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Hematology Analyzer
Service Manual
3.0 release
DIATRON Messtechnik Ges.m.B.H. A-1141 Wien, Ameisgasse 49-51/2. AUSTRIA Tel.: (431) 914-85-00, 911-38-48 Fax: 914-85-07-15 Web: www.diatron.com E-mail: support@diatron.com
TABLE OF CONTENTS
1. INTRODUCTION ...................................................................................................................................... 4 1.1. 1.2. 1.3. 2. NAME AND SERIAL NUMBER.................................................................................................................. 4 INTENDED USE ...................................................................................................................................... 4 INTEGRATED SOFTWARE ....................................................................................................................... 5
FUNCTIONAL DESCRIPTION............................................................................................................... 6 2.1. MAIN ELECTRONIC PARTS OF THE ANALYZERS ...................................................................................... 6 2.1.1. Counting chamber with electrodes and measuring aperture ...................................................... 8 2.1.2. HGB Head................................................................................................................................... 8 2.1.3. Cell counter Amplifier Board...................................................................................................... 9 2.1.4. Control and Measurement Board (COMB) with Dimm-PC core - AJ/AJvet ............................ 10 2.1.5. Dimm-PC* Module AJ/AJvet ................................................................................................. 11 2.1.6. Configuration and ID E2PROM board (IDEPROM) - AJ/AJvet............................................... 11 2.1.7. Pneumatic and Power Board (PPB) - AJ/AJvet........................................................................ 12 2.1.8. Opto-boards for stepper motors................................................................................................ 12 2.1.9. Valve boards ............................................................................................................................. 13 2.1.10. Pressure Sensor......................................................................................................................... 14 2.1.11. Digital Reagent Sensor Board .................................................................................................. 14 2.1.12. LCD Display Module with High Voltage Board of AJ/AJvet.................................................... 15 2.1.13. LCD Display Module with High Voltage Board of Abacus Junior B ....................................... 16 2.1.14. Keypad of Abacus junior/Abacus junior vet.............................................................................. 17 2.1.15. Keypad of Abacus junior B ....................................................................................................... 18 2.1.16. Floppy Disk Drive and CD-ROM Drive - AJ/AJvet .................................................................. 18 2.1.17. External Power Supply.............................................................................................................. 19 2.1.18. MAIN board - AJB .................................................................................................................... 19 2.2. MAIN MECHANIC AND FLUIDIC PARTS OF THE ANALYZER ................................................................... 21 2.2.1. Sample rotor.............................................................................................................................. 22 2.2.2. Sampling needle ........................................................................................................................ 22 2.2.3. Washing head............................................................................................................................ 22 2.2.4. H&V moving unit ...................................................................................................................... 23 2.2.5. Main Dilutor ............................................................................................................................. 24 2.2.6. Micro Dilutor ............................................................................................................................ 25 2.2.7. Puffer reservoir ......................................................................................................................... 25 2.2.8. Pump ......................................................................................................................................... 25 2.3. ASSEMBLED ANALYZER ..................................................................................................................... 26 2.3.1. Abacus junior / Abacus junior vet............................................................................................. 26 2.3.2. Abacus junior B......................................................................................................................... 29
3.
OPERATION OF THE FLUIDIC SYSTEM......................................................................................... 32 3.1. 3.2. 3.3. 3.4. 3.5. 3.6. 3.7. 3.8. 3.9. 3.10. FLOW DIAGRAM OF MEASUREMENT .................................................................................................... 33 INITIALIZATION OF THE FLUIDIC SYSTEM ........................................................................................... 36 SAMPLING PROCESS ............................................................................................................................ 36 NEEDLE WASHING PROCESS ................................................................................................................ 37 DILUTING PROCESS ............................................................................................................................. 38 LYSING PROCESS ................................................................................................................................. 39 COUNTING PROCESS ............................................................................................................................ 40 CHAMBER DRAINING PROCESS ............................................................................................................ 41 CLEANING PROCESS ............................................................................................................................ 42 SHUTDOWN PROCESS .......................................................................................................................... 42
4.
ADJUSTMENT......................................................................................................................................... 43 4.1. MECHANICAL SETTINGS ...................................................................................................................... 43 4.1.1. Opto wheel setting..................................................................................................................... 43 4.1.2. Sampling needle setting............................................................................................................. 44 4.2. HARDWARE SETTINGS ......................................................................................................................... 44 4.2.1. Amplifier offset setting .............................................................................................................. 44
2
5.
6.
SERVICE OPERATION .........................................................................................................................57 6.1. OPENING THE INSTRUMENT .................................................................................................................57 6.2. MDA (MONOCHROME DISPLAY ADAPTER) EMULATION MODE AJ/AJVET ......................................57 6.3. KEY BIOS SETTINGS FOR CORRECT OPERATION AJ/AJVET ..............................................................58 6.4. CHECKING THE BIOS SETUP AJ/AJVET ...........................................................................................59 6.5. BIOS-DESCRIPTION AJ/AJVET ........................................................................................................59 6.6. DOS FUNCTIONS ON THE INSTRUMENT AJ/AJVET ...........................................................................61 6.7. ERROR MESSAGES AJ/AJVET ...........................................................................................................61 6.7.1. Abacus Junior / Abacus Junior Vet error code list ...................................................................62 6.7.2. Abacus Junior / Abacus Junior Vet message code list ..............................................................65 6.8. WARNINGS AND ERROR CODES FOR ABACUS JUNIOR B......................................................................66 6.9. POSSIBLE CAUSES OF NOISE................................................................................................................68 6.9.1. Contaminated reagent............................................................................................................68 6.9.2. Bad earth grounding ..............................................................................................................68 6.9.3. External electrical noise............................................................................................................69 6.9.4. Internal noise sources ............................................................................................................69
7.
MAINTENANCE......................................................................................................................................71 7.1. WEEKLY MAINTENANCE BY USER ......................................................................................................71 7.1.1. Cleaning the washing head .......................................................................................................71 7.2. PERIODIC MAINTENANCE BY SERVICE ................................................................................................71 7.2.1. Check Self test and Device statistics..........................................................................................71 7.2.2. Cleaning and Greasing Dilutor Block.......................................................................................71 7.2.3. Checking and Lubricating Dilutor Piston Tips .........................................................................71 7.2.4. Cleaning and Lubricating Needle Moving Mechanics ..............................................................71 7.2.5. Checking and Replacing Washing Head ...................................................................................71 7.2.6. Checking and Replacing Peristaltic Pump Tube.......................................................................71 7.2.7. Checking of the Power Supply...................................................................................................72 7.2.8. Bleaching of Fluidic System ......................................................................................................72
8.
APPENDICES........................................................................................................................................... 76 9.1. WARNING FLAGS - AJ/AJVET ONLY.................................................................................................... 76 9.2. SERIAL COMMUNICATION PROTOCOL ................................................................................................. 77 9.2.1. General Description.................................................................................................................. 77 9.2.2. Format of Packages Sent .......................................................................................................... 78 9.2.3. Format of Acknowledge of the Receiver ................................................................................... 78 9.2.4. Detailed Description of Packages............................................................................................. 78 9.3. UPLOADER: SOFTWARE UPGRADING TOOL FOR ABACUS JUNIOR B................................................. 82 9.3.1. Process of SW download (AJB)................................................................................................. 83 9.3.2. Troubleshooting of SW download (AJB)................................................................................... 86 9.4. ABACUS JUNIOR CABLING DIAGRAM - AJ/AJVET ............................................................................... 87 9.5. ABACUS JUNIOR B CABLING DIAGRAM - AJB..................................................................................... 88 9.6. ABACUS JUNIOR / ABACUS JUNIOR B TUBING SCHEMATICS - AJ/AJB ................................................ 89 9.7. ABACUS JUNIOR VET TUBING SCHEMATICS - AJVET........................................................................... 90 9.8. RECOMMENDED KIT OF TOOLS ............................................................................................................ 91 9.9. ELECTRONIC SCHEMATICS .................................................................................................................. 91
1.
INTRODUCTION
Since Abacus junior / Abacus junior vet / Abacus junior B have so much common characteristics, we issue a common Service Manual covering all instruments. Information herein applies for all instruments unless otherwise noted. To be well up in the instruments, please read this manual carefully to have the knowledge for servicing the instruments perfectly and avoid extra costs and wasting precious time. In this manual, we are using the following conventions: AJ stands for Abacus junior AJvet stands for Abacus junior vet AJB stands for Abacus junior B
This Abacus junior / Abacus junior vet / Abacus junior B Service Manual contains the functional descriptions of all analyzers, operation of the fluidic systems, adjustments and settings, and very important information for the Service Personnel about the service operations and possible problems.
The integrated software controls the instrument operations, displays, stores, recalls data, and allows the user to perform QC and calibration procedures and modify the user settings. The software version number can be read out from the Device Information or from the Self test submenu. Software is absolutely Plug and Play, it can read out and detect the type and the serial number of the instrument, therefore it will run the correct program for the hardware, without any user or service help. Every Abacus junior / Abacus junior vet software version is upgradeable (using a floppy disk) by the latest program developed by DIATRON. Software upgrade of Abacus Junior B requires a special SW downloading application (more about this in Section 9.3) running on a separate PC, a standard null-modem serial cable with 9-pin connector, and an upgrade SW from web page of DIATRON: www.diatron.com
2.
FUNCTIONAL DESCRIPTION
Fluidic System Amplifier Opto board of needle moving motors H/V and sample rotor Opto board of main dilutor Opto board of microdilutor Counting chamber with electrodes Motors HGB measuring head Cell counter amplifier HGB I/F
Motor controller/driver #6
12Vdc External Power Supply Valve controller Digital power +5V Valve drivers Pump driver Reagent sensor I/F Valve blocks Pump
Reagent sensors
Valves
Ext. Computer
Power Board Interface Pressure sensor I/F +5V, +12V, Pneum I2C Serial No. IDEPROM CPU Board Config. Data DC/DC Configuration Pneum DC/DC converter I/F microcontroller converter +12V / -12V +12V, -12V analog power FPGA A/D converter Dimm-PC AMD Elan SC-520
Pressure sensor
Display Assembly Optical isolation LCD LCD I/F LCD and Keypad controller High Voltage Inverter 300VAC High Voltage Board +50V +150V
CD-ROM Drive
LCD Lamp
Keyboard I/F
12Vdc
DC/DC converter
Keypad
Fluidic System Amplifier Opto board of needle moving motors H/V and sample rotor Opto board of main dilutor Opto board of microdilutor Counting chamber with electrodes Motors HGB measuring head Cell counter amplifier HGB I/F
Motor driver #6
Valve drivers Pump driver Reagent sensor I/F Pressure sensor I/F
Valves
Pressure sensor
RS-232
Display Assembly LCD (backlight internally controlled) High Voltage Board +50V +150V
Keypad
Aperture (80m)
Measuring tube
Reference electrode
The aperture is made of ruby and it is molded into the measuring tube.
TSL235
The analyzers perform enhanced Hemoglobin measurement technology for HGB measurement. The output of HGB head is frequency (TSL235 detector is light to frequency converter). This signal is counted by a digital counter in the FPGA circuit/micro-controller. This counter counts up while the LED is on and counts down while the LED is off, the LED and the counter directions are switched with a 100 Hz signal. This method provides real time backlight correction, which makes the HGB measurement more precise in changing backlight environment situation as well. There are two kinds of HGB measurements: Sample measurement Diluent measurement HGB log (CNTdiluent light / CNTsample light) Due to enhanced HGB technology, junior is less sensitive to incident light changes. It is recommended to keep side door closed during measurements. (before RBC counting) (in WBC washing phase)
Connection to HVB
Amplifier board includes a 3-stage main amplifier channel, which gains input signal to the 0...5 V range (this is the input range of the A/D converter, which is placed on the COMB card). The RSW signal changes the gain (RBC, WBC) in the feedback of the second amplifier stage with U2 (MAX319) analog switch. There is an offset potentiometer, P1 in the third amplifier stage, manufacturer sets the correct offset voltage. Adjust the offset voltage only in case it is out of the +/- 5mV range.
10
DHON signal (from the COMB board - AJ/AJvet; from the MAIN board - AJB) switches on the LED and the MVON signal which is active during counting switches off the Photo Detector in the HGB head, to prevent noise generated by the HGB detector. The other side of the amplifier board contains special connectors for the chamber and the HGB head (JP4).
2.1.4. Control and Measurement Board (COMB) with Dimm-PC core - AJ/AJvet
The compact COMB incorporates a single PC and its environmental functions, as well as the specific measurement processing functions in one board.
LPT port COM port USB port PS2 port keyboard
Speaker connection CD-ROM connection CSINTCON ID board connection CSDIGIO CSA1 Amplifier connections CSHEAT Reagent heater connection
PC system of the COMB board is based on the Dimm-PC module, which is a credit card size PC with AMD Elan SC520 133 MHz micro-controller. Dimm-PC itself contains 16 or 32Mbyte RAM and same size of SanDisk that acts like a hard disk. Dimm-PC module is easily replaceable as it has an open socket (it has also a screw for safe fixing). COMB card contains single ICs and some drivers/protection-circuits for the interfaces such as LPT, COM1, PS2, USB, IDE, Floppy and Speaker. Measurement processing is based on FPGA circuit. After power on, FPGA holds the DimmPC in wait state (with IOCHRDY signal) until the PIC configures the FPGA circuit from the IDEPROM (status LED is red during configuration). After that the FPGA controls the entire pneumatic system through the Pneumatic I2C bus, the Keyboard and Display module with video RAM for MDA (Monochrome Display Adapter) emulation, and Start button & status LED. FPGA circuit also performs measurement data acquisition by using the 10-bit A/D chip. FPGA makes digital data processing and stores the results in the internal FIFO memory. Cell parameters are sent to the Dimm-PC by single DMA cycles.
11
The MB4 board incorporates a credit-card sized PC, named Dimm-PC*. The processor on the Dimm-PC is a 133MHz Pentium-class core, with 32Mbytes on-board RAM, and 32Mbytes on-board SanDisk. This is the HDD (hard disk drive) of the analyzer, so instrument software with all user settings, calibration, database, etc. is stored on the Dimm-PC.
* DimmPC is the Trade Mark of Kontron Embedded Modules GmbH
Flash BIOS
32 Mbytes RAM
SanDisk controller
CMOS EEPROM
Real-time clock
On-board SMPS
Edge connector
E2PROM
Keeping the hardware identity information (write-protected), IDEPROM makes possible to run the correct software (Human or Vet).
12
Power system generates +5V (Digital power), +8V (Printer power) and +12V (Motor and valve power) from the single +12V DC input signal. Motor driver part consists of six separated PIC micro-controllers with power drivers. Horizontal, Vertical and Sample rotor motors have one combined ribbon cable connection. Main Dilutor (with two motors) and Micro-dilutor have separated connectors. Valve driver section is based on the valve driver PIC micro-controller and two 8-bit, powered output shift registers (with built in protection diodes) and there is one common ribbon cable connection for the valve boards. The peristaltic pump has a separated Darlington driver circuit for more reliable operation.
13
Horizontal and Vertical motors and the sample rotor unit have a common Opto-board, called XYOpto Board:
LEDs for Sample rotor Connections for Hoirizontal & Vertical motors
The other side of the board contains the connection for the Sample rotor and a ribbon cable connection to the COMB (AJ/AJvet) or to the MAIN board (AJB).
Valves
Valve Board
Connection to PPB
14
The pressure sensor can operate from +5V only. It is a calibrated sensor with 0-1.1 Bar input range. Do not apply more than 1.5 Bar to it, because it can ruin the pressure sensor.
Reagent detectors
Reference detector
Control LEDs
The Reagent Sensor Board is connected to the PPB card in AJ/AJvet, and the valve driver micro-controller makes the sensing and compensating operations. In AJB, this board is connected to the MAIN board and the micro-controller controls the operation of the Reagent Sensor Board. Instrument makes automatic initialization called calibration of reagent sensors during priming phase of fluidics.
