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Chapter_Name INTRODUCTION

DESIGN BASICS

DESIGN OF WELDED JOINTS.

DESIGN OF GEARS DESIGN OF CLUTCH AND BRAKE

DESIGN OF CONNECTING ROD COMPUTER AIDED DESIGN

TRENDS IN DESIGN

TOTAL

Topic_Name Know the objectives of learning this subject. Need, Scope & importance of Advance Machine Design (AMD). Need of attitude, knowledge & skill required for application of AMD. Machine design-meaning, objectives and methodology adopted in industries. Design considerations-codes and standards, reliability, design economics, safety, productivity, etc. Plastic deformation, its effect on strength when cold worked. Familiarity with: flexure strength in cylinder, rotating ring, stress in press and shrink fits, temperature effect, contact stress, area moment, method to find deflection- simple casesexamples, Castiglianos theorem- simple cases and examples. Statistical considerations in design-meaning, simple cases of applications. Familiarity with failure of ductile and brittle materials, stressin crack area, stress intensity factors. Variable loading-SN diagram of steel, endurance limit, fatigue strength, endurance limit modifying factors, fluctuating stresses, fatigue strength in fluctuating stresses, Goodman, Soderberg and Geber criteria(simple examples on these), flexural endurance limit. Recall welded joints particularly fillet and butt joints Stresses in welded joints under direct, bending and torsional loading, strength of welded joints, simple examples on welded joints. Gears-types, classification, terminology and applications. Design steps and design of spur gears, examples. Clutch- types, terminology and applications. Brake- types, terminology and applications. Design steps and examples for plate and cone clutch. Design steps and examples for shoe brake. Design steps for connecting rod, crank shaft, piston and gudgen pin CAD softwares and programming languages Introduction to C++ Simple design programmes using C++. Stress analysis and photo analysis for actual stress, stress pattern in loaded components, stress components, photoelastic effect, polariscope Finite Element Analysis (FEA)-introduction, applications Industrial and visual design- introduction to basic elements and concept of visual design, study of geometry of elements in products and its applications in object drawing, significance of form in structural strength of products. Design optimization-concept, meaning, need and importance Concurrent engineering-design aspect meaning, objectives, need, importance and design schemes-DFA, DFM.

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