SINGLE-CHANNEL PROCESS INDICATOR 4003 series

- Possible input types: current 0-5mA, 0-20mA or 4-20mA voltage 0-1, 0-10, 0-100 VDC or other RTD Pt100 type DIN 43 760 or GOST 6651-78 (range from 0 to +600C), Pt1000, Pt46, Pt500, etc. pulse (PNP/NPN), frequency, potentiometer et al. - 4-digit 20mm LED display for visualization of measured quantity; - Additive correction of measured quantity; Optional: up to two SPDT output relays, which can be set as low and high limit alarm levels or just for ON/OFF control, or up to two outputs type open collector 12V/30mA Optional: current output 420 mA (active or passive, galvanic isolated); Optional: galvanic isolated build-in power supply 24 VDC, 50mA Optional: serial interface RS485

1. GENERAL DESCRIPTION: The 4003 series process indicator has been developed for the purpose of measurement and control of parameters of technological processes. A typical application of the instrument is measuring and control of temperature, pressure, level, flow and others in power plants, boilers, cement plants, chemical and biochemical industry, greenhouses, etc. There are models with current, voltage, RTD, pulse, frequency, potentiometer and other input types, as well as timers. The measured actual process value is indicated on a 4-digit 20mm high LED display in real physical units. Via the functional keypad there is an option for setting the zero and the end of the displayed range, as well as the place of the decimal point. By a RTD input the measuring temperature range is set in advance in order to adjust the ADC more accurate, but the displayed range can be limited more. In standard operating mode the display indicates the measured actual process value. If the measured value is lower than the set low display range limit, a notification Und appears. If its higher than the set high display range limit, a notification OFL appears. In the case of fault in the input line (sensor fault, short circuit or disconnected wires) a notification Err appears on the display. If the output relay is used just as an ON/OFF controller, it gets deactivated by an error. If it is used as an alarm level, its error state can be set while configuring the relay output. In case of an additive error of the measurement device, there is an option for correcting it by adding a chosen signed value to the indicated process value. Optionally there can be integrated up to two freely programmable SPDT 5A/250V relay outputs L1 and L2 - every output could be activated or deactivated as a low or high alarm level with normally open or closed relay logic, or be used just for ON/OFF process control. Limit values, hystereses and response time delay (up to 250 sec) are also programmable. When the actual value reaches the set limit of L1 or L2 the respective output relay is activated, which is indicated by a lighted LED L1 or L2. Those features enable the use of the device as a thermometer, ON/OFF controller or dual alarm controller. A special function implements the calibration of the measuring channel and the analogue output. Controllers are encased in a rugged plastic DIN - 1/8 size housing. The rear panel has screw-type terminal connections for a power line, one input and optional outputs. Instead of output relays there is an option of up to two 12V/30mA open collector outputs. There is an option of a 2-wire galvanic isolated 4 20mA DC current output as a proportional of the process value output or as a control output. It can be active using an integrated galvanic isolated 24 VDC power supply, or passive. In case of a notification Err the output current becomes lower than 3.5 mA.

On request the integrated galvanic isolated 24 VDC power supply can be used to power an external transmitter. The combination of an active current output and connected external transmitter to the same power supply harm their galvanic isolation! Optionally there can be integrated a RS485 serial interface. The communication is accomplished according to the protocol Modbus ASCII or Modbus RTU. Attention! The device has not enough capacity to include and combine all possible options for inputs and outputs. For example the combination of two output relays and a serial communication interface RS485 is not supported. Therefore we advise you to specify correctly the required options when ordering, so we could offer you the corresponding 4003 configuration or another more complex device.

2. TECHNICAL SPECIFICATIONS
Power Supply Input on request 230V AC, 6 VA or 24 V AC/DC on request - current 0-5mA, 0-20mA or 4-20mA - voltage 0-1, 0-10, 0-100 VDC or other - RTD Pt 100 type DIN 43 760 or GOST 6651-78 (range from 0 to +600C), Pt1000, Pt46, Pt500 et al. - pulse (PNP/NPN), frequency, potentiometer et al. < 0.25 % FS 1 digit by an input current, voltage or RTD - by an input RTD it should be requested in advance - by other types of input it can be set via the keypad 0 . . . 23 . . .55 C depending on the chosen measurement range - main 4-digit LED display, 20mm high - additional LEDs for indication of operation mode up to 2, type: 1. Relay SPDT 5/250 VAC 2. Open collector 12V \ 30mA 4 20 mA (active or passive, galvanic isolated) 24V DC 2V, 40mA, galvanic isolated RS485, Modbus ASCII (Modbus RTU) panel mountable 48 96 135 mm 1/8 DIN, weight ca. 0.3 kg IP 30

Accuracy Measurement Range Ambient Temperature Resolution Indication Optional: Outputs Optional: Current output Optional: Build-in Power Supply Optional: Communication Interface Mounting Dimensions Protection degree

3. Mounting horizontally in a panel, orifice 44 92 mm:

48 (width 96)

44 ( width 92)

92 8 119 13

4. CONNECTION SCHEME It is impossible to represent all possible combinations of inputs and outputs, which can be included in the device, therefore below are represented the most common configurations.
Current output or 24 VDC/50mA galvanic isolated

RELAYS
1 2

OUTPUT
I
Current / Voltage input
11 12

10

Pt100

220V
L N

INPUT
11 12 13

RTD

max
1 Power Supply 2

0
Potentiometer

+24V

A
3 4 5 6 9

B
10 11

Input

OC

BUZZER

RS485

11

12

13

Inductive sensor
12 13 14

Open collectors 12 VDC / 20 mA

Serial Interface

44

GENERAL INFORMATION Each output relay can be configured as a: - N/OFF controller - Alarm level ( HL, LL) Configuration as alarm level relays Setting of the following 3 parameters is required for the proper work of an alarm level relay: 1. The alarm level value of the measured quantity, which triggers the relay (SPx) 2. Hysteresis of the alarm level (HStx). 3. The type of alarm level high or low (Lx). The logic of triggering an alarm level relay is represented in the diagrams, listed below:

PV

HIGH ALARM LEVEL

activation point SPAL - set alarm value HiSt - hysteresis time

deactivation point

When the relay is configured as a high alarm level (HL): - it gets triggered by PVx > SPx - it gets deactivated by PVx SPx HStx PVx the measured process value on channel x.
PV
HiSt - hysteresis

LOW ALARM LEVEL

deactivation point

time

SPAL - set alarm value activation point

When the relay is configured as a low alarm level (LL): - it gets triggered by PVx < SPx - it gets deactivated by PVx SPx + HStx

Configuration as n/Off controller The proper work of a relay, configured as On/Off controller, requires setting the same parameters as the ones for the alarm level relay logic, but the triggering logic is different. 1. Value of the measured quantity, which should trigger the relay (SPx) 2. Hysteresis of the trigger value (HStx). The logic of triggering an On/Off controller relay is represented in the diagram, listed below:

PV
deactivation point SPx - set trigger value HStx - hysteresis

time

activation point

The given configuration of a relay is typical for On/Off control of the temperature of a heater. When the temperature exceeds the set trigger value the relay gets deactivated and when the temperature gets below it minus the set hysteresis (SPx - HStx) the relay gets reactivated.