15
LCD module
Keypad connector
Display assembly contains the 240x128 dots graphics LCD display and the high voltage board. LCD has a high voltage backlight lamp (high voltage board generates the required voltage). There is a special temperature compensation circuit in the display module, which makes possible to use the LCD module in wide temperature ranges with the adjusted contrast. High Voltage Board (HVB) generates LCD backlight voltage (300V), aperture cleaning voltage (150V), and measuring voltage (50V). The high voltage board is connected to the system through the amplifier board and the COMB card. This unit contains INVC191 inverter, which is a high voltage, high frequency circuit producing suitable voltage for CCFL (cold cathode fluorescent lamp) of the LCD. The CFSW digital signal (from the COMB card) controls HVB: logical LOW turns inverter on. The MVON digital signal (from the COMB card) switches the measuring voltage (50 V) on/off by O1 opto switch. Warning! Be careful with servicing this board in active state, because the high voltage (300V) at LCD lamp connector can cause damages or electric shock. Never operate the analyzer without the LCD backlight connected to the HVB, because the over-voltage on the output of the HVB can damage the HVB board and the amplifier.
16
In Abacus Junior B, we needed a new high voltage board, because in this instrument theres no need for the inverter on the previous HVB (the alphanumeric display has no CCFL backlight), but the measuring and cleaning voltage generation based on the inverters high voltage. Thats why we developed HVB v2.1, which is still capable to carry and feed the inverter, but the board has its own high voltage generation circuitry, so can be used without the inverter placed on it. HVB v2.1:
Connection to COMB and amplifier Connection to LCD lamp
Start key is a micro-switch, connected to the COMB card (through the Display ribbon cable). The status LED indicates the actual status of the analyzer and it has three colors: red, green and amber (See Users Manual). The LED has three pins and the actual color depends on the controlled pins. Start key and status LED are controlled by COMB.
2.1.13. LCD Display Module with High Voltage Board of Abacus Junior B
The display assembly in Abacus Junior B contains a 4x20 characters alphanumeric display, a high voltage board, a Start key and status LED board. The alphanumeric display has internal LED based backlight, which is driven and controlled by the MAIN board.
Alphanumeric LCD
Keypad connector
17
High Voltage Board (HVB) generates the aperture cleaning voltage (150V), and measuring voltage (50V). The high voltage board is connected to the system through the amplifier board and the MAIN board.
Connection to MAIN board Uninstalled inverter board
CFSW signal (from MAIN board) controls HVB: logical LOW turns inverter on. MVON signal (from MAIN board) switches the measuring voltage (50 V) on/off by O1 opto switch. Warning! Be careful with servicing this board in active state, because the high voltage can make damages or electric shock! Start key is a micro-switch, connected to the MAIN board (through the Display ribbon cable). The status LED indicates the actual status of the analyzer and it has three colors: red, green and amber (See Users Manual). The LED has three pins and the actual color depends on the controlled pins. The MAIN board controls start key and status LED. In Abacus Junior B the LCD controlling and keypad reading are handled by the microcontroller of the MAIN board via some interface circuitry.
Function buttons
Function buttons
18
Function buttons
19
The analyzer works with an external power supply. The next figure shows the power supply unit generating 12VDC.
12V DC outlet
The power supply modules have an auto range input, which makes possible to use them with 230V or 115V mains outlet and it has the CE and UL safety certification. The input socket of the power supply is a standard 3-terminal plug, with power cable connection; the output is a special, lockable socket as it is shown in the picture.
20
Valves connection
Printer connection
COM port
21
Abacus junior
M4
V8 DilNeedle
2 3 1 1
&
&
Abacus junior
Micro-dilutor
V7 DilChamber
3 2 1
V6 DilWash
3
1 2
V11Rinse
2 3 1 3
Main dilutor
DILUENT
V9LyseWbc
2
Pressure Meter
Lyse Sensor
Rinse Sensor
LDL
LDR
LDD
3 1
V10 Cleaner
P
Puffer Reservoir
1 3 2
CLEANER
Dil
Rinse
Lyse
RBC WBC
M3
M6
V3 Bubble
HGB
RINSE
LYSE
V2 DrainAperture
Pump
LDx
WASTE
M1
The main fluidic schematics are almost the same for the three models. The only exception is the Rinse reagent and the corresponding Rinse syringe and Rinse valve (V11), which is present for the AJvet model only.
M1
Hor
M2
Ver
V5 DrainPuffer
2 1 3
V1 DrainChamber
M5
Sample rotor
1 3
22
2.2.2.
Sampling needle
Sampling needle is assembled in the H&V moving unit and it makes the sample aspirations. Correct setting of sampling needle is necessary and very important (see Chapter Adjustments).
23
This unit contains slides to move the sample sampling needle in Horizontal and Vertical directions, two stepper motors, XYR opto board, opto wheel, washing head and the sampling needle. It moves the needle to the desired position: from sampling position, to washing head, and to the measuring chamber.
Sampling needle
Washing head
Horizontal motor
Vertical motor
Both stepper motors have optical end-switch sensors for detecting these positions. These are required for correct initialization and error detection. All sensors have status LEDs to show actual conditions. The Vertical motor works with a special opto wheel for detecting home & end positions. See the Adjustment section of this manual to place this wheel to the proper position.
Greasing of the horizontal/vertical guiding rods should be done regularly using Photorub, a PTFE-based thin lubricant. It is recommended to check and repeat greasing of guiding rods every year, or after 10000 measurements.
24
Diluent syringes
Lyse piston
Control LEDs
Control LEDs
25
Micro dilutor is taking the precise sample (25 or 50l) into the sampling needle. It includes a stepper motor, a motor opto board and the micro syringe. Connection to Valve Connection to PPB (AJ/AJvet) MAIN board (AJB) Connection to needle
Transmission gear
Stepper motor
2.2.8. Pump
Pump generates regulated vacuum and drains the fluidic system. It is connected to the PPB (AJ/AJvet) or to the MAIN board (AJB) and it has its own driver circuit (Darlington). If the tube of the peristaltic pump becomes worn, it can be broken, causing Pressure error. It is recommended to check the state of the tube, and replace it every 2 years, or after 20 000 measurements. Always replace the peristaltic pump tube to the same PharMed type, with the same length. For servicing the tube of the pump, open the peristaltic pump from its top (see picture) and remove the tube together with the white plastic side wall (see picture):
In case of damaged tubes, it can be replaced by a new one by opening the two metal locks located at the two ends of the tube (see picture).
26
Rear panel (note reagent inlets: it is an Abacus Junior model as there is no Rinse connection):
Serial Port
27
Electronic block
Sample rotor
Construction right side (note white reagent inlet for Rinse: it is an Abacus Junior Vet model):
Washing head
Adapter
28
Construction back (note white reagent inlet for Rinse, main dilutor and valve block with 6 valves: it is an Abacus Junior Vet model):
Valve block
Reagent sensors
Main Dilutor
Reagent connectors
Peristaltic pump
Display assembly
Speaker
29
Sample rotor
Power switch Back door to access pump and main dilutor 12V DC inlet
Serial Port
Reagent inlets
30 Construction front:
Electronic block
Sample rotor
Speaker
Washing head
31
Valve block
Reagent connectors
Peristaltic pump
Display assembly
MAIN board
Speaker
32
3.
This section describes the main fluidic steps of Abacus junior / Abacus junior vet / Abacus junior B measurement cycle. The instruments Fluidic Schematics are shown in Section 2.2. of this manual. The following figures show total measurement flow diagram and detailed descriptions of processes for understanding the fluidic system work. The following steps are introduced in this section: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Flow diagram of measurement Initialization process Sampling process Needle washing process Diluting process Lysing process Counting process Chamber draining process Cleaning process Shutdown process
In the detailed process description figures, the active tube is filled with black color, while an arrow () shows the direction of the flow. Moving mechanic parts have another arrow indicating direction of movement. Only opened (On) valves are mentioned in this section while all the other valves are closed (Off). Abacus junior / Abacus junior vet / Abacus junior B employs a software waste full checking feature. Software integrates volume of the reagents used, and gives a message when this volume reaches the preset tank capacity.
33
Chamber draining
Chamber flush
Horizontal motor moves out, sample rotor turn in, needle moves down
Sampling process
WBC only?
RBC sampling
Needle washing
Lysing process
HGB measurement
34
WBC measurement
Lysing process
Measuring vacuum
WBC2 measurement
Lyse retract
Small washing
Cleaning (cleaner)
Vet?
Rinse flush
Washing (diluent)
35
WBC only?
RBC measurement
RBC2 ? (AJvet)
RBC2 measurement
Motor synchronizations
End
36
M4
Micro-dilutor V8 DilNeedle
2 3 1 3 2 1
V6 DilWash
3
1 2
V7 DilChamber
V11 Rinse
2 3 1
V9 LyseWbc
1 3 2
DILUENT
Lyse Sensor Rinse Sensor
Puffer Reservoir
Rinse Macro Lyse V3 Bubble
3
RBC WBC
Dil
M3
HGB
RINSE
LYSE
V2 DrainAperture
Pump
LDx
WASTE
M1
There is also another sampling process for the second (RBC) dilution, 25 l of primary dilution is aspirated by the sampling needle from the chamber but it is kept in the sampling needle during the WBC measurement and the cleaning process.
3 1 1 2
Pressure Meter
LDL P
LDR
LDD
CLEANER
M1
Hor
M2
Ver
1 3
V1 DrainChamber
V5 DrainPuffer
M5
Sample rotor
1 3
37
Both instruments clean the sampling needle with diluent in the washing head after sampling. It is important to clean the outer surface of the sampling needle to avoid inaccurate sampling. The Macro syringe doses and the pump drains the diluent from the washing head, while the sampling needle moves upwards so that the total length of it is washed and cleaned. This process is called total sampling needle washing, and it is mainly used after taking primary sample from sample tube. Another process, which is washing only a smaller part of the sampling needle, is the same but the needle does not move in the total length. Some procedures perform this kind of sampling needle washing.
M4
Micro-dilutor V8 DilNeedle
2 3 1 3 2 1
V6 DilWash
3
1 2
V7 DilChamber
V11 Rinse
2 3 1
V9 LyseWbc
1 3 2
DILUENT
Lyse Sensor Rinse Sensor
Puffer Reservoir
Rinse Macro Lyse V3 Bubble
3
RBC WBC
Dil
M3
HGB
RINSE
LYSE
V2 DrainAperture
Pump
LDx
WASTE
M1
The Macro syringe pushes the diluent through V8 (Off), V7 (Off), V6 (On). The Pump aspirates the diluent from the washing head through V5 (On), while the M2 Vertical motor moves the sampling needle up.
3 1 1 2
Pressure Meter
LDL P
LDR
LDD
CLEANER
M1
Hor
M2
Ver
1 3
V1 DrainChamber
V5 DrainPuffer
M5
Sample rotor
1 3
38
M4
Micro-dilutor V8 DilNeedle
2 3 1 3 2 1
V6 DilWash
3
1 2
V7 DilChamber
V11 Rinse
2 3 1
V9 LyseWbc
1 3 2
DILUENT
Lyse Sensor Rinse Sensor
Puffer Reservoir
Rinse Macro Lyse V3 Bubble
3
RBC WBC
Dil
M3
HGB
RINSE
LYSE
V2 DrainAperture
Pump
LDx
WASTE
M1
The second sample 25 l of primary dilution is stored in the sampling needle during the WBC measurement and the cleaning process. The instrument makes the second (RBC) dilution into the chamber after these processes.
3 1 1 2
Pressure Meter
LDL P
LDR
LDD
CLEANER
M1
Hor
M2
Ver
1 3
V1 DrainChamber
V5 DrainPuffer
M5
Sample rotor
1 3
39
In this step the set lysing reagent is added into the measuring chamber through V9 (On), while the Lyse syringe moves upwards. This process makes the WBC/HGB dilution with lyse reagent.
M4
Micro-dilutor V8 DilNeedle
2 3 1 3 2 1
V6 DilWash
3
1 2
V7 DilChamber
V11 Rinse
2 3 1
V9 LyseWbc
1 3 2
DILUENT
Lyse Sensor Rinse Sensor
Puffer Reservoir
Rinse Macro Lyse V3 Bubble
3
RBC WBC
Dil
M3
HGB
RINSE
LYSE
V2 DrainAperture
Pump
LDx
WASTE
M1
For better mixing the macro syringe pushes some air bubbles (aspirated through the washing inlet of the chamber and V3) after the lysing process through V8 (Off), V7 (On), V4 (Off) V3 (On).
3 1 1 2
Pressure Meter
LDL P
LDR
LDD
CLEANER
M1
Hor
M2
Ver
1 3
V1 DrainChamber
V5 DrainPuffer
M5
Sample rotor
1 3
40
M4
Micro-dilutor V8 DilNeedle
2 3 1 3 2 1
V6 DilWash
3
1 2
V7 DilChamber
V11 Rinse
2 3 1
V9 LyseWbc
1 3 2
DILUENT
Lyse Sensor Rinse Sensor
Puffer Reservoir
Rinse Macro Lyse V3 Bubble
3
RBC WBC
1
Dil
M3
HGB
RINSE
LYSE
V2 DrainAperture
Pump
LDx
WASTE
M1
For noise prevention there is no mechanical or electronic activity during the counting process and the door should be closed for better shielding.
3 1 2
Pressure Meter
LDL P
LDR
LDD
CLEANER
M1
Hor
M2
Ver
1 3
V1 DrainChamber
V5 DrainPuffer
M5
Sample rotor
1 3
41
Chamber draining is made under pressure control. Pump drains chamber while puffer reservoir and thus the pressure sensor is connected to the draining tube. The instrument can detect the empty state of the chamber from drop of vacuum.
M4
Micro-dilutor V8 DilNeedle
2 3 1 3 2 1
V6 DilWash
3
1 2
V7 DilChamber
V11 Rinse
2 3 1
V9 LyseWbc
1 3 2
DILUENT
Lyse Sensor Rinse Sensor
Puffer Reservoir
Rinse Macro Lyse V3 Bubble
3
RBC WBC
1
Dil
M3
HGB
RINSE
LYSE
V2 DrainAperture
Pump
LDx
WASTE
M1
3 1 2
Pressure Meter
LDL P
LDR
LDD
CLEANER
M1
Hor
M2
Ver
1 3
V1 DrainChamber
V5 DrainPuffer
M5
Sample rotor
1 3
42
M4
Micro-dilutor V8 DilNeedle
2 3 1 3 2 1
V6 DilWash
3
1 2
V7 DilChamber
V11 Rinse
2 3 1
V9 LyseWbc
1 3 2
DILUENT
Lyse Sensor Rinse Sensor
Puffer Reservoir
Rinse Macro Lyse V3 Bubble
3
RBC WBC
1
Dil
M3
HGB
RINSE
LYSE
V2 DrainAperture
Pump
LDx
WASTE
M1
After that the Macro syringe pushes the cleaner reagent remaining in the tube between V10 and V4 into the chamber. The liquid detector (Diluent & Cleaner detector) can detect the existence of cleaner solution.
3 1 2
Pressure Meter
LDL P
LDR
LDD
CLEANER
M1
Hor
M2
Ver
1 3
V1 DrainChamber
V5 DrainPuffer
M5
Sample rotor
1 3
43
4.
ADJUSTMENT
Mechanical and hardware adjustments are described in this section. Software settings are included in Section 5.2.
Screw B Screw A
End opto
Opto wheel
Home opto
Check the end position as well: move the needle down. Adjustment is successful if end LED goes on before moving part reaches end of mechanical range. Once this adjustment is necessary, never miss sampling needle setting described in the next section.
44
Check the setting of the needle. If end of the needle is at the bottom of the washing head, needle is set correctly. If not, open screws B (see above), and adjust the needle to the bottom of the washing head. Fasten B screws. Set the end of the tip to the washing heads bottom plane, while the carriage is held by motors. (Needle setting menu). Fix the B screws.
Be careful with the bent upper end of the sampling needle, because if badly aligned, during movement it can hit other mechanical components causing mechanical jam, and therefore damages or error.
45
5.
