00 Gain insight into the geophysical challenges at the depleted Gain insight into the Erskine Field, a depleted HPHT gas condensate accumulation located on the western margin of the East Central Graben, Central North Sea, UKCS. This presentation will give you insight into: n The challenges with wellbore stability while drilling, integrity due to significant liner deformations and sanding issues n The geophysical and geomechanical studies conducted over the last couple of years, their applicability to HPHT reservoirs and the challenges to implement modern geophysical tools at a mature field n The identification of high risk areas for wellbore integrity of existing wells and for the optimisation of potential infill well locations, changes in mud window during drilling and completion integrity Joerg Zaske, Senior Geophysicist, Chevron Upstream Europe 14.45 Coffee and networking break 15.15 BLUE SKY THINKING - TECHNOLOGY REQUIREMENTS This interactive session will see the delegate audience split into two groups. This is your opportunity to voice your opinion on technology gaps and industry requirements for your forthcoming HPHT projects. n Gain insight into Hot off the press new technology n What does the industry require for expandable technology developments? n Explore effective strategies for the application of expandables in HPHT environments Led by: Tony Furniss, Regional Sales Manager, Enventure International LLC n Casing and tubing requirements for HPHT depleted zones n Selecting the appropriate materials and connections n Casing with drilling applications gain insight into developments Led by: Stuart Cole, Manager, Technical Sales and Services, Vallourec Group 16.30 Chairmans close and end of day one 17.00 Networking drinks reception Join your peers in a relaxed and informal setting for this excellent networking opportunity. This is a fantastic way to establish contacts early on at the conference and to strengthen relationships with existing contacts.
ROUNDTABLE SESSION
11.35 The risk and insurance perspective n Ensure that you are effectively prepared when it comes to emergency response and oil spill response n Understand key considerations for balancing risk and exposure n Explore what is required of the operator from the insurers perspective John Munningstomes, Senior Risk Engineer Upstream, Marsh 11.45 Interactive panel debate and Q&A session Youve heard the different perspectives from the HSE and risk professionals. Now it is your opportunity to raise your questions and put forward any challenges and concerns directly to the panel of experts. Interactive panellists: Andrew McHardy, Well Examiner, Total & Independent Consultant Jan Burgess, Partner, Cameron McKenna John Munningstomes, Senior Risk Engineer Upstream, Marsh Grant Moody, HM Principal Inspector of Health & Safety, Health and Safety Executive (HSE)
Email: enquire@iqpc.co.uk
Visit: www.hphtwells.com/slide
n Explore current industry standards for wellheads n Establish what makes a product fit for purpose for HPHT drilling and explore testing and qualification procedures n Gain insight into key case studies on HPHT wellhead experience Craig Hendrie, Managing Director, Plexus Ocean Systems 12.45 Lunch and networking break
technology and solid metal seals for HPHT surface and subsea wellheads
Supported by:
Main conference: 24th & 25th November 2010 Pre-conference workshops: 23rd November 2010 Venue: Ardoe House Hotel, Aberdeen Registration Form
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