Self test results HGB light Electr. Voltage: current: offset Ampl. test: peak: dev: Noise test:
OK OK OK OK OK OK OK OK
The second and third panel contains tested parameters, as follow: HGB light (LED is on). Measuring offset. Electrode voltage, current and
Amplifier transfer by generating 20000 test pulses, incl. gain related peak value, noise related deviation. Amplifier Noise test during a 5-second period.
Self test results Atm Vacuum: drift: Power +12V: Power 12V: Power Batt: Core Temp: Overall result:
Atmospheric pressure.
pressure
stands
for
outer
Vacuum reports pump operation (vacuum made by the pump in a 10-second period of time). Drift represents pressure loss of vacuum measured in a 10-second period of time. Power 12V shows the amplifier voltage value. Power Batt reports the voltage value of the battery. If battery fails, system time will stop.
Core Temp shows CPU temperature of the Control and Measurement Board (COMB). Overall test result is displayed, which can be Successful (in case of every test result is OK) or Errors (if HIGH, LOW or ERROR). At the end of a result line status message is displayed, which means that the actual test result is at the normal range (OK), higher (HIGH), lower (LOW) than the pre-determined limits, or the result is an error (ERROR).
46
Mark
HIGH LOW
Possible reason
Instrument door open HGB head not connected or HGB LED out of order Instrument door open or HGB LED too bright Fault on High Voltage or Amplifier board Fault on Amplifier board Fault on Amplifier board Amplifier Boards is not connected to main board Instrument not grounded Fault on Amplifier board Instrument not grounded Instrument not grounded Pressure sensor, cable or connector problem Peristaltic pump failure Leakage in pneumatics
Remedy
Close instrument door Check HGB head connections check HGB LED during measurement Close door or replace HGB LED resistor on amplifier board Check measuring voltage (50V) on High voltage and Amplifier boards Check current generator, and test generator FET on Amplifier board Check the offset potentiometer on Amplifier board Check cables and connectors coming from the Amplifier Check mains ground lead Check current generator, and test generator FET on Amplifier board Check mains ground lead Check mains ground lead Check pressure sensor, cable connections and controller board pressure connector Check peristaltic pump Check tubing in pneumatics
HGB light HIGH LOW Electrode voltage Current Offset or HIGH LOW or HIGH LOW or HIGH LOW Amplifier test HIGH Peak of pulses Dev. (noise) Noise Outer pressure Vacuum Drift LOW or HIGH HIGH HIGH LOW or HIGH LOW HIGH
Abacus junior /vet / B Service Manual 5.2. Self Test of Abacus Junior B
There is a built-in Self test and Service menu in Abacus junior B.
47
5.2.1. Self Test Menu UTILITIES Select Submenu DATA SET DIAG PNEU
DIAGNOSTICS menu. Press TEST to perform Self test Press STAT to check statistics of instruments operation.
To run a self test go to UTILITIES menu, by pressing then press DIAG function to reach DIAGNOSTICS menu.
Diagnostics
STATistics contain: database capacity, number of samples, pneumatic errors listed in order: Clogging, Sensor, Vacuum, MDilu, MMicro, MLyse, MRotor, MHori, MVert. Press to browse amongst listed parameters.
DB capacity: 40/100 Samples run: 31 Pneumatical Errors Clogging Sensor Vacuum Mdilu MMicro Mlyse MRotor MHori MVert :0 :0 :0 :0 :0 :0 :1 :0 :0
48
SelfTest
If you press TEST, a self-test is going to perform. After the pneumatical initialization (if required) several test is made by the system. The results will come out from the internal printer.
Self test results and their meanings: Title DIATRON Abacus Junior B - Self test S/N: 140001 SW: 1.56/1.0 Instruments
serial
number,
Software
version
Date
Date of testing Software compilation date AtmPres: stands for Atmospheric or ambient pressure.
mBar OK mBar OK MeaPres: stands for Measurement pressure: reports mBar OK pump operation. (Vacuum made by the pump in a 10second period of time)
TestPLS: 9998 TestA/D: 10000 TestAMP: 1426 TestDEV: 80 NoiseLO: 0 NoiseHI: 0 MeasCur: MeasVlt: MeasOfs: Overall: 868 50 0
OK OK OK OK OK OK
HGB: for testing the HGB measurement. TestPLS: number of detected test pulses from the 10000 ones created by the microcontroller. TestA/D: number of digitalized pulses from the 10000 pulses mentioned before.
OK TestAMP: peak voltage of test pulses. OK TestDEV: deviation of the received and digitalized test OK pulses.
NoiseLO: number of pulses falls below the low pulse threshold.
SUCCESS
NoiseHi: number of pulses falls beyond the high pulse threshold. MeasCur: measuring current that is measured under the self test process. MeasVlt: measuring voltage: refers to the electrode voltage under measurement. MeasOffs: refers to electrode offset. Overall test result displayed, which can be SUCCESS (in case of every test result is OK) or FAILED (If any of the result is Hi or Lo). At the end of every result line a status message is displayed, which means that the actual test result is at the normal range(OK), higher(Hi) or Lower(Lo) than the pre-determined limits listed below.
49
50
51
In result calculations the service calibration factors are used as the user calibration factors, so they are multiplied for each parameter: RBCDisp. = FactRBC User * FactRBC Serv. * RBCMeasured If the user factor is near the bound (0.80 - 1.20), by setting the corresponding service factor, the user factor can be adjusted to 1.00. Example: Fact RBC User = 1.19 and Fact RBC Serv = 0.96, and Fact RBC User = 1.00 and Fact RBC Serv = 1.14 gives the same result for RBC.
Apply user calibration factors function is used to combine user and service calibration factors. The software will multiply the existing factors, and move them to the Service level to set user factors to 1.00.
Rinse time: If this time is set, then the instrument will make an automatic, extended washing procedure (with more diluent) of the chamber(s) to get wash dirt out of the chambers (dust). If it is set to 0, then no Rinse is performed. Serial I/O speed: instrument can send results to a host computer via serial port with the RS 232 V24 protocol. The baud rate of this serial communication must be selected at this point. For details of the serial communication protocol, see Appendix 9.2 in this manual. Serial Protocol Version: with this option, the used protocol (sending specific fields of data) can be selected. This is useful when you upgrade the analyzer with new software, but the laboratory system is compatible with an earlier serial protocol. Just select the previous protocol number from the list. Settings Laboratory header lines Waste container capacity (1..60 l) Disable multiuser mode: Disable 3 part diff: Disable markers Stretch histograms Laboratory header lines: you can choose how many lines to contain the header of the blood result. Waste container capacity: it essential to set the correct volume of the waste container for proper usage of the software waste full alert. Set this value two liters less than the total volume of waste container.
2 20 No No No No
52
Disable multi-user mode: by this setting the multi-user mode can be disabled Disable 3-part diff.: for using quick lyse (without 3-part differential) the errors and the bad 3part parameters can be excluded from the results Disable markers: setting this option to Yes will omit the vertical markers from printed reports Stretch histogram: setting this option to Yes will modify the WBC histogram range from 0300 fl instead of 0-400 fl (this is recommended for Veterinary mode) Settings Language Native keyboard Maintenance day Patient data Reagent code: Extended probe voltages Language: this setting will adjust the user language. The Service menu always uses English language. Available languages: Chinese, English, French, German, Greek, Indonesian, Italian, Persian, Polish, Portuguese, Romanian, Russian, Spanish, Turkish, and Vietnamese. Native keyboard: Setting it to Yes will utilize the external PC keyboard with the language specific layout.
Maintenance day: You can select from week days. According to this setting, the instrument will ask the user to do weekly maintenance during shut down. Patient data: There are two options: Birthdate and Age. According to this setting, both in the sample information dialog and in the database, the instrument will prompt for the age or the date of birth. If age is specified, it can be given in years or months. Reagent code: This code can be used to modify the offset of the HGB function. Enter a value between 0 and 30 (default is 9). Extend Probe Voltages: This option is ON by default. It makes the instrument accept the physically highest probe voltages to allow operation at lower operating temperature range. Settings Calendar Mode LCD light off delay (hrs): Instrument startup procedure: Calendar mode: You can select between the Gregorian and the Jalaali (Persian) calendar. All dates will be converted accordingly. LCD light off delay: LCD backlight switches off after 4 hours, by pressing key switches back. Still the light is off, the LED is flashing yellow.
Gregorian 1 Database
Instrument startup procedure: You can select to start the instrument with Database screen (without any pneumatic initialization) or with Measurement screen (with pneumatic initialization).
53
From this submenu the Service Person can directly run the built-in Self test (see 5.1).
54
Offset adjustment: You can adjust the offset on the amplifier board. Needle setting: By entering this menu the needle will go to the position you can adjust it. You can Log in as supervisor if the Multi-user mode was selected in the Users Settings submenu. (Number 4 if present, shows the availability of this function.) In supervisor mode, you have the ability to change any user passwords and you have full access over user settings. Always log out after this supervisor log in.
55
MAINT
CAL
CLR
With the CLEAR option, you can erase all the data in the pneumatic error statistics (what you can reach in Utilities\Diagnostics\STAT).
Serv. Adjustments
MAINTENANCE Menu In this menu you can access OFFSET setting, NEEDLE setting, STRESS, Valve and Motor tests under TEST submenu.
OFFS
OFFSET:
3mV
OFFSET setting screen You can set the offset to zero with the potentiometer of amplifier board, while then actual offset is displayed.
NEEDLE Setting screen By pressing NDLE function button, instrument moves the needle to a safe location where you can check and set the needle into the proper position.
STRESS Menu
STRESS Menu Select the number of Blank measurement cycles to run, by pressing the corresponding function button: 10, 20, 50 or 100.
10
20
50
100
STOP ACT 0 0
STRESS screen During Stress PLT and HGB blank results are displayed, in the following order MINimum, MAXimum and ACTual value. You can monitor stability, and cleanliness.
56
VALVE TEST screen Press numeric buttons 1 to 9 to turn on/off corresponding valve. Use 0 for valve10 and . for pump. Active state is indicated by x under each valve number. Pressure of vacuum chamber is indicated as well.
1 5 6 7
MOTOR TEST screen Press a number button from 1 to 7 to make the corresponding motor move. Pressing 1 pneumatic initialization will run. Moving motor is marked by x.
By pressing AUTO key, user and service calibration factors can be combined automatically. The software will multiply the existing factors, and move them to the Service level to set user factors to 1.00. If all service factors were 1.00, after this function all service factors hold the previous user factors, and all user factors become 1.00.
Calibr. Service > WBC = 1.00 < RBC = 1.02 AUTO EDIT ACPT
In CALIB screen you can review/modify actual Service Calibration Factors, in the following order: WBC, RBC, HGB, MCV, RDWc, PLT, MPV, PDWc.
Calibr. Service 0..9 > WBC = 1.00 < RBC = 1.00 EDIT ACPT
Press EDIT to modify a factor. 0..9 in the upper right corner indicates you can use the number buttons on the keypad. To stop editing a calibration factor press OK. To accept new calibration factors press ACPT button.
57
6.
SERVICE OPERATION
First unscrew the 5 cover fixing screws located on the rear panel, 2 screws on the upper side and 3 screws on the vertical side. After this, pull the cover backwards a few centimeters to release sliding locks, and then you can turn it upwards to take it off completely. In this way you will be able to reach the electronics: COMB and PPB (AJ/AJvet), or MAIN board (AJB). In AJ/AJvet, do not forget that you can take them off only if you take off IDEPROM Card first. How to take off the front cover:
First unscrew the 2 screws located on right and left part of the upper side and the 3 screws located on the bottom side. After this, pull the cover towards you to take it off.
58
Abacus junior /vet / B Service Manual 6.4. Checking the BIOS setup AJ/AJvet
59
It is suggested to check it if the instrument hangs after switching on, or software does not start (or cannot be upgraded from floppy disk). Connect an external keyboard (US layout) to the instrument and switch it on Press F2 repeatedly until the instrument beeps. Switch the instrument to MDA emulation mode (by pressing "i." on the keypad) Check the key points listed above (or from the enclosed Main Board Manual), if you find differences, set these settings Go to the Exit menu (upper right quarter of the display) and select Exit Saving Changes. Confirm this by selecting Yes in the pop up window. The instrument will restart with the new (correct) BIOS setup configurations
To start the PhoenixBIOS setup utility press <F2> during the string, Press <F2> to enter, setup is displayed during boot-up. The Main Menu will be displayed. The Menu Bar The Menu Bar at the top of the window lists all the different menus. Use the left/right arrows to make a selection. The Legend Bar Use the keys listed in the legend bar on the bottom to make your selection or exit the current menu. The list below describes the legend keys and their alternates:
60 Key Function <F1> or <Alt-H> <Esc> or Arrow key - or Arrow key <Tap> or <Shift-Tap> <Home> or <End> <PgUp> or <PgDn> <F5> or <-> <F6> or <+> or <Space> <F9> <F10> <Enter> <Alt-R> General help window Exit this menu Select a different menu Move cursor up and down Cycle cursor up and down
Move cursor to top or bottom of current window Move cursor to next or previous page Select the previous value for the current field Select the next value for the current field Load default configuration values for this menu Save and Exit Execute command or select submenu Refresh screen
To select an item, simply use the arrow key to move the cursor to the field you want. Then use the plus and minus keys to select a value for that field. The Save Value commands in the Exit Menu save the values currently displayed in all the menus. To display a sub menu, use the arrow keys to move the cursor to the sub menu you want. Then press <Enter>. A pointer (4) marks all sub menus. The Field Help Window The help window on the right side of each menu displays the help text for the currently selected field. It is updates as the cursor is moved to each field. The General Help Window Pressing <F1> or <Alt-F1> on any menu brings up the General Help Window that describes the legend keys and their alternates. Press <Esc> to exit the General Help Window. The Main Menu You can make the following selections on the Main Menu itself. Use the sub menus for other selections.
Abacus junior /vet / B Service Manual 6.6. DOS functions on the instrument AJ/AJvet
61
To run the computer part of the instrument like a normal PC, the Service Personnel should have an MS-DOS 6.22 operating system boot floppy disk. Connect an external keyboard Put the MS-DOS boot floppy into the floppy disk drive After turning on, go to the BIOS setup (press F2 repeatedly on the keyboard and switch to MDA mode by pressing "i." ). Change the Boot Device Priority in the BOOT menu: The Removable Devices must be the first in the list. Select Removable Devices and move it up by pressing + on the keyboard. Save the actual settings to CMOS, the instrument will restart (Exit Saving Changes) The instrument will boot from the floppy and the software will be terminated Switch to MDA mode by pressing "i." Do not forget to restart the instrument and set back Boot Priority list after servicing, (Hard Drive first)
62
%s: filename concerned, %d: error type concerned, %u: error specific string Code 1000 Error text Out of memory in %s Reason(s) Fatal system or program error! Remedy
Check the COMB card and Dimm-PC module for proper insertion.
1004 1100
1101
1102
1103
1105
1106
Fatal system or program error! Cannot create file %s Fatal system or program error! Data file %s is corrupt, new Stored data file is corrupt or missing! will be created, all stored Disk or software measure data will be lost error. Error %d on indexing file %s Fatal system or program error! Pressure error.\n Cannot make the measuring Power off the system vacuum!! Waste is full! Waste container is full! Empty waste container! The system assumes that you will do it before going on! Check Diluent container! Diluent tank is empty, or the dil./clean sensor is too sensitive (try recalibrating the sensors), or there are lot of bubbles in the diluent tube Check Lyse container! Lyse tank is empty, or the lyse sensor is too sensitive (try recalibrating the sensors), or there are lot of bubbles in the lyse tube Vacuum error The measuring vacuum has been dramatically decreasing during the measurement or absolutely lost! Pneumatical error occurred! Fatal error in Device: %s mechanical Error code: %s subsystem. Status: %x Retry?
Try to make a software upgrade. The same as in case of error code 1000. The same as in case of error code 1000. New stored data file will be created automatically (by a User confirmation). The same as in case of error code 1000. Check the pump and the tubes, fittings and valves around the puffer reservoir. Empty waste container! If it is not full, there is a clogging in the waste sensor line.
Replace the diluent reagent container with a filled one. If this is still a problem with a filled diluent container, run Reagent sensor calibration and check the tubing and fittings of diluent path.
Replace the lyse reagent container with a filled one. If this is still a problem with a filled lyse reagent container, run Reagent sensor calibration and check the tubing and fittings of lyse path. Leakage in the pneumatic system (check the pump, fittings, tubing, pressure sensor, puffer reservoir and valves).
If frequently happens this error check the proper operation of the motor modules (home/end opto switches, ribbon cables and moving of motors).
63 Remedy Replace the cleaner reagent container with a filled one. If this is still a problem with a filled cleaner container, run Reagent sensor calibration and check the tubing and fittings of cleaner path.
1110
Replace the rinse reagent container with a filled one. If this is still a problem with a filled rinse container, run Reagent sensor calibration and check the tubing and fittings of rinse path.
1111
1112
1113
Check the proper operation of the motor modules (home/end opto switches, ribbon cables and the motor moving).
1200 1201
1300
1301
1302
1400
Check the connections between instrument and printer and check printer setup in Printer Settings
64 Code 1401 Error text Printer is out of paper and error %d Reason(s) Printer is out of paper and there are some other printer errors!
Diatron Ltd. 2004 Remedy Feed the printer with paper. Check the connections between the instrument and the printer and check the printer setup in the Settings/Printer settings submenu. Feed the printer with paper. Modify the printer setup in the Settings/Printer settings submenu.
1402 1403
1404
1405
1406
1407
1408
1409
1410
1411
1900
1921
Modify the paper setup in the Settings/Printer settings submenu. Modify the paper setup in the Paper height is too large Settings/Printer settings submenu. Modify the paper setup in the Paper width is too small Settings/Printer settings submenu. Modify the paper setup in the Paper height is too small Settings/Printer settings submenu. Left margin is too large Modify the margin setup in the Settings/Printer settings submenu. Top margin is too large Top margin is too Modify the margin setup in the large! Settings/Printer settings submenu. Modify the vertical spacing setup Spacing is too large The distance in the Settings/Printer settings between two results is too high! submenu. Error #%d in printer Printer software Check the connections between initialization! error! the instrument and the printer and check the printer setup in the Settings/Printer settings submenu. Try to make a software upgrade. You have to add at least one Multi-user Follow the instruction, or change user to use multi user mode! problem. to single user mode in the User settings submenu. %s sensor calibration failed! Reagent container Replace the reagent container The system turned off the became empty, or with a filled one. there are lot of %s sensor. If this is still a problem with a filled bubbles in reagent reagent container, turn on the tubes. sensor and try recalibrating and check the tubings and the fittings. Paper width is too large
Printer is out of paper! The selected printer type does not match to the printer! Paper width overstep the margin. Paper height overstep the margin! Paper width overstep the margin! Paper height overstep the margin! Left margin is too large!
65
Now it is time to clean the washing head with a damp cloth, and check the pump cleanliness. Make sure they are all clean, then you can proceed. Set the needle and press any key to continue!
66
Message
REMOVE REAGENT TUBINGS! LEAVE WASTE CONNECTED! CONNECT DISTILLED WATER! REMOVE DISTILLED WATER! LEAVE WASTE CONNECTED! SET THE NEEDLE AND PRESS OK TO CONTINUE! Some factors are out of range No results found for selected operation REMOVE ALL TUBINGS FROM INPUTS! LEAVE WASTE CONNECTED! CONNECT DISTILLED WATER! CHECK DILUENT CONTAINER! CHECK CLEANER CONTAINER! CHECK LYSE CONTAINER! SAMPLER ROTOR WAS JAMMED!! SAMPLING ERROR!! PNEUMATICAL ERROR OCCURED! FATAL PNEUMATICAL ERROR OCCURED! VACUUM ERROR!
Remedy Message during Preparing for shipment. Disconnect reagent tubes but Waste. Message during Preparing for shipment. Connect distilled water to all inlets. Message during Preparing for shipment. Disconnect reagent tubes but Waste. Message during needle setting. Adjust needle to bottom of washing head. Use the Service calibration factors to extend user calibration range if needed. No CAL/QC type of measurement has been selected before trying to use them. Message during Preparing for shipment. Disconnect reagent tubes but Waste. Message during Preparing for shipment. Connect distilled water to all inlets. Check Diluent tank, probably it is empty. Check Cleaner tank, probably it is empty. Check Lyse tank, probably it is empty. Sample rotor blocked, check for reason. Needle is blocked while sampling. Check needle height setting for sample tube. See below. See below. Pressure drop in vacuum chamber is too high. Check for diluent reagent (maybe DIL sensor is off, while diluent tank is empty), fittings of tubing, and integrity of pump tube. Replace if necessary. There is no paper loaded in printer.
30
PRINTER ERROR!
In case of Pneumatic errors (Code 27,28), you will see one of these screens: Name corresponds to one of the motors detailed below.
Press RETRY to make initialization, and then retry the last action. Press EXIT to turn off machine.
67
Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Name MHori MVert MRotor MMicro MDilu MLyse MHori MHori MVert MVert MMicro MMicro MRotor MRotor MDilu MDilu MLyse MLyse Vacuum Vacuum Vacuum Vacuum Vacuum Sensor MRotor Sensor MDilu MLyse MMicro MVert MHori, MVert, MLyse, MDilu, MMicro, MRotor
Explanation cant reach HOME opto (step error) cant reach HOME opto (step error) cant reach HOME opto (step error) cant reach HOME opto (step error) cant reach HOME opto (step error) cant reach HOME opto (step error) cant reach HOME opto (step error) HOME-END distance too long/short cant reach END opto (step error) HOME-END distance too long/short (range error) cant reach HOME opto (step error) HOME-END distance too long/short (range error) turn-in error turn-out error cant reach END opto (step error) HOME-END distance too long/short (range error) cant reach END opto HOME-END distance too long/short (range error) Cant create/sense vacuum Cant execute vacuum controlled draining Cant measure ambient pressure Ambient pressure out of 600-1100 mBar region Cant create vacuum to v. controlled draining Cant discriminate between empty and full state (Diluent) Cant turn out (or before cant turn in) Cant discriminate between empty and full state (Lyse) Opto found ! (range error) Opto found ! (range error) Opto found ! (range error) Opto found ! (range error) Cant reach opto (step error)
Step error: the motor moves to either of end switches. This should be done within a specified number of steps, but it failed, due to one of the reasons: Mechanics is jammed, so that movement is not possible The corresponding opto sensor is bad Connector of the erroneous motor is off. Range error: the motor moves specified number of steps, and it should not have reached one of the end switches, but it did. Possible reasons: Mechanics is partly jammed, or blocked, so that the previous movement was shorter Connector of the erroneous motor is off. Always check reagent tubing for blockage or clogging if MDilu or Mlyse range/step error. Distance error: number of steps from home opto to end opto is too low.
68
69
If another instrument is near the analyzer can radiate electromagnetic signals in the 1 kHz 100 kHz frequency region it can be picked up by the system (especially if they are very close to each other, or the grounding is not quite perfect). You can easily identify this noise source: by relocating the instrument noise (high PLT blank) disappears. In this case you have to identify the possible noise source (switch mode power supplies, computer monitors, since they are not shielded, centrifuges due to high switching noise of rotor contacts, etc.), the power of the electromagnetic source, because if high power is present, maybe relocation does not solve your problems, sometimes the electric power supply makes the coupling, so UPS solves the problem. Another source of coupling in external noise can be the reagent tanks and tubes. Especially radio transmitters can cause problems of radiating so that even the reagents (diluent) guides in the noise. A metal pack for the diluent tank, then a good earth grounding of this metal box allows this coupling to disappear forever.
In these cases check for any capacitive coupling of electronic signals to the chamber: interference with HGB head (high-frequency signal is coupled to the chamber). HGB head metal parts must be grounded. The ground comes externally, it must be in place, otherwise HGB head does not shield, but couples in noise. interference with internal high voltage inverter (high-frequency signal is coupled to the chamber). Repair is required: avoid near contact of HVB cable to chamber or shielded amplifier cable. interference with internal start button (polling signal to start button may cause noise). Guide start button wires as far from chamber as possible. You may try mix them up on the start micro-switch if applicable. interference with display cable (high-frequency LCD signal is coupled to the chamber by the ribbon cable). Keep the ribbon cable far from the chamber. interference with CPU fan or other digital logic traces (CPU fan or other digital signal radiates to chamber or to the shielded amplifier cable). Try keeping the ribbon cables far from the chamber and shielded cable.
C. Bad components, or connections: bad soldering, salt residuals or component failure on amplifier (especially if some reagent could get in the amplifier section). Cleaning of PCB/electrode socket or replacement of amplifier is required. Check for the correct soldering of reference cable and its connector. circuit board bad soldering or component failure. Check the shielded cable connections as well. Sometimes inside out connection (hot electrode goes outside as a shield) is the problem: both ends of amplifier signal cable must be reversed. analog signal ribbon cable (it picks up noise). Check the ribbon cable between the circuit board and the amplifier. Maybe it is pinched under some screws or components. This may cause trouble and even noise.
D. Pneumatic failures, liquid paths that conduct noise into the chamber: liquid remains under the chamber in drain tube (during measurement the conducting liquid remains inside the drain tube making noise to appear there). Check chamber draining path for clogging or salt crystals. Check the pump operation. Since draining of the chamber goes under pressure control, maybe a bad pressure sensor or connection can cause trouble. Clean the draining path. Do not use alcohol, but bleach. Replace chamber if necessary. liquid remains in the washing inlet at top of the chamber (during measurement the conducting liquid remains inside the chamber wash tube making noise to appear). The software is not compatible with the mechanics, or related valve is bad/partly clogged, or the tubing is clogged/loose. lyse path guides in noise (during counting, if the a liquid in the draining tube is touching lyse reagent in T-fitting, noise can appear). Check the lyse path, and the lyse valve as well.
71
7.
MAINTENANCE
72
Diatron Ltd. 2004 Warning! Be careful, DO NOT twist the tube while reposition it into the head, because it will cause malfunction in a very short period of time.
73
8.
CODE A133 J134 J135 A136 A137 A192 A193 A302 A304 A305 A308 A309 A310 A402 A403 A421 A422 A430 A434 A504 A505 A506 A507 A508 A509 A541 A542 A543 A544 A545 A546 A551 A552
SPARE PARTS
AJ x AJ-Vet x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x AJ-B
PART NAME HVB BOARD WITH INVERTER HVB BOARD WITHOUT INVERTER LCD DISPLAY (Alpha-Numeric, 4x20 chars.) LCD DISPLAY (Graphics, 240x128 pixels) LAMP FOR LCD DIMMPC (CPU) HEAT SINK FOR DIMMPC STEPPER MOTOR TIMING PULLEY FOR X TIMING PULLEY FOR Y OPTO SWITCH I. OPTO SWITCH II. WASHING HEAD SEALING RING FOR CHAMBERS U-SHAPED METAL FIXING FOR APERTURE APERTURE (80 m) GROUND ELECTRODE MEASURING CHAMBER HGB MEAS HEAD (COMPLETE) 2/2 VALVE 3/2 VALVE VALVE COIL FOR BOTH VALVES 2/2 VALVE HEAD 3/2 VALVE HEAD VALVE MEMBRANE 4/2 PLASTIC TUBE (SILICON) 5/3 PLASTIC TUBE (SILICON) 4/1.8 TYGON TUBE 5/3 REAGENT TUBE 3,2 mm T CONNECTOR Y CONNECTOR COLOUR LOCKING RING COLOUR LOCK NUT (INSIDE)
74 CODE A553 A554 A555 A556 A560 A561 A563 A564 A565 A640 A701 A702 S800 S801 S802 S803 C400 C510 J100 J110 J111 J120 J139 J132 J138 J140 J156 J157 J170 J214 J224 J240 J250 J251 J252 PART NAME COLOUR CODING RING (OUTSIDE) LUER FEMALE LUER MALE 2,3 mm T-CONNECTOR PERISTALTIC PUMP TUBE FOR PERISTALTIC PUMP CASSETTE FOR PUMP FIXING FOR PUMP (PAIR) CONNECTOR FOR PUMP (PAIR) INSTRUMENT FOOT MAINS CABLE (220V) MAINS CABLE (110V) THERMAL PRINTER (INTERNAL) MECHANICS FOR INTERNAL PRINTER ELECTRONICS FOR INTERNAL PRINTER CASE FOR INTERNAL PRINTER MEASURING BLOCK EXCLUDING AMPLIFIER PUFFER RESERVOIR POWER & PNEUMATIC BOARD (PPB) CONTROL BOARD (COMB) CONTROL BOARD (COMB) & DIMMPC MAIN BOARD FOIL KEYBOARD (Junior B) FOIL KEYBOARD (Junior, Junior Vet) DISPLAY BOARD AMPLIFIER BOARD POWER SUPPLY MAINS SWITCH IDEPROM BOARD DILUTOR BOARD MICRODILUTOR BOARD REAGENT SENSOR BOARD DILUTOR BLOCK COMPLETE (2 MOTORS) SYRINGE+PISTON (MOUNTED /2ML) PISTON LOCKING SCREW x x x x x x x x x x x x AJ x x x x x x x x x x x x x x x x x x x x x
75
76
9.
APPENDICES
Flag E H
C, Q
Possible lyse problem. May occur in pathological lymphocytosis. Repeat blank measurement. If HGB blank is not stable, there are probably bubbles in the WBC chamber: Run a cleaning and try blank again. Close the side door if it was open during measurement. WBC blank is high, or no Repeat blank measurement, or run prime lyse and try WBC blank blank again. Possible lyse contamination, or noise problem. WBC clogging Aperture clogging. Perform cleaning and repeat the measurement. If it is a general problem, please contact your Service Personnel. Low temperature reagents can cause it as well (mainly diluent), in this case you will have to wait until they reach room temperature.
Flag p
Meaning Recommended user action PLT blank is high, or no Run cleaning and repeat the blank measurement. PLT blank RBC blank is high, or no Same action as in case of warning flag p. RBC blank
RBC/PLT clogging
Diluent or system cleanliness problem. If it is stable high, replace the diluent by opening a new tank.
b c
77
The communication sequence is always started with an INIT package. If the link is successful, the instrument will send DATA package, and the receiver can request RBC, WBC and PLT packages at acknowledge. Special characters used in the communication: Character <SOH> <STX> <ETX> <EOT> <ENQ> <ACK> <HT> <LF> <NAK> <SPACE> ASCII code 1 2 3 4 5 6 9 10 21 32
78
<SOH>MID CMD<STX>MESSAGE<ETX>CHKSUM<EOT>
MID: CMD: Message ID, one capital letter between A and Z Command, one capital letter, package type descriptor I for INIT; D for DATA; R for RBC; W for WBC; P for PLT. the message consists of ASCII characters (between 32..128) two hexadecimal digits of a one-byte checksum which contains the lower byte of the sum of characters between the <SOH> and <ETX> (incl. those, too).
MESSAGE: CHKSUM:
<ACK>CMD MID
the type of the next package to send this makes possible to a request for histograms. If no more packages are required, <SPACE> should be sent. MID: the identifier of the package that acknowledged by this message. If receiving of the message was not successful, <NAK> should be sent, and the analyzer will repeat the last package. The receiver has approx. 1 second to reply, otherwise the analyzer will repeat the last transmission, twice automatically. But if still no response after 3 trials, the analyzer will not start to communicate any more, even if there is data to send (see General Description). CMD:
DEVICE<HT>VERSION<HT>DATE<HT>TIME
DEVICE: VERSION: DATE: TIME: device identifier version of the software, e.g. 1.7 date in YYYYMMDD format time in HHMMSS format
79
DATA package This package contains sample and patient data, the measured parameters and the markers of histograms. One data element consists of two items: name and value, which are separated by a <HT> character, and closed by <LF>.
Important! SNO, DATE, TIME, SID and PID fields will always be present in this order, but other fields may be omitted.
SNO<HT>152<LF> DATE<HT>19980715<LF> TIME<HT>114500<LF> SID<HT>1AXX435<LF> PID<HT>B72D44<LF> NAME<HT>JOE SMITH<LF> BIRTH<HT>19650208<LF> SEX<HT>0<LF> DOC<HT>Dr John Gold<LF> OPID<HT>1172<LF> MODE<HT>0<LF> WRN<HT>0<LF> PM1<HT>12<LF> PM2<HT>204<LF> RM1<HT>51<LF> WM1<HT>23<LF> WM2<HT>57<LF> WM3<HT>92<LF> PARN<HT>22<LF> P01<HT> 6.6<HT>0<LF> P02<HT>4.29<HT>0<LF> ... P22<HT> 8.2<HT>0<LF>
internal identifier date of measurement (YYYYMMDD) time of measurement (HHMMSS) sample identifier (alphanumeric) patient identifier (alphanumeric) patient name (alphanumeric) birth date of patient (YYYYMMDD) patient sex (0-male, 1-female) doctor's name operator identifier (alphanumeric) patient type warning bits1 (32-bit hexadecimal) PLT lower marker2 PLT upper marker2 RBC lower marker2 WBC upper marker2 WBC LYM-MID marker2 WBC MID-GRA marker2 number of parameters to send first parameter ID3, value and flag4 second parameter ID, value and flag last parameter ID, value and flag
Meaning
RBC blank is high, or no RBC blank. PLT blank is high, or no PLT blank. WBC clogging. WBC blank is high, or no WBC blank. HGB blank is high, or no HGB blank.
16 0x10000 E No WBC three part. The markers are given in histogram channel between 0 and 255, where 0 means that the marker could not be found.
80
3
Diatron Ltd. 2004 The parameter IDs in the analyzer are: P01: WBC (109/l); P02: RBC (1012/l); P03: HGB (g/l); P04: HCT (%); P05: MCV (fl); P06: MCH (pg); P07: MCHC (g/l); P08: PLT (109/l); P09: PCT (%); P10: MPV (fl); P11: PDWsd (fl); P12: PDWcv (%); P13: RDWsd (fl); P14: RDWcv (%); P15: LYM (109/l); P16: MID (109/l); P17: GRA (109/l); P18: LYM% (%); P19: MID% (%); P20: GRA% (%); P21: RBCtime (sec); P22: WBCtime (sec). 4 The parameter value is always 4 characters wide, spaces from left added if necessary. It can be 9999, if the value could not be displayed in 4 digits, or ---- if the value could not be calculated because of an error. The meaning of the parameter flags: Flag 0 1 2 3 4 5 + * E Displayed Value correct. Value high (more than upper limit) Value low (less than lower limit) Value is unreliable. Value not given because of error. Value is ----. Value cannot be calculated. There is no value! Meaning
RBC, WBC and PLT package The format of the histogram packages are the same, they differ in type descriptor only. The package contains the sample data (to identify the package) and the histogram.
SNO<HT>152<LF> DATE<HT>19980715<LF> TIME<HT>114500<LF> SID<HT>1AXX435<LF> PID<HT>B72D44<LF> CHN<HT>256<LF> 9<HT> ... 1<HT> 0 Example
internal identifier date of measurement (YYYYMMDD) time of measurement (HHMMSS) sample identifier (alphanumeric) patient identifier (alphanumeric) number of histogram channels (256) value of first histogram channel value of 255th histogram channel value of the last histogram channel
Let us suppose that the receiver was not ready to receive when the analyzer was switched on, therefore the instrument is not starting a communication. Receiver sends that it is ready to receive now, the analyzer sends acknowledge.
<ENQ> <ACK>
Analyzer sends INIT next time to initiate link (there is data to send):
<SOH>AI<STX>Abacus<HT>1.5<HT>20030405<HT>160734<ETX>E4<EOT>
81
<SOH>BD<STX>SNO<HT>1<LF>DATE<HT>20010405<LF>TIME<HT>163800<LF>SID<HT>1<LF>PID <HT><LF>NAME<HT><LF>BIRTH<HT>00000000<LF>SEX<HT>0<LF>DOC<HT><LF>OPID<HT>0<LF> MODE<HT>0<LF>WRN<HT>0<LF>PM1<HT>10<LF>PM2<HT>135<LF>RM1<HT>34<LF>WM1<HT>21<LF>W M2<HT>55<LF>WM3<HT>91<LF>PARN<HT>22<LF>P01<HT>6.4<HT>0<LF>P02<HT>4.36<HT>0<LF> P03<HT>131<HT>0<LF>04<HT>39.0<HT>0<LF>P05<HT>90<HT>0<LF>P06<HT>30.0<HT>0<LF>P07<HT>33 5<HT>0<LF>P08<HT>262<HT>0<LF>P09<HT>0.24<HT>0<LF>P10<HT>9.2<HT>0<LF>P11<HT>12.0 <HT>0<LF>P12<HT>36.9<HT>0<LF>P13<HT>52.3<HT>1<LF>P14<HT>16.3<HT>0<LF>P15<HT>2.1<HT>0<L F>P16<HT>0.5<HT>0<LF>P17<HT>3.7<HT>0<LF>P18<HT>33.4<HT>0<LF>P19<HT>7.8<HT>1<LF>P20<HT> 58.8<HT>0<LF>P21<HT>8.4<HT>0<LF>P22<HT> 5.0<HT>0<LF><ETX>89<EOT> Receiver acknowledges DATA transmission, and requests for RBC package: <ACK>RB
82
Installing Uploader: 1. Create somewhere on your PCs harddrive a directory for example ABJB.
2. you have to copy thefollowing files into this directory:
automatically will search for a \HEX directory, so it is not cumpolsory but advisable name your directory HEX and place it into the installation directory. Now, we have the following structure:
D:\ABJB: 2004.05.26. 2004.05.26. 2004.05.26. 2000.01.31. 2000.01.31. 2003.12.11. 2004.05.26. 2004.05.25. 2004.04.14. 2000.01.24. 2000.01.24. 2000.01.24. 11:59 11:59 11:55 05:00 05:00 16:17 12:08 14:36 13:33 05:01 05:01 05:01 <DIR> <DIR> <DIR> . .. HEX 25600 borlndmm.dll 1496064 cc3250mt.dll 142848 CportLibCB5.bpl 3534 dir.txt 89600 ProjectCloud.exe 876 ProjectCloud.res 2023424 vcl50.bpl 300032 vclbde50.bpl 558080 vcldb50.bpl
83
1. At AJBs POWER OFF state connect the serial cable to the PCs serial port. IMPORTANT: Your PC has to be equipped with at least one serial port, which is enabled by BIOS and Win OS, too. This port must not be used by any other device or application during the upload process. 2. Switch on the PC (but dont switch on the instrument!), login to windows and start projectcloud.exe 3. Now you have to see this:
the program started with a LOAD dialog. Select the hex file you want to upload and press Open. If you press Cancel, the program closes itself. 4. The file loads into the PCs memory, and right after this it will be preprocessed (converted into binary format).
5. You dont need to open(it will be opened automatically) the serial port if all the default settings of the port are correct.
84 6. Choose the modules that you would like to upload into AJB.
This section is hierarchical up to down, so if you want to choose Language the Core will be selected as well and if you want to select Settings the Core and the Language modules will be selected as well, and of course if you want to select Profil all the modules will be selected. 7. Click on SEND button. This will automatically open the serial port and wait for an Enquery packet from the Instrument. So NOW, please switch on the Instrument ! This action has 2 minutes time out, that you can see under the Cancel button.
8. On the right hand side of the applications window you will see the message of the Enquiry packets arrival. After this, several seconds needs for the Instrument to free the memory. Finally, a counter will count down with the addresses of the currently written target memory.
85
9. If everything went OK you get an Done OK message. The applicaton closes the serial port automatically and the instrument starts the new firmware.
You get a popup error message if somethings wrong with the communication or the ports settings wrong.
You can change the settings of the serial port by clicking the serial setting button.
In this application there are only two valid settings: baud rate: 115200, baud rate: 9600, parity: None, data: 8, parity: None, data: 8, stop:1 stop:1
For the ease of usage, this values are highlighted in the window. If the port is open the changes of settings wont take effect until you close the port.
86 Important ! The instruments default communication settings are: baud rate: 115200, parity: None, data: 8, stop:1.
To start the instrument with the slower settings hold down Start Button while you switch on the instrument. (baud rate: 9600, parity: None, data: 8, stop:1)
If you think that your AJBs COM port doesnt function, you can check it with an oscilloscope, because the instruments serial port sends 10 bytes out on it every time you power on the system. 00: 05 01: 117 02: 112 03: version of the boot loader 04: version of the software High byte 05: version of the software Low byte 06: 00 07: 00 08: 00 09: Checksum
Checksum can be calculated by the following formula: 256- (Low byte of (SUM(00-08 bytes)))
87
88
89
PUFFER
V10 2 1
V9 3 2 1
V8 3 2 1
V7 3 V15 2 1
V6 3 2 1
4A 4 A+ 1T
M
8 4 2 1
L D D
80u
1 2 V1 V2 2
1 2 V3
1 3 V4
1 2
1 2 V5 3
Pump
D L C W
90
Abacus
PUFFER
V11 3 2 1
V10 2 1
V9 3 2 1
V8 3 2 1
V7 3 V15 2 1
V6 3 2 1
4A 4 A+ 1T
M
8 4 2 1
80u
1 2 V1 V2 2
1 2 V3
1 3 V4
1 2
1 2 V5 3
Pump
D L C W R
91
Slot Screwdrivers
Hexagon Screwdrivers (3.5, 2.5, 2.0, 1.5 mm sizes)
Board name COMB board PPB board IDEEPROM board Measuring board Dilutor Opto board Micro Dilutor board Display board Keypad Reagent Sensor board START button and LED XYR Opto board Valve Module 1-5 Valve Module 6-12 Main_v3.01
File name AJ-Comb_v3.14 AJ-PPB_v3.14 AJ-IDBoard_v3.0 AJ-Meas_v3.1 AJ-DilOpt2M_v3.1 AJ-MicroD_v3.0 AJ-DispIC_v3.1 AJ-mckeyb_v2.1 AJ-ReagS_v3.0 AJ-StartGLED_v3.0 AJ-XYROpto_v3.1 AJ-valve_1-5v30 AJ-valve_6-12_v31 AJ-Main_v3.01
AJ/AJvet x x x x x x x x x x x x x
AJB
x x x
x x x x x x
VREF
+12V_A
+/- 12V
AD0-AD9
CSA1
+12V_HVB
+12V_A
-12V_A GND_HVB SPEED AD9 AD8 AD7 AD6 AD5 AD4 AD3 AD2 AD1 AD0 +12V_A -12V_A AS0 ADC CSA1 CSA0 VIN0_I
OE 19
DIO9_X DIO8_X DIO7_X DIO6_X
DIO table:
DIO9 DIO8 DIO7 DIO6 DIO9_X DIO7_X DIO5_X DIO3 DIO8_X DIO6_X DIO4 DIO2 DIO0 VREF VIN0_I
9 7 5 3
Y1 Y2 Y3 Y4
A1 A2 A3 A4
11 13 15 17
OE 1
DIO5_X DIO1_X
DIO1_X
18 16 14 12
Y1 Y2 Y3 Y4
A1 A2 A3 A4
2 4 6 8
DIO9_X --- HSW DIO8_X --- CFSW DIO7_X --- TEST DIO6_X --- RSW DIO5_X --- PLS DIO4 --- DHM DIO3 --- VMU DIO2 --- VML DIO1_X --- MVON DIO0 --- DHON
Digital I/O
Coded: pin15 and pin16
K_OUT_X BATT_SWITCH
Battery-saver
V_OUT_X
11
10
IOCHRDY
Thru-Hole version
RSTDRV CLKGEN_O
RSTDRV
3.13: R67 added to the #CTS of the INTPRN(COM2) Some documentational correction R65 became a pull-down, BEFORE IC7
MI Ltd.
Number: 01-AJ-COMB v3.14 Mendele Blint Signature: Last Modified: Wed Aug 13, 2003 Sheet 1 of 4 Revision: 3.14
CLKGEN_O
Approved by:
CLK20
Author:
Katus Ferenc
Filename: AJ-COMB_v3.14.sch
LPT
SD0-SD15
SD0-SD15
SD0-SD15
FDDSKCHG
RSTDRV SD7 SD6 SD5 SD4 ERR SLIN INIT AFD STB SLCT PE BUSY ACK PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 IRQ14 SA1 SA0 IDECS0 DASP IOCS16 PDIAG SA2 IDECS1 IOW IOR IOCHRDY BALE SD3 SD2 SD1 SD0
FDSDIR
FDMTR0 FDCIDX
K_OUT_X K_IN_C
internal printer
START_GOMB
12 14 15 16
RTS1
VCC 11 V+ 13
Coded: pin 9.
7 6 20 21
2 3 1 28 9 4 27 23 18
COM1
RI1_I CTS1_I RTS1_O DSR1_I GNDD DTR1_O TXD1_O RXD1_O DCD1_I
+12V_HVB GND_HVB
+12V
DTR1
TXD1
RXD1
8 5 26 22 19 24 10 GND
DCD1
RST_P_F P_SDA_F
HVB
+12V_HVB IRQ_PF +12V_HVB GND_HVB DIO8_X DIO1_X
DSR1
P_SCL_F
CTS1
RI1
SHDN 25 V- 17
GND_HVB
EXT_TEMP +12V_HVB
USB
KBDAT USBUSB+
PWM_HEAT
Keyboard
Reagent heater
shielding
GND_HVB KBCLK
MI Ltd.
Number: 01-AJ-Comb v3.14 Mendele Blint Signature: Last Modified: Wed Aug 13, 2003 Sheet 2 of 4 Revision: 3.14
Connectors
Katus Ferenc
Filename: AJ-COMB_v3.14.sch
+3.3V
SD0-SD15
MDA
DA10 DA11 DD2 DD1 DD0 DD3 DD4 DD5 DD6 DD7 RWE SD7 SD6 SD5 SD4 SD3 SD2 SD1 RCS SD0
DA0
DA1
DA2
DA3
DA4
DA9
M0 36
M1 34
33 32 31 30 29 28
26 25 24 23 22 21 20 19
DA8
RD
7 6 5 4 3 2
SA0-SA19
VCC VCC VCC VCC VCC VCC VCC VCC PWRDWN I/O_GCK3 I/O_HDC I/O I/O I/O I/O_LDC I/O I/O I/O I/O I/O I/O I/O I/O_INIT I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O_GCK4 PROGRAM I/O_D7 I/O_GCK5 I/O I/O I/O_D6 I/O DONE
I/O_GCK8 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O_CS1 I/O I/O I/O_GCK7 I/O O_TDO GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND
143 142 141 140 139 138 136 135 134 133 132 131 130 129 126 125 124 123 122 121 120 119 117 116 115 114 113 112 111 109 137 127 118 110 100 91 81 71 64 55 45 35 27 17 8 1
MDA
39 40 41 42 43 44 46 47 48 49 50 51 52 53
MDA
Display
V_OUT V_IN_C K_OUT K_IN_C
FPGA_ INIT
CSPNEUM
IRQ_PF
56 57 58 59 60 61 62 63 65 66 67 68 69 70 72
IOCS16
!!!
pin 26 on 6264: CE active high enable! >>> pin 26 : VCC
CLK20
DONE
RSTDRV ADC DIO1 DIO5 DIO6 DIO7 DIO8 DIO9 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 AD8 AD9 CCLK
pin 1 on 6264: NC for the smaller changes in the PCB leave it on GND
74 75 76 77 78 79 80
92 93 94 95 96 97 98 99
3 In
gnd
Out 2
DIN
+3.3V
AD0-AD9
AS0
DIO0
DIO2
DIO3
DIGITAL I/O
DIO9_X --- HSW DIO8_X --- CFSW DIO7_X --- TEST DIO6_X --- RSW DIO5_X --- PLS DIO4 --- DHM DIO3 --- VMU DIO2 --- VML DIO1_X --- MVON DIO0 --- DHON
DIO4
C_SDA
C_SCL
MI Ltd.
Number: 01-AJ-Comb v3.14 Mendele Blint Signature: Last Modified: Wed Aug 13, 2003 Sheet 3 of 4 Revision: 3.14
Katus Ferenc
Filename: AJ-COMB_v3.14.sch
RSTDRV
SD0-SD15
PDIAG
DASP
9 OSC1/CLKI 1 MCLR/VPP 11 12 13 14 15 16 17 18 RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 RC3/SCK/SCL RC4/SDI/SDA RC5/SDO RC6/TX/CK RC7RX/DT
VDD 20 OSC2/CLKO 10 RA0/AN0 RA1/AN1 RA2/AN2 RA3/AN3/VREF RA4/T0CKI RA5/ SS/AN4 RB0/INT RB1 RB2 RB3 RB4 RB5 RB6 RB7 2 3 4 5 6 7 21 22 23 24 25 26 27 28
AN0 AN1 EXT_TEMP AN3
PWM_HEAT
SD3 SD2
BATT_SWITCH
BATT_PIC
INT. PRN.
CCLK DIN
IOCS16 SD0 FDHDSEL IOCHRDY IRQ10 AEN FDRDATA FDWRPRT FDTRK0 FDWGATE FDWDATA SA19 SMEMR FDSTEP FDSDIR FDMTR0
8 VSS 19 VSS
SA0-SA19
SMEMW
FDD
Config PIC
PGD RB7
IOW
FDDS0 FDCIDX
USB-
USB-
SA16
USB+
USB+
SA13
+12V_A
SA12 DCD1 SD8 SA11 DSR1 RXD1 RTS1 SD9 SA10 TXD1 CTS1
COM1
AN3 STB
SD10 SA9
DTR1 RI1
SD11 SA8
SD12 SA7
LPT
VPP
SA6 SD13
SA5 SD14
ACK BUSY PE
SLCT
PGM RB3
SA18
FDDSKCHG
MI Ltd.
Number: 01-AJ-Comb v3.14 Mendele Blint Signature: Last Modified: Wed Aug 13, 2003 Sheet 4 of 4 Revision: 3.14
Katus Ferenc
Filename: AJ-COMB_v3.14.sch
Company: Title:
MI Ltd.
Revision:
3.14
Katus Ferenc Wed Aug 13, 2003 File name:AJ-COMB_v3.14.pcb Layer: Top Silk
IC13
LM350
12V input
Floppy/CD ROM
Company: Title: Size:
Diatron Ltd.
Power Supply
Number: 03-AJ-PPB v3.14 Gyetvai rpd Signature: Date: Tue Aug 26, 2003 Sheet 1 of 4 Revision: 3.14
Nagy Istvn
9 OSC1/CLKI 1 MCLR/VPP 11 12 13 14 15 16 17 18 RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 RC3/SCK/SCL RC4/SDI/SDA RC5/SDO RC6/TX/CK RC7/RX/DT
VDD 20 OSC2/CLKO/RA6 10 RA0/AN0 RA1/AN1 RA2/AN2 RA3/AN3/VREF RA4/T0CKI RA5/ SS/AN4 RB0/INT0 RB1/INT1 RB2/INT2 RB3/CCP2 RB4 RB5/PGM RB6/PGC RB7/PGD 2 3 4 5 6 7 21 22 23 24 25 26 27 28
8 VSS 19 VSS
SIP12
1
Company: Title: Size:
MIC5841
Diatron Ltd.
Nagy Istvn
VSS 9
GND 8
VSS 9
GND 8
VS 4
VS 4
VSS 9
GND 8
VS 4
OUT1 2
5 IN1 7 IN2
OUT1 2
OUT1 2
OUT2 3 OUT3 13
OUT2 3 OUT3 13
OUT2 3 OUT3 13
15 CSB
15 CSB
1 CSA
15 CSB
11 ENB
OUT4 14 2 2 2 2
9 OSC1/CLKI 1 MCLR/VPP 11 12 13 14 15 16 17 18 RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 RC3/SCK/SCL RC4/SDI/SDA RC5/SDO RC6/TX/CK RC7/RX/DT
VDD 20 OSC2/CLKO/RA6 10 RA0/AN0 RA1/AN1 RA2/AN2 RA3/AN3/VREF RA4/T0CKI RA5/ SS/AN4 RB0/INT0 RB1/INT1 RB2/INT2 RB3/CCP2 RB4 RB5/PGM RB6/PGC RB7/PGD 2 3 4 5 6 7 21 22 23 24 25 26 27 28
9 OSC1/CLKI 1 MCLR/VPP 11 12 13 14 15 16 17 18 RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 RC3/SCK/SCL RC4/SDI/SDA RC5/SDO RC6/TX/CK RC7/RX/DT
VDD 20 OSC2/CLKO/RA6 10 RA0/AN0 RA1/AN1 RA2/AN2 RA3/AN3/VREF RA4/T0CKI RA5/ SS/AN4 RB0/INT0 RB1/INT1 RB2/INT2 RB3/CCP2 RB4 RB5/PGM RB6/PGC RB7/PGD 2 3 4 5 6 7 21 22 23 24 25 26 27 28
9 OSC1/CLKI 1 MCLR/VPP 11 12 13 14 15 16 17 18 RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 RC3/SCK/SCL RC4/SDI/SDA RC5/SDO RC6/TX/CK RC7/RX/DT
VDD 20 OSC2/CLKO/RA6 10 RA0/AN0 RA1/AN1 RA2/AN2 RA3/AN3/VREF RA4/T0CKI RA5/ SS/AN4 RB0/INT0 RB1/INT1 RB2/INT2 RB3/CCP2 RB4 RB5/PGM RB6/PGC RB7/PGD 2 3 4 5 6 7 21 22 23 24 25 26 27 28
8 VSS 19 VSS
8 VSS 19 VSS
8 VSS 19 VSS
Diatron Ltd.
Nagy Istvn
6 ENA
11 ENB
OUT4 14
11 ENB
OUT4 14
VSS 9
GND 8
VS 4
VSS 9
GND 8
VSS 9
GND 8
VS 4
VS 4
OUT1 2
OUT1 2
OUT1 2
OUT2 3 OUT3 13
OUT2 3 OUT3 13
OUT2 3 OUT3 13
9 OSC1/CLKI 1 MCLR/VPP 11 12 13 14 15 16 17 18 RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 RC3/SCK/SCL RC4/SDI/SDA RC5/SDO RC6/TX/CK RC7/RX/DT
VDD 20 OSC2/CLKO/RA6 10 RA0/AN0 RA1/AN1 RA2/AN2 RA3/AN3/VREF RA4/T0CKI RA5/ SS/AN4 RB0/INT0 RB1/INT1 RB2/INT2 RB3/CCP2 RB4 RB5/PGM RB6/PGC RB7/PGD 2 3 4 5 6 7 21 22 23 24 25 26 27 28
9 OSC1/CLKI 1 MCLR/VPP 11 12 13 14 15 16 17 18 RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 RC3/SCK/SCL RC4/SDI/SDA RC5/SDO RC6/TX/CK RC7/RX/DT
VDD 20 OSC2/CLKO/RA6 10 RA0/AN0 RA1/AN1 RA2/AN2 RA3/AN3/VREF RA4/T0CKI RA5/ SS/AN4 RB0/INT0 RB1/INT1 RB2/INT2 RB3/CCP2 RB4 RB5/PGM RB6/PGC RB7/PGD 2 3 4 5 6 7 21 22 23 24 25 26 27 28
9 OSC1/CLKI 1 MCLR/VPP 11 12 13 14 15 16 17 18 RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 RC3/SCK/SCL RC4/SDI/SDA RC5/SDO RC6/TX/CK RC7/RX/DT
VDD 20 OSC2/CLKO/RA6 10 RA0/AN0 RA1/AN1 RA2/AN2 RA3/AN3/VREF RA4/T0CKI RA5/ SS/AN4 RB0/INT0 RB1/INT1 RB2/INT2 RB3/CCP2 RB4 RB5/PGM RB6/PGC RB7/PGD 2 3 4 5 6 7 21 22 23 24 25 26 27 28
8 VSS 19 VSS
8 VSS 19 VSS
8 VSS 19 VSS
Diatron Ltd.
Nagy Istvn
AJ-Pneumatic and Power Board v3.14 03-AJ-PPB v3.14 Mendele Blint Nagy Istvn PPB_v3.14.pcb 3.14
JP6 MVON DHM +5H DLED R29 330R C40 1N 1 Q3 BC182 3 R3 10R +5V R46 4K7 1% 2 R43 10K 1% DGND D1 + 7 1 IC2 LF356 6 1 7 R44 22K 1% C 3 R21 100K C37 1N R33 1 M - 2 0 0V 3 2 IC3 LF356 3 2 + C19 47U-16V C21 33N C20 33N JP7 +12V VREF ELV DGND HSW TEST PLS -8V R12 150R 1% A 3 C K HSW C8 1K 1% DGND C2 R14 10R 220N-63V R36 10K 1% 7 1 IC6 6 OP37 R39 330R 1% R1 150R 1% C23 33N +5V R50 1K C25 33U TA C28 33N -8V +8V R5 4K7 1 R25 22K 1% 1 2 3 4 C + U2 Com NO NC VG N D IN V+ VL MAX319 8 7 6 5 R49 5K1 1% -8V +5V C5 33N RSW -8V C9 200P 7 1 R38 10K 1% C6 220N-63V 3 2 7 1 22K IC7 6 LF356 R40 10K 1% C7 100P R27 1K 1% R41 22K R42 22K 3 2 IC8 6 LF356 4 5 IMP 330P R9 150R 1% R37 150R 1% +8V BAV99 R8 10K 1% +8V C24 33N +8V P1 2 1 R26 10K 1% MVON +5V 1 3 5 7 9 11 13 15 17 19 2 4 6 8 10 12 14 16 18 20 -12V DGND RSW DHM DHON C31 10U-16V R13 150R 1% +8V +8V +150V +50V 1 3 5 7 9 2 4 6 8 10
+150V +50V
HEADER 5X2
4
+ 4 5
ELV
+ 8 4
C18 47U-16V
R31 1K5 1%
DHON +5V
HEADER 10X2
U1 4 1 1
R48
3 T L P 6 27
3 D3 EL 3 1 2 D4 BAV99 1 2 A
+ 4 5
+ 4 8
+ -
JP5 1 2 3 HEADER 3
BAS21 U3 T L P 6 27
L4 1mH 1 + TEST Q1 BSS100 R34 150R 1% C39 10U-16V C34 10U-16V Q2 BSS100 R24 10K 1%
L3 1mH -12V
GND
C38 10U-16V
R22 10K 1%
+ R35 100K
1
01-AJ-MEAS_v3.1
Tuesday, August 26, 2003 Sheet
E
Rev 2.20 1 of 1
Company: Title:
MI Ltd.
Revision:
3.1
Fbin Gyrgy Mon Aug 11, 2003 File name:AJ-MEAS_v3.1.pcb Layer: Top Silk
Motor A
M11A M21A
Motor B
M22B M12B
ALLPWR ALLPWR
ALLPWR ALLPWR
PSB1 PSA1
ALLPWR ALLPWR
ALLPWR ALLPWR
PSB2 PSA2
ALLPWR
M22A M21A M12A M11A PSA2 M22B M21B M12B M11B PSB2
M22A M21A M12A M11A PSA1 M22B M21B M12B M11B PSB1
Revision History (GyA) V1.0 -> V3.1: 1. CONN1-25 was tied to GND, changed now tied to VCC (because of PPB) ! 2. LEDB_1 and LEDB_2 name exchange !
Motor + Pos.
MI Ltd.
Number: 01-AJ-DILOPT2M v3.1 Gyetvai rpd Signature: Last Modified: Tue Jul 15, 2003 Sheet 1 of 1 Revision: 3.1
Katus Ferenc
Filename: AJ-Dilopt2M_v3.1.sch
Company: Title:
MI Ltd.
Revision:
3.1
Katus Ferenc Mon Aug 04, 2003 File name:AJ-Dilopt2M_v3.1.pcb Layer: Top Silk
20 pin, MALE
LCD
+5V
+5VIN
GNDIN
U4 7805
Out 3 gnd
+5V
GNDD
100n C1
100n C2 C4 15..33p
+5V GNDD
C5 15..33p
9 OSC1/CLKI 1 MCLR/VPP
VPP E R/W SCK SDO TX RX
VDD 20 OSC2/CLKO 10 RA0/AN0 RA1/AN1 RA2/AN2 RA3/AN3/VREF RA4/T0CKI RA5/ SS/AN4 RB0/INT RB1 RB2 RB3 RB4 RB5 RB6 RB7 2 3 4 5 6 7 21 22 23 24 25 26 27 28
DB0 DB1 DB2 DB3 DB4 RB5 RB6 RB7
GNDD
RS
1n 1n 1n 1n C14 C15 C16 C17 R9 R10 R12 R13 10k 10k 10k 10k
KC0 KC1 KC2 KC3
OPTO1 HCPL-2631
+5VIN K_IN V_IN
C3 100n
+5V R4 1k R2 1k 1N4148
RX SCK MCLR
D1
11 12 13 14 15 16 17 18
4k7
R11 R8 10k
CS
R18 1k
8 VSS 19 VSS
1k 1k 1k 1k 1k
1k
1k
1k
+5VIN
C10 100n
MCLR
GNDD R28 R29 R30 R33 R31 R32 R34 D2 7v5 R35
KB0
KB1
KB2
KB3
KB4
KB5
KB6
RST_V +5VIN
GNDD
V0
R21 2k2
1. PIC16F876 --> PIC18F252 (PGM: RB3 --> RB5) X1 20 MHz --> 10 MHz 2. undo 1.1 PIC18F252 --> PIC16F876 (PGM: RB5 --> RB3) X1 10 MHz-->20 MHz (pcb drill holes repair) 3. D[3...10] >>> R[28...35] (1k) C14...C17 for filtering (1n) R14...17 value change: (4k7 >>> 100k) R9,10,12,13 value change (100R >>> 10k) 4. REDO 1.1 5. (v3.1) R36 added CONN2 pin16, 18 shorted (avoid LCD startup blinking) R18 value changed (4k7 >>> 1k) and R21 value changed (4k7 >>> 2k2) for the better temperature compensation. R24 Thermistor flipped on the pcb.(for the better temp. sensing) Software Upgrade: v2.2
TX SDO
-15V
KB7
R36 560R
GNDD
MI Ltd.
Number: 01-AJ-DisplC v3.1 Mendele Blint Signature: Last Modified: Thu Jul 03, 2003 Sheet 1 of 1 Revision: 3.1
C11 100n
GNDIN
Katus Ferenc
Filename: AJ-DisplC_v3.1.sch
Company: Title:
MI Ltd.
Revision:
3.1
Katus Ferenc Tue Aug 26, 2003 File name:AJ-DisplC_v3.1.pcb Layer: Top Silk
Motor
M11 M21
M12 M22
ALLPWR
Motor + Pos.
ALLPWR PS1
ALLPWR
ALLPWR PS2
MI Ltd.
Number: 01-AJ-MicroD v3.0 Mendele Blint Signature: Last Modified: Tue Jul 15, 2003 Sheet 1 of 1 Revision: 3.0
Katus Ferenc
Filename: AJ-MicroD_v3.0.sch
Company: Title:
MI Ltd.
Revision:
3.0
Katus Ferenc Mon Aug 25, 2003 File name:AJ-MicroD_v3.0.pcb Layer:Top Silk
PWM
GP1A52HR
SEL1
SENSE
PWM
PWM
GP1A52HR
SEL0 PWM
GP1A52HR
SEL3 PWM SENSE SEL0 SEL2 SEL4
SEL1 SEL3
PWM
GP1A52HR
SEL4
Revision Note Table 1.1: SCH, PCB connection established, Smaller PCB changes 3.0 MS-* v1.1 >>> AJ-* v3.0
Company: Title: Size:
MI Ltd.
Number: 01-AJ-ReagS v3.0 Mendele Blint Signature: Last Modified: Wed May 21, 2003 Sheet 1 of 1 Revision: 3.0
Katus Ferenc
Filename: AJ-ReagS_v3.0.sch
Company: Title:
MI Ltd.
Revision:
3.0
Katus Ferenc Wed May 21, 2003 File name:AJ-ReagS_v3.0.pcb Layer: Top Silk
Vertical Motor
Horizontal Motor
Rotor Motor
Rotor Switches
1x4 pin
MI Ltd.
Number: 01-AJ-XYROpto v3.1 Mendele Blint Signature: Last Modified: Tue Jul 15, 2003 Sheet 1 of 1 Revision: 3.1
Katus Ferenc
Filename: XYROpto_v3.1.sch
Company: Title:
MI Ltd.
Revision:
3.1
Gyetvai rpd Thu Aug 07, 2003 File name:AJ-XYopto V3.1.pcb Layer:Top Silk
MI Ltd.
Number: 01-AJ-StartGLED v3.0 Mendele Blint Signature: Date: Tue Aug 26, 2003 Sheet 1 of 1 Revision: v3.0
Katus Ferenc
Filename: AJ-StartGLED_v3.0.sch
Company: Title:
MI Ltd.
Revision:
3.0
Katus Ferenc Tue Mar 11, 2003 File name:AJ-StartGLED_v3.0.pcb Layer:Top Silk
Company: Title:
MI Ltd.
Revision:
3.0
Gyetvai rpd Tue Aug 26, 2003 File name:Valve 1_5 V3.0.pcb Layer: Top Silk
Company: Title:
MI Ltd.
Revision:
3.1
Gyetvai rpd Tue Aug 26, 2003 File name:Valve 6_12 V3.1.pcb Layer: Top Silk
Company: Title:
MI Ltd.
Revision:
3.1
Gyetvai rpd Tue Aug 26, 2003 File name:Valve 6_12 V3.1.pcb Layer: Bot Silk
Company: Title:
MI Ltd.
Revision:
3.0
Gyetvai rpd Tue Mar 25, 2003 File name:AJ-IDBoard_v3.0.pcb Layer: Top Silk
A SN74HCT244DW 1
1 OE
-ADIT_CPLD HOME_YXRL END_YXRL
2 4 6 8 A1 Y1 A2 IC5:A Y2 A3 Y3 A4 Y4
HOME_YXRL_P END_YXRL_P
18 16 14 12
-ADIT_P
SLT_CPLD
19 18 17 16 15 14 13 12
OE 19 1 OE 11 CLK
GNDD
TL0_CPLD
2 3 4 5 6 7 8 9
9 7 5 3
Y1 A1 11 Y2 IC5:B A2 13 Y3 A3 15 Y4 A4 17
SN74HCT574DW
D1 D2 D3 D4 D5 D6 D7 D8
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
SN74HCT244DW
IC19
C_574
IC2 GNDD
AD_RDY
15 OE 1 A/B
SN74HCT157D
+5V 100R 100R 100R 100R 100R 100R 100R 100R 100R
CTU CTL
4Y 12
CTL_P
41 40 18 16 14 13 12 7
IC3
SN74HCT138D
2 3 5 6 11 10 14 13 1A 1B 2A 2B 3A 3B 4A 4B 2Y 7 3Y 9
CTU_P
1Y 4
HOME_MD END_MD
+5V
IC21
1 A 2 B 3 C
Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
15 14 13 12 11 10 9 7
SEL_MD
GNDD
20
GNDD
R80
100R
21 22 23 27 28 29 30 31
32 38 33 34 37 36 39 19
7
SEL_MD EN_YXRL
R40
100R
R39
100R
R139 R38 R29 R31 R30 R21 R20 R19 R18 R17 R16 R15 R14 R13 R12 R11 R28
100R 100R
100R
100R
100R
100R 100R
Company:
SENSE_PIC
Diatron MI Ltd.
Main
CTL_P
Size:
Number: 03-AJB-Main_v3.01
CTU_P
Revision:
3.01
Approved by:
Gyetvai rpd
Signature:
10
Author:
Katus Ferenc
A B C D E F G
10
Filename: AJB-MAIN_v3.010.sch
Sheet
of 8
+5V 1
KB_IN0..2
2k2
KBD0..6
2 IC31-7 R109 680R D64 D65 R100 100R D67 D66 R104 100R
VLD VLD
R117
R93 47k
R85 47k
R79 47k
2k2
R75
2k2
R81
2k2
R90
1N4148
3 1N4148
D60
D57
1N4148
ZPD5v1
ZPD5v1
ZPD5v1
1N4148 4 D68 R108 100R D71 D70 R118 100R 5 1N4148 D73 D72 R123 100R D76 1N4148 D75 R128 100R D78 7 D77 R132 100R 1N4148 1N4148 1N4148 1N4148 1N4148
KBD6 KBD4 KBD0
1N4148 1N4148
R96
33R
R98
33R
RB5 RB7
R101
33R
+5V
R105
33R
R137 2k2
KBD1
6 R140 R138
220R
220R
INTERNAL Printer
IC26
1 3 4 5
CS_PRINTER pin 6: coded
VCC 16 V+ 2
DB9, Male
14 7 R1 R2 15 GND
GNDD
TX_PC RTS_PC
Company:
Diatron MI Ltd.
13 8 V- 6
RX_PC CTS_PC
Sheet Name:
Comm
Size:
Number: 03-AJB-Main_v3.01
Revision:
3.01
Approved by: 10
Gyetvai rpd
Signature:
Author:
Katus Ferenc
A B C D E F G
10
Filename: AJB-MAIN_v3.010.sch
Sheet
of 8
A +12V 1 1N4001 1N4001 1N4001 1N4001 +5V IC4 CSB OUT4 OUT3 IN4 ENB IN3 IN2 ENA 1N4001 1N4001 1N4001 D12 D14 D17 D19 +12V
VS
C11 100n
GND VSS
C17 100n
3 GNDD D13 D15 D18 D20 L298HN
1N4001
MC_YXRL
MA_YXRL
MD_YXRL
MB_YXRL
GNDD +12V
1N4001
1N4001
1N4001
1N4001
4 IC8 CSB OUT4 OUT3 IN4 ENB IN3 D22 D24 IN2 ENA 1N4001 1N4001 1N4001
+5V
+5V
VS 5 VSS
D26
D28
C20 100n
GND
GNDD 1N4001
R36 10R
C23 100n
GNDD 6 L298HN
D21
D23
D25
1N4001
1N4001
+5V 7
1N4001
+12V
VS
D29
D31
D33
D35
C30 100n
8
C32 100n
GNDD
D30
D32
D34
D36
1N4001
Company: 9 GNDD
Diatron MI Ltd.
Sheet Name:
MotorXYR
Size:
Number: 03-AJB-Main_v3.01
Revision:
3.01
Approved by: 10
Gyetvai rpd
Signature:
Author:
Katus Ferenc
A B C D E F G
10
Filename: AJB-MAIN_v3.010.sch
Sheet
of 8
1N4001
1N4001
1N4001
+5V IC16 CSB OUT4 OUT3 IN4 ENB IN3 D45 D47 D49 D51 R51 10R R50 10R +5V IN2 ENA 1N4001 1N4001 1N4001 3 GNDD D46 D48 D50 D52 2 VS
1N4001
+12V
C46 100n
GND VSS CS_M uncoded
C47 100n
1N4001
3 R49 10k
GNDD +12V 4 +5V 1N4001 1N4001 1N4001 1N4001 IC14 CSB OUT4 OUT3 IN4 ENB IN3 D37 D39 D41 D43 IN2 ENA 1N4001 1N4001 1N4001 +12V
4 2x13 klamnis
VS 5
C41 100n
GND VSS
5 +5V 1N4001
C43 100n
+12V
MIC5841
IC9
GNDD +12V 7 1N4001 1N4001 1N4001 1N4001 +5V IC1 CSB OUT4 OUT3 VS IN4 ENB IN3 GND IN2 ENA VSS OUT2 OUT1 L298HN CSA +12V +5V
C10 47u-25V
V1 V2 V3 V4 V5
CS_VALVE
Pin 2: coded
V6
IC12
V7 V8 V9
C3 100n
C5 100n
9
Company:
Diatron MI Ltd.
D7 D9 D4 D1
GNDD
Sheet Name:
Motor23M_V
GNDD
Size:
Number: 03-AJB-Main_v3.01
Revision:
3.01
Approved by: 10
Gyetvai rpd
Signature:
Author:
Katus Ferenc
A B C D E F G
10
Filename: AJB-MAIN_v3.010.sch
Sheet
of 8
A +5V 1
+5V
+5V
R125 3k3
R129 2k2
R95
330R
R119
10k
R124
1M
16 15
9 10
VL 12
R97 1M
1 2
8 7
GND 5
R115
2k2
14
3 1 2
IC22:A LM393D GNDD IC23:D TL084ID
R112
47k
9 13 VDD 4 VEE 10 14 11 C
IC23:C TL084ID
8 3 6
GNDD R88 10k
C77 47u-25V
IC25:C LM339AD
Felso idokapu
3 GNDD
13 14 D 12
+5V
GNDD
+5V
PADS3 4 NOT PLACED PADS2 NOT PLACED IC23:A TL084ID IC23:B TL084ID R103 330R Cscsdetektor
+5V
W:IC40:D:IN+ A:an_peak B:gnd
R92 2k2
6 1
C74 1n D59 ZPD5v1 D63 560R 1N4148 R106
R89
1M
2 3
5
AN_PEAK
R87
10k
IC22:B
7
SPI CS_Reag
+5V
GNDD
1x3 pins R127 47k C83 1n 7 +5V GNDD +12V CS_ANALOG Pin 15,16: coded D79 ZPD5V1
IC25:A LM339AD
R134 2k2
R130 2k2
R113
10k
R133
1M
4 2 5
R110 C78 47u-25V R126 3k3 +5V 150k
C80 10n
R111
11
2k2
13
10
C76 47u-25V
IC25:D LM339AD
Als idokapu
8 GNDD GNDD
GNDD
GNDD R131 2k2 HEADER, IDC 2x10, Male, straight R99 2k2 R135 100R
IMP_IN1
LM339AD IC25:B
Company:
6 1 7
R107 C84 GNDD R122 47k 1n D74 ZPD5V1 2k2 R102 C75 47u-25V 150k
Diatron MI Ltd.
Sheet Name:
Analog
Size:
Number: 03-AJB-Main_v3.01
Revision:
3.01
Gyetvai rpd
Signature:
Author:
Katus Ferenc
F G
10
Filename: AJB-MAIN_v3.010.sch
Sheet
of 8
A +5V 1 +12V Out 2 gnd Pin 9,10 :coded C45 100n R59 C89 C50 100n 100n 100n 100n 2x5 pins, military 2 GNDD GNDD GNDD GNDD C73 C7 10K CS_HVB +12V IC15 L033V +5V
+12V
R76
10k
3 In 1
C38 47u-25V C44 100n
GNDD
C69
C57
100n 100n
C64 47u-25V
IC18
C55
100n
C67
C62
C56
P6CU-1212Z
100n
100n
47u-25V
100n
GNDD
R57 330R 100n 47u-25V C52 47u-25V C53 47u-25V R56 1k8 GNDD GNDD GNDD
PRINTER TP: 8V IC lehet LM350 is (PPB kompatibilis)
LM350 C82 100n C81 47u-25V C54 47u-25V C61 100n C60 C66
GNDD
+5V
+5V
+5V
+5V
GNDD 5 +5V +12V 47u-25V Unyitsi(min): 6V 3 pins, SPOX C21 100n C63 C35 47u-25V 100n
47u-25V
C37
C1
C4
C14
C16
C48
C49
100n
47u-25V
100n
47u-25V
100n
47u-25V 100n
47u-25V
CS_+5V R52 330R, 1% TH1 TIC106D R54 1k, 1% Ide 1% kell mert: 1%: 4,96V...5,12V 5%: 4,68V...5,44V C6 100n C51 47u-25V
GNDD
GNDD
GNDD
GNDD
+5V
R43
C33
C27
C18
C40
C36
C39
C19
C26
C9
47u-25V
47u-25V
7 GNDD +8V +12V +12V 8 CS_PWR L1 +5V CS_CPLD uncoded 2x5 tuske R64 2k2 4 pins, SPOX THR_Choke GNDD 9 +12V D56 L2 LED-Green SMD_Choke: IXC-1270-01 10 GNDD GNDD LED-Red LED-Yellow D55 D54 GNDD R58 1k R53 680R D11 1N4148
100n
47u-25V
100n
100n 100n
100n
GNDD
12V input
CS_ICD
Company:
Diatron MI Ltd.
Sheet Name:
Power
Size:
1x7 pins
Number: 03-AJB-Main_v3.01
Revision:
3.01
GNDD
Approved by:
Gyetvai rpd
Signature:
Author:
Katus Ferenc
A B
10
Filename: AJB-MAIN_v3.010.sch
Sheet
of 8
+12V
+12V
R6 1k5
D6 1N4148 IC5
CS_REAG_SEL1 CS_REAG_SEL3
D3 1N4148
PB1 PW1
R2 10k T4
PMP_OUT
PA1
R5
1k
T1
1x4 pins
TIP121
GNDD
GNDD GNDD +5V IC7 +5V 4 C24 100n OSC1 I2C EEPROMS GNDD +5V
SCK SDA
+5V
GNDD
24FC256-I/SM Address:(MSB,LSB):001
CS_PRES GNDD
Pin 4: coded
GNDD
C22 100n
1x4 pins
+5V
+5V
R144 3k3 7 CS_LS Pin 2,3: coded D58 1N4148 +5V 1x4 pins 8 T3 R82 100R BC337 D16 1N4148 R2025S BATTERY CR2032-3V R32 1k GNDD I2C Real Time Clock, Battery FIX I2C Address: 064H GNDD GNDD 10 R74 1k BC337 T2
SCK
C31
100n
GNDD
R141 100R 9
Company:
Diatron MI Ltd.
Sheet Name:
Misc.
Size:
Number: 03-AJB-Main_v3.01
Revision:
3.01
Gyetvai rpd
Signature:
Author:
Katus Ferenc
A B C D E F G
10
Filename: AJB-MAIN_v3.010.sch
Sheet
of 8
Ref Des IC1 IC2 IC3 IC4 IC5 IC6 IC7 IC8 IC9 IC10 IC11 IC12 IC13 IC14 IC15 IC16 IC17 IC18 IC19 IC20 IC21 IC22 IC23 IC24 IC25 IC26
10
Device(Type) L298HN SN74HCT157D XC9536-15VQ44C_ENLAR L298HN SN74HCT244DW R2025S 24FC256 L298HN MIC5841 24FC256 L298HN MIC5841 PIC18F8520 L298HN L033V_STANDING L298HN LM1084 P6CU-XXXXZ SN74HCT574DW MCP42XXX SN74HCT138D LM393D TL084ID DG411DY LM339AD MAX232AESE
Package
L298 FEKVO SO-G16/D10_GLUED QFP10X10-G44/XAE_ENLARGED L298 FEKVO SO-G20/G7.1 SO-G14_ENLARGED 5,6 SO-G8/Y1.7 L298 FEKVO DIP18 SO-G8/Y1.7 L298 FEKVO DIP18 TQFP80 L298 FEKVO TO-220AB-STANDING L298 FEKVO TO220_FEKVO SIP7#3#7 SO-G20/G7.1 SO-G14/G3_KF SO-G16/D10 SO-G8 SO-G14/G3 SO-G16 SO-G14/G3 SO-G16
+12V MAXV+ GNDD 4 8,15,1 15,8 4,25,17 9 4 8,15,1 20 1,19,10 11 1,8 3,4,2 9 4 8,15,1 5 10 9,1,4 2,8 1,3,4 9 4 8,15,1 5 10 9,1,4 48,71,12,32 51,31,26,11,70 9 4 8,15,1 3 1 4 9 1,15,8 3 1 2,4 20 1,10 11,14,12 10,4 6,16 5,4,8 2,4 4 10 13 12 7,5,15,10 12 2 16 15
3V3
4 Net Name -12V_A -ADIT_DG A0 AN_BTY AN_ELV AN_PEAK AN_PRS CLK_MAIN CS_DIGPOT CS_ICD_ MCLR CTS1 CTS2 DEN DHM DHON DIL_CFG END_D END_L END_M END_R END_X END_Y EN_D EN_L EN_M EN_R EN_X EN_Y FREE_TEMP HOME_D HOME_L HOME_M HOME_R HOME_X HOME_Y HSW KBD0_IC KBD1_IC KBD2_IC KBD3_IC KBD4_IC KBD5_IC KBD6_IC KEYBOARD_INT LED_GREEN_R LED_RED_R LTH LTL MA_MD MA_YXRL MB_MD MB_YXRL MC_MD MC_YXRL MD_MD MD_YXRL MVON PA1 PB1 PDEN PIC_AVDD PLS PULSE PUMP PW1 PWM_LCD RB5 RB6 RB7 RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RSW RTS1 RTS2 RX1 RX2 SCK SDA SDO SEL0 SEL1 SEL2 SEL3 SEL4 SENSE SLT SPKR STRB ST_BUTT TCK TDI TDO TEST TL0 TMS TX1 TX2 UTH UTL WR
35,26,15
2 2 3
8 11 4 3 6
Net Index Table Sheets Analog[D8],Power[H2] Main[D2],Analog[B1] Main[I7],Comm[G4] Main[H2],Misc.[A8] Main[F10],Analog[D9] Main[F10],Analog Main[F10],Misc.[H4] Main[A4][J7],Misc.[E5] Main[F10],Analog[E5] Main[H3],Power[G8] Main[D7],Comm[F9] Main[H10],Comm[D9] Main[I6],Comm[G4] Main[C4],Analog[D8] Main[I8],Analog[D8] Main[F10],Motor23M_V[G4] Main[C3],Motor23M_V[E5] Main[A9],Motor23M_V[E2] Main[C3],Motor23M_V[F9] Main[B9],MotorXYR[F3] Main[B9],MotorXYR[F3] Main[B9],MotorXYR[G3] Main[A9],Motor23M_V[B6] Main[A9],Motor23M_V[B3] Main[A9],Motor23M_V[B9] Main[B9],MotorXYR[C9] Main[B9],MotorXYR[C6] Main[B9],MotorXYR[C3] Main[F9],Misc.[I7] Main[C3],Motor23M_V[F5] Main[A9],Motor23M_V[F2] Main[C3],Motor23M_V[D9] Main[B9],MotorXYR[G3] Main[B9],MotorXYR[G3] Main[B9],MotorXYR[F3] Main[H1],Analog[B8] Main[J4],Comm[A3] Main[J4],Comm[A4] Main[J5],Comm[A4] Main[J5],Comm[A5] Main[J5],Comm[A6] Main[J5],Comm[A7] Main[J5],Comm[A7] Main[J5],Comm[D2] Main[H2],Comm[I6] Main[H2],Comm[I6] Main[B2],Analog[G7] Main[B2],Analog[J7] Main[D6],Motor23M_V[B9] Main[D7],MotorXYR[D9],Motor23M_V[B2] Main[D7],Motor23M_V[B9],Analog[E7] Main[D6],MotorXYR[D9],Motor23M_V[B1],Analog[H8] Main[D7],Motor23M_V[C9],Analog[E9] Main[F3],MotorXYR[D9],Motor23M_V[B1],Analog[H3] Main[D6],Motor23M_V[C9] Main[D7],MotorXYR[D9],Motor23M_V[B1] Main[H1],Analog[B8],Power[D2] Analog[G5],Misc.[F2] Analog[G5],Misc.[F2] Main[B9],Analog[B1] Main[H2],Power[H6] Main[H1],Analog[B8] Main[A2],Analog[G2] Main[F9],Misc.[H3] Analog[G5],Misc.[F2] Main[J8],Comm[G2] Main[J7],Comm[J2],Power[G9] Main[J7],Comm[J2],Power[G9] Main[J7],Comm[J2],Power[G9] Main[G3],Comm[E4] Main[G3],Comm[G4] Main[G3],Comm[E4] Main[G4],Comm[G4] Main[G4],Comm[E4] Main[G4],Comm[G4] Main[G4],Comm[E4] Main[G4],Comm[G4] Main[H1],Analog[D8] Main[D7],Comm[F9] Main[H10],Comm[D9] Main[D6],Comm[F9] Main[H10],Comm[B9] Main[I7],Motor23M_V[G6],Analog[E5],Misc.[B6] Main[J7],Misc.[B7] Main[I7],Motor23M_V[G6],Analog[E5] Main[E9],Misc.[B2] Main[E9],Misc.[B2] Main[E9],Misc.[B2] Main[E8],Misc.[B3] Main[E8],Misc.[B3] Main[D3],Misc.[D2] Main[D3],Analog[B1] Main[D7],Misc.[E9] Main[I8],Motor23M_V[G7] Main[I7],Comm[I6] Main[C6],Power[F10] Main[C6],Power[F9] Main[C6],Power[F9] Main[H1],Analog[B8] Main[D3],Analog[J5] Main[C6],Power[F10] Main[D6],Comm[F9] Main[H10],Comm[B9] Main[B2],Analog[G9] Main[A2],Analog[J2] Main[I6],Comm[E4]
A B C D E F G H I J
A B C D E F G H
Author:
Size:
Sheet Name:
Company:
Katus Ferenc
Last Modified: Tue May 04, 2004 10
tables
Diatron MI Ltd.
8 7 6 5 4
CD-ROM
CD Spacer AJMT-30
Floppy Drive
ANYAGMEGNEVEZS
FELLETKIKSZTS
MEGJEGYZS
DARAB
MRETARNY
M 1:1
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
RAJZSZM
AJASM-17
15 14 16 13 7 3 6 10 11 8 2 20 19
In. 1 2 3 4 5 6 7 8 9 10 11 12 13 Q. 2 1 1 1 1 1 1 1 2 1 1 2 1 11 1 1 3 1 5 4 1 2 Stepmotor Front plate for frame Joining bar lower for frame Main moving block Stepmotor holder for X Roller axle for X Belt roller for X Axle for Y opto cog-wheel Bearing Opto board Roller holder for X Tube Roller holder for Y M3x3 hex set screw Moving block for Y Aspirator tip fastener Washer D3 M3x8 hex hub screw M3x10 hex hub screw M4x10 hex hub screw Bush M2,5x10 hex hub screw
MEGJEGYZS DARAB MRETARNY
Name
CODE
J307 AJ30019
AJ30020
18
14 15 16
AJ30003 AJ30028
4 1 12 9 17
ANYAGMEGNEVEZS FELLETKIKSZTS
17 18 19 20
21* 22*
AJ30013
M 1:1
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
RAJZSZM
RXY-00
25
26
49
32 34
In. 23
Q. 1 1 2 1 1 2 1 1 1 2 1 1 2 1 1 1 2 1 1 1 4 2 2 1 5 1 1 1
Name Timing belt MXL-105 Head washer Head washer tube Sealing for head washer Stepmotor holder for Y Axle for X Joining bar upper for frame Shaft coupling for Y Drive stick for Y Axle for Y Opto flag Belt roller for Y Sliding tube for main moving block Timing belt fastener for X Roller axle for Y Timing pulley Border ring for Y timing p. Opto cog-wheel Bed-plate for Y opto c-w. Timing pulley for X M3x6 countersunk screw Washer D2 M2x6 hex hub screw M3x6 hex hub screw M2,5x8 hex hub screw M3x6 slotted screw Timing belt MXL-140 Timing belt fastener for Y
MEGJEGYZS DARAB
CODE
37 50 38 24 33 40 47 41 39 43 42 36 51 45 47
24 25 26 27 28 29 30 31
AJ31001
AJ31002 AJ30015 AJ30005 AJ30007 AJ30010 AJ30009 AJ30006 AJ30023 AJ30022 AJ30002 AJ30011 AJ30018 AJ30501 AJ30502 AJ30600 AJ30025 AJ30401
44
32 33 34 35 36 37 38 39 40 41
29
42 43
23 48 28 30 46 31
In. 51 Q. 1 Name Head washer holder
ANYAGMEGNEVEZS
44 45
35
46 47 48 CODE AJ30026
FELLETKIKSZTS
27
49 50
RXY-11
MRETARNY
M 1:1
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
RAJZSZM
RXY-00.1
9 15
10
11
12 14 8
13
In. 1
Name
CODE AJ2D10016
2 3 4
Dilutor panel Lower syringe holder Opto board M3x10 hex hub screw Actuator Lyse glass cover Lyse glass Upper syringe holder M3x25 double end bolt Handle Leadin rod Piston washer D3 Lyse piston
MEGJEGYZS DARAB
5 6 7
AJ2D10204 AJ2D10102
8 9 10 11 12 13 14 15
ANYAGMEGNEVEZS FELLETKIKSZTS
AJ2D10005
AJ2D10013 AJ2D10203
AJ2D10201
MRETARNY
M 1:1
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
RAJZSZM
2MD-00
18 26
22
24
17
28
27
In. 16 17 Q. 1 2 4 1 1 4 2 1 1 2 2 9 6 8 4 4 8 2 4 Name Motor holder Stepmotor Leading rod Left sliding block Right sliding block Threaded pin Gear stick Adjuster Spacer 26 Spacer 11 Opto flag Washer D3 M3x6 hex hub screw M3x3 hex set screw Bush M4x10 countersunk screw M3x12 hex hub screw Leading bush Sealing ring
MEGJEGYZS DARAB MRETARNY
25
CODE AJ2D10003
20
18 19
23
20 21 22
29
23 24 25
19
26 27 28
21
29
33
16
AJ2D10009
AJ2D10017
ANYAGMEGNEVEZS
FELLETKIKSZTS
M 1:1
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
RAJZSZM
2MD-00-1
M3x6 hex hub screw M3x6 hex hub screw with cogged washer M3x5 pin nut Reference Electrode assembly AJ42202 Bleeding AJ40401 HGB Head A434
ANYAGMEGNEVEZS
FELLETKIKSZTS
MEGJEGYZS
DARAB
MRETARNY
M 1:1
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
RAJZSZM
AJASM-16
14 16 21 11 24 10 9 2
15
22
31
27
In. 1
Q. 1 1 1 1 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 4 14 4 3 4 Stepmotor
Name
CODE
13 4 12 8
2 3 4 5 6 7
Motor holder Gear 16.1 Gear axle Seeger-ring Sliding ring Gear 30.1 Gear 16.2 Gear 30.2 Central panel Spindle Leading billet Leading rod Piston Piston cover Cover panel Opto board Opto flag Fixing cover sheet Cover sheet M3x10 countersunk screw Sealing ring 1,6/1,2 tube Bearing M3x8 hex hub screw M3x6 countersunk screw M3 PEM fastener M25x8 countersunk screw Washer D2,5
MEGJEGYZS DARAB
AJM10011 AJM10006 AJM10004 AJM10005 AJM10010 AJM10009 AJM10014 AJM10013 AJM10101 AJM10201 AJM10203 J224 AJMVOL150 AJM10002 AJM10001
18 6
8 9 10 11
3 5
12 13 14 15 16 17
18 19
19
A-A
20
21 22
28 20 17 26 29 30 25
VLTOZS
23 24 25 26 In. 30 31 Q. 4 6 Name M2,5x10 hex hub screw M3x3 hex set screw
ANYAGMEGNEVEZS FELLETKIKSZTS
23
CODE
27 28 29
MRETARNY
M 1:1
RAJZ. JELE DTUM DTUM MEGNEVEZS
RAJZSZM
M2.1-00
3 15 14 2 7
In. Q. 1 1 1 1 1 1 1 1 2 2 2 3 4 2 2 4 1 4 Stepmotor Rotor Door sheet Ball axle Crank Actuator Shaft Bob Abutment Spacer Microswitch M3x3 hex set screw M3x10 hex hub screw M3x6 hex hub screw with flat end M2x8 countersunk screw M2x8 hex hub screw M4x5 hex set screw M3x6 countersunk screw
MEGJEGYZS DARAB MRETARNY
Name
CODE
10
1 2 3 4
MB-06 VOL-160 MB-02 MB-03 MB-04/1 MB-04/2 MB-05 MB-01 MB-07 AJMB10100
5 12 13 9 6 17 16 8 11 18 1
ANYAGMEGNEVEZS FELLETKIKSZTS
5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 DB
RAJZ.
VLTOZS
M 1:1
DTUM DTUM
MEGNEVEZS
JELE
RAJZSZM
MB-01
M3 PEM fastener
Sheet I. AJVOL-020
M3 PEM fastener
ANYAGMEGNEVEZS
FELLETKIKSZTS
MEGJEGYZS
DARAB
MRETARNY
M 1:2
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
Sheet I. assembly
RAJZSZM
AJASM-02
M3 PEM fastener
M3 PEM fastener
M3 PEM fastener
ANYAGMEGNEVEZS
FELLETKIKSZTS
MEGJEGYZS
DARAB
MRETARNY
M 1:2
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
RAJZSZM
AJASM-03
M3 PEM fastener
ANYAGMEGNEVEZS
FELLETKIKSZTS
MEGJEGYZS
DARAB
MRETARNY
M 1:2
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
RAJZSZM
AJASM-04
Sample Rotor
Speaker Fastener
ANYAGMEGNEVEZS
M 1:2 Speaker
VLTOZS
RAJZ. JELE
DTUM DTUM
MEGNEVEZS
Structure 00.
RAJZSZM
AJASM-05
Pneumatic & Power Board (PPB) J100 M3x6 hex hub screw
IDEPROM J170 Control & Measurement Board (COMB) J110 & DimmPC A192
M 1:2
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
Structure 01.
RAJZSZM
AJASM-06
Frame
Puffer C510
ANYAGMEGNEVEZS
FELLETKIKSZTS
MEGJEGYZS
DARAB
MRETARNY
M 1:2
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
Structure 02.
RAJZSZM
AJASM-07
Amplifier Assembly
Micro Dilutor
Reagent Connectors
ANYAGMEGNEVEZS
FELLETKIKSZTS
MEGJEGYZS
DARAB
MRETARNY
M 1:2
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
Structure 03.
RAJZSZM
AJASM-08
Main Dilutor M3x6 hex hub screw Power Switch J157 12 V DC inlet
Blanket Sheet
ANYAGMEGNEVEZS
FELLETKIKSZTS
MEGJEGYZS
DARAB
MRETARNY
M 1:2
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
Structure 04.
RAJZSZM
AJASM-09
M3x6 hex hub screw M3x10 countersunk screw M3x10 hex hub screw M3x6 hex hub screw M3x8 hex hub screw M3x6 hex hub screw M3x10 hex hub screw
ANYAGMEGNEVEZS
FELLETKIKSZTS
MEGJEGYZS
DARAB
MRETARNY
M 1:2
RAJZ.
VLTOZS
DTUM DTUM
MEGNEVEZS
JELE
Structure 05.
RAJZSZM
AJASM-10
LCD Assembly
Stand AJVST-010
ANYAGMEGNEVEZS
FELLETKIKSZTS
MEGJEGYZS
DARAB
MRETARNY
Fastener AJVST-011
VLTOZS
M 1:2
RAJZ. JELE DTUM DTUM MEGNEVEZS
RAJZSZM
AJASM-11
Door Lock
M3x10 hex hub screw M3X6 countersunk screw Lower Left Door Link AJ60022
VLTOZS
ANYAGMEGNEVEZS
FELLETKIKSZTS
MEGJEGYZS
DARAB
MRETARNY
M 1:2
RAJZ. JELE DTUM DTUM MEGNEVEZS
Structure 07.
RAJZSZM
AJASM-12
Door Lock
ANYAGMEGNEVEZS
FELLETKIKSZTS
MEGJEGYZS
DARAB
MRETARNY
M 1:2
DTUM DTUM MEGNEVEZS
JELE
Structure 08.
RAJZSZM
AJASM